SINUMERIK 840D sl Hardware. Manual (2011-2020) - page 12

 

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SINUMERIK 840D sl Hardware. Manual (2011-2020) - page 12

 

 

Machine pushbutton panel: MPP 483 IE
8.3 interfaces
Individual wiring
Connector X20 / X21
Connector designation:X20/X21
Connector type:
Mini-Combicon MC 1.5/4-G-3.81
Cable length (max.):
30 m
Table 8-10
Connector X20 / X21
Connec-
Pin
Signal
Type
Signal name
Function
tor
1
OE_S2
NC contact S2
X20
I/O
2
OE_S1
NC contact S1
1
OE_S4
NC contact S4
X21
I/O
2
OE_S3
NC contact S3
3
BZOE_S1-4
Reference potential NC contact
X20
I/O
S1 ... S4
4
BZS_S1-S6
Reference potential NO contact
S1 … S6
3
S_S4
NO contact S4
4
S_S3
NO contact S3
I/O
5
S_S2
NO contact S2
6
S_S1.1
NO contact S1.1
X21
7
BZS_S1.2
Reference potential NO contact
S1.2
8
S_S1.2
NO contact S1.2
9
HS 4
Signaling lamp S4
10
HS 3
Signaling lamp S3
All inputs
I
"High" active
11
HS 2
Signaling lamp S2
12
HS 1
Signaling lamp S1
Connector X22
Connector designation:X22
Connector type:
Mini-Combicon MC 1.5/12-G-3.81
Cable length (max.):
30 m
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8.3 interfaces
Table 8-11
Connector X22
Pin
Signal
Type
Signal name
Function
1
OE_S7
NC contact S7
2
OE_S8
NC contact S8
I/O
3
OE_S9
NC contact S9
4
OE_S10
NC contact S10
10
BZOE_S7-S10
Reference potential NC contacts S7-10
5
S_S7
NO contact S7
6
S_S8
NO contact S8
I/O
7
S_S9
NO contact S9
8
S_S10
NO contact S10
9
BZS_S7-S10
Reference potential NO contacts S7-10
11
3P24
+24 V potential
V
12
3P24
+24 V potential
Connector X23
Connector designation:X23
Connector type:
4-pin Mini-Combicon MC 1.5/4-G-3.81
Cable length (max.):
30 m
Table 8-12
Connector X23
Pin
Signal
Type
Signal name
Function
1
HS 7
Signaling lamp S7
2
HS 8
Signaling lamp S8
All inputs
I
"High" active
3
HS 9
Signaling lamp S9
4
HS 10
Signaling lamp S10
Connector X24
For special versions, when required this connector is provided.
Connector designation:X24
Connector type:
MCD 1.5/8-G1-3.81 HT BK
Cable length (max.):
1.5 m
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8.3 interfaces
Table 8-13
Connector X24
Pin
Signal
Type
Signal name
Pin
Signal
Type
Signal name
B1
S51
Ext. key S51
A1
H51
LED_S51
B2
S52
Ext. key S52
A2
H52
LED_S52
B3
S53
Ext. key S53
A3
H53
LED_S53
B4
S54
I
Ext. key S54
A4
H54
O
LED_S54
B5
S55
Ext. key S55
A5
H55
LED_S55
B6
S56
Ext. key S56
A6
H56
LED_S56
B7
S57
Ext. key S57
A7
H57
LED_S57
B8
S58
Ext. key S58
A8
H58
LED_S58
Viewed from the PCB:
B
at top of plug connector
O
at bottom of plug connector
Connector X25
Connector designation:X25
Connector type:
MCD 1.5/8-G1-3.81 HT BK
Cable length (max.):
1.5 m
Table 8-14
Connector X25
Pin
Signal
Type
Signal name
Pin
Signal
Type
Signal name
B1
P24_OUT
V
Reference potential
A1
M24_EXT
V
Reference poten-
+24 V
tial +24 V
B2
S13
Emergency Stop button
A2
HS13
Emergency Stop
LED
B3
S14
KT-S14
A3
HS14
LED-S14
B4
S15
I
KT-S15
A4
HS15
O
LED-S15
B5
S59 *)
KT-IN3/emergency
A5
H59
LED-S59
stop override
B6
S60
Mode selection
A6
H60
LED-S60
B7
S61
Rapid withdrawal
A7
H61
LED-S61
B8
S62 *)
S32 / HGA enabling unit
A8
M24_EXT
V
Reference poten-
plugged in / terminating
tial +24 V
connector
*) can only be used as a neutral input without HGA
8.3.2.4
Connection for handheld units
You will find a detailed drawing showing the location of the interfaces in Section: "Control and
display elements" → "Description" → "Device rear".
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8.3 interfaces
Ethernet X1 / X2
Connector designation:X1, X2
Connector type:
RJ45 socket
Table 8-15
Ethernet X1 / X2
Pin
Signal name
Type
Meaning
1
TD+
Transmit data +
O
2
TD-
Transmit data -
3
RD+
I
Receive data +
4
N.C.
-
Not connected
5
N.C.
-
Not connected
6
RD-
I
Receive data -
7
N.C.
-
Not connected
8
N.C.
-
Not connected
Note
Connection only on LAN, not on telecommunication networks!
Panel Present X7
Connector designa-
X7
tion:
Connector type:
6-pin Phoenix terminal
Table 8-16
Assignment of the interface Panel Present X7
Pin
Signal name
Signal type
Meaning
1
PRES
O
"High": Panel (HT 8) plugged in
2
N.C.
-
Not connected
3
N.C.
-
Not connected
4
N.C.
-
Not connected
5
N.C.
-
Not connected
6
M
P
Ground
Emergency Stop wiring terminal X8
Connector designa-
X8
tion:
Connector type:
4-pin Phoenix terminal
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Machine pushbutton panel: MPP 483 IE
8.3 interfaces
Table 8-17
Assignment of the emergency stop wiring terminal X8
Pin
Protective circuit
1
On-board jumper
between 1 and 2
2
3
On-board jumper
between 3 and 4
4
Note
Use this terminal for simple routing of the emergency stop cables, optional.
The connector is only used to assist looping through. The connected pins 1 and 2 as well as
3 and 4 have no additional function on the connection module.
Enabling X20
Table 8-18
Enabling X20
Pin
Signal name
Type
Meaning
1
ZUST1P
I
Electronic enabling button 1P
2
ZUST1M
O
Electronic enabling button 1M
3
ZUST2P
I
Electronic enabling button 2P
4
ZUST2M
O
Electronic enabling button 2M
5
N.C.
Not connected
6
N.C.
Not connected
7
N.C.
Not connected
8
N.C.
Not connected
Emergency Stop override X21
Connector designation:X21
Connector type:
MCV 1.5/10-G3.81
Cable length (max.):
30 m
Table 8-19
Emergency Stop override X21
Pin
Signal name
Type
Meaning
1
STOP23
Emergency Stop NC contact 1.1
2
STOP24
Emergency Stop NC contact 1.1
I/O
3
STOP13
Emergency Stop NC contact 2.1
4
STOP14
Emergency Stop NC contact 2.2
5
M
V
6
N.C.
-
Not connected
7
IN_S59
I
Emergency Stop override negated
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Machine pushbutton panel: MPP 483 IE
8.3 interfaces
Pin
Signal name
Type
Meaning
8
P24_FILT
V
24 V
9
IN_S59_EXT
Key-operated switch actuated
O
10
IN_S62_EXT
Terminating connector plugged in
Note
Emergency Stop X21: Supply voltage: 24 VDC; switched current: Max. 500 mA.
8.3.3
Connection elements for COM board, customer keys and handheld unit
connection
This table shows plug connection elements for the following modules:
● COM board (COM)
● Customer keys (KT)
● Connection for handheld units (HGA)
Table 8-20
Connection components
Module
Connector
Units
Terminal element
Connectable cross-
Manufacturer
section (max.)
