SINUMERIK 840D sl Hardware. Manual (2011-2020) - page 11

 

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SINUMERIK 840D sl Hardware. Manual (2011-2020) - page 11

 

 

Machine control panel: MCP 483
6.9 Accessories and spare parts
Dimension drawings
You can also take the position of the symbols and outer edges from the dimension drawing of
the blank template (thickness: 0.6 mm)
①
Center of the key for symbols
Image 6-17 Dimension drawing for slide-in labels for MCP 483
Printing fields for symbols:
● Teil 1 to Teil 5: 14.8 x 14.8 mm
● Teil 6: 23 x 14.8 mm
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Machine control panel: MCP 483
6.9 Accessories and spare parts
Note
The slide-in strips are printed on the front with a laser printer. HP Color Laser Jet film C2936A
is used.
To make the labels easier to slide in, they should be rounded by about 1.5 mm.
The outer lines of the strip are the cutting edge.
It is advisable to run a test print on normal paper before printing the labels on film.
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Machine pushbutton panel: MPP 310 IE H
7
7.1
Description
7.1.1
Overview
The machine control panel MPP 310 IE (IE = Industrial Ethernet) permits user-friendly
operation of the machine functions on complex machining stations. It is suitable for machine-
level operation of milling, turning, grinding and special machines.
In addition to the standard elements of machine control, several freely assignable slots are
integrated on the operator panel for connecting other control devices.
The function of the MPP 310 IE H can be extended considerably by fitting additional keys and
through the EKS identification system provided by Euchner.
The machine control panel is easy to mount on the rear using special tension jacks.
All keys have user-inscribed slide-in strips for machine-specific adaptations. Two DIN-A4
sheets (printed and white) for inscribing are supplied by the factory.
The machine control panel MPP 310 IE H is available with
● Ethernet bus interface
● EKS identification system
● Handheld unit connection HT 2 / HT 8
● Extension keys
● Spindle override
● Feedrate override
Validity
The following description applies to the machine control panel:
Designation
Features
Article number
MPP 310 IE H
With handheld unit connection HT 2 / HT 8
6FC5303-1AF20-8AA1
The safety-related accessories / spare parts are marked in the "Accessories and spare parts"
section with *).
7.1.2
System features
● Industrial Ethernet (transfer rate: 10/100 MBit/s)
● Function keyboard with 5 x 5 key matrix, can be freely projected and labeled
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Machine pushbutton panel: MPP 310 IE H
7.1 Description
● Eight long-stroke keys with LEDs,
● Interfaces for two handwheels
(velocity input and contour handwheel are only possible when connecting via the handwheel
connection module 6FC5303-0AA02-0AA0 or the MCP PN interface
6FC5303-0AF03-0AA0)
● Emergency Stop button (4-wire), latching, tamper-proof
● Emergency Stop override button or emergency stop override through 2-position keyswitch
left and right probing (right position: customer-specific)
● Direct key connection for OP 012
● Two override switches
● Handheld unit connection for HT 2 / HT 8
● EKS identification system
● Four extension keys with LEDs
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Machine pushbutton panel: MPP 310 IE H
7.1 Description
System configuration
The figures show how the MPP 310 IE H is integrated into the control system.
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Image 7-1
System configuration of the MPP 310 IE H
Note
The connection cables are not part of the scope of supply.
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Machine pushbutton panel: MPP 310 IE H
7.1 Description
7.1.3
Mechanical design
The machine control panel MCP 310 IE H consists of
● Control panel
● Handheld unit connection board (PCB HT 8)
● Customer keys board (PCB KT 310)
● COM board (PCB COM IE)
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Mechanical structure of the MPP 310 IE H
*) Contour and velocity specification via handwheel are not supported.
