FANUC Series 0i-MODEL D, FANUC Series 0i Mate-MODEL D. MAINTENANCE MANUAL - page 6

 

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FANUC Series 0i-MODEL D, FANUC Series 0i Mate-MODEL D. MAINTENANCE MANUAL - page 6

 

 

4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
4.3.2
Method of Insertion
<1> Check that the metal fittings of the spacers are raised. (Fig. d)
<2> To align the card board insertion position, touch the spacer fixing end faces of the card board with
the spacers as shown in the Fig. c. (At this time, the board can be touched with the spacers for easier
position alignment by slightly holding up the connector side and lowering the spacer side only.)
<3> While aligning the card board with the spacers, lower the connector side slowly then cause the
connectors to touch each other. (Fig. d)
<4> Push the connector side of the card board slowly. At this time, push the card board against the board
on the rear side of the connector. The force required for connector insertion is about 10 kgf. If the
connector cannot be mated by a force of about 10 kgf or more, the card board may be aligned
incorrectly, and the connector can break. In this case, realign the card board. (NOTE: Do not press
the radiation fin installed on a IC chip. Otherwise, the radiation fin can break.)
<5> Push in the spacer metal fittings. (Fig. e)
Spacer
Spacer
Fixing end face
240-pin
connector
on the back
Spacer
Fig.
- 134 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
Axis card
Fig. d
Spacer
Connector
Axis card
Axis card
Axis card
Fig. eSpacer
Connector
- 135 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
4.4
MOUNTING AND DEMOUNTING FROM/SRAM MODULE
WARNING
Only those personnel who have received approved safety and maintenance
training may perform this replacement work.
When opening the cabinet and replacing a card PCB, be careful not to touch the
high-voltage circuits (marked
and fitted with an insulating cover).
Touching the uncovered high-voltage circuits presents an extremely dangerous
electric shock hazard.
CAUTION
Before replacing a printed circuit board, be sure to read Section 4.11,
“CAUTIONS IN REPLACING PCB’S,” to confirm the procedure.
Before starting replacement work, back up the SRAM data of the CNC.
Otherwise, the SRAM data may be lost during replacement work. See Section
3.9, “MAINTENANCE OF STAND-ALONE TYPE UNIT”, Chapter 5, “INPUT AND
OUTPUT OF DATA” or Appendix F, “MAINTENANCE OF OPEN CNC
(BOOT-UP AND IPL)” for explanations about how to save the contents of the
SRAM memory.
4.4.1
Demounting a FROM/SRAM module
<1> Open the claw of the socket outward. (See Fig. a.)
<2> Extract the module slantly upward. (See Fig. b.)
4.4.2
Mounting a FROM/SRAM module
<1> Insert the module slantly into the module socket, with side B facing upward. (See Fig. b.)
<2> Push the module downward until it is locked. (See Fig. c.)
At this time, push it down with pushing two points of (*) in the figure.
- 136 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
Fig. a
Fig. b
Fig. c
(*)
(*)
- 137 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
4.5
OTHER UNITS
4.5.1
Separate Detector Interface Unit
-
Specification
Name
Specification
Basic unit
A02B-0303-C205
Additional unit
A02B-0236-C204
-
Connector mounting location
CNF1CNF2
JF101(JF105)
JF102(JF106)
JF103(JF107)
JF104(JF108)
JA4A
The parenthesized connector names are for the additional unit.
Connector number
Application
CP11A
24 VDC power input
CP11B
24 VDC power output
COP10A
Back stage of the FSSB interface
COP10B
Front stage of the FSSB interface
JF101 to JF104 (JF105 to JF108)
Separate detector interface
JA4A
Connection of a battery for the absolute detector
CNF1 (CNF2)
Connection of the additional unit
The parenthesized connector names are for the additional unit.
- 138 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
-
LED display
Status indication LEDs are installed on the board in the basic unit case. Two green LEDs (POWER and
OPEN) and two red LEDs (ERR1 and ERR2) are provided. The locations and meanings of the LEDs are
indicated below.
POWER
ERR1,ERR2
OPEN
LED indication
No.