X10
1
MSTB2,5/3-STZ-5,08,1776168
2.5 mm2
PHOENIX
CONTACT
COM
X20/X21
2
6GK1901-1BB10-2AB0
2
X60 / X61
2
6FC9348-7HX
0.75 mm
SIEMENS
X70
1
A5E00026403
X11
1
MSTB2,5/3-ST-5,08,1757022
2.5 mm2
PHOENIX
CONTACT
X20 / X23
2
MC1,5/4-ST-3,81, 1803594
1.5 mm2
KT
X21/X22
2
MC1,5/12-ST-3,81, 1803675
1.5 mm2
X24:A/B
4
MC1,5/8-ST-3,81, 1803633
1.5 mm2
X25: A/B
X1 / X2
2
6GK1901-1BB10-2AB0
SIEMENS
HGA
X7
1
MC1,5/6-STZ-3,81 GY BD1-6, 1713198
1.5 mm2
X8
1
MC1,5/4-STZ-3,81 GY BD1-4, 1713185
1.5 mm2
PHOENIX
CONTACT
X 20
1
MC1,5/8-STZ-3,81 GY BD-1-8, 1713208
1.5 mm2
X 21
1
MC1,5/10-STZ-3,81 GY BD1-10, 1901658
1.5 mm2
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Machine pushbutton panel: MPP 483 IE
8.3 interfaces
8.3.4
Input / output images
Process input image MPP 483 IE
Byte
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
n+0
BA switch
Function
HG connec-
Emergency stop override
key
tion
S11
S11
XS12:13
right-hand
left-hand
side
side
momenta-
momenta-
ry-contact
ry-contact
WS1/4
WS1/3
WS1/2
WS1/1
F21
S62
S60
S59
F16*)
F11*)
F6*)
F1*)
n+1
Customer
Key
Customer
Extension
Customer keys
key
key
key
S15
WS4, pos.0
S14
S51
S4
S3
S2
S1
n+2
Key
SR key
Rapid traverse override
WS4, pos.3
WS4, pos.2
WS4, pos.1
S61
WS5/8
WS5/4
WS5/2
WS5/1
n+3
Extension
Emergency
Customer keys
Extension
key
stop
key
S53
S13
S10
S9
S8
S7
S52
n+4
Direct control keys
DT8
DT7
DT6
DT5
DT4
DT3
DT2
DT1
n+5
Direct control keys
DT16
DT15
DT14
DT13
DT12
DT11
DT10
DT9
n+6
Extension keys
Spindle override
S58
S57
WS3/8
WS3/4
WS3/2
WS3/1
n+7
Extension keys
Feed override
S56
S55
S54
WS2/16
WS2/8
WS2/4
WS2/2
WS2/1
n+8
Function keys
F8
F7
F6
F5
F4
F3
F2
F1
n+9
Function keys
F16
F15
F14
F13
F12
F11
F10
F9
n+10
Function keys
F25
F24
F23
F22
F20
F19
F18
F17
n+11
Reserve
n+12
Feed override
WS2/16
WS2/8
WS2/4
WS2/2"
WS2/1
n+13
Spindle override
WS3/16
WS3/8
WS3/4
WS3/2
WS3/1
*) The function keys are not active if WS1 is assigned.
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Machine pushbutton panel: MPP 483 IE
8.3 interfaces
Optional 4-byte handwheel
Table 8-21
Input image for handwheel data
Byte
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
n+14
Handwheel 1 counter status
(16-bit signed, low-order equals byte n+14)
n+15
n+16
Handwheel 2 counter status
(16-bit signed, low-order equals byte n+16)
n+17
Keyboard layout - input image MPP 483 IE
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29 63
29 63
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Image 8-11 Front view
Output image MPP 483 IE
Byte
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
n+0
Customer keys
Hs8
HS7
HS15
HS14
HS4
HS3
HS2
HS1
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Machine pushbutton panel: MPP 483 IE
8.3 interfaces
n+1
Customer keys
HS10
HS9
n+2
Extension keys
H58
H57
H56
H55
H54
H53
H52
H51
n+3
SR key
Feedback
Extension keys S59/S60
for
when S11 is not used
emergency
stop
H61
HS13
H60
H59
n+4
Function keys
HF8
HF7
HF6
HF5
HF4
HF3
HF2
HF1
n+5
Function keys
HF16
HF15
HF14
HF13
HF12
HF11
HF10
HF9
n+6
Function keys
HF24
HF23
HF22
HF21
HF20
HF19
HF18
HF17
n+7
Function
key
HF25
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Machine pushbutton panel: MPP 483 IE
8.3 interfaces
Keyboard layout - output image MPP 483 IE
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Image 8-12 Front side
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Machine pushbutton panel: MPP 483 IE
8.4 Mounting
8.4
Mounting
Dimensions
Image 8-13 Dimension drawing of the MPP 483 IE and MPP 483 IE L
*) Depth 105 mm applies to MPPs without a handheld unit connector.
Machine control panels
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Machine pushbutton panel: MPP 483 IE
8.4 Mounting
Panel cutouts
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Image 8-14 Panel cutout MPP 483 IE
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Image 8-15 Panel cutout MPP 483 IE L
The MPP 483 IE is attached to the rear of the operator panel using 13 tension jacks (contained
in the delivery kit). The tightening torque is 0.4 Nm.
Note
The clearance to the next MPP (above and below) must be a minimum of 18 mm.
Mounting position
The mounting position is max. 60° to the vertical.
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Machine pushbutton panel: MPP 483 IE
8.4 Mounting
For mounting positions greater than 60°, a fan must also be installed to keep the ambient
temperature of the machine control panel constantly below 55° C.
Mounting position of LEDs
Image 8-16 Mounting position of LEDs MPP 483 IE / MPP 483 IE L
Marking of the anode connection:
Insert +polarity of the LED in key at the side marked
Changing the lamps on illuminated keys
1. Use a screwdriver to pull the key cap forward and off.
2. Use lamp remover LZ6 to lever out the key carrier.
3. Change the lamp using service tool LZ6 or a suitable insulating tube
4. Reinstall the key carrier and key cap in reverse order.
Lamp remover LZ6 is not a SIEMENS product. It can be obtained from the Schlegel company.
Georg Schlegel GmbH & Co. KG
Am Kapellenweg
Phone.: 0 73 71 / 502-0
88525 Dürmentingen
Fax: 0 73 71 / 502 49
Germany
E-mail: info@schlegel.biz
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8.4 Mounting
Changing the lamps on pilot lamps
1. Use a screwdriver to pull the calotte and name bearing element forward and off.
2. Change the lamp using the lamp remover of service tool LZ6 or a suitable insulating tube
3. Reinstall the calotte and name bearing element.
Note
When using LEDs, make sure that they are connected with the correct polarity (see Fig.:
"Mounting position of LEDs" in Section: "Mounting")
Mounting additional control elements
1. If necessary, unscrew the blank plug.
2. Place the contact maker on the socket and insert the lamp if required.
3. Insert pushbutton through front panel and screw on cap nut (by several turns).
4. Press pushbutton on contact maker. Note the position of the twist protection device!
5. Screw down cap nut (tightening torque 0.8 Nm).
Insert slide-in labels
1. Create the slide-in label (see Section: "Accessories and spare parts" → "Labeling the slide-
in labels").
2. Pull protective films off slide-in slot.
3. Guide in the slide-in labels (labeling facing operator side).
4. Align text in window.
Note
Slide in the labels when the MPP is not yet installed.
Changing a contact maker
1. Loosen cap nut off pushbutton until just in front of contact maker.
2. Pull the pushbutton and the contact maker approximately 3 mm out of the fixture (the
locating pin of the pushbutton must be freed).
3. Remove the LED.
4. Change the contact element, remove defective contact maker from fixture and press new
contact maker onto fixture.
5. Insert pushbutton into aperture and partially screw on cap nut.
6. Press pushbutton on contact maker until it snaps in. Note the position of the snap nose!
7. Screw down cap nut (tightening torque 0.8 Nm).
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Machine pushbutton panel: MPP 483 IE
8.5 Connecting
8.5
Connecting
8.5.1
MPP 483 IE
Connecting the 24 V supply
The 24 V supply is connected via a 3-pin terminal block at connector COM X10 and KT X11
to the rear of the machine control panel (see Figure: "Rear side of MPP 483 IE with interfaces"
in Section: "Interfaces" → "Overview").
The protective ground is secured to the M5 bolt.
NOTICE
Damage to the device caused by unfused power supplies
The 24 VDC power supply must always be grounded and designed as Protective Extra-Low
Voltage (PELV) - protection by function low voltage with safe isolation!
Emergency Stop circuit connection
The connections of the emergency stop circuits are shown in Fig. "Ethernet connection".
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Machine pushbutton panel: MPP 483 IE
8.5 Connecting
Ethernet connection
● Connection of HGA - X1 to operator panel front (OP)
● Connection of HGA - X2 via COM X20 and COM X21 to control (NC)
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Image 8-17 Ethernet connection
*) Not included for the version without handheld unit.
Individual wiring connection
The individual contacts are connected in accordance with the customer-specific links required
(see Section: "Customer keys").
Note
Supply voltages for inputs and outputs must always be grounded!
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Machine pushbutton panel: MPP 483 IE
8.5 Connecting
8.5.2
Customer keys
The customer keys (KT) module links the operator panel, handheld unit connection and COM
board.
The inputs for handheld unit connection and extension keys are opto-decoupled.
The outputs belonging to these are issued by high-side drivers.
The floating individual contacts of function keys S1 ... S4 and S7 ... S10 are schematically
shown in the diagram.