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Machine pushbutton panel: MPP 310 IE H
7.2 Operator controls and indicators
7.2
Operator controls and indicators
7.2.1
Overview
Panel structure
80
90
70
100
60
110
50
120
%
50
70
30
80
10
90
6
100
2
110
0
120
%
(1)
Spindle override
(2)
Feedrate override
(3)
8 customer keys with LEDs (Schlegel keys), slide-in labels
(4)
EKS Ethernet
(5)
Blanking plate
(6)
25 function keys with LEDs (membrane keys), slide-in labels
(7)
Handheld unit connection HT 2 / HT 8
(8)
Emergency stop override button
(9)
Emergency stop button
(10)
4 extension keys with LEDs (3SB3 keys), slide-in labels
Image 7-3
Panel of the MPP 310 IE H
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Machine pushbutton panel: MPP 310 IE H
7.2 Operator controls and indicators
Assignment of slots
80
90
6
6
6
6
6
6
70
100
60
110
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50
120
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(1)
Emergency stop button
(2)
Emergency stop override
(3)
Handheld unit connection HT 2 / HT 8
(4)
4 extension elements, 22.5 mm
(5)
Function keys
(6)
Customer keys (long-stroke keys)
(7)
EKS identification system
(8)
Feedrate override
(9)
Spindle override
Image 7-4
Slots on the MPP 310 IE H
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Machine pushbutton panel: MPP 310 IE H
7.2 Operator controls and indicators
7.2.2
Description
7.2.2.1
Device front
Emergency stop chain
Emergency stop button
Press the red button in emergencies when
∎ people are at risk,
∎ there is the danger of the machine or workpiece being damaged.
An emergency stop generally shuts down all drives with the greatest possi-
ble braking torque in a controlled manner.
Turn the EMERGENCY STOP button counterclockwise to unlatch it.
When the emergency stop button is activated, the emergency stop chain of the MPP 310 H
will ensure personal safety and protect the machine in hazardous situations.
The emergency stop chain is also active if the handheld units are removed.
To prevent the emergency stop chain from being interrupted while you plug in or pull out the
handheld unit, press the emergency stop override S11. This overrides the emergency stop
button on the handheld unit.
WARNING
Danger of death caused by malfunction of the emergency stop override
To effectively deal with a malfunction of the emergency stop override S11 (e.g. jamming), the
user PLC program must generate emergency stop when a monitoring time (approximately 5
min) expires (see Figure in Section: "Connecting" → "Handheld unit connection HT 8 with
emergency stop override").
The emergency stop chain of the MPP 310 IE H should be integrated in the system emergency
stop by the user.
Note
Machine manufacturer
For details of other or additional reactions to an Emergency-Stop:
Please read the information supplied by the machine tool manufacturer!
WARNING
Danger of death resulting from the premature emergency stop unlocking
If you have shut down the system to be monitored, you can only release the emergency stop
button or put the system to be monitored back into operation if the condition that triggered
the emergency stop function has been corrected and a safe restart is carried out.
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Machine pushbutton panel: MPP 310 IE H
7.2 Operator controls and indicators
Actuation elements
Actuation elements S1 to S4 and S7 to S10 are activated by the control.
They also have electrically isolated contacts (common roots) for user-specific wiring.
The following positions can be connected to control devices corresponding to the table in
Section: "Accessories and spare parts" → "Display and operating elements":
● S1 to S4
● S7 to S10
● S51 to S54
Lamps
Lamps HS1 to HS4 and HS7 to HS10 are connected to the control via Ethernet.
Alternatively, HS1 to HS4 and HS7 to HS10 can also be activated by externally non-isolated
via X20 of the Customer keys PCB KT 310.