LED
Meaning
1
POWER
Turned on when the power is on
2
OPEN
Turned on when FSSB communication is performed
3
ERR1
Turned on when COP10A (back stage) is disconnected
4
ERR2
Turned on when COP10B (front stage) is disconnected
4.5.2
Analog Input Separate Detector Interface Unit
-
Specification
Name
Specification
Basic unit
A06B-6061-C201
The additional unit A02B-0236-C204 mentioned in the previous subsection can be used with this interface
unit.
- 139 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
-
Connector mounting location
CNF1
JF111
JF112
JF113
JF114
JA4A
The parenthesized connector names are for the additional unit.
Connector number
Application
CP11A
24 VDC power input
CP11B
24 VDC power output
COP10A
Back stage of the FSSB interface
COP10B
Front stage of the FSSB interface
JF111JF114
Separate detector interface
JA4A
Connection of a battery for the absolute detector
CNF1
Connection of the additional unit
-
LED display
Status indication LEDs are installed on the board in the basic unit case. Two green LEDs (POWER and
OPEN) and two red LEDs (ERR1 and ERR2) are provided. The locations and meanings of the LEDs are
POWER
ERR1,ERR2
OPEN
LED indication
No.
LED
Meaning
1
POWER
Turned on when the power is on
- 140 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
No.
LED
Meaning
2
OPEN
Turned on when FSSB communication is performed
3
ERR1
Turned on when COP10A (back stage) is disconnected
4
ERR2
Turned on when COP10B (front stage) is disconnected
4.5.3
I/O Link-AS-i Converter
-
Specification
Name
Specification
For AS-i Ver 2.0
A03B-0817-C001
For AS-i Ver 2.1
A03B-0817-C002
-
Connector mounting location
AS-i terminal board
CP1A,CP1B
JD1A
JD1B
Connector number
Use
CP1A
24-VDC power supply input
CP1B
24-VDC power supply output
JD1A
Second I/O link stage
JD1B
First I/O link stage
AS-i terminal board
AS-i communication cable connection
- 141 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
-
LED displays and setting switch
The I/O Link-AS-i converter is equipped with status display LEDs and a setting switch. The equipped
LEDs include four green, four red, and two 7-segment LEDs. Shown below are the location and use of
each LED as well as what the setting switch is used for.
(1)LED
(2) 7-segment LEDs
(3) Setting switch
Note: This label is only on Ver
2.1 of AS-i converter.
(1) LED displays
Function
Label
Color
Description
POW
Green
Lights to indicate that the power for the I/O Link - AS-i converter is on.
ERR
Red
Lights to indicate a failure (whose details can be checked using the other LED
displays (including the 7-segment LED displays) and status information on the
I/O Link).
I/O Link
RDY
Green
Lights to indicate that the I/O Link is ready to communicate.
ALM
Red
Lights to indicate that an alarm condition (whose details can be checked using
the 7-segment LED displays) has occurred on the I/O Link.
- 142 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
Function
Label
Color
Description
AS-i
AUP
Green
Lights to indicate that the current operation mode is the protected mode and
automatic address is available.
CM
Green
Lights to indicate that the current operation is the configuration mode and goes
off to indicate that the current operation is the protected mode.
APF
Red
Lights to indicate an AS-i power fail.
CER
Red
Lights to indicate that a registered slave configuration (LPS, ID code, or I/O
configuration) does not match the currently connected slaves.
(2) 7-segment LED displays
LED indication
Description
No display
Normal operation
(If the setting switch is in the DISP position,
the LED displays light according to the
operation mode as listed below.)
E0
AS-i master error
E1
AS-i master EEPROM error
E2
ROM error
E3
RAM error
E5
Command execution error, SET switch execution error
E6
I/O Link slave watchdog alarm
E7
I/O Link RAM error
E8
Watchdog alarm 1
E9 or "" (dot) at the tens digit
Watchdog alarm 2
0031
Slave address display
"" (dot) at the ones digit
Lights when the B slave address is displayed.
88
Initialize operation, mode shifting, AS-i power fail
Operation mode
Normal operation
When setting switch is in DISP position
Configuration mode
No display
The LES of each connected salve unit is displayed at
1-second intervals.