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P
P
P
P
J
J
J
J
J
J
J
J
P
P
P
P
P
6
6
;
;
+6
+6
;
;
N
K
N K
N
K
N
K
D E
F
G
H
I
D
E
F G
D E F G D E F
G
D
E
F
G
D E F
G
D E F
G
D E F
G
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K
N
K
N
K
N
K
0
0
9
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;
;
;
;
;
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Image 8-18 Individual wiring of the customer keys (a, b, …, m designate IN and OUT of the individual blocks)
NOTICE
Damage to pushbutton contacts
When using an external 24 V encoder supply, always protect the key contacts against
overload in the individual wiring with an external fuse for L+ with the following properties:
- circuit breaker of characteristic A, 1.6 A.
If you use the encoder supply X20:A15/A16 or VS1/VS2 of the ET200S block 4/8 F DI 24
VDC PROFIsafe, the external fuse can be omitted.
8.5.3
Handheld unit connection with Emergency Stop override
The connection for handheld units (HGA) has four sets of functions:
● Two-channel version of enabling function
● Three-port Ethernet switch
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8.5 Connecting
● Connection of HT 8 / HT 2
● Module address
WARNING
Danger of death if the enabling button is not DIN-conform
It is the user's responsibility to ensure that the enabling button or the enable control is
implemented according to DIN EN 60204-1, Section 9.2.6.3, and the enabling button,
when released or pushed down, stops dangerous movements reliably.
Emergency Stop override S11
● Implemented as pushbutton or keyswitch
● Pushbutton pressed or keyswitch, left probing
- "Emergency Stop override" of the handheld unit connection → query via input E59
- Interruption of the power supply for the handheld unit connection when actuated
● Keyswitch, right probing: Unassigned function → query via input S60
6
+7
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&LUFXLW
6
+7
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Image 8-19
2-channel architecture of the emergency stop override contacts
With regard to their accidental failure, the contacts of the emergency stop override safety
function form a 2-channel architecture together with the emergency stop button on the HT 8.
In addition to the B10d value of the emergency stop button, the B10d value of S11 must also be
taken into consideration for the assessment in both emergency stop circuits.
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8.5 Connecting
The diagnostics for the contacts of S11 is performed on the HT 8 together with the diagnostics
of the emergency stop button.
WARNING
Danger of death caused by failure of the "emergency stop" safety function
The user must ensure that the emergency stop override is implemented with the S11 button
in accordance with the safety goals required by the risk analysis of the machine. Actuation
of the emergency stop override results in failure of the emergency stop safety function on the
HT 8. The user must implement suitable organizational and/or technical procedures for this
in order to achieve the safety goals.
As a technical measure, the signaling contacts on the S11 emergency stop override: 31/32
and 61/62 can be used to trigger an "emergency stop" by the PLC after a monitoring time has
expired (maximum five minutes) (see Remark 1 in the following figure). However, this
measure alone does not satisfy the requirements of Category 3, PL d according to
EN ISO 13849-1:2008.
If the risk analysis of your machine has shown that the technical measure for monitoring the
emergency stop override (S11) is not sufficient, the signaling contacts 31/32 and 61/62 of
S11 can be evaluated, e.g. by a safe PLC or the SPL of the SINUMERIK 840D sl. The
requirements of category 3, PL d according to EN ISO 13849-1:2008 can be met with this
measure.
For this purpose, the user must wire these contacts accordingly.
All other functions can be found in the figure.
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8.5 Connecting
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Image 8-20 Handheld unit connection HT 8
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8.5 Connecting
8.5.4
Circuits and wiring
Extension keys connection
Image 8-21 Extension keys connection
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8.6 Initialization
Customer function S11
The NC-NO combination 3SB34 03-0A is right momentary contact and a customer function of
the S11.
The NO contact is wired on delivery and can be queried through the MPP 483 IE. The probing
function facilitates mode selection.
If an external evaluation of both contacts is required, then the internal wiring at S11.13 and
S11.14 must be removed (also refer to the diagram "Extension keys connection" in this section).
● Remove connections 1, 2 and connection 4
● Wire up connection 3
Direct key connection
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Image 8-22 Direct key connection
8.6
Initialization
LEDs on the control panel
● HF1 to HF25
● HS1 to HS4
● HS7 to HS10
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8.6 Initialization
Switching on the MPP 483 IE (POWER ON) also switches on all the LEDs on the control panel
which then remain permanently lit.
Once internal power-up is completed, the LEDs blink at approx. 1 Hz until communication is
established with the control or another client ("Waiting for Client").
LEDs on the COM board
The LEDs on the COM board of the MPP 483 IE (rear) are not controlled by the software. The
are only used to signal the hardware states (for example, power supply OK).
Software version
If there is still no communication with the control, the MPP 483 IE software version can be
output on the panel via the LEDs.
The output is activated by pressing the "F21" and "F25" buttons at the same time. Flashing of
the LEDs is thereby suppressed and the software version output on the function key block
using three digits.
The individual digits are expressed in hexadecimal format by the number of LEDs activated in
the first three LED lines on the MPP.
The lowest value bit position is always on the right.
The software version of the MPP V 02.01.00.00 is shown in the example given.
VW GLJLW
QG GLJLW
UG GLJLW
Image 8-23 Sample displays of software version
Note
The software version can only be output while there is no communication with the control
system.
Once communication has taken place, the software version is only displayed again after the
power to the MPP 483 IE has been switched OFF and ON!
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8.8 Technical data
8.7
Maintenance and Service
Cleaning the device
Use a soft cloth moistened either with water or a mild cleaning agent to clean the housing and
operator control elements of the machine control panel.
Checking the device
In order to prevent foreign bodies or liquids entering the machine control panel, regularly check
the device
● that all the housing screws are in place and tight
● for damage to the housing
● for damage to the cable cover or cable entry
Protect the device from environmental effects
Protect the machine control panel against
● direct solar radiation and heat sources
● mechanical vibration and shock
● dust
● moisture, and
● strong magnetic fields
Checking the emergency stop button
Check the emergency stop button regularly to ensure that it functions correctly.
8.8
Technical data
8.8.1
MPP 483 IE
Safety
Safety class according to
III; PELV
EN 50178
Degree of protection accord-
Front side: IP54
Rear: IP10A
ing to
DIN EN 60529
Approvals
CE / UL
Electrical data
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8.8 Technical data
Input voltage
24 V DC
Power consumption, max.
Boards:
Lamps:
Handheld
Hand-
Total:
LED
unit:
wheels:
5 W
6 W
25 W
13 W
2 x 0.5 W
Mechanical data
Dimensions (mm)
Weight:
Height:
Width:
Depth
Mounting
(front):
depth:
MPP 483 IE
155
483
60
140 / 105 *)
Approx. 3 kg
MPP 483 IE L
244
483
60
140 / 105 *)
Approx. 4.5
kg
Tightening torques, max.
Tension jack
M3 screws:
M4 screws:
M5 screws:
screws:
0.8 Nm
1.8 Nm
3 Nm
0.4 Nm
*)
without connector for handwheel connection
Note
Information about the climatic and mechanical environmental conditions is contained in the
associated section under:
"General notes and interconnection" → "Operational planning".
8.8.2
Input/output interface of individual wiring
Button contact maker
Table 8-22
Contacts with floating outputs S1 to S4; S7 to S10 (NC contact or NO contact)
AC
DC
Rated insulation voltage
Ue
50 V
50 V
Rated operating current
Ie
2 A
Rated operating current at 24 V
Ie
2 A
Min. rated operating current at 5 V
Imin
1 mA
Volume resistance
< 20 mΩ
Switching capacity
10 le
1.1 le
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8.8 Technical data
Selector switch
Table 8-23
Contacts with floating outputs WS1 / 9-11, 13, 15
AC
DC
Max. operating voltage
Ue
50 V
50 V
Switching capacity with resistive load
10 A
Switching capacity with inductive load
> 2 A
Switching capacity at 24 V with resistive load
10 A
Switching capacity at 24 V with inductive load
6 A
Rated values for arc-free switching at 24 V
0.3 A
0.22 A
Emergency stop button S13
Rated voltage
24 VDC
Current magnitude, max.
3 A
Current magnitude, min.
1 mA
Switching capacity
DC 13 according to EN 60947-5-1
Conditional rated short-circuit current
10 A gL/gG according to EN 60947-5-1
B10d
500 000
Note
The quantitative assessment of the emergency stop safety function must be based on the
B10d values corresponding to the used standards (e.g. ISO 13849-1) under consideration of
the respective application (frequency of the actuation, service life, diagnostics by the evaluation
unit, etc.). The B10d values only apply when the technical properties of the emergency stop
button are taken into account.