7.2.2.2
Device rear side
COM board IE
S1 (jumper)
Setting the handwheel signal type
S1 open:
TTL interface
S1 closed:
differential interface
S2
Setting of the MPP address (see Section: "Interfaces" → "Description"
→ "COM board")
Diagnostic LEDs
LED1 (H1)
POWER OK (green)
LED2 (H2)
Bussync
LED3 (H3)
Busfault
Customer keys KT 310
Diagnostic LEDs
LED1 (H1)
Voltage monitoring of customer keys
LED2 (H2)
Voltage monitoring of customer keys
LED3 (H3)
Voltage monitoring of customer keys
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7.2 Operator controls and indicators
HGA board HT 8
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Image 7-5
Rear of MPP 310 IE H with LEDs
Table 7-1
Diagnostic LEDs
LED
Color
for
Meaning
LED1 (H1)
LNK
Green
X1 RJ45
Connection established
LED2 (H2)
ACT
yellow
X1 RJ45
Transmission active
LED3 (H3)
LNK
Green
X2 RJ45
Connection established
LED4 (H4)
ACT
Yellow
X2 RJ45
Transmission active
LED5 (H5)
LNK
Green
HT 8 transmission
LED6 (H6)
ACT
Yellow
HT 8 transmission
LED7 (H7)
Power OK
Green
LED8 (H8)
FAULT STAT1
Red
Fault
LED9 (H9)
FAULT STAT2
Red
Fault
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Machine pushbutton panel: MPP 310 IE H
7.3 Interfaces
Table 7-2
Coding switches
S1
Module address bit 4 … 7
S2
Module address bit 0 … 3
7.3
Interfaces
7.3.1
Overview
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6
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6
6
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Image 7-6
Rear of the MPP 310 IE H with interfaces
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Machine pushbutton panel: MPP 310 IE H
7.3 Interfaces
Control panel
(5)
Protective conductor connection
S13
Emergency stop button
S11
Emergency stop override
S51 to S54
Extension keys
WS2
Feedrate override
WS3
Spindle override
EKS
Identification system
(2)
COM board
X10
Power supply
X20
Ethernet / Port 1
X21
Ethernet / Port 2
X60
Handwheel 1
X61
Handwheel 2
X70
Direct keys
(3)
Strain relief for Ethernet cable
(1)
Customer keys
X11
Power supply
X20
Individual wiring
X25
Extension
X30
Feedrate override
X31
Spindle override
(4)
Connection for handheld units
X1 / X2
Ethernet
X7
Panel present
X20
Enable
X21
Emergency stop override
XS12
Connection for handheld units
Signal type
O
Outputs
I
Inputs
B
Bidirectional signals
V
Power supply
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Machine pushbutton panel: MPP 310 IE H
7.3 Interfaces
7.3.2
Description
7.3.2.1
Control panel
Protective Ground Connection
Pin
Signal
Connection
Connection cross-sec-
tion
PE
M5 x 2.5 cable lug
2.5 mm2
Emergency stop button S13
Key designation:
S13
Key type:
Mushroom, push-pull key 3SB3000-1HA20 with
holder 3SB3901-0AB and
1 x NO 3SB3400-0B (internal use)
Table 7-3
Emergency stop contact block
Pin
Signal
Type
Signal name
Function
14
BZ_S13.14
Reference potential S1, S13
13
S_S13.13
NO contact S1, S13
I/O
31
OE_S13.31
NC contact OE1, S13
32
BZ_S13.32
Reference potential OE1, S13
21
OE_S13.21
NC contact OE2, S13
22
BZ_S13.22
Reference potential OE2, S13
Emergency stop override S11
Key designation:
S11
Key type:
left probing, right probing, safety lock with actuation element according
to the catalog: Low-Voltage Controls and Distribution (LV 1)
carrier 3SB3901-0AC with pressure plates
1 x NO contact 3SB3400-0B
2 x 3SB3400-0A switching element 1xNC contact/1xNO contact ele-
ments positively driven
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7.3 Interfaces
Table 7-4
Emergency stop override contact block
Pin
Signal
Type
Signal name
Function
14
BZ_S11.14
Reference potential S1, S11
13
S_S11.13
NO contact S1, S11
21
OE_S11.21
NC contact OE1, S11
22
BZ_S11.22
Reference potential OE1, S11
I/O
44
BZ_S11.44
Reference potential S2, S11
43
S_S11.43
NO contact S2, S11
31
OE_S11.31
NC contact OE2, S11
32
BZ_S11.32
Reference potential OE2, S11
54
BZ_S11.54
Reference potential S3, S11
53
S_S11.53
NO contact S3, S11
61
OE_S11.61
NC contact OE3, S11
62
BZ_S11.62
Reference potential OE3, S11
7.3.2.2
COM board
Pin assignment
For more detailed information, see "General information and networking", Chapter:
"Connecting".
Switch S1
Settings, see Chapter "Machine control panel: MCP 310C PN", Section "Interfaces".
Switch S2
Settings, see Chapter "Machine control panel: MCP 310C PN", Section "Interfaces", mode
"MCP set up as IE".
