FANUC Series 16 / 160 / 18 / 180 – Model B. Maintenance Manual

2. HARDWARE

B-62445E/03

When a fuse blows in the power supply unit of the CNC, find and correct

2.10

the cause of the failure and replace the fuse.

FUSE REPLACE-

Each fuse has a small window in which a white mark appears when the

MENT IN POWER

fuse has blown.

SUPPLY UNIT

Fig. 1 shows the fuse mounting diagram, and table 1 shows the fuse lists.

Fuse F1

Battery case

Fuse F3

PIL

ALM

Fuse F4

Fig.1 Mounting positions of fuses in the power supply unit

Table 1. Fuses

Power

Specifications

Sym-

Ca-

Parts specifications

supply

bol

pac-

ity

A02B-0200-K100

7.5A

A60L-0001-0245#GP75

3.2A

A60L-0001-0075#3.2

5AS

A60L-0001-0046#5.0

A02B-0200-K101

7.5A

A60L-0001-0245#GP75

A60L-0001-0075#5.0

5AS

A60L-0001-0046#5.0

Table 2. Uses of each fuse

Sym-

Uses

bol

For inputting 200VAC

For power supply of 9Imonochrome CRT or LCD

For I/O unit, etc.

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2. HARDWARE

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It is necessary to regulary clean the heat transformer, because the heat

2.11

transformation ability will be reduced by the accumulation of dust. The

MAINTENANCE OF

frequency of the cleaning needed differs according to the installation

HEAT PIPE TYPE

environment and therefore should be determined by your own judgment

HEAT EXCHANGER

accordint to the degree of dirt.

Air filter cleaning and

replacement

Air filter cleaning and replacement method

When cleaning and replacing the filter, be sure to cut off the fan’s

electric power source.

Detach the filter cover and take out the filter inside.

Detach the cover by pressing, the flanges

which are in the grooves of both sides

towards the inside by minus screwdriver, etc.

Protect the filter from silting due to dust by blowing air on both sides.

When dirt is conspicuous, press wash with a neutral detergent, rinse

with fresh water, and the washing, allow to dry naturally. When

replacing with the same product.

Insert the filter in the cover, align the flange in the groove, and install

by pressing. Confirm that the cover will not come loose even if it is

pulled.

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2. HARDWARE

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Cleaning heat exchanger

When cleaning, be sure to cut off the fan power source.

Take out the external fan unit from the heat exchanger main unit.

Heat exchanger main unit

Power cable for fan

(detach the connector)

External fan unit

Installation screws B (1)

Installation screws A (2)

Earth cable (if the installation screw on the fan

side is detached, it can be taken out)

Detach the two installation screws (A) of the external fan unit, and detach the unit

from the main unit by sliding it down. Detach the power source cable to the fan and

the earth cable. Also detach installation screws (B).

D Cleaning fan unit

Method of cleaning fan unit

Wipe the dirt, condensation, etc., which has accumulated on the fan

motor and fan installation case with a dry cloth, etc. When the

condensation, etc. has accumulated and the dirt is difficult to remove,

soak a cloth in neutral detergent, lightry sqeeze it and wipe away the

dirt.

However, take care not to allow the detergent to enter the electrical

sections such as the internal rotor of the fan motor.

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2. HARDWARE

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D Cleaning heat exchanger

fan

Method of cleaning heat exchanger fan

Detach the heat exchanger format the unit and either blow off with air,

wipe off with a dry cloth, or brush the accumulated dirt, condensation,

etc.

When the dirt is especially severe

Detach the internal fan unit, the terminal unit, and the cable from the

main unit.

Main unit

Terminal unit and cable

Using a neutral detergent, remove the dirt from the main unit fan

section by brushing. At this time, take care not to bend the fin of the

element.

After cleaning, dry well.

D Installation

Method of installation after cleaning

After completing cleaning of the fan unit and heat transformer.

Install the terminal unit and cable in the original position.

Install the fan unit in the original position. At this time, do not forget

to connect the fan power cable and the earth cable.

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2. HARDWARE

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The color liquid crystal display is provided with a setting switch tuner

2.12

for precisely adjust video signal.

HOW TO REPLACE

This setting is required for each NC unit and the cables used to display

THE COLOR LIQUID max. quality.

CRYSTAL DISPLAY

D Tuning locations

Color Liquid Crystal Display(Rear Part)

TM1

SW1

D Tuning flicker (TM1)

If the display flickers, set TM1 to another position. Doing so usually

eliminates the flicker.

D Setting display position

Screen display can be moved by dot unit in horizontal direction.

in horizontal direction

Adjust SW1 to the location where whole object is displayed, There is

only one location, that fits a screen.

Usually it is not required to tune this setting, because the most suitable

position has been set before shipment.

D Others

Do not change setting or the volume, etc. except above descriptions.