SR mushroom-head button S61
Table 8-24
Contacts with floating outputs
Usage category
AC
DC
(EN 60947-5-1)
Rated operational voltage
Ue
24 V
24 V
AC-12
le
10 A
AC-15
le
6 A
Switching capacity
DC-12
le
10 A
DC-13
le
3 A
Min. rated operating current at 5 V
Imin
1 mA
For further parameters, see pushbutton and indicator light SIGNUM 3SB3
B10d
500 000
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8.8 Technical data
Note
The quantitative assessment of the emergency stop safety function must be based on the
B10d values corresponding to the used standards (e.g. ISO 13849-1) under consideration of
the respective application (frequency of the actuation, service life, diagnostics by the evaluation
unit, etc.). The B10d values only apply when the technical properties of the contact block are
taken into account.
Emergency stop override S11
Table 8-25
Contacts with floating outputs
Usage category
AC
DC
(EN 60947-5-1)
Rated operational voltage
Ue
24 V
24 V
AC-12
le
10 A
AC-15
le
6 A
Switching capacity
DC-12
le
10 A
DC-13
le
3 A
Min. rated operating current at 5 V
Imin
1 mA
For further parameters, see pushbutton and indicator light SIGNUM 3SB3
B10d
500 000
Note
The quantitative assessment of the emergency stop safety function must be based on the
B10d values corresponding to the used standards (e.g. ISO 13849-1) under consideration of
the respective application (frequency of the actuation, service life, diagnostics by the evaluation
unit, etc.). The B10d values only apply when the technical properties of the contact block are
taken into account.
Inputs
The inputs are opto-decoupled.
Table 8-26
Extension keys S14, S15, S51 ... S62, emergency stop S13
Status
Switching voltage
Remark
Number
15
Input characteristics
curve
following IEC61131,
type 1
Rated value
+ 24 VDC
H signal
Signal level
+15 V to +30 V
Rated value
0 V or open
L signal
Signal level
-3 V to +5 V
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8.9 Accessories and spare parts
Status
Switching voltage
Remark
In a group of
1
Cable length
Max. 50 m
AWG 16
Encoder power supply
18.5 V to 30 V
LED outputs
Table 8-27
S14, S15, S51 ... S61, emergency stop HS13
Status
Switching voltage
Switching current
Number
14
Load voltage 2P24
20.4 V ... 28.8 V
Rated value
+24 VDC
0.5 A
H signal
Signal level min.
Ue - 0.16 V
Max. 0.7 A / output
L signal
Max. signal level
2 V (idling)
0.3 mA
Short-circuit protection
Yes
Typ. activation threshold
1.1 A
RMS short-circuit current
0.5 A
Electrical isolation
No
In a group of
1
Output total current
Max. 3 A
Cable length
Max. 50 m
AWG 16
Handheld unit connection XS12
The currents depend on the connected handheld unit.
The internal connecting cables of the handheld unit connection HT 8 are designed for a rated
voltage of 24 VDC and 0.5 A.
8.9
Accessories and spare parts
8.9.1
Overview
Numerous spare parts and accessories are available for the MPP 483 IE.
Contact your Siemens service center to order accessories and spare parts.
A connecting cable is available to connect the handwheels, see Accessories and spare parts
(Page 27).
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8.9 Accessories and spare parts
8.9.2
Labeling the slide-in labels
NC
NC
Machine on
Initial state
Start
Acknowledge
Stop
Start
fault
Next-
Axes
Machine off
Stop after
Immediate
Lock/release
50
70
end of cycle
Stop
protective
30
80
doors
10
90
6
100
2
110
0
120
%
Image 8-24 MPP 483 IE Machine Push Button Panel
You can create your own slide-in labels to label the keys differently. A printable blank film (DIN
A4) is supplied with the panel for this purpose.
A spare parts kit containing three blank films is also available (Item no.: A5E00414151).
Image 8-25 Blank film for MCP 483 IE membrane keyboard
1) Print direction
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8.9 Accessories and spare parts
Files for printing the blank film
The DOConCD / Catalog NC 61 (CD enclosed) contains two files for printing the blank films:
● Template_MPP483.doc [assignment for standard variants of MPP 483 IE - (A)]
● SymbolsMPP483.doc [key symbols as Word file - (B)]
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Table 8-28
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Machine pushbutton panel: MPP 483 IE
8.9 Accessories and spare parts
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Preparing standard slide-in labels with the aid of the file: "Template_MPP483.doc" (A)
1. Open the file "Template_MPP483.doc" in MS Word.
The key symbols are arranged in a table on the position that corresponds to their location
on the keyboard. The borders visible in the table are not printed.
2. Place the blank film in the printing direction in the slot of your laser printer (see figure: "Blank
film for MPP 483 IE membrane keyboard").
3. Select "film" as the printable medium if your printer allows this setting.
4. Start the printing process using MS Word.
Note
Make a test print on paper before you print on the film.
Allow the film to cool after printing so that the ink can dry.
5. Cut the slide-in labels out of the film along the edges (outer lines).
6. Round off the corners of the slide-in labels approx. 1.5 mm to facilitate insertion.
7. Slide in the printed slide-in label.
8. Shorten the labeling strips for the long-stroke keys for MPP 483 IE, because only the first
four text fields of the strips TS1 and TS2 are needed on this device.
Preparing specific slide-in labels with the aid of the file: "Symbole_MPP483.doc" (B)
1. Open both the "Symbole_MPP483.doc" file and the"Template_MPP483.doc" file.
2. Copy the desired key symbol from the file "Symbole_MPP483.doc".
3. Position the cursor in the desired field of the template (A), add the symbol and adjust its
size accordingly by dragging it by the gripping points.
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8.9 Accessories and spare parts
4. To move a symbol to a different position,
- select the symbol,
- cut it out and
- add it into the desired table cell.
5. If all the symbols are positioned as desired, follow the instructions in Section: "Preparing
standard slide-in labels with the aid of the file: "Template_MPP483.doc" as of point 2.
Note
Input of characters/text instead of symbols
Use the "Arial" font to format text. This font is comparable to the "Univers S57" font, used
by Siemens for the key labeling.
Creating your own symbols
● Drawing in a vector program (e.g. Designer, Freehand, CorelDraw):
- Draw a square 15 x 15 mm without frames, filled with the color white.
- Place the graphic in the center of this square.
- Group the graphic and square together and add this group to the file
"Template_MPP483.doc".
● Drawing in an image editing program (e.g. Photoshop, Picture Publisher, Paint)
- Create a square area (e.g. 100 x 100 pixels) filled with the color white.
- Draw the graphic or add an image in the center of this square.
- Copy the graphic and square and add them both to the file "Template_MPP483.doc".
8.9.3
Expansion panel
The expansion panel is used for the installation of additional control elements, e.g.
pushbuttons, indicator lights, and keyswitches as an expansion to a machine pushbutton panel
or a machine control panel or to expand the free inputs/outputs of a machine control panel.
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8.9 Accessories and spare parts
Front view with section
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Image 8-27 View of the expansion panel
● Product name: SINUMERIK expansion panel 19"
● Article number: 6FC5247-0AA43-1AA0
● Can be equipped with max. 12 control devices, diameter 22 mm, grid 33 mm
● Labeling with exchangeable text labels
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8.9 Accessories and spare parts
Mounting
Installation is with tension jacks.
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Image 8-28 Expansion panel cutout
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8.9 Accessories and spare parts
Dimensions for labeling the slide-in labels
The following drawing is intended purely as an example; multiple slide-in labels can also be
arranged.
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8.9 Accessories and spare parts
8.9.4
Display elements and operator controls
You can retrofit the following control elements:
Function
Upper section
Lower section
Mounting
Application
actuator / accessories
contact block / signaling lamp
location
Signaling light
Illuminated nipple 28 mm
AL5 lamp socket with spot LED
S1 ... S4
Light
∅
S7 ... S10
RXJN-GB (yellow)
RXJN-GN (green)
RXJN-RT (red)
RXJN-BL (blue)
RXJN-KL (crystal clear)
RXJN-WS (white)
Button
Pushbutton 28 mm ∅
Button contact maker AT2
S1 ... S4
For S1, 1 NC internal,
RXJN-GB (yellow)
S7 ... S10
2 NO + 1 NC external
RXJN-GN (green)
For S2 ... S4, S7 ... S10,
RXJN-RT (red)
1 NC internal, 1 NO + 1 NC
RXJN-BL (blue)
external
RXJN-KL (crystal clear)
RXJN-GWS (black)
Illuminated key
Pushbutton 28 mm ∅
Illuminated button contact
S1 ... S4
For S1, 1 NC internal,
with socket for
RXJN-GB (yellow)
maker ATL2 with spot LED
S7 ... S10
2 NO + 1 NC external
T5.5K
RXJN-GN (green)
For S2 ... S4, S7 ... S10,
RXJN-RT (red)
1 NC internal, 1 NO + 1 NC
RXJN-BL (blue)
external
RXJN-KL (crystal clear)
Spot LED
L5.5K28UW (white)
S1 ... S4
S7 ... S10
Keyswitch *)
Safety lock cylinder 28
Button contact maker AT2
S1 ... S4
For S1, 1 NC internal,
switching angle of
mm ∅
S7 ... S10
2 NO + 1 NC external
90°, 2 positions
RXJSSA 15 E
For S2 ... S4, S7 ... S10,
key can be removed when
1 NC internal, 1 NO + 1 NC
in both positions
external
Keys / position se-
RX-JEWEL 22.3 mm
Button contact maker AT2
S1 ... S4
lector
Schlegel catalog
S7 ... S10
Raised keys
2 RTAO pushbuttons with
2 AT2 special version
S1 ... S4
6FC5247-0AA41-0
plunger elongation
S7 ... S10
AA0
*) Safety-related
Note
When assigning the colors for keys and signaling lights to the corresponding functionality,
observe the standard EN 60204 Part 1 or VDE 113 Part 1, Chapter Pushbuttons/colors.