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Machine pushbutton panel: MPP 310 IE H
7.3 Interfaces
7.3.2.3
User keys
Power supply interface X11
Connector designation:X11
Connector type:
3-pin Phoenix terminal block
Cable length (max.):
10 m
Table 7-5
Interface power supply
Pin
Signal name
Type
Meaning
1
2P24
24 V potential
2
M24
V
Ground 24 V
3
Shield
Shield connection
Individual wiring
Connector X20
Connector designation:X20
Connector type:
32-pin S2L-SMT 3.5/180 Weidmüller
Cable length (max.):
30 m
Table 7-6
Connector X20
Pin
Signal
Type
Signal name
Function
B4
OE_S2
NC contact S2
I/O
B3
OE_S1
NC contact S1
B16
OE_S4
NC contact S4
I/O
B15
OE_S3
NC contact S3
B2
BZOE_S1-4
I/O
Reference potential NC contact S1 ... S4
B1
BZS_S1-S6
Reference potential NO contact S1 … S6
B14
S_S4
NO contact S4
B13
S_S3
NO contact S3
I/O
B12
S_S2
NO contact S2
B11
S_S1.1
NO contact S1.1
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7.3 Interfaces
Pin
Signal
Type
Signal name
Function
B10
BZS_S1.2
Reference potential NO contact S1.2
B9
S_S1.2
NO contact S1.2
B8
HS 4
Signaling lamp S4
B7
HS 3
Signaling lamp S3
All inputs
I
"High" active
B6
HS 2
Signaling lamp S2
B5
HS 1
Signaling lamp S1
A1
HS7
Signaling lamp S7
A2
HS8
Signaling lamp S8
All inputs
I
"High" active
A3
HS9
Signaling lamp S9
A4
HS10
Signaling lamp S10
A5
OE_S7
NC contact S7
A6
OE_S8
NC contact S8
I/O
A7
OE_S9
NC contact S9
A8
OE_S10
NC contact S10
A14
BZOE_S7-10
Reference potential NC contacts S7 ...
S10
A9
S_S7
NO contact S7
A10
S_S8
NO contact S8
I/O
A11
S_S9
NO contact S9
A12
S_S10
NO contact S10
A13
BZ S_S7-10
Reference potential NO contacts S7 ...
S10
A15
2P24
+24V potential
V
A16
2P24
+24V potential
Connector X25
Connector designation:X25
Connector type:
18-pin S2L-SMT 3.5/180 Weidmüller
Cable length (max.):
1.5 m
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Machine pushbutton panel: MPP 310 IE H
7.3 Interfaces
Table 7-7
Connector X25
Pin
Signal
Type
Signal name
Pin
Signal
Type
Signal name
B1
P24_OUT
V
Reference potential +24V
A1
M24_EXT
V
Reference poten-
tial +24V
B2
S13
Emergency stop button
A2
H55
LED_H55
B3
S59 *)
KT-IN3
A3
H56
LED_H56
emergency stop override
B4
S60
Mode selection
A4
H57
LED_H57
B5
S62 *)
S32 / HGA enabling unit
A5
H58
LED_H58
plugged in / terminating
I
O
connector
B6
S51
Ext. key S51
A6
H51
LED_H51
B7
S52
Ext. key S52
A7
H52
LED_H52
B8
S53
Ext. key S53
A8
H53
LED_H53
B9
S54
Ext. key S54
A9
H54
LED_H54
*) can only be used as a neutral input without HGA
7.3.2.4
Handheld unit connection HT 8
You will find a detailed drawing showing the location of the interfaces in Section: "Control and
display elements" → "Description" → "Device rear".
Ethernet X1 / X2
Connector designation:X1, X2
Connector type:
RJ-45 socket
Table 7-8
Ethernet X1 / X2
Pin
Signal name
Type
Meaning
1
TD+
Transmit data +
O
2
TD-
Transmit data -
3
RD+
I
Receive data +
4
N.C.
-
Not connected
5
N.C.
-
Not connected
6
RD-
I
Receive data -
7
N.C.
-
Not connected
8
N.C.
-
Not connected
Note
Connection only on LAN, not on telecommunication networks!
Machine control panels
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Machine pushbutton panel: MPP 310 IE H
7.3 Interfaces
Panel Present X7
Connector designa-
X7
tion:
Connector type:
MCV 1.5/6-G3.81
Table 7-9
Assignment of the interface Panel Present X7
Pin
Signal name
Signal type
Meaning
1
PRES
O
"High": Panel (HT 8) plugged in
2
N.C.