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2. HARDWARE

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This section describes the location and replacement of the LCD fuse.

2.13

REPLACING THE LCD

FUSE

D Location of the LCD fuse

Fuse FS1

LCD Unit (Rear view)

D Replacing the fuse

(1) If the fuse blows, first find and eliminate the cause. Then, replace the

fuse.

(2) Pull the old fuse up.

(3) Push a new fuse into the fuse holder.

D Ordering information

Ordering code

: A02B-0200-K103 *

Rating

: 5.0 A

*In-house code

: A60L-0001-0290#LM50

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The LCD backlight must be replaced periodically. Replace the unit in

2.14

which the LCD backlight is mounted.

REPLACING THE LCD

The LCD backlight has a life of about 10,000 hours (5,000 hours

BAKLIGHT

guaranteed).

(During its lifetime, the backlight should maintain a

brightness exceeding 50% of that when new.)

Upon reaching the end of its service life, the LCD backlight unit must be

replaced. The unit can be replaced either by the user or by a FANUC

service engineer.

Remark) When the screen display is not required, the display and

backlight can be turned off by pressing a key.

Doing so will increase the useful life of the backlight.

Suppressing the screen display

While holding down the

CAN

key, press any function key

(for example, the

POS

key).

Restoring the screen display

Press any function key (for example, the

POS

key).

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3. INPUT AND OUTPUT OF DATA

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INPUT AND OUTPUT OF DATA

After you change a SRAM module, you must set various data again.

This chapter describes the procedures to input and output the parameters,

the part programs and the tool offset values.

3.1 SETTING PARAMETERS FOR

INPUT/OUTPUT .

184

3.2 INPUTTING/OUTPUTTING DATA .

186

3.3 INPUT/OUTPUT SUPER CAP DATA .

195

3.4 INPUTTING/OUTPUTTING CAP-II DATA

(16-T) .

205

3.5 DUMP / RESTORE OF CAP-II DATE (16-T) .

207

3.6 CLEARING CAP-II DATE (16-T)

208

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3. INPUT AND OUTPUT OF DATA

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3.1

SETTING

PARAMETERS

FOR INPUT/OUTPUT

D Setting procedure of

Set to MDI mode or emergency stop state.

parameters

OFFSET

Press

SETTING

key several times or press soft key [SETING] to display

SETTING (HANDY) screen.

Set the cursor to PARAMETER WRITE and, press

and

INPUT

keys in this order. Here alarm 100 will be displayed.

Press

SYSTEM

key several times to display the following screen.

PARAMETER (SETTING)

O1234N12345

0000

SEQ

INI ISO TVC

0001

FCV

0012

RMV

MIR

0020 I/O CHANNEL

0 T0000

REF **** *** ***

10:15:30

[ F SRH ][ READ

][ PUNCH ][DELETE ][

]

To make the cursor display in bit unit,

press the cursor key

Press soft key[(OPRT)] and the following operation menu

displayed.

Soft key [NO. SRH] : Searched by number.

Examination) Parameter number → [NO. SRH].

Soft key [ON : 1] : Item with cursor position is set to 1 (bit parameter)

Soft key [OFF : 0] : Item with cursor position is set to 0 (bit parameter)

Soft key [+INPUT] : Input value is added to the value at cursor (word

type)

Soft key [INPUT] : Input value is replaced with the value at cursor

(word type)

Soft key

[READ] : Parameters are input from reader/puncher

interface.

Soft key

[PUNCH] : Parameters are output to reader/puncher

interface.

After the parameters have been input, set PARAMETER WRITE on

the SETTING screen to 0. Press

RESET

to release alram 100.

Convenient method

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3. INPUT AND OUTPUT OF DATA

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To change parameters in bit unit, press cursor key

,then

the cursor becomes bit length and you can set parameters bit by bit

(Bit parameter only).

To set data consecutively, use

EOB

key.

(Ex.1)

1234

EOB

4567

EOB

9999

INPUT

1234

⇒

4567

9999

(Ex.2)

1234

EOB

9999

INPUT

1234

⇒

9999

To set the same data use

(Ex.)

1234

EOB

INPUT

1234

0⇒

1234

For bit parameters,

(Ex.) 1

EOB

INPUT

0 0 0 00 0 0 0

0 0 0 1 1 0 0 0

0 0 0 0 0 0 0 0

⇒ 0 0 0 1 1 0 0 0

0 0 0 0 0 0 0 0

0 0 0 11 0 0 0

0 0 0 0 0 0 0 0

After the required parameters are set, set PARAMETER WRITE to

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3. INPUT AND OUTPUT OF DATA

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The main CPU memorized the following data.