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8.9 Accessories and spare parts
Name
Description
Num-
Article number
Mounting location
ber
Dummy plug
BVR22
1
S1 ... S4
S7 ... S10
Selector switch
Toggle FS1
1
WS1
Conversion to toggle switch
Override spindle / rapid
Electronic rotary switch 1x16G,
1
6FC5247-0AF12-1AA0
WS3
traverse
T=24, cap, button, pointer, spin-
dle dials and rapid traverse
Override feed / rapid
Electronic rotary switch 1x23G,
1
6FC5247-0AF13-1AA0
WS2
traverse
T=32, cap, button, pointer, feed
dials and rapid traverse
Override feed / rapid
Electronic rotary switch 1x29G,
1
6FC5247-0AF14-1AA0
WS5
traverse1)
T=32, cap, button, pointer, feed
dials and rapid traverse
22 mm actuating element, 40 mm
1
3SB3000-1HA20 *)
S13
mushroom pushbutton, snap ac-
tion with tamper protection, latch-
ing, red, with holder, unlit
Emergency stop
Contact block, 2 NC,
1
3SB3400-0E *)
S13
Extension NC, emergency stop
Protective collar for front panel
1
3SB3921-0AK
S13
mounting,
protection against accidental ac-
tuation
Control and signaling
All elements marked with LE
3SB3 following selection from
S51 ... S62
devices
Low-Voltage Controls and Dis-
S14, S15
tribution Catalog (LV 1)
EKS
Serial interface
EKS-A-ISX-G01-ST09/03
S14
Euchner identification
EKS-A-IDX-G01-ST09/03
system
PROFIBUS DP interface
1) only for option
*) Safety-related
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9
9.1
Description
9.1.1
Overview
The machine control panel MPP 483 permits user-friendly operation of the machine functions
on complex machining stations. It is suitable for machine-level operation of milling, turning,
grinding and special machines.
In addition to the standard elements of machine control, several freely assignable slots are
integrated on the operator panel for connecting other control devices.
The function of the MPP 483 can be extended considerably by fitting additional keys and
through the EKS identification system provided by Euchner.
The machine control panel is easy to mount on the rear using special tension jacks.
All keys have user-inscribed slide-in strips for machine-specific adaptations. Two DIN-A4
sheets (printed and white) for inscribing are supplied by the factory.
The machine control panel MPP 483 is available as standard, in extended standard versions
and in special versions.
Validity
The following description applies to the following machine control panels:
Table 9-1
Standard version
Designation
Features
Article number
MPP 483
Without handheld unit connection
6FC5303-1AF00-0AA1
Table 9-2
Extended standard versions
Designation
Features
Article number
MPP 483 H
With handheld unit connection B-MPI
6FC5303-1AF00-1AA1
MPP 483 HTC
With handheld unit connection HT 2/HT 8
6FC5303-1AF00-8AA1
MPP 483 A
for mounting applications (without override)
6FC5303-1AF01-0AA1
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Machine pushbutton panel: MPP 483
9.1 Description
Table 9-3
Special versions
Designation
Features
Article number
MPP 483 S
MPP 483 Sxx
Height: 155 mm
6FC5303-1AF02-0__0 1)
- with customer-specific equipment
MPP 483 H Sxx
Height: 155 mm
- with customer-specific equipment
6FC5303-1AF02-1__0 1)
- with handheld unit connection B-MPI
MPP 483 HTC Sxx
Height: 155 mm
- with customer-specific equipment
6FC5303-1AF02-8__0 1)
- with handheld unit connection HT 2/HT 8
MPP 483 L
MPP 483 /L Lxx
Height: 244 mm
6FC5303-1AF03-0__0 1)
- with customer-specific equipment
MPP 483 H/L Lxx
Height: 244 mm
6FC5303-1AF03-1__0 1)
- with customer-specific equipment
- with handheld unit connection B-MPI
MPP 483 HTC/L Lxx
Height: 244 mm
6FC5303-1AF03-8__0 1)
- with customer-specific equipment
- with handheld unit connection HT 2 / HT 8
1) You can put together the components for occupancy of the free module locations according
to your practical needs. The DOConCD / Catalog NC 61 (accompanying CD) contains a
configuring tool and instructions for this purpose.
The safety-related accessories / spare parts are marked in the "Accessories and spare parts"
section with *).
Connectable controls
● SINUMERIK 840D sl
● SIMATIC S7-300
9.1.2
System features
Standard for all versions:
● PROFIBUS or MPI/OPI
● Function keyboard with 5 x 5 key matrix, can be freely projected and labeled
●
8 long-stroke keys with LEDs
● Interfaces for two handwheels for connection via PROFIBUS DP (function depends on NCU
software)
● Emergency Stop button (4-wire), latching, tamper-proof
● Key-operated switch with 2 settings - leftward probing setting and rightward probing setting
(right setting is customer-specific)
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9.1 Description
● Direct key connection for OP 012
●
2 free 22.5 mm slots or space for EKS
● Space for override
Supplementary elements for the extended standard and special versions:
● Integration of max. 3 override switches
● Handheld unit connection HGA for HHU or HT 2 / HT 8 (instead of the handheld unit
connection, the MPP 483 L can be equipped with one extension key)
● EKS identification system
● Protective shroud for emergency stop button, REES emergency stop
● Emergency Stop overridden by 2-position key-operated switch (probing position)
● Two extension keys with LEDs can be variably fitted with contact blocks (on MPP 483)
● Ten extension keys with LEDs can be variably fitted with contact blocks (on MPP 483 L)
● Mushroom button (SR)
● Authorization lock switch (ALS)
● Mode selector switch, 4-positions as key-operated or toggle switch
The positions of the individual elements on the machine control panels is shown in section:
"Control and display elements" → "Special versions".
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9.1 Description
System configuration
The figure shows the ways in which the MPP 483 HTC can be integrated in the control system.
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System configuration of the MPP 483 HTC
Note
The connection cables are not part of the scope of supply.
9.1.3
Mechanical design
The machine control panel MCP 483 consists of
● Control panel
● flat module with handheld unit connection (option)
● Flat module customer keys
● Flat module COM board
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9.1 Description
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Mechanical design taking example of the MPP 483 L
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Machine pushbutton panel: MPP 483
9.2 Operating and display elements
9.2
Operating and display elements
9.2.1
Standard versions
Standard version
The machine control panel is available in the following standard version:
NC
NC
Machine on
Initial state
Start
Acknowledge
Stop
Start
fault
Next-
Axes
Machine off
Stop after
Immediate
Lock/release
50
70
end of cycle
Stop
protective
30
doors
80
10
90
6
100
2
110
0
120
%
(1)
Key-operated switch
(2)
Emergency stop button
(3)
Function keys with LEDs
(4)
Customer keys (long-stroke keys)
(5)
Dummy element
(6)
Cutout for EKS identification system
(7)
Feed override
Image 9-3
MPP 483 standard version
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9.2 Operating and display elements
Extended standard versions
The machine control panel is available in the following extended standard versions:
NC
NC
Machine on
Initial state
Start
Acknowledge
Stop
Start
fault
Next-
Axes
Machine off
Stop after
Immediate
Lock/release
50
70
end of cycle
Stop
protective
30
80
doors
10
90
6
100
2
110
0
120
%
(1)
Emergency stop button
(2)
Key-operated switch
(3)
Handheld unit connection B-MPI
(4)
Function keys with LEDs
(5)
Customer keys (long-stroke keys)
(6)
Dummy element
(7)
Feed override
Image 9-4
MPP 483 H extented standard version
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Machine pushbutton panel: MPP 483
9.2 Operating and display elements
NC
NC
Machine on
Initial state
Start
Acknowledge
Stop
Start
fault
Next-
Axes
Machine off
Stop after
Immediate
Lock/release
50
70
end of cycle
Stop
protective
30
80
doors
10
90
6
100
2
110
0
120
%
(1)
Emergency stop button
(2)
Key-operated switch
(3)
Handheld unit connection HT 2 / HT 8
(4)
Function keys with LEDs
(5)
Customer keys (long-stroke keys)
(6)
Dummy element
(7)
Cutout for EKS identification system
(8)
Feed override
Image 9-5
MPP 483 HTC extented standard version
Machine on
Initial state
Start
Acknowledge
fault
Machine off
Stop after
Immediate
Lock/release
end of cycle
Stop
protective
doors
(1)
Key-operated switch
(2)
Emergency stop button
(3)
Function keys with LEDs
(4)
Customer keys (long-stroke keys)
(5)
Dummy element
Image 9-6
MPP 483 A extended standard version
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9.2 Operating and display elements
Note
When using the 8 byte MPI function, only the function keys in the first column can be used
(see Section: "Interfaces" → "Input / output image" → "Input image of MPI standard").