-
Not connected
3
N.C.
-
Not connected
4
N.C.
-
Not connected
5
N.C.
-
Not connected
6
M
P
Ground
Enabling X20
Connector designation:X20
Connector type:
MCV 1.5/8-G3.81
Cable length (max.):
30 m
Table 7-10
Enabling X20
Pin
Signal name
Type
Meaning
1
ZUST1P
I
Electronic enabling button 1P
2
ZUST1M
O
Electronic enabling button 1M
3
ZUST2P
I
Electronic enabling button 2P
4
ZUST2M
O
Electronic enabling button 2M
5
N.C.
Not connected
6
N.C.
Not connected
7
N.C.
Not connected
8
N.C.
Not connected
Emergency Stop override X21
Connector designation:X21
Connector type:
MCV 1.5/10-G3.81
Cable length (max.):
30 m
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Machine pushbutton panel: MPP 310 IE H
7.3 Interfaces
Table 7-11
Emergency Stop override X21
Pin
Signal name
Type
Meaning
1
STOP23
Emergency Stop NC contact 1.1
2
STOP24
Emergency Stop NC contact 1.1
I/O
3
STOP13
Emergency Stop NC contact 2.1
4
STOP14
Emergency Stop NC contact 2.2
5
M
V
6
N.C.
-
Not connected
7
IN_E9
I
Emergency Stop override negated
8
P24_FILT
V
24 V
9
IN_E9_EXT
Key-operated switch actuated
O
10
IN_E12_EXT
Terminating connector plugged in
Note
Emergency stop X21: Supply voltage: 24 VDC; switched current: Max. 500 mA.
Handheld unit connection XS12
Connector designation:XS12
Connector type:
GX3BXC-T22QF10-0004
Table 7-12
Handheld unit connection XS12
Pin
Signal
Type
Meaning
Function
1
HH_PR_P
+ Present line
I
2
HH_PR_M
- Present line
3
HP24
V
24 V HH for present
Power supply
4
ZUST2M
O
Enabling button 2M
5
ZUST1P
I
Enabling button 1P
Enabling function
6
ZUST1M
O
Enabling button 1M
7
ZUST2P
I
Enabling button 2P
8
HH_L2.2
HH emergency stop L2.2
9
HH_L2.1
HH emergency stop L2.1
I/O
Emergency stop
10
HH_L1.2
HH emergency stop L1.2
11
HH_L1.1
HH emergency stop L1.1
12
M
V
Ground
Power supply
13
ABS_ST_PRES
I
Terminating connector
Terminating connector plugged
in
14
HH_P24
V
24 V HH supply
Power supply
15
IDENT_B
I/O
Diff Signal Module Addr.
16
TX-
Ethernet Transmit -
O
Ethernet transmitted data
17
TX+
Ethernet Transmit +
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7.3 Interfaces
Pin
Signal
Type
Meaning
Function
18
RX+
Ethernet receive +
I
Ethernet receive data
19
RX-
Ethernet receive -
20
SHIELD
-
Cable shield
21
M
V
Ground
Power supply
22
IDENT_A
I/O
Diff Signal Module Addr.
Switch S1/S2
Module address of connection module for HT 8
Table 7-13
Coding switches for module address
8
7
6
5
4
3
2
1
Meaning
S1
S2
switch
0 to F
0 to F
Module address
7.3.3
Connection elements for COM board, customer keys and handheld unit
connection
This table shows plug connection elements for the following modules:
● COM board (COM)
● Customer keys (KT)
● Connection for handheld units (HGA)
Table 7-14
Connection components
Module
Connector
Units
Terminal element
Connectable cross-
Manufacturer
section (max.)