3.2

Outputting the data 1/O device while the CNC is rurnning normally

INPUTTING/

(1) CNC paramter

OUTPUTTING

(2) PMC parameter

DATA

(3) Pitch error compensation amount

(4) Custom macro variable values

(5) Tool compensation amount

(6) Part program (machining program, custom macro program)

Be sure that data output cannot be done in an alarm status.

3.2.1

Parameters required for output are as follows :

Confirming the

Parameters Required for

Data Output

0000

ISO

#1 (ISO)

0 :

Output with EIA code

1 :

Output with ISO code (FANUC cassette)

0020

Selection of I/O channel

0 :

Channel 1 (JD5A OF MAIN CPU)

1 :

Channel 1 (JD5A OF MAIN CPU)

2 :

Channel 2 (JD5B OF MAIN CPU)

3 :

Channel 3 (JD5C OF OPTION 1)

0101

NFD

ASI

SB2

#7 (NFD)

0 :

Feed is output when data is output.

1 :

Feed is not output when data is output.

#3 (ASI)l

0 :

EIA or ISO code is used for input/output data.

1 :

ASCII code is used.

#0 (SB2)

0 :

No. of stop bits is 1.

l 1 : No. of stop bits is 2.

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3. INPUT AND OUTPUT OF DATA

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0102

pecification number of input/output device

RS-232-C (control codes DC1 to DC4 used)

FANUC bubble cassette B1/B2

FANUC Floppy cassette adapter F1

PROGRAM FILE Mate. FANUC FA card adapter ,FANUC

Floppy cassette adapter, FSP-H

Not used

Portable tape reader

FANUC PPR, FSP-G, FSP-H

0103

Baud Rate

200

2400

100

300

l10:

4800

110

600

11:

9600

150

1200

12:

19200 [BPS]

3.2.2

In case of PPR, steps 2 and 3 are not required.

Outputting CNC

1. Select EDIT mode.

Parameters

PROG

Press PROG key and soft key PRGRM to select a program text.

3. Press soft key [(OPRT)] and soft key

And then, put out the head of file by pressing [FSRH]

[EXEC].

4. Press

SYSTEM

key and soft key [PARAM] to display parameter screen.

5. Press soft key [(OPRT)] ,and soft key

6. Press soft key [PUNCH] and [EXEC],and the parameters are started

to be output.

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3. INPUT AND OUTPUT OF DATA

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3.2.3

Outputting PMC

1. Select MDI mode.

Parameters

OFFSET

2. Press

SETTING

key then soft key [SETTING] to select a setting screen.

3. Set the cursor to PARAMETER WRITE and input 1 and INPUT. At

this time, alarm 100 will be generated.

4. Press

SYSTEM

key and soft key [PMC].

5. Press soft key [PMCPRM] and soft key [KEEPRL]

6. Set the cursor to K17 and set the first bit to 1.

INPUT

Where, mark x is a former value

Thus, data input/output screen

has been selected.

7. Select EDIT mode.

8. Press soft key

then key

9. Press soft key [I/O] and set the parameters on I/O.

Item selection cursor moves to the following item after data of an item

is set.

10.In CHANNEL NO item, input

INPUT

to select I/O channel 1.

11.In DEVICE item, press soft key [FDCAS] to select the floppy cassette.

12.In KIND DATA item, press soft key [PARAM].

13.In FUNCTION item, press soft key [WRITE].

14.In FILE No item, specify a file name. In this example input as follows:

INPUT

15.Press soft key [EXEC]. Then PMC parameters are started to be output.

16.After the PMC parameters have been output, set PARAMETER

WRITE to 0.

17.Press

RESET

to release alarm 100.

3.2.4

Outputting Pitch Error

1. Select EDIT mode.

Compensation Amount

2. Press

SYSTEM

key several times, press soft key [PARAM],and

[PITCH] to select the SETTING screen for pitch error amount.

3. Press soft key [(OPRT)] and

4. Press soft key [PUNCH] and [EXEC], then pitch error compensation

amount is started to be output.

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3. INPUT AND OUTPUT OF DATA

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3.2.5

When custom macro function is equipped, values of variable no. 500 and

later are output.

Outputting Custom

Macro Variable Values

OFFSET

1. Press

SETTING

key.

2. Press

key and soft key [MACRO] to select custom macro

variable screen.

3. Press soft key [(OPRT)] and then key

4. Press soft key [PUNCH] and [EXEC], then custom macro variable

values are output.

3.2.6

Outputting Tool

1. Select EDIT mode.

Compensation Amount

OFFSET

2. Press

SETTING

key and soft key

[OFFSET] to display the tool

compensation amount screen.

3. Press [(OPRT)] key and soft key

4. Press soft key [PUNCH] an [EXEC] key, and the tool compensation

amount is started to be output.

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3. INPUT AND OUTPUT OF DATA

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3.2.7

Outputting Part Program

Confirm the following parameters. If 1 is set, set to the MDI mode and

set it to 0.