If you use the WS1 selector switch, you use this to assign these keys.
The free slots can be assigned operator elements which are listed in Section: "Operation and
display elements" → "Special versions" for the MPP 483 S or MPP 483 L variants.
A description of the individual components can be found in Section: "Accessories and spare
parts" → "Display and operating elements".
9.2.2
Special versions
The machine control panel is available in the following special versions:
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Machine pushbutton panel: MPP 483
9.2 Operating and display elements
MPP 483 S
50
70
80
90
30
80
70
10
100
90
6
100
60
110
2
110
50
120
0
120
%
%
65
/(
65
/(
/(
*)
Designation bearing element can only be equipped without EKS (4)
**)
Component in this slot needs a new cover
***) Labeling only for variants without EKS
(1)
Key-operated switch
(9)
Mode selector switch
(2)
Protective shroud for emergency stop button
(10)
Feedrate override
(3)
Handheld unit connection B-MPI 1)
(11)
Spindle/rapid traverse override
(4)
EKS identification system
(12)
RJ 45 bushing
(5)
Keys with LEDs, actuators 2)
(13)
Handheld unit connection HT 2 / HT 8 3)
(6)
Long Element, button with LED 2)
(14)
Toggle switch
(7)
Mushroom-shaped button - rapid withdrawal
(15)
Label holder
(8)
Authorization lock switch
(16)
Adhesive label 4)
1) Only in variant MPP 483 H Sxx
2) Can be assigned according to Section: "Accessories and spare parts" → "Display and operating elements"
3) Only in variant MPP 483 HTC Sxx
4) xxxx… - place holder for the number of possible font characters
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9.2 Operating and display elements
Image 9-7
Special version MPP 483 S
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Machine pushbutton panel: MPP 483
9.2 Operating and display elements
MPP 483 L
LE
LE
LE
LE
LE
LE
LE
LE
LE
LE
0
2
20 30 40
LE
10
50
1
3
SR *)
5
60
3
70
0
2
80
1
90
0
100
0
0
LE
LE
SR
*)
Mushroom-shaped button can only be used if the adjacent spot is not occupied
**) Component in this slot needs a new cover
(1)
Key-operated switch
(10)
Feedrate override
(2)
Protective shroud for emergency stop button
(11)
Spindle/rapid traverse override
(3)
Handheld unit connection
(12)
Rapid traverse override
B-MPI 1)
(4)
EKS identification system
(13)
RJ45 bushing
(5)
Keys with LEDs, actuators 2)
(14)
Handheld unit connection HT 2 / HT 8 3)
(6)
Long Element, button with LED 2)
(15)
Handwheel
(7)
Mushroom-shaped button - rapid withdrawal
(16)
Toggle switch
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9.2 Operating and display elements
(8)
Authorization lock switch
(17)
Label holder
(9)
Mode selector switch
(18)
Adhesive label 4)
1) Only in variant MPP 483 H/L Lxx
2) Can be assigned according to Section: "Accessories and spare parts" → "Display and operating
elements"
3) Only in variant MPP 483 HTC/L Lxx
4) xxxx… - place holder for the number of possible font characters
Image 9-8
Special version MPP 483 L
Note
You can use a configurator to put together the components for occupancy of the free module
locations according to your practical needs.
The DOConCD / Catalog NC 60, NC 61 (accompanying CD) contains the following files for
this purpose:
- KonfigMPP483.zip (configuration tool)
- AnleitungKonfigurator_MPP483.pdf
You can also obtain the configurator via the Service & Support portal of Siemens:
http://support.automation.siemens.com/WW/view/en/24533571
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9.2 Operating and display elements
9.2.3
Examples of assignment of free slots
MPP 483 H / MPP 483 A / MPP 483 S
HF1
HF2
HF3
HF4
HF5
EB
ES
F1
F2
F3
F4
F5
S1
S2
S3
S4
VK
ER
S13
HF6
HFT7
HF8
HF9
HF10
WS1
WS3
HS13
F6
F7
F8
F9
F10
HS1
HS2
HS3
HS4
HF11
HF12
HF13
HF14
HF15
F11
F12
F13
F14
F15
HF16
HF17
HF18
HF19
HF20
S7
S8
S9
S10
WS4
F16
F17
F18
F19
F20
2
HF21
HF22
HF23
HF24
HF25
WS2
HS7
HS8
HS9
HS10
1
3
F21
F22
F23
F24
F25
S11
XS12
0
(1)
Emergency stop button
(2)
Function keys
(3)
Mode selector switch
(4)
EKS identification system or 2 extension elements 22.5 mm
(5)
Override spindle / rapid traverse
(6)
Feed override
(7)
Authorization Lock Switch
(8)
Customer keys (long-stroke keys)
(9)
Handheld unit connection or EKS identification system
(10)
Key-operated switch
Image 9-9
Example of MPP 483 H/A/S
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9.2 Operating and display elements
MPP 483 H / MPP 483 L with EKS
HF1
HF2
HF3
HF4
HF5
F1
F2
F3
F4
F5
S1
S2
S3
S4
S14
S13
HF6
HFT7
HF8
HF9
HF10
F6
F7
F8
F9
F10
WS3
HS13
HS1
HS2
HS3
HS4
HS14
HF11
HF12
HF13
HF14
HF15
F11
F12
F13
F14
F15
HF16
HF17
HF18
HF19
HF20
S7
S8
S9
S10
S15
F16
F17
F18
F19
F20
10
20 30 40
50
5
60
3
70
HF21
HF22
HF23
HF24
HF25
HS15
2
80
F21
F22
F23
F24
F25
HS7
HS8
HS9
HS10
1
WS2
90
0
100
S11
XS12
EKS
6
6
6
6
6
6
6
6
WS5
H51
H52
H53
H54
H55
H56
H57
H58
(1)
Key-operated switch
(2)
Emergency stop button
(3)
Connection for handheld units
(4)
Function keys
(5)
Override spindle / rapid traverse
(6)
Rapid traverse override
(7)
Feed override
(8)
Extension keys
(9)
EKS identification system or 2 extension elements 22.5 mm
Image 9-10 Example MPP 483 H/L with EKS
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Machine pushbutton panel: MPP 483
9.2 Operating and display elements
9.2.4
Description
9.2.4.1
Device front
Connectable control elements
Inputs for
●
25 function keys
●
18 long-stroke keys (max.)
●
3 rotary selector switches
● Key-operated switch with four positions
Outputs for
●
47 LEDs (14 led to plug connector)
Emergency stop chain
Emergency stop button
Press the red button in emergencies when
∎ people are at risk,
∎ there is the danger of the machine or workpiece being damaged.
An emergency stop generally shuts down all drives with the greatest possi-
ble braking torque in a controlled manner.
Turn the EMERGENCY STOP button counterclockwise to unlatch it.
When the emergency stop button is activated, the emergency stop chain of the MPP 483 will
ensure personal safety and protect the machine in hazardous situations.
The emergency stop chain is also active if the handheld units are removed.
To prevent the emergency stop chain from being interrupted while you plug in or pull out the
handheld unit, press the emergency stop override S11. This overrides the emergency stop
button on the handheld unit.
WARNING
Danger of death caused by malfunction of the emergency stop override
To effectively deal with a malfunction of the emergency stop override S11 (e.g. jamming), the
user PLC program must generate emergency stop when a monitoring time (approximately 5
min) expires (see Figure in Section: "Connecting" → "Handheld unit connection HT 8 with
emergency stop override").
The emergency stop chain of the MPP 483 should be integrated in the system emergency
stop by the user.
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9.2 Operating and display elements
Note
Machine manufacturer
For other reactions to the EMERGENCY STOP:
refer to the machine tool manufacturer's instructions!
WARNING
Danger of death resulting from the premature emergency stop unlocking
If you have shut down the system to be monitored, you can only release the emergency stop
button or put the system to be monitored back into operation if the condition that triggered
the emergency stop function has been corrected and a safe restart is carried out.
Actuation elements
Actuation elements S1 to S4, S7 to S10, S14 and S15 are activated by the control.
They also have electrically isolated contacts (common roots) for user-specific wiring.
