Tractors X60 Series. Manual - part 7

 

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Tractors X60 Series. Manual - part 7

 

 

29

2

Safety notes

Further notes

The following notes are designed to complete the Opera-
tion and Maintenance Manual to ensure that your tractor
always works safely, reliably and efficiently.

Tractors are mainly designed for hitching implements that
are held by a drawbar or three-point linkage or for driving
implements using the PTO.

To obtain the greatest possible towing force, particularly
when using a tractor with dual rear wheels, you should
observe  the  following  rules  concerning  axle  loads  and
wheel slip.

If an extra implement is attached, the extra loads must
conform to the specifications given in the Manual or by
your dealer.

1.

Front axle payload: 4WD tractors.

The  front  axle  normally  bears  40%  of  the  tractor

weight on the road without implements; it may thus

be necessary to add an extra weight on the front end

to ensure that the front axle has traction.

If an implement is mounted on the front end of the

tractor, check the weight of the fully loaded implement

by  placing  the  front  axle  on  a  scale:  the  maximum

axle load must be less than the capacity of the front

axle.

Check  the  maximum  payload  capacity  of  the  front

axle (maximum weight allowed on it) in your Opera-

tion and Maintenance Manual).

2.

Rear axle payload.

The maximum permissible payload for the rear axle

depends on whether or not the tractor is carrying a

weight or towing a load.

When the tractor is only carrying a load, without tow-

ing, the wheels must have sufficient capacity that is

ensured  if  the  tyres  are  of  the  exact  size  and  have

the specified number of plies.

In certain conditions, extra weight may be applied to

the rear axle but it is not normally necessary unless

the ground offers very little grip.

When fully loaded, the weight of the tractor must be

less than the maximum permissible ballasted weight

since  the  tractor  cannot  be  loaded  right  up  to  the

maximum static payload for each of the axles, front

and  rear,  at  the  same  time.

3.

Ballast and wheel slip.

Wheel slip must be measured for the tractor to oper-

ate efficiently during tillage.

On normal terrain in good operating conditions, wheel

slip should be between 4 and 10%.

On loose soil, wheel slip can exceed 12%.

If wheel slip is found to be greater than this amount,

proceed  with  care  as  operating  conditions  might

quickly become unstable and cause early tyre wear.

In certain conditions, it might be better to add ballast

in order to reduce wheel slip, but this increases the

workload of the transmission and thus reduces the

working life of the tractor.

Read the operation handbook or ask your Dealer who

will be able to help you ascertain the maximum ballast

weight you can use in normal working conditions.

Using dual wheels or wider tyres, the tractor will have

greater grip but the workload on the transmission will

also be greater in dry and difficult soil conditions.

Dual  wheels  or  wider  tyres  can  sometimes  be

mounted for use on slippery or sandy terrain but the

axle weight on hard, dry surfaces must be limited as

the greater grip provided by wider tyres can damage

the transmission.

The  only  torque  limiter  in  transmission  is  wheel

slip.

4.

Front  axle  lead  when  four-wheel  drive  is  en-

gaged.

In a 4WD tractor, the ground speed of the front wheels

must be slightly greater than that of the rear wheels,

in order to ensure traction.

The front wheel advance must be preferably between

1% and 4%, at an rate not over 5%.

Greater percentages may be used only on very soft

ground.

The tyres supplied with your tractor have been checked

for the correct advance of the front wheels, but when

you  change  them,  make  sure  you  use  tyres  of  the

same make and size in order to maintain the same

speed ratio between front and rear wheels.

If  tyres  of  different  makes  are  used,  their  size  and

internal pressure may modify this ground speed ratio,

or advance. This could increase the load on the front

axle and lead to unacceptable operating conditions,

excessive tyre wear and, in extreme conditions, dam-

age to the front axle or to the transmission.

Changes in the weight of the tractor, in the pressure

or size of the tyres can cause the tyres themselves

to  bounce.  This  is  not  only  annoying  for  the  driver

in the cab, but it can also cause a loss of grip and

excessive wear in the transmission unit.

30

Safety notes

5.

Economy PTO.

As shown in the Operation and Maintenance Manual,

the economy PTO on large tractors is a feature that

makes it possible to use the PTO at standard speed

using lower engine RPM rates.