3202

NE9

NE8

#4 (NE9)

0 :

Programs of 9000s are edited.

1 :

Programs of 9000s can be protected.

#0 (NE8)

0 :

Programs of 8000s are edited.

1 :

Programs of 8000s can be protected.

Select EDIT mode.

Press PROG key and press soft key [PRGRM] to display program

text.

Press [(OPRT)] key and press soft key

Input a program number to be output. To output all programs input as:

Press [PUNCH] and [EXEC] key, then program output is started.

3.2.8

Inputting CNC

1. Set to the emergency stop state.

Parameters

2. Confirm that the patameters required to input data is correct.

Press OFFSET/SETTING key several times, and press [SETING]

to display SETTING screen.

Confirm that PARAMETER WRITE=1.

Press SYSTEM key to select the parameter screen.

0020

Selectionof I/O channel

l 0 : Channel 1 (JD5A of MAIN CPU board)

1 : Channel 1

(JD5A of MAIN CPU board)

2 : Channel 2

(JD5B of MAIN CPU board)

3 : Channel 3

(JD5C of Option 1)

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3. INPUT AND OUTPUT OF DATA

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0101

NFD

ASI

SB2

#7 (NFD)

0 :

Feed is output when punching out.

1 :

Feed is not output when punching out.

#3 (ASI)

0 :

EIA or ISO code is used.

1 :

ASCII code is used.

#0 (SB2)

0 :

No. of stop bits is 1.

1 :

No. of stop bits is 2.

0102

Specification number of I/O device

RS-232-C (control codes DC1 to DC4 are used.)

FANUC Bubble cassette B1/B2

FANUCFloppy cassette F1

PROGRAM FILE Mate, FANUC FA Card adapter, FANUC

Floppy casette adapter, FSP-H, FANUC Handy File

RS-232-C ( Control codes DC1 to DC4 are not used)

Portable tape reader

FANUC PPR, FSP-G, FSP-H

0103

Baud rate

200

2400

100

300

l10:

4800

110

600

11:

9600

150

1200

12:

19200 [BPS]

Press soft key [(OPRT)] and soft key

Press soft key [READ] and [EXEC]. Then input of parameters are

started.

Because alarm 300 will generate for the system with absolute pulse

coder, set parameter 1815#5 to 0.

1815

APCx

#5(APCx)

0 :

Position detector is other than absolute pulse coder.

1 :

Position detector is absolute pulse coder.

After the parameters have been input, turn off the power once then turn

it on.

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3. INPUT AND OUTPUT OF DATA

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3.2.9

Set the emergency stop state.

Operation of 12 is not required when PPR is used.

Inputting PMC

Parameters

1. Turn off (KEY4=1) the program protect key.

OFFSET

2. Press

SETTING

key and soft key [SETTING] to select the SETTING

screen.

3. Confirm that PARAMETER WRITE=1.

4. Press

SYSTEM

key and soft key [PMC].

5. Press soft key [PMCPRM] and soft key [KEEPRL].

6. Set the cursor to K17 and set bit 1 to 1.

INPUT

7. Press

key and

key.

8. Press soft key [I/O] and set the parameters required for I/O.

Item selection cursor displays the next item after an item is set.

9. In CHANNEL item , press

INPUT

to select channel 1.

10.In DEVICE item, press [FDCAS] key to select the floppy cassette.

11.In FUNCTION item, press soft key [READ] to input data

12.In FILE NO item, press

INPUT

to select file no. 2.

13.Press soft key [EXECT] and the PMC parameters are started to be

input.

14.After data has been read, turn off power and turn it on.

3.2.10

Inputting Pitch Error

Compensation Amount

1. Release the emergency stop and select EDIT mode.

2. Confirm that PARAMETER WRITE=1 on the setting screen.

3. Press

PROG

key and soft key [PRGRM] to display program contents.

4. Press soft key [(OPRT)],

, [F SRH], and

[EXEC] to select

the pitch error compensation file.

5. Press

SYSTEM

key several times, soft key

[PARAM],

and

[PITCH] to select the screen for pitch error compensation amount.

6. Press soft key [(OPRT)] and

key.

7. Press soft key

[READ] and

[EXEC], then the pitch error

compensation amount is started to be input.

OFFSET

8. After data has been input, press

SETTING

key twice to display the

SETTING screen and return the PARAMETER WRITE to 0.

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3. INPUT AND OUTPUT OF DATA

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3.2.11

If the system is equipped with the custom macro fucntion, input the

variable values.

Inputting Custom Macro

For PPR, item 4 is not required.

Variable Values

Confirm that EDIT mode is selected.

Turn off the program protect key (KEY2=1).

Press

PROG

key then soft key [PRGRM] to display program contents.

Press soft key [(OPRT)],

, [F SRH], and

[EXEC] to select

a file.