The following positions can be connected to control devices corresponding to the table in
Section: "Accessories and spare parts" → "Display and operating elements":
● S1 to S4
● S7 to S10
● S14
● S15
● S51 to S58
Lamps
The lamps HS1 to HS4, HS7 to HS10, HS14 and HS15 are connected to the control system
via MPI/OPI. Alternatively, they can also be activated externally non-isolated.
WS1 selector switch
●
2-way, 4 stages, 60° switching angle
● Centrally mounted with front ring
● Designed as key-operated switch CG4-1A251-600 *FS1 V750D/2J. It can be changed by
the customer to the toggle switch variant FS1
● Key can be removed in all positions
Note
When the WS1 mode selector switch is used, function keys F1, F6, F11 and F16 cannot
be evaluated with the MPI standard input image (8 bytes).
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9.2 Operating and display elements
9.2.4.2
Device rear side
COM board
S1 (jumper)
Setting the handwheel signal type
S1 open:
TTL interface
S1 closed:
Differential interface
S3 (coding switches) Baud rate, address and protocol setting
Table 9-4
Settings for switch S3
1
2
3
4
5
6
7
8
9
10
Meaning
off
MPP with MPI communication
off
Compatible mode 8/8 bytes I/O
on
Extended assignment 12/8 bytes I/O
on
on
Reserved
on
off
Parameter set 3 3)
off
on
Parameter set 2 2)
off
off
Parameter set 1 1)
on
on
on
on
Bus address: 15
on
on
on
off
Bus address: 14
on
on
off
on
Bus address: 13
on
on
off
off
Bus address: 12
on
off
on
on
Bus address: 11
on
off
on
off
Bus address: 10
on
off
off
on
Bus address: 9
on
off
off
off
Bus address: 8
off
on
on
on
Bus address: 7
off
on
on
off
Bus address: 6
off
on
off
on
Bus address: 5
off
on
off
off
Bus address: 4
off
off
on
on
Bus address: 3
off
off
on
off
Bus address: 2
off
off
off
on
Bus address: 1
off
off
off
off
Bus address: 0
on
Transmission cycle time: 200 ms
off
Transmission cycle time: 100 ms
on
OPI baud rate: 1.5 Mbaud
off
MPI baud rate: 187.5 kbaud
1) GD parameters 1, 1, 1 - 1, 2, 1 (fixed)
2) GD parameters 2, 1, 1 - 2, 2, 1 (fixed)
3) Assignment depends on the set bus address
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9.2 Operating and display elements
Diagnostic LEDs
LED1 (H1)
Hardware test underway.
If errors are found, the LED lights up red.
LED2 (H2)
Not connected
LED3 (H3)
Logic voltages on the module OK
LED4 (H4)
During data transfer via the operator panel inter-
face, the LED flashes yellow.
LED5 (H5)
LED for PROFIBUS:
Status
Meaning
Flashes green
Ready to communicate
Lights up green
Communication taking place
Lights up red
Channel interference or not
yet ready (default after Pow-
er On)
Customer key board
Diagnostic LEDs
LED1 (H1)
Voltage monitoring of customer keys
LED2 (H2)
Voltage monitoring of customer keys
LED3 (H3)
Voltage monitoring of customer keys
HGA board handheld unit B-MPI
The arrangement of the LEDs on the HGA board handheld unit B-MPI is shown in the Figure:
"Rear side of MPP 483H with interfaces" in Section: "Interfaces" → "Overview".
Diagnostic LEDs
LED1 (H1)
Bus request Repeater Segment 2
LED2 (H2)
Bus request Repeater Segment 1
LED3 (H3)
Voltage of repeater segment 1 (>4.7V)
LED4 (H4)
Voltage of repeater segment 2 (>4.7V)
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9.2 Operating and display elements
HGA board HT 2 / 8
;
6
6
+
6
;
+
6
+
+
+
;
+
+
+
+
6
;6
;
;
;
;
;
;
Image 9-11 Rear MPP 483HTC with LEDs on HGA board HT 2 / 8 (1)
Table 9-5
Diagnostic LEDs
Color
for
Meaning
LED1 (H1)
LNK
Green
X1 RJ-45
Connection established
LED2 (H2)
ACT
Yellow
X1 RJ-45
Transmission active
LED3 (H3)
LNK
Green
X2 RJ-45
Connection established
LED4 (H4)
ACT
Yellow
X2 RJ-45
Transmission active
LED5 (H5)
LNK
Green
HT transfer
LED6 (H6)
ACT
Yellow
HT transfer
LED7 (H7)
Power OK
Green
LED8 (H8)
FAULT STAT1
Red
Fault
LED9 (H9)
FAULT STAT2
Red
Fault
S1 (coding switches) Module address bit 4 … 7
S2 (coding switches) Module address bit 0 … 3
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9.3 Interfaces
9.3
Interfaces
9.3.1
Overview
;
;
;
+ + +
6
:6
6
;
6
+
+
;
+
6
;
;
+
+
+
+
+
;
+
&20 %RDUG
:6
6
;
;
;6
;
6
;
;
;
;
;
Image 9-12 Rear side of MPP 483H with interfaces
Control panel
(2)
Protective Ground Connection
S13
Emergency stop button
S11
Emergency stop override
COM board
X10
Power supply
X20
PROFIBUS DP/MPI
X60
Handwheel 1
X61
Handwheel 2
X70
Interface for direct keys
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9.3 Interfaces
(1)
Customer keys
X11
Power supply
X20
Connector X20
X21
Connector X21
Individual wiring
X22
Connector X22
X23
Connector X23
X24
Connector X24
Expansion
X25
Connector X25
(3)
Connection for handheld units
X1
MPI/OPI
X20
Enable
X21
Emergency stop override
X22
Handwheel
XS12
Connection for handheld units
Signal type
O
Outputs
I
Inputs
B
Bi-directional signals
V
Power supply
VI
Voltage input
VO
Voltage output
9.3.2
Description
9.3.2.1
Control panel
Protective Ground Connection
Pin
Signal
Connection
Connection cross-sec-
tion
PE
M5 x 2.5 cable lug
2.5 mm2
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9.3 Interfaces
Emergency stop button S13
Key designation:
S13
Key type:
Mushroom, push-pull key 3SB3000-1HA20 with
holder 3SB3901-0AB and
1 x NO 3SB3400-0B (internal use)
Table 9-6
Switching element for NC
Pin
Signal
Type
Signal name
Function
11
OE_S13.11
NC contact OE1, S13
12
BZ_S13.12
I/O
Reference potential BZ, S13
21
OE_S13.21
NC contact OE2, S13
22
BZ_S13.22
Reference potential BZ2, S13
Emergency stop override S11
Key designation:
S11
Key type:
left probing, right probing, safety lock with actuation element accord-
ing to the catalog: Low-Voltage Controls and Distribution (LV 1)
carrier 3SB3901-0AC with pressure plates
1 x NO contact 3SB3400-0B
2 x 3SB3400-0A switching element 1xNC contact/1xNO contact ele-
ments positively driven
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9.3 Interfaces
Table 9-7
Emergency stop override
Pin
Signal
Type
Signal name
Function
14
BZ_S11.14
Reference potential S1, S11
13
S_S11.13
NO contact S1, S11
21
OE_S11.21
NC contact OE2, S11
I/O
22
BZ_S11.22
Reference potential BZ2, S11
24
BZ_S11.24
Reference potential S2, S11
23
S_S11.23
NO contact S2, S11
31
OE_S11.31
NC contact OE3, S11
32
BZ_S11.32
Reference potential BZ3, S11
34
BZ_S11.34
Reference potential S3, S11
33
S_S11.33
NO contact S3, S11
WS1 selector switch
Switch designation:
WS1
Switch type:
CG4-1 A251-600 *FS1 V750 D/2J
Table 9-8
WS1 selector switch
Pin
Signal
Type
Signal name
Switch position
11
ER
Mode
4
15
ES
Mode
3
10
BZ_WS
I/O
Reference signal
13
EB
Mode
2
9
Linked mode
Mode
1
Rapid withdrawal (SR)
Key designation:
SR
Key type:
3SB3000-1GA31
Switching element:
NO contact 3SB3400-0B, input PLC
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Machine pushbutton panel: MPP 483
9.3 Interfaces
Table 9-9
Rapid withdrawal (SR)
Pin
Signal
Type
Signal name
Function
14
BZ_SR.14
Reference potential S1, SR
I/O
13
S_SR.13
NO contact S1, SR
9.3.2.2
COM board
Pin assignment
For more detailed information, see "General information and networking", Chapter:
"Connecting".
Switch S1
Settings, see Chapter "Machine control panel: MCP 310C PN", Section "Interfaces".
9.3.2.3
User keys
Power supply interface X11
Connector designation:X11
Connector type:
Combicon MSTBA2.5/3-G-5.08
Cable length (max.):
10 m
Table 9-10
Interface power supply
Pin
Signal name
Type
Meaning
1
2P24
24 V potential
V
2
M24
Ground 24 V
3
N.C.
