Snowmobile Polaris Power P1000i, P2000i (2018 year). Manual - part 7

OPERATION

Replacement Parts

The  emission  control  system  on  the  engine  was
designed,  built,  and  certified  to  conform  to  applicable
emission regulations. We recommend the use of Polaris
Genuine  parts  whenever  maintenance  is  performed.
These

original-design

replacement

parts

are

manufactured to the same standards as the original parts.
The use of replacement parts that are not of the original
design and quality may impair the effectiveness of the
emission control system.

Aftermarket part manufacturers assume the responsibility
that the part will not adversely affect emission
performance. The manufacturer or re-builder of the part
must certify that use of the part will not result in a failure
of the engine to comply with emission regulations

MAINTENANCE

Importance of Maintenance

NOTE:  Maintenance,  replacement,  or  repair  of  the
emission  components  must  be  performed  by  a
qualified  engine  repair  technician  using  parts
certified to EPA standards.

Good maintenance is essential for safe and economical
operation. Proper maintenance will also help reduce air
pollution.

To  ensure  the  longevity  of  the  generator,  the  following
pages  include  a  periodic  maintenance  schedule  and
inspection  and  maintenance  procedures.  Other,  more
difficult  tasks,  require  special  tools  and  expertise
provided  by  a  Polaris  technician  or  other  qualified
mechanic.

The  maintenance  schedule  applies  to  normal  operating
conditions.  If  the  generator  is  operated  under  unusual
conditions,  such  as  sustained  high  load  or  high
temperature,  or  dusty  conditions,  consult  the  servicing
dealer for applicable recommendations.

To ensure the best quality and reliability, use only new,
Polaris Genuine parts or their equivalents for repair and
replacement.

All necessary replacement parts and labor incurred, with
the exception of authorized warranty repairs, become the
responsibility  of  the  registered  owner.  If,  during  the
course  of  the  warranty  period,  part  failures  occur  as  a
result  of  owner  neglect  in  performing  recommended
regular  maintenance,  the  cost  of  repairs  are  the
responsibility of the owner.

Maintenance Safety

Personal safety is critical when attempting to service
the generator. Improperly installed or adjusted
components can make the generator unstable or
dangerous.

Improperly

installed

electrical

components can cause engine or electrical systems
failure. In either event, damage or serious injury
could result. If you do not have the time, tools, and/or
expertise necessary to complete a procedure
properly, please see your Polaris dealer for service.

Failure  to  correct  a  problem  before  operation  and
improper  maintenance  can  cause  a  malfunction
resulting  in  injury  or  death.  Always  follow  the
inspection

and

maintenance

schedules

and

requirements in this manual.

The following important safety precautions cannot warn
of every possible hazard from maintenance. The decision
to perform a given task must be evaluated by the individ-
ual performing it.

Safety Precautions

Read the safety section of this manual.

Ensure the engine is off before performing any mainte-
nance or repairs. This should minimize the potential for
exposure to the following hazards:

• Fuel and fire - Avoid flames, sparks, and smoking

during service.

• Carbon monoxide poisoning - Avoid indoor

operation of engine and stay away from open
windows and doors.

• Burns - Allow the engine and exhaust system to

cool before touching. Exercise caution when
working around hazardous materials.

• Injury from moving parts - Avoid running the

engine unless specifically instructed.

Follow the instructions and ensure the required tools are
used.

Exercise  caution  when  working  around  gasoline  to
reduce the possibility of fire or explosion. Use only non-
flammable  solvents  to  clean  parts.  Keep  cigarettes,
sparks,  and  flames  away  from  all  fuel-related
components.

MAINTENANCE

Periodic Maintenance

• Always stop the engine before servicing. Disconnect all devices and extension cords to avoid receiving an

electrical shock.

• Periodic checks and maintenance are very important for keeping the generator in good condition.

• Inspect, clean, lubricate, adjust, and replace parts as necessary. When inspection reveals the need for

replacement parts, use Polaris Genuine parts available from your Polaris dealer.

• Before beginning any maintenance procedure, read the instructions for the entire procedure. During some

procedures, potentially hazardous products may be used. Always follow the instructions and warnings on the
product packaging.

Periodic Maintenance Chart

Item

Remarks

Pre-
Operation
Check
(daily)

Initial 1
month or
20 hrs

Every 3
months or
50 hrs

Every 6
months or
100 hrs

Every 12
months or
200 hrs

Spark plug

Check condition. Adjust gap and
clean.

Replace

Spark arrester

Clean the carbon deposits.

Engine oil

Check the oil level.

Replace

Air filter

Check

Clean. Replace as needed.

(2)

Combustion
chamber

Clean

Every 300 Hours

(2)

Fuel tank and filter Clean

(3)

Valve clearance

Check and adjust when engine is
cold.

(3)

Fuel line

Check fuel line for twists, cracks, or
damage. Replace as needed.

Every 2 years (Replace as necessary)

(3)

(1) Log hours of operation to determine proper maintenance.
(2) Service more frequently when used in dusty conditions.
(3) These items should be serviced by an authorized Polaris dealer unless the owner has the proper tools and is
mechanically proficient. Refer to the Polaris Service manuals.

MAINTENANCE

Removing the Maintenance Cover

Use  the  following  steps  to  remove  the  generator
maintenance  cover  and  gain  access  to  the  inner
components.  Before  performing  any  maintenance,  the
fuel  tank  cap  vent  lever  and  engine  switch  should  be
positioned  to  OFF  (see  “Controls  and  Features,  Fuel
Tank Cap Vent Lever and Engine Switch”).

Position the fuel tank cap vent lever (A) to OFF, if
equipped, (see “Controls and Features, Fuel Tank
Cap Vent Lever”).

Position the engine switch (B) to OFF (see “Controls
and Features, Engine Switch”).

Loosen the maintenance cover screw (C).

Remove the maintenance cover (D).

Expose the generator inner components.

Upon completion of maintenance, return the fuel tank
cap vent lever (A), if equipped, and the engine switch
(B) to the ON position to allow engine operation.

Initial Maintenance

20-Hour Initial Break-In

In order to insure the optimum output and the maximum
service life of the generator, the generator should run at
a 50% load for the first 20 hours

Perform “Oil Change”.

Perform “Air Filter Inspection”. Replace as needed.

Fuel System

Gasoline is highly flammable and explosive, and can
cause serious injury or death. Stop the engine and
keep heat, sparks, and flame away. Handle fuel only
outdoors. Wipe up spills immediately.

Fuel Line Inspection

Inspect the fuel line to ensure absence of twists, cracks,
and / or damage. Replace as needed.

Fuel Tank Strainer Inspection

Remove the fuel tank cap (A).

Remove the fuel tank strainer (B) from the fuel tank.

Remove any foreign objects or debris from the fuel
tank strainer (B).

Inspect the fuel tank strainer (B) for damage. Replace
as needed.

Install the fuel tank strainer (B) into the fuel tank.

Securely tighten the fuel tank cap (A) until it clicks.

Position the fuel tank cap vent lever (C) OFF for

OFF

Loosen

Tighten

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