Press soft key [(OPRT)] and key

Press address O, a program number (0001 for example), soft key

[READ] and [EXEC] key, then custom macro variable values are

started to be input.

Input a program number that is not used.

Select MEMORY mode on the machine operator’s panel and press

cycle start button.

When the program is executed, macro variables are set.

OFFSET

Press

SETTING

key,

key and soft key [MACRO] to select the custom

macro variable screen.

Press 500 and soft key [NO SRH] to display variable number 500 and

confirm the custom macro variables are set correctly.

Of the data displayed, 0 and vacant differ in meaning.

Vacant is an undefined variable. To set vacant, press soft key

[INPUT].

10.Select EDIT mode again.

11.Press

PROG

key to select the program display screen.

12.Press address O and a program number (0001 for example) ,then press

DELETE

to delete the program.

3.2.12

Item 4 is not required for PPR.

Inputting Tool

1. Select the EDIT mode.

Compensation Amount

2. Turn off the program protect (KEY=1).

3. Press

PROG

key, and press soft key[PRGRM] to display the program

contents screen.

4. Press soft key [(OPRT)],

, [F SRH], and

[EXEC] to select

the tool compensation amount file.

OFFSET

5. Press

SETTING

key, and soft key

[OFFSET] to display the tool

compensation amount screen.

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3. INPUT AND OUTPUT OF DATA

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6. Press soft key [(OPRT)] and

key.

7. Press [READ] key and [EXEC] key and data input is started.

Confirm the following parameters. If 1 is set, set it to 0.

3.2.13

(Change it in MDI mode).

Inputting Part Programs

3201

NPE

RAL

#6 (NPE)

When programs are registered in part program storage area, M02,M30

and M99 are:

0 : regarded as the end of program.

1 : not regarded as the end of porgram.

#1 (RAL)

When programs are registered:

0 : All programs are registered.

1 : Only one program is registered.

3202

NE9

NE8

#4 (NE9)

0 : Programs of 9000s can be edited.

1 : Programs of 9000s are protected.

#0 (NE8)

0 : Programs of 8000s can be edited.

1 : Programs of 8000s are protected.

For PPR, item 4 is not required.

1. Confirm that mode is EDIT mode.

2. Turn off the program protect (KEY3=1).

3. Press

PROG

key and press soft key [PRGRM] to select a part program

file.

4. Press soft key [(OPRT)],

[F SRH], and

[EXEC] to select

a part program file.

5. Press soft

key ,[(OPRT)] and

key.

6. Press soft key [READ] and [EXEC], then data input is started.

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3.3

INPUT/OUTPUT

SUPER CAP DATA

3.3.1

The following operation allows all the data used for Super CAP M to be

Input/Output of

input and output in a lump.

Conversational Data in a

Lump(Super CAP M)

1. Confirm the parameters shown below:

P0020: I/O CHANNEL (select I/O device)

P0102: I/O device number

P0103: Baud rate

for 4800 bauds

for 9600 bauds

2. Select EDIT mode.

3. Press function key

PROG

and press soft key [CAP].

4. Press soft key [8] (C.A.P DATA) on the basic menu screen.[Series16]

Conversational Data Screen

C.A.P. DATA

SET DATA OF PRE-

DATA

PRE-

INPUT OR OUTPUT OF DATA

TOOLS BEFORE C.A.P.

I/O

TOOL

PROGRAMMING

TOOL

DISPLAY AND SET

FILE

VARIOUS DATA OF

TOOLS REGISTERED

TOOL

DISPLAY THE DIREC-

DRCTRY

TORY OF TOOLS IN

TOOL FILE

DEF.

DIVIDE

DISPLAY THE DIREC-

DISPLAY DEFAULT DATA

FILE

TOLDIR

TORY OF DIVIDE

TOOLS IN TOOL FILE

DISPLAY A LIST OF TOOL

TOOL

F.S.

DISPLAY AND SET

USED

FILE

DATA OF CUTTING

SET T-ORDER FOR T-OR-

DER CHANGE

CONDITION

SELECT FROM SOFT KEY

DATA

DEF.

TOOL

PRE-

TOOL

DIVIDE

F.S.

I/O

FILE

USED

TOOL

FILE

DRCTRY

TOLDIR

FILE

5. Press soft key [DATA I/O].

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3. INPUT AND OUTPUT OF DATA

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[Series16] Conversational Data Screen

DATA I/O

@ READ

DATA I/O PARA GUIDE

READ

I/O CHANNEL

EXEC

@ PUNCH

I/O DEVICE NO.

@ ALL CAP DATA

PUNCH

@ DEFAULT DATA

EXEC

@ PRE-TOOL LIST

@ TOOL FILE

@ CUT COND FILE

SELECT FROM SOFT-KEY

FLOPPY

READ

PUNCH

ALL

DEF.