This feature can only be used when the implements

powered  by  the  PTO  are  to  be  used  only  for  light

operations,  such  as  for  sprinklers  or  rakes,  which

require less than 30 H.P.

The economy PTO does not need to use the maximum

power of the engine but it is designed to save fuel.

When using the Economy PTO, make sure that the

implement input shaft RPM NEVER exceeds the

recommended RPM for the implement, e.g. max.

610 RPM for a 6 spline shaft (540 RPM), and max.

1170 RPM for a 21 spline shaft (1000 RPM).

6.

Working on slopes.

The  Operation  and  Maintenance  Manual  provides

information on using the tractor on slopes in a safe

manner

It  is  also  important  to  note  that,  when  working  on

very  steep  slopes,  the  lubrication  conditions  in  the

transmission  may  be  reduced.  This  is  caused  by

the oil flowing towards the front or rear part of the

transmission unit.

Special  measures  and  extra  lubrication  may  be  re-

quired when using the tractor under extreme condi-

tions.

Your dealer will be able to assist you if you expect to

work on slopes of over 15°.

7.

Remote hydraulic controls.

The hydraulic system of the tractor may be used in

some particular applications to operate the hydraulic

motors.

When using these applications, note that the hydraulic

motors  can  generate  considerable  heat  and  the  oil

cooling system of the tractor may not be sufficient

when these high-power hydraulic motors are used.

Some remote applications have an extra cooling sys-

tem. However, every time they are used, make sure

that the oil is cooled and filtered sufficiently in order

to avoid damage to the tractor's hydraulic system.

8.

Towing heavy loads (trailers, etc.)

When heavy loads are towed, the road rules in some

countries  require  a  supplementary  braking  system

(e.g. air or hydraulic trailer brakes).

Check  with  your  dealer  possible  additional  require-

ments for special spplications

9.

Operating a dry-disc clutch.

Most tractors with a manual gearshift are equipped

with a dry-disc clutch for changing gear.

Since the clutch slips every time the gear is changed,

it can cause a certain amount of wear and thus cre-

ate heat. To ensure long life for the clutch, it is thus

advisable to reduce the load of the tractor and reduce

engine  speed  when  starting  up  the  tractor  from  a

standing position.

Prolonged slipping at high engine speed with large

loads will cause the clutch disc to heat up, thereby

reducing its working life.

10.

 Further instructions for the operator.

The  Operation  and  Maintenance  Manual  provides

instructions to ensure that the tractor is always used

in safe conditions.

If your tractor is also driven by other people, make sure

that they are fully aware of these accident prevention

instructions.

It is forbidden to carry anyone on the outer structure

of the tractor in any circumstances.

This is because the safety frame that protects against

overturning is only designed to protect persons inside

the cab or roll-over protection structure.

11.

Chemical filters for the cab.

 [4.5.c]

Use of a filter with chemical absorbent in air-condi-

tioned cabs can increase the degree of protection in

certain applications.

PERSONAL  PROTECTION  EQUIPMENT  MAY  BE

HOWEVER  NECESSARY  WHEN  USING  CHEMICAL

SUBSTANCES.

Wash the tractor and driver’s seat accurately accord-

ing to the directions on the product label.

ALWAYS follow the instructions on the labels of the

chemical substances and on the filters to be used.

12.

Battery

For detailed information, see the sections Maintenance

- Electric system.

31

2

Safety notes

Risks deriving from exposure to 
noise

Noise characteristics and measurement

Noise is a pressure variation in an elastic medium, gener-
ally the air, produced by the vibration of a material body
(source) that determines an undesired and often annoy-
ing acoustic sensation. Noise is mainly characterized by:

sound intensity or level: expresses the entity of the

pressure variation due to the sound wave. Measured in
decibels (dB), it doubles the sound intensity and, thus,
the energy that reaches the ear.

frequency: expresses the number of pressure varia-

tions of the wave per second and is measured in Herz
(Hz) - acute noises have high frequencies (2000-4000 Hz
or more) while low-pitched noises have low frequencies
(250 Hz or less).