Not connected
Individual wiring
Connector X20 / X21
Connector designation:X20/X21
Connector type:
Mini-Combicon MC 1.5/4-G-3.81
Cable length (max.):
30 m
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Machine pushbutton panel: MPP 483
9.3 Interfaces
Table 9-11
Connector X20 / X21
Connec-
Pin
Signal
Type
Signal name
Function
tor
1
OE_S2
NC contact S2
X20
I/O
2
OE_S1
NC contact S1
1
OE_S4
NC contact S4
X21
I/O
2
OE_S3
NC contact S3
3
BZOE_S1-4
Reference potential NC contact
X20
I/O
S1 ... S4
4
BZS_S1-S6
Reference potential NO contact
S1 … S6
3
S_S4
NO contact S4
4
S_S3
NO contact S3
I/O
5
S_S2
NO contact S2
6
S_S1.1
NO contact S1.1
X21
7
BZS_S1.2
Reference potential NO contact
S1.2
8
S_S1.2
NO contact S1.2
9
HS 4
Signaling lamp S4
10
HS 3
Signaling lamp S3
All inputs
I
"High" active
11
HS 2
Signaling lamp S2
12
HS 1
Signaling lamp S1
Connector X22
Connector designation:X22
Connector type:
Mini-Combicon MC 1.5/12-G-3.81
Cable length (max.):
30 m
Table 9-12
Connector X22
Pin
Signal
Type
Signal name
Function
1
OE_S7
NC contact S7
2
OE_S8
NC contact S8
I/O
3
OE_S9
NC contact S9
4
OE_S10
NC contact S10
10
BZOE_S7-S10
Reference potential NC contacts S7-10
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9.3 Interfaces
Pin
Signal
Type
Signal name
Function
5
S_S7
NO contact S7
6
S_S8
NO contact S8
I/O
7
S_S9
NO contact S9
8
S_S10
NO contact S10
9
BZS_S7-S10
Reference potential NO contacts S7-10
11
3P24
+24 V potential
V
12
3P24
+24 V potential
Connector X23
Connector designation:X23
Connector type:
4-pin Mini-Combicon MC 1.5/4-G-3.81
Cable length (max.):
30 m
Table 9-13
Connector X23
Pin
Signal
Type
Signal name
Function
1
HS 7
Signaling lamp S7
2
HS 8
Signaling lamp S8
All inputs
I
"High" active
3
HS 9
Signaling lamp S9
4
HS 10
Signaling lamp S10
Connector X24
Only the special versions MPP 483 S and MPP 483 L are equipped with these connectors.
Connector designation:X24
Connector type:
MCD 1.5/8-G1-3.81 HT BK
Cable length (max.):
1.5 m
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Machine pushbutton panel: MPP 483
9.3 Interfaces
Table 9-14
Connector X24
Pin
Signal
Type
Signal name
Pin
Signal
Type
Signal name
B1
S51
Ext. key S51
A1
H51
LED_S51
B2
S52
Ext. key S52
A2
H52
LED_ S52
B3
S53
Ext. key S53
A3
H53
LED_ S53
B4
S54
I
Ext. key S54
A4
H54
O
LED_ S54
B5
S55
Ext. key S55
A5
H55
LED_ S55
B6
S56
Ext. key S56
A6
H56
LED_ S56
B7
S57
Ext. key S57
A7
H57
LED_ S57
B8
S58
Ext. key S58
A8
H58
LED_ S58
Viewed from the PCB:
B
at top of plug connector
A
at bottom of plug connector
Connector X25
Connector designation:X25
Connector type:
MCD 1.5/8-G1-3.81 HT BK
Cable length (max.):
1.5 m
Table 9-15
Connector X25
Pin
Signal
Type
Signal name
Pin
Signal
Type
Signal name
B1
P24_OUT
V
Reference potential
A1
M24_EXT
V
Reference poten-
+24 V
tial +24 V
B2
S13
Emergency stop button
A2
HS13
Emergency stop
LED
B3
S14
KT-S14
A3
HS14
LED-S14
B4
S15
I
KT-S15
A4
HS15
O
LED-S15
B5
S59 *)
KT-IN3/emergency
A5
H59
LED-S59
stop override
B6
S60
Mode selection
A6
H60
LED-S60
B7
S61
Rapid withdrawal
A7
H61
LED-S61
B8
S62 *)
S32 / HGA enabling unit
A8
M24_EXT
V
Reference poten-
plugged in / terminating
tial +24 V
connector
*) can only be used as a neutral input without HGA
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9.3 Interfaces
9.3.2.4
Handheld unit connection HT 6
MPI / OPI X1 interface
The interface supports transfer rates of up to 1.5 MBit/s.
Connector designation:X1
Connector type:
9-pin sub-D socket
Cable length (max.):
100 m
Table 9-16
MPI / OPI X1 interface
Pin
Signal name
Type
Meaning
1
N.C.
-
Not connected
2
N.C.
-
Not connected
3
RS_DP
I/O
RS-465 differential signal
4
N.C.
-
Not connected
5
M5EXT
V
5 V external ground
6
P5EXT
V
5 V external potential
7
N.C.
-
Not connected
8
XRS_DP
I/O
RS-465 differential signal
9
N.C.
-
Not connected
Enabling X20
Connector designation:X20
Connector type:
MCV 1.5/8-G3.81
Cable length (max.):
30 m
Table 9-17
Enabling X20
Pin
Signal name
Type
Meaning
1
ZS1.1
Enabling button 1
2
ZS1.2
Call-up enabling button 1
3
ZS2.1
Enabling button 2
4
ZS2.2
Call-up enabling button 2
Emergency Stop override X21
Connector designation:X21
Connector type:
MCV 1.5/8-G3.81
Cable length (max.):
30 m
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Machine pushbutton panel: MPP 483
9.3 Interfaces
Table 9-18
Emergency Stop override X21
Pin
Signal name
Type
Meaning
1
NOT_ HALT 1.1
EMERGENCY STOP NC contact 1.1
2
NOT_ HALT 1.2
EMERGENCY STOP NC contact 1.2
3
NOT_ HALT 2.1
EMERGENCY STOP NC contact 2.1
4
NOT_ HALT 2.2
EMERGENCY STOP NC contact 2.2
5/6
N.C.
-
Not connected
7
XNAUE
I
Emergency Stop override negated
8
3P24_HGA
V
24 V
Note
Emergency stop X21: Supply voltage: 24 VDC; switched current: Max. 500 mA.
Handwheel X22
Connector designation:X22
Connector type:
MCV 1.5/4-G5.08
Cable length (max.):
30 m
Table 9-19
Handwheel X22
Pin
Signal name
Type
Meaning
1
HR_A
Handwheel A
2
HR_XA
Handwheel A negated
O
3
HR_B
Handwheel B
4
HR_XB
Handwheel B negated
Handheld unit connection XS12
Connector designation:XS12
Connector type:
RC-17S1YM2H3SW
Table 9-20
Handheld unit connection XS12
Pin
Signal name
Type
Meaning
Function
1
NOT_ HALT 2.1
EMERGENCY STOP NC
EMERGENCY STOP
contact 2.1
2
MPI_A
I/O
RS-485 data
MPI
3
3M24
Ground 24 V
V
Power supply
4
3P24
+24 V
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9.3 Interfaces
Pin
Signal name
Type
Meaning
Function
5
ZS1.1
Enabling button 1
Enabling function
6
ZS1.2
Call-up enabling button 2
7
HR_B
Handwheel B
O
Handwheel
8
HR_A
Handwheel A
9
NOT_ HALT 1.2
EMERGENCY STOP NC
contact 1.2
EMERGENCY STOP
10
NOT_ HALT 1.1
EMERGENCY STOP NC
contact 1.1
11
ASS
I
Terminating connector
Terminating connector plugged
in
12
NOT_ HALT 2.2
EMERGENCY STOP NC
EMERGENCY STOP
contact 2.2
13
MPI_B
I/O
RS-485 data
MPI
14
ZS2.1
Enabling button 2
Enabling function
15
HR_XA
O
Handwheel A negated
Handwheel
16
ZS1.2
Call-up enabling button 1
Enabling function
17
HR_XB
O
Handwheel B negated
Handwheel
9.3.2.5
Handheld unit connection HT 2/8
Ethernet X1 / X2
Connector designation:X1, X2
Connector type:
RJ-45 socket
Table 9-21
Ethernet X1 / X2
Pin
Signal name
Type
Meaning
1
TD+
Transmit data +
O
2
TD-
Transmit data -
3
RD+
I
Receive data +
4
N.C.
-
Not connected
5
N.C.
-
Not connected
6
RD-
I
Receive data -
7
N.C.
-
Not connected
8
N.C.
-
Not connected
Panel Present X7
Connector designa-
X7
tion:
Connector type:
6-pin Phoenix terminal
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