PRE-

TOOL

F.S.

DIR

DATA

FILE

TOOL

FILE

6. Press soft key [READ] or [PUNCH].

7. Press soft key [ALL DATA].

8. For read, input a file no. and press soft key [READ EXEC].(Specify

a file no. for all data).

READ FILE NO. =

FLOPPY

ALL

DEF.

PRE-

F.S.

PUNCH

READ

TOOL

DIR

DATA

FILE

TOOL

FILE

EXEC

⋅For punch, press soft key [PUNCH EXEC].

SELECT FROM SOFT KEYS

FLOPPY

ALL

DEF.

PRE-

F.S.

READ

TOOL

PUNCH

DIR

EXEC

DATA

FILE

TOOL

FILE

The above operation reads and punches default data, pre-tool list, tool file

and F.S. file in a lump.

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3. INPUT AND OUTPUT OF DATA

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3.3.2

You can input and output files individually.

Execute the same operations from step 1 to 6 in the previous section 3.3.1.

Input and Output of Each

(1) Reading or Punching default files

File

Press [DEF. FILE].

@ For reading, input a file no. for default data and press soft key

[READ EXEC]. (Specify a file number of default file).

@ For punching, press [PUNCH EXEC].

(2) Reading or punching pre-tool list

Press PRE-TOOL.

@ For reading, press a file number and soft key [READ EXEC].

(Specify a file number of pre-tool list).

@ For punching, press soft key [PUNCH EXEC].

(3) Reading or Punching tool file

Press TOOL FILE.

@ For reading, press a file number and pres soft key

[READ EXEC]. (Specify file number of tool file).

@ For punching, press [PUNCH EXEC].

(4) Reading or Punching F, S file

Press F.S. FILE.

@ For reading, press a file no. and press soft key

[READ EXEC].(Specify a file no. of F.S. FILE).

@ For punching, press [PUNCH EXEC].

3.3.3

This feature allows NC parameters, offsets, NC programs, PMC

parameters and so on to be input/output from/to a general I/O device such

Output of CAP data

as FANUC cassette adapter or the like.

(Super CAP T)

1. Data that can be input/output

(1) NC parameters: All parameters except for optional parameters

and a parameter that specifies the no. of

axes.(No. 1010)

(2) :Offset values: All data of wear/geometry data

(3) NC programs: All the NC programs

(4) PMC parameters:All data of counter, keep relay, timer and other

data

(5) Tool File:

All data of tool data file, F.S. data, roughness

data, pre-tool list and chuck/tailstock figure

data.

(6) CAP program: All the CAP program (Cannot input/output

individual program)

Note

You should input/output NC parameters separately. You

can input/output other data in a lump.

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2. Operation for inputting/outputting data in a lump

(1) Connect external I/O device and set necessary parameters.

@ Channel at NC side=0

@ Stop bit=2

@ Parity=No

@ Length of character=8

@ Baud rate=Depends on NC parameter no. 0103.

@ XON/OFF control=Yes

(2) Select EDIT mode. For path 2, select screen of tool post 1.

(3) Display basic menu screen, press [+] key to display the 2 nd page

soft keys.

(4) Press [17] to display the following data I/O menu screen.

[Data I/O menu Screen]

DATA I/O SCREEN

[CAP:HEAD-L]

SINGLE

1. NC PARAMETER (HD1)

7. NC PARAMETER (HD2)

2. NC OFFSET (HD1)

5. NC OFFSET (HD2)

8. CAP TOOL FILE

3. NC PROGRAM (HD1)

6. NC PROGRAM (HD2) 9. CAP PROGRAM

4. PMC PARAMETER

READ

PUNCH

I/O

SET UP

Note

For 16-TB, data select menu on tool post 2 is not displayed.

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3. INPUT AND OUTPUT OF DATA

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(5) Press [PUNCH] and the following screen is displayed.

DATA I/O SCREEN

[CAP:HEAD-L]

PUNCH

SINGLE

1. NC PARAMETER (HD1)

7. NC PARAMETER (HD2)

2. NC OFFSET(HD1)

5. NC OFFSET(HD2)

8. CAP TOOL FILE

3. NC PROGRAM(HD1)

6. NC PROGRAM(HD2)

9. CAP PROGRAM

4. PMC PARAMETER

SELECT THE DATA WHICH YOU WANT TO PUNCH OUT

PMC

CAP

CAP-

NC HD2

SELECT

PARAM

OFFSET

PROG

PARAM

TOOL

PROG

PARAM

OFFSET PROG

END

Note) For 16/18-TB, the following soft keys are

displayed.

PMC

CAP

CAP-

I/O

SELECT

PRE-PG

PARAM

OFFSET

PROG

PARAM

TOOL

PROG

SET UP

END

(6) Press a soft key corresponding to data to be output. Selected data

is displayed by reverse character of green color.