Protected mode
The lowest slave address
Each slave unit that has encountered a configuration
among those which
mismatch is displayed at 1-second intervals (in an
encountered a
LPS-LES mismatch list).
configuration mismatch is
Note: Nothing is displayed if there is no mismatched
displayed.
slave unit.
(a) Order in which Ver 2.1 displays slave numbers
The slave number of the standard slave or the A slave is displayed first (with "" at the ones digit off).
The slave number of the B slave is displayed next (with "" at the ones digit on).
Example: Address #10
Standard slave
Address #20A
A/B slave
Address #20B
A/B slave
Address #30
Standard slave
If the above slave units are connected, their slave numbers are displayed in the order shown below.
- 143 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
Address #10
Address #20
Address #30
Address #20B
Standard slave
A/B slave
Standard slave
A/B slave
X10
X10
X10
X10
X1
X1
X1
X1
B-
B-
B-
B-
SLAVE
SLAVE
SLAVE
SLAVE
"⋅" (dot) at the ones digit lights.
(3) What the setting switch specifies
Setting
Operation mode
switch
Configuration
Configuration
DISP
Slave addresses are displayed.
No other input is acceptable until all salve addresses are displayed.
The LES of each of all connected slaves are
Each slave unit which has encountered a
displayed at about 1-second intervals.
configuration mismatch is displayed at about
1-second intervals (in an LPS-LES mismatch list).
Note) Nothing is displayed if there is no
mismatched slave unit.
SET
The operation modes are switched.
Note) Keeping pressing the switch will not change the modes. Keep your hand off the switch for at
least 1 second to make it off.
Keeping pressing the switch for at least 5
Keeping pressing the switch for at least 5
seconds causes the current slave configuration
seconds selects the configuration mode.
(LPS, ID code, I/O configuration, and
parameters) to be registered, enables automatic
Keeping pressing the switch for not longer than 5
addressing, and selects the protected
seconds causes nothing.
mode.(Note 1)
Keeping pressing the switch for not longer than 5
seconds selects the protected mode but does not
cause the configuration to be registered or
enables automatic addressing.(Note 1)
NOTE
If a slave unit with address "0" is connected, no configuration registration is
made and the protected mode is not selected. Alarm "E5" is displayed.
-
Dealing with errors
Check error status according to the LED display or status signals on the I/O Link.
- 144 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
Status signal on the I/O
LED indication
Link (X represents a
PMC address)
Alarm or
AS-i
Possible cause and action
warning
ERR
data
7-segme
LED
X+18
ready
Other
nt LED
bit1
X+18
bit0
Normal operation
-
Off
0
1
-
-
Configuration
CER on
Note)
0
1
X+16
The current slave configuration does not match
mismatch
bit7=0
the registered configuration. In the protected
mode, selecting DISP causes the slave address
encountering a configuration mismatch to be
displayed.
The possible causes include a slave unit failure,
broken AS-i cable, and noise-induced AS-i
communication error.
Initialization or
-
88
0
0
X+16
Or X+17
mode change in
bit0=1
bit0=1
progress
AS-i power fail
APF on
88
1
0
X+16
Check to see if the AS-i power supply is normal
bit1=1
and cables from the AS-i power supply are
normal.
Normal operation is resumed when the AS-i
power returns to normal.
AS-i master
ERR on
E1
1
0
X+17
Turn the power off and on again. Because the
EEPROM fail
bit2=0
configuration may be corrupted, register the
configuration again (see NOTE on the next
page). If the alarm occurs again, replace the
converter unit.
AS-i master fail
ERR on
E0
1
0
X+18
Turn the power off and on again. If the alarm
bit2=1
occurs again, replace the converter unit.
ROM fail
ERR on
E2
1
0
X+18
Replace the converter unit.
bit3=1
RAM fail
ERR on
E3
1
0
X+18
Replace the converter unit.
bit4=1
Watchdog 1
ERR on
E8
1
0
X+18
Replace the converter unit.
bit5=1
Watchdog 2
ERR on
E9 or ×10
1
0
-
An I/O Link system alarm occurred on the host
""
CNC.