X10
1
MSTB2,5/3-STZ-5,08,1776168
2.5 mm2
PHOENIX
CONTACT
COM
X20/X21
2
6GK1901-1BB10-2AB0
2
X60 / X61
2
6FC9348-7HX
0.75 mm
SIEMENS
X70
1
A5E00026403
X11
1
MSTB2,5/3-ST-5,08,1757022
2.5 mm2
PHOENIX
CONTACT
KT
X20
1
BZL 3.5 / 32 F SN SW, 1748300000
1.5 mm2
Weidmüller
X25
1
BZL 3.5 / 32 F SN SW, 1748230000
1.5 mm2
Weidmüller
X1 / X2
2
6GK1901-1BB10-2AB0
SIEMENS
HGA HT 8
X7
1
MC1.5/6-STZ-3.81 GY BD1-6, 1713198
1.5 mm2
X 20
1
MC1.5/8-STZ-3.81 GY BD-1-8, 1713208
1.5 mm2
PHOENIX
CONTACT
X 21
1
MC1.5/10-STZ-3.81 GY BD1-10, 1901658
1.5 mm2
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7.3 Interfaces
7.3.4
Input / output images
Input image MPP 310 IE H
Byte
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
n+0
BA switch
Function
HG connec-
Emergency stop override
key
tion
S11
S11
XS12:13
right-hand
left-hand
side
side
momenta-
momenta-
ry-contact
ry-contact
WS1/4 1)
WS1/3 1)
WS1/2 1)
WS1/1 1)
F21
S62
S60
S59
F16*)
F11*)
F6*)
F1*)
n+1
Key 1)
Extension
Customer keys
key
WS4, pos.
S51
S4
S3
S2
S1
0 1)
n+2
Key 1)
Rapid traverse override 1)
WS4, pos.3
WS4, pos.2
WS4, pos.1 1)
WS5/8 1)
WS5/4 1)
WS5/2 1)
WS5/1 1)
1)
1)
n+3
KT-IN9
Extension
Emergency
Customer keys
Extension
key
stop
key
S79 1)
S53
S13
S10
S9
S8
S7
S52
n+4
Direct keys
DT8
DT7
DT6
DT5
DT4
DT3
DT2
DT1
n+5
Direct keys
DT16
DT15
DT14
DT13
DT12
DT11
DT10
DT9
n+6
KT-IN8
KT-IN7
Spindle override
S78 1)
S77 1)
WS3/8
WS3/4
WS3/2
WS3/1
n+7
Extension
Feedrate override
key
S54
WS2/16
WS2/8
WS2/4
WS2/2
WS2/1
n+8
Function keys
F8
F7
F6
F5
F4
F3
F2
F1
n+9
Function keys
F16
F15
F14
F13
F12
F11
F10
F9
n+10
Function keys
F25
F24
F23
F22
F20
F19
F18
F17
n+11
Reserve
n+12
Feedrate override
WS2/16
WS2/8
WS2/4
WS2/2"
WS2/1
n+13
Spindle override
WS3/16
WS3/8
WS3/4
WS3/2
WS3/1
n+14
Handwheel 1 counter status (optional)
(16-bit signed, low-order equals byte n+14)
n+15
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7.3 Interfaces
n+16
Handwheel 2 counter status (optional)
(16-bit signed, low-order equals byte n+16)
n+17
*) The function keys are not active if WS1 is assigned.
1) Option only upon request
Keyboard layout - input image MPP 310 IE H
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Image 7-7
Keyboard layout input image
Output image MPP 310 IE H
Byte
Bit7
Bit6
Bit5
Bit4
Bit3
Bit2
Bit1
Bit0
n+0
Customer keys
HS8
HS7
HS4
HS3
HS2
HS1
n+1
Customer keys
HS10
HS9
n+2
Extension keys
H58
H57
H56
H55
H54
H53
H52
H51
n+3
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Machine pushbutton panel: MPP 310 IE H
7.3 Interfaces
n+4
Function keys
HF8
HF7
HF6
HF5
HF4
HF3
HF2
HF1
n+5
Function keys
HF16
HF15
HF14
HF13
HF12
HF11
HF10
HF9
n+6
Function keys
HF24
HF23
HF22
HF21
HF20
HF19
HF18
HF17
n+7
Function
key
HF25
Keyboard layout - output image MPP 310 IE H
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Tastaturlayout_Ausgangsabbild
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7.4 Mounting
7.4
Mounting
Dimensions
Image 7-9
Dimension drawing of MPP 310 IE H
*) Depth 105 mm applies to MPPs without a handheld unit connector.
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Machine pushbutton panel: MPP 310 IE H
7.4 Mounting
Panel cutout
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Image 7-10 Panel cutout for MPP 310 IE H
The MPP 310 IE H is attached to the rear of the operator panel using 13