Select all the data to be output and press [SELECT END].

Note

NC parameters can be output only separately. If NC

parameters are selected to be output with other data, other

data is canceled.

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3. INPUT AND OUTPUT OF DATA

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[NC PROG] or [NC HD2 PROG]

(For path 2, when [NC PROG] is pressed, the following screen is

displayed.)

DATA I/O SCREEN

[CAP:HEAD-L]

PUNCH

SINGLE

REGISTEREPROGRAMS

1. NC PARAMETER (HD1)

7. NC PARAMETER (HD2)

***HEAD 1***

00012

00110

00120

2. NC OFFSET (HD1)

5. NC OFFSET (HD2)

8. CAP TOOL FILE

00150

00160

3. NC PROGRAM (HD1)

6. NC PROGRAM (HD2)

9. CAP PROGRAM

4. PMC PARAMETER

SELECT THE DATA WHICH YOU WANT TO PUNCH OUT

ALL

SELECT

CANCEL SELECT

SELECT

CANCEL

END

[ALL SELECT] Press this key to output all the programs.When you

press this key, the following menu is displayed.

EXEC REALLY? YES: [EXEC], NO: [CANCEL]]

EXEC

CANCEL

To execute punching all the programs, press [EXEC] and when it is not

needed, press [CANCEL].

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3. INPUT AND OUTPUT OF DATA

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[ALL CANCEL]

Press this key to cancel outputting all the data.

When this key is pressed, the same soft key as

when [ALL SELECT] is pressed is displayed.

To execute cancelling, press [EXEC]; to cancel

cancelling, press [CANCEL].

[SELECT]

When you specify a NC program to be punched,

move the cursor to the program number and

press this key.

[CANCEL]

To cancel outputting NC programs, press this

key.

[SELECT END]

When you finsh specification of punching, press

this key.

(7) The following screen is displayed when you press [SELECT

END]. To start punching, press [EXEC] and to cancel punching,

press [CANCEL].

DATA I/O SCREEN

[CAP:HEAD-L]

PUNCH

SINGLE

1. NC PARAMETER (HD1)

7. NC PARAMETER (HD2)

NC OFFSET (HD1)

NCOFFSET (HD2)

CAP TOOL FILE

3. NC PROGRAM (HD1)

6. NCPROGRAM (HD2)

CAP PROGRAM

PMC PARAMETER

EXEC REALLY? YES: [EXEC] NO [CANCEL]

I/O

EXEC

CANCEL

SET UP

When data punching starts, “OUTPUTTING” blinks on the lower

right corner of the screen. The data being output is indicated by

blinks of yellow reverse characters. When data outputting finishes,

the data is shown in blue color. If outputting finishes with an error

generated, the data is shown in red.

Notes

The data format output by the above data input/output in a lump funciton is different from the

data format input/output in an individual operation. Therefore, output data by this function

cannot be used for inputting.

Data format is different between 16-TB and 16-TTB.

The data that can be input by the input/output in a lump function is limited to data output by the

same function.

The range of PMC parameters to be output can be specified by the following NC parameter.

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3. INPUT AND OUTPUT OF DATA

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NC parameter

9090

PMCIOS

:The start address number of D area of the PMC parameters to be output.

9091

PMCIOE

:The end address number of D area of PMC parameters to be output.

No.9090(PMCIOS)=0, No.9091(PMCIOE)=0

: All the PMC parameters including keep relays, counters, timers and data

are output.

No.9090(PMCIOS)=No.9091(PMCIOE) : 0

: D area data (one data) of the specified address number is output.

No.9090(PMCIOS) < No.9091(PMCIOE)

: D area data of PMC parameters from the specified starting address number

to the ending address number are output.

No.9090(PMCIOS) > No.9091(PMCIOE)

: All the data in D area are output.

The data output by the input/output in a lump function mentioned in 3.3.3

3.3.4

can be input in a lump by the following operation;

Inputting CAP data

1. Set optional parameters required and the parameter for setting the

(Super CAP T)

number of axes (parameter no. 1010) beforehand.

2. Connect an I/O device and set the corresponding parameters required

as the same as output operation.

3. Select EDIT mode. Select Head 1 screen for path 2.

4. Release protection according to each data to input.

1) NC parameter : Set setting data “PARAMETER WRITE” to 1.

2) Offset amount : Turn off protection of offset data (KEY1=1).

3) NC program : Turn off program protect (KEY3=1).

4) PMC parameter : Set setting data “PARAMETER WRITE” to 1.