Replace the converter unit.
I/O Link
ERR on
E6
-
-
-
An I/O Link system alarm occurred on the host
Slave
CNC.
Watchdog
The possible causes include a power failure in
another unit on the I/O Link and a broken I/O
Link cable as well as a noise-induced I/O Link
communication error.
I/O Link RAM fail
ERR on
E7
-
-
-
An I/O Link system alarm occurred on host CNC.
Replace the converter unit.
- 145 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
NOTE
-
In the protected mode, the lowest address number among those encountering a
configuration mismatch is displayed. In the configuration mode, nothing is
displayed.
-
Use ladder programs to detect and display converter unit errors.
-
If a converter unit error occurs, both the DO and DI are turned off.
-
If it is impossible to continue AS-i communication, a watchdog alarm condition
occurs in the slave unit. How the DO behaves at the watchdog alarm is
determined according to the slave unit type and parameter setting used. See
the relevant slave unit specification.
-
How to handle AS-i master EEPROM errors
If the 7-segment LEDs display "E1", it is likely that the registered configuration
may be corrupted. So, register it again according to the following chart.
Turn off power
Place switch in SET position, and turn on power again.
7-segment LED displays "E1" (keep switch in SET position).
Keep switch in SET position until LED "CM" changes from off to on or from on to off.
(This operation may take 5 seconds or more.)
Take your hand off switch, and turn power off and on again to restart system.
If 7-segment LEDs do not display "E1", registered configuration has been repaired.
(If LED "CM" lights, protect registered configuration for subsequent operation. Keep switch in SET position
until "E1" disappears. This operation takes 5 seconds or more.)
If 7-segment LEDs still display "E1", replace converter unit.
Note that if "E1" is displayed, the CNC may fail to start up.
The converter having this function is one shipped in or after June 2005.
Those shipped before do not support this function. If EEPROM fails to operate
normally, replace the converter unit.
-
How to re-install
Once the I/O Link - AS-i converter is replaced, the new I/O Link - AS-i must be loaded with AS-i slave information
according to the following procedure.
The procedure can be executed even when no I/O Link is connected (when power is supplied to the I/O Link - AS-i
converter but not to the CNC or when no I/O Link cable is attached).
- 146 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
Start
Mount I/O Link-AS-i converter, AS-i slave, and AS-i power supply.
Connect AS-i cable.
Turn on power for I/O Link-AS-i converter and AS-i.
Mode
LED "CM"
YES
Configuration mode?
Configuration
On
Protected
Off
NO
Keep pressing SET switch for at least 5 seconds to select configuration mode.
Press DISP switch and check slave number of currently connected slave.
Keep pressing SET switch for at least 5 seconds to select protected mode.
End of loading
NOTE
1 When the protected mode is selected, the slave configuration is registered, and
automatic addressing is enabled.
2 Turning the I/O Link-AS-i converter power on/off causes no operation mode
change. To change the operation modes, use the SET switch.
4.5.4
Terminal Board Type I/O Module
-
Specification
Name
Specification
Basic module
A03B-0823-C001
Expansion module A
A03B-0823-C002
Expansion module B
A03B-0823-C003
Expansion module C
A03B-0823-C004
Expansion module D
A03B-0823-C005
- 147 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
-
Connector and LED mounting location
Basic module A03B-0823-C001
As seen from A in figure at left.
A (See figure at right.)
DI/DO status display LED
CA105
T2
Connector/t
T1
erminal
Use
board
number
CP11A
24-VDC power supply input
CP11B
24-VDC power supply output
JD1A
Second I/O link stage
JD1B
First I/O link stage
T4
CA105
Expansion module connection
T1
DO terminal board with aqua label
T2
DO terminal board with lime green
label
T3
DI terminal board with yellow label
T3
T4
DI terminal board with pink label
JD1A
CP11A
JD1B
LED displays
LED
Description
CP11B
PWR
Lights when power is on.
DO 0 to 7 (2 bytes)
Lights when DO is on.