How the risk is evaluated

The higher the sound level and exposure time, the greater
the noise risk will be.
Two parameters are used:

LAeq (Equivalent continuous weighted level A): this

is a sound level measurement that takes into account
noise fluctuations and the varying sensitivity of the ear
to the frequencies: LAeq is measured with a sound-level
meter;

PEL (Personal Exposure Level): this is a measurement

that takes the various noise levels into account along
with  the  time  the  worker  remains  on  the  individual
machines or working at determined processes: PEL
is calculated mathematically.

Noise Pathologies

Damage To The Hearing
Noise causes hypoacusis or deafness because it destroys
the acoustic receptors, nervous cells able to transform
the mechanical sound vibrations into nervous impulses
that, on reaching the brain, determine the aural sensation.
These receptors are irreplaceable if they are destroyed and
the resulting damage is irreversible: hypacusia worsens if
exposure to noise continues and does not improve even
if this terminates.
Moreover, it is also bilateral since it can be accompanied
by annoying buzzing and whistling sounds, and by intoler-
ance to loud noise.
The  damage  is  insidious  since  it  proceeds  slowly  and
unexpectedly: in the initial phase, when it is limited to a
diminished ability to perceive acute sounds (music, bells)
or the spoken voice when there is a background noise,
it can only be detected by means of an audiometric test.
Pulsating noises of great intensity lasting a very short time
are highly damaging since the ear is unable to actuate any
physiological protective measures in time.
Hypacusia from noise generally arises after several years
of  exposure  and  depends  on  the  PEL  (risk  almost  null
below 80 dBA) and on individual characteristics. It is an
incurable disease: the only efficacious means of protec-
tion against it is prevention.

Other effects
Noise does not just determine aural sensation. For levels
exceeding*  70  dBA,  it  causes  stress  by  means  of  the
cerebral  integration  centers  and  determines  a  specific
neurovegetative reaction responsible for effects that lead
to cardiocirculatory and gastroenteric diseases.
Amongst these, it is worthwhile noting: an increase in
gastric acidity, a decrease in the heart rate, visual range
and reflex speed; a sensation of discomfort and weariness
with an increased sense of fatigue.
These effects are dangerous because they also increase
the risk of accidents.
 

Personal equipment to protect 

against noise

Individual  protective  equipment  attenuates  the  sound
energy transmitted to the ear through the air.
This equipment is used when dangerous exposure cannot
be avoided in any other way.
There are different types of devices with different attenuat-
ing capacities: helmets, ear muffs, ear plugs (Fig. 2-42).
Helmets and headsets have the highest dampening capac-
ity and their use is mandatory when working off road and
noise is over the above limits.
Earplugs are generally better tolerated and are particularly
useful for prolonged exposition to lower noise levels.

CAUTION: It is prescribed that suitable personal 
hearing protection be used if exposed every day to a 
noise level equal or higher than 85 dBA.

Consult the “Technical specifications” section of 
this manual in relation to tractor noise measured 
in instantaneous conditions in compliance with the 
laws in force.

CAUTION: Do not open the windscreen, the doors or 
the side and rear windows during work. The noise 
in the cab could rise to such level as to oblige the 
operator to wear headsets or other individual pro-
tection against noise.

Helmets and headsets have the highest dampening capac-
ity and their use is mandatory when working off road and
noise is over the above limits.

32

Safety notes

POSITIONS OF THE SAFETY DECALS

All markets (North America excluded)

WARNING: Decals must be always readable. Failing this, ask your Dealer for new ones.

Fig.2-43 Position on tractors with cab

DECAL 2

WARNING: Danger of entangle-
ment. Keep hands well clear 
of moving parts and be careful 
not to get caught up in belts or 
pulleys when engine is on. Keep 
guards in place.

DECAL 3

WARNING: Danger of entangle-
ment. Keep hands well clear of 
fan blades when engine is run-
ning. Keep guards and screens 
in place.

DECAL 1
WARNING:  Very hot surfaces. 
The hands and fingers could be 
scorched. Keep well clear of hot 
parts. Keep at a safe distance. 
Keep all guards mounted when 
the engine is running.

DECAL 4

DANGER: Hot steam or water jets. 
Protect your face. Radiator under 
pressure when engine is hot. Re-
move cap with caution only when 
engine is cold.

 

 

 

 

 

 

 

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