5) Tool File : Turns off offset data protection (KEY1=1)

6) CAP program : Turns off program protect (KEY3=1)

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3. INPUT AND OUTPUT OF DATA

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5. Display the DATA I/O menu screen

6. Press [READ] and the following screen is displayed.

DATA I/O SCREEN

[CAP:HEAD-L]

READ

SINGLE

1. NC PARAMETER(HD1)

7. NC PARAMETER(HD2)

2. NC OFFSET (HD1)

5. NC OFFSET (HD2)

8. CAP TOOL FILE

3. NC PROGRAM (HD1) 6. NC PROGRAM (HD2) 9. CAP PROGRAM

4. PMC PARAMETER

SELECT THE FILE WHICH YOU WANT TO READ

NC HD2

I/O

PRE-

EXE

OTH-

PARAM

ERS

Notes

For path 1, data select menu on HEAD 2 is not displayed.

When the I/O device is other than FANUC Cassette

adapter, soft keys [NCPARAM],[OTHERS],and [NC HD2

PARAM] are not displayed.

7. Rewind the data to its head when an I/O device other than FANUC

Cassette adapter is used.

When the FANUC Cassette adapter is used, since the data is called

automatically, it is not needed to execute this operation.

8. Press [NC PARAM] to input the parameters on the HEAD 1; press

[NCHD2 PARAM] to input the NC parameters on HEAD 2.

To input other data than NC parameters, press [OTHERS].

The selected data is shown in green reverse character. However, if

other data than parameters is specified, the data actually read is

unknown and all the data is shown in green reverse character.

9. Press [EXEC] and the following soft keys are displayed.

EXEC REALLY YES:

[EXEC]

NO;

[CANCEL]

I/O

EXE

CAN-

SET

CEL

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3. INPUT AND OUTPUT OF DATA

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10.Press [EXEC] to start data reading or press [CANCEL] to cancel data

inputting.

The data other than NC parameter can be input in a lump if those data

was output in a lump.

While the data is input, “INPUTTING” is displayed on the lower right

of the screen. The data being input is shown in yellow by reverse

character in blinking. When data is input correctly, it is indicated by

blue; if an error occurs, the data is displayed in red.

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3. INPUT AND OUTPUT OF DATA

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INITIAL SCREEN

3.4

Symbolic

INPUTTING/OUTPUTT

ING CAP-II

FAPT TURN

DATA(16-T)

PRESS [DATA

PRESS [FAMILY

SET] KEY

PROGRAM]

**FAMILY PROGRAM**

**PARAMETER & DATA SET**

1. FAMILY PROGRAM OUTPUT

1. SYSTEM DATA SETTING

2. FAMILY PROGRAM INPUT

2. SETTING DATA CORRECTION

3. MATERIAL DATA CORRECTION

4 or 5

INPUT

(REFER TO TABLE 1) (REFER TO TABLE 2)

**SYSTEM DATA SETTING &

OUTPUT/INPUT**

1. SYSTEM PARAMETER SETTING

2. SYSTEM PARAMETER OUTPUT

3. SYSTEM PARAMETER INPUT

(REFER TO TABLE 3)

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3. INPUT AND OUTPUT OF DATA

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[TABLE 1] Input/Output of Family Program”INPUT”

I/O

Item

Operation on I/O

Remarks

device

Family program

2, n

”INPUT”

n=P⇒FANUC PPR

Input

n=B⇒FANUC Cassette

Sub cycle

5, n

”INPUT”

n=C⇒Sub Memory

Family program

1, n

”INPUT”

*When n is omitted, parameter

Output

Sub cycle

4, n

”INPUT”

no. 15 becomes valid.

[TABLE 2] Input/Output of Material Data

I/O

Item

Operation on I/O

Remarks

device

Input

Material data

5, n

”INPUT”

n=P⇒FANUC PPR

n=B⇒FANUC Cassette

n=C⇒Sub Memory

Output

Material data

4, n

”INPUT”

*When n is omitted, parameter

no. 15 becomes valid.

[Table 3] Input/Output of system parameters and other data.

I/O

Item

Operation on I/O

Remarks

device

System parameter

3, n

”INPUT”

1”INPUT”⇒”SAVE ENDY

MTF

7, n

”INPUT”

5”INPUT”⇒”SAVE ENDY

Tool data

11, n

”INPUT”

9”INPUT”⇒”SAVE ENDY

Input/

Read

Setting

14, n

”INPUT”

Graphic data

16, n

”INPUT”

n=P⇒FANUC PPR

System parameter

2, n

”INPUT”

n=B⇒FANUC Cassette

Out-

MTF

6, n

”INPUT”

put/

Re-

Tool data

10, n

”INPUT”

gis-

Setting

13, n

”INPUT”

tera-

tion

Graphic data

15, n

”INPUT”

System parameter

4, n

”INPUT”

Collati

MTF

8, n

”INPUT”

Tool data

12, n

”INPUT”

206

FANUC Series 16 / 160 / 18 / 180 – Model B. Maintenance Manual - page 7