Power supply status
DI 0 to 7 (3 bytes)
Lights when DI is on.
display LED
Fuse, 2 A
- 148 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
Expansion module A A03B-0823-C002
As seen from A in figure at left.
DI/DO status display LED
A
(See figure
CA105
T2
Connector/
T1
terminal
Use
board
number
JA3
MPG interface
CA105
Expansion module connection
(to next-stage expansion module)
CA106
Expansion module connection
T4
(to previous-stage basic module)
T1
DO terminal board with aqua label
T2
DO terminal board with lime green
label
T3
T3
DI terminal board with yellow label
T4
DI terminal board with pink label
JA3
Rotary switch
LED displays
LED
Description
DO 0 to 7 (2 bytes)
Lights when DO is on.
DI 0 to 7 (3 bytes)
Lights when DI is on.
- 149 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
Expansion module B A03B-0823-C003
As seen from A in figure at left.
DI/DO status display LED
A
(See figure
CA105
T2
Connector/
T1
terminal
Use
board
number
CA105
Expansion module connection
(to next-stage expansion module)
CA106
Expansion module connection
T4
(to previous-stage basic or expansion
module)
T1
DO terminal board with aqua label
T2
DO terminal board with lime green label
T3
T3
DI terminal board with yellow label
T4
DI terminal board with pink label
Rotary switch
LED displays
LED
Description
DO 0 to 7 (2 bytes)
Lights when DO is on.
DI 0 to7 (2 bytes)
Lights when DI is on.
- 150 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
Expansion module C A03B-0823-C004
DO status display LED (green)
A (See figure at
DO alarm display LED (red)
right.)
As seen from A in figure at left.
CA105
T1
Connector/
terminal
Use
board
number
CA105
Expansion module connection
(to next-stage expansion module)
CA106
Expansion module connection
(to previous-stage basic or expansion
module)
T2
T1
DO terminal board with aqua label
T2
DO terminal board with lime green label
Rotary switch
LED displays
LED
Description
DO 0 to 7 (2 bytes)
DLights when DO is on.
ALARM 0 to 7 (2 bytes)
Lights to indicate an alarm.
- 151 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
Expansion module D A03B-0823-C005
A (See figure at right.)
As seen from A in figure at left.
CA105
T1
Connector/
terminal
Use
board
number
CA105
Expansion module connection
(to next-stage expansion module)
CA106
Expansion module connection
(to previous-stage basic or expansion
module)
T1
Analog input CH1 and CH2 terminal board
T2
with yellow label
T2
Analog input CH3 and CH4 terminal board
with pink label
Rotary switch
- 152 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
Alarm detection function of expansion module C
The DO driver for expansion module C has overvoltage protection and broken-wire detection functions as
well as the same overheat protection (overcurrent and temperature protection) function as for the basic
module and expansion modules A and B. The protection circuit is provided for each DO1 bit.
If any of these functions operates, the corresponding bit of the LED "ALARM" of the module lights.
The following table lists the output status of each LED or DO when the protection functions operate.
- Status when the protection functions operate
PMC
Module
DO status display
DO alarm LED
DO alarm information
Status
output
DO output
LED (green)
(red)
allotted to DI area
Normal operation
0
OFF
Does not light.
Does not light.
0
1
ON
Lights.
Does not light.
0
Overheat protection
0
OFF
Does not light.
Does not light.
0
function operated
1
OFF
Does not light.
Lights.
1
Overvoltage protection
0
OFF
Does not light.
Lights.
1
function operated
1
OFF
Does not light.
Does not light.
0
Broken-wire detected
0
OFF
Does not light.
Does not light.
0
1
ON
Lights.
Lights.
1
NOTE
1 If the overheat or overvoltage protection function mentioned above operates, the
corresponding DO bit is kept off until the cause is removed. Once the cause is
removed, the DO bit becomes on even if the system is not restarted.
2 Broken-wire detection is performed by monitoring the current flowing through a
load connected when the DO is on with an output device in the module. If the
detected current becomes about 100 mA or lower, it is assumed that a broken
wire has been detected. For this reason, if a light load (such as an LED) is
connected, a broken wire is detected, resulting in a DO alarm condition.
