Snowmobile Arctic Cat (2000 year). Manual

Fig. 9-545

AG257

5. Using a small paper clip bent on one end, remove

the inner O-ring.

Fig. 9-546

AG258

ASSEMBLING AND INSTALLING

1. Install new O-ring and inner rubber wiper into the

shaft bearing cap; then install outer plastic wiper.

Fig. 9-547

AG259

2. Inspect the shoulder or step of the shaft for sharp

edges or a burr. Smooth up with #400 grit sand
paper or emery cloth.

3. Put Bearing Cap Installation Tool (p/n 0644-268)

over the threaded end of the shaft.

Fig. 9-548

AP114DA

4. Put a small amount of light grease on the seal and

slide the bearing cap over the tool and onto the
shaft.

Fig. 9-549

AP115DA

5. On a front arm adjuster shock, install the spacer

washer on shaft and install adjuster piston in the
same manner as bearing cap; then remove the
installation tool.

6. Install piston valve assembly. Tighten the

self-locking nut to 2.1-2.8 kg-m (15-20 ft-lb).

Fig. 9-550

AG280

9-175

Snowmobile Arctic Cat (2000 year). Manual - part 163