However, unlike the other protection functions, the broken-wire detection
function does not cause the DO to become off. In addition, if a connected
condition is resumed after a broken-wire condition is detected, the broken-wire
condition can be removed even if the system is not restarted.
4.6
SETTING I/O MODULES
4.6.1
Distributed I/O Setting
By changing the setting (rotary switch) on an expansion module, a connection can be made to skip an
expansion module or expansion modules as shown below.
When expansion module 1 is
When expansion module 2 is
When expansion modules 1
skipped
skipped
and 2 are skipped
- 153 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
Method of setting (control and setting method)
A control (rotary switch) is provided on the location shown below of each expansion module. When
changing the setting, turn the rotary switch with a flat-blade screwdriver with a tip diameter of about 2.5
mm.
Each setting position of the rotary switch has the meaning as indicated below.
Setting
Indication
Meaning of setting
position
Standard setting. The rotary switch is set to this position at the time of shipment from
0
0
FANUC.
This setting is not skipped an expansion module.
Set the rotary switch of an expansion module to this position when the one preceding
1
-
expansion module is skipped.
Set the rotary switch of an expansion module to this position when the two preceding
2
2
expansion modules are skipped.
3
-
Setting prohibited
4, 8, or C has the effect of 0.
4, -, 6, -,
5, 9, or D has the effect of 1.
4 to F
8, -, A, -,
6, A, or E has the effect of 2.
C, -, E, -,
7, B, or F has the effect of 3. (← setting prohibited)
- 154 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
Examples of setting
(When expansion module 1 is skipped)
Set the rotary switch of expansion module 2
to setting position = 1. Do not change the
setting (setting position = 0) of expansion
module 3.
(When expansion module 2 is skipped)
Set the rotary switch of expansion module 3
to setting position = 1. Do not change the
setting (setting position = 0) of expansion
module 1.
(When expansion module 1 and expansion
module 2 are skipped)
Set the rotary switch of expansion module 3
to setting position = 2.
This function was not available initially, but was recently added. This function became available,
depending on the type of module, as indicated below.
Expansion module B (DI/DO = 24/16,
A03B-0815-C003
Available starting with shipment in June 1998
without a manual pulse generator interface)
and later
Expansion module C (DO = 16, 24A output)
A03B-0815-C004
Available starting with shipment in August 1998
and later
Expansion module D (analog input)
A03B-0815-C005
Available starting with shipment in August 1998
and later
NOTE
To expansion module A (DI/DO = 24/16, with a manual pulse generator
interface) (A03B-0815-C002), a rotary switch is added as the other modules are
modified. However, expansion module A is always installed at the location of
expansion module 1, so that the setting of expansion module A need not be
changed.
- 155 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
4.6.2
Terminal Type I/O Module Setting
By changing the setting (rotary switch) on an expansion module, a connection can be made to skip an
expansion module or expansion modules as shown below.
When expansion module 1 is
When expansion module 2 is
When expansion modules 1
skipped
skipped
and 2 are skipped
Method of setting (control and setting method)
A control (rotary switch) is provided on the location shown below of each expansion module. When
changing the setting, turn the rotary switch with a flat-blade screwdriver with a tip diameter of about 2.5
mm.
Standard setting
Each setting position of the rotary switch has the meaning as indicated below.
Setting
Indication
Meaning of setting
position
Standard setting. The rotary switch is set to this position at the time of shipment from
0
0
FANUC.
This setting is not skipped an expansion module.
If an expansion module is skipped, make this setting for the one that would follow the
1
-
skipped expansion module.
If two expansion module are skipped, make this setting for the one that would follow the
2
2
second of the skipped expansion modules.
3
-
Setting prohibited
4, 8, or C has the effect of 0.
4, -, 6, -,
5, 9, or D has the effect of 1.
4 to F
8, -, A, -,
6, A, or E has the effect of 2.
C, -, E, -,
7, B, or F has the effect of 3. (← setting prohibited)
- 156 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
Rotary switch setting example
(When expansion module 1 is skipped)
Set the rotary switch of expansion module 2
to setting position = 1. Do not change the
setting (setting position = 0) of expansion
module 3.
(When expansion module 2 is skipped)
Set the rotary switch of expansion module 3
to setting position = 1. Do not change the
setting (setting position = 0) of expansion
module 1.
(When expansion module 1 and expansion
module 2 are skipped)
Set the rotary switch of expansion module 3
to setting position = 2.
NOTE
The expansion module A (A03B-0823-C002 with manual Pulsecoder I/F) is
always installed in a location for expansion module 1, the setting need not be
changed.
4.7
REPLACING FUSES ON VARIOUS UNITS
WARNING
Before replacement of a blown fuse, the cause of the blown fuse must be
corrected. So, fuse replacement work must be done only by a person who is
trained in the related maintenance and safety requirements. When opening the
cabinet and replacing a fuse inside, be careful not to touch the high-voltage
circuits (marked with
and fitted with an insulating cover). Touching the
uncovered high-voltage circuits presents an extremely dangerous electric shock
hazard.
For the specification of the fuse of each unit, see the list of consumables in Appendix B, “LIST OF
MAINTENANCE PARTS.”
- 157 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
-
Fuse mounting location on the connector panel I/O modules
Fuse
Expansion module 3
Expansion module 2
Expansion module 1
Basic module
Cable for the I/O Link
(A03B-0815-C001)
Cable for a manual pulse generator
NOTE
No fuse is provided on the expansion modules. A fuse is provided on the basic
module only.
- 158 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
-
Fuse mounting location on the connector panel I/O modules (type-II)
Connector for the I/O Link
Fuse
Inter-module connection
flat cable
Connector for the I/O Link
Connector for a manual pulse generator
Expansion module
Basic module
NOTE
No fuse is provided on the expansion modules. A fuse is provided on the basic
module only.
- 159 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
-
Fuse mounting location on the operator's panel I/O modules
I/O connector
JD1A
JD1B
JA3
Fuse
Power supply connector
This drawing is for A20B-2002-0470, A20B-2002-0520, and A20B-2002-
0521.
-
Fuse mounting location on the separate detector interface unit
Power supply
connector
Optical
Fuse
connector
- 160 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
- Fuse mounting location on the I/O Link-AS-i converter
LED
Setting switch
Fuse
7-segment LED
AS-i
JD1A
JD1B
Power supply connector
- 161 -
4. MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
AND STAND-ALONE TYPE (HARDWARE)
B-64305EN/03
-
Fuse mounting location on the terminal type I/O modules
Basic module
Fuse
NOTE
No fuse is provided on the expansion modules. A fuse is provided on the basic
module only.
- 162 -
4.MATTERS COMMON TO BOTH LCD-MOUNTED TYPE
B-64305EN/03
AND STAND-ALONE TYPE (HARDWARE)
-
Fuse mounting location on the machine operator’s panel
Fuse
Power supply connector
Cover
NOTE
After removing the cover, replace the fuse.
4.8
ENVIRONMENTAL CONDITIONS OUTSIDE CABINET
The peripheral units and the control unit have been designed on the assumption that they are housed in
closed cabinets. In this manual "cabinet" refers to the following:
Cabinet manufactured by the machine tool builder for housing the control unit or peripheral units;
Operation pendant, manufactured by the machine tool builder, for housing the LCD/MDI unit or
operator's panel.
Equivalent to the above.
The environmental conditions when installing these cabinets shall conform to the following table.
Condition
LCD-mounted type control unit
Stand-alone type control unit
Ambient
Operating
0°C to 58°C
0°C to 55°C
temperature of
Storage, Transport
20°C to 60°C
cabinets
Temperature change
0.3°C/minute or less
Normal
75%RH or less, no condensation
Humidity
Short period
95%RH or less, no condensation
(less than 1 month)
0.5G or less
A FANUC evaluation test is performed under the following conditions.
10 to 58Hz:
0.075 mm (amplitude)
Operating
58 to 500Hz:
1 G
Vibration
Vibration directions: X, Y, and Z directions
Scanning frequency:
10 cycles
IEC60068-2-6 compliant
Non-operating
1.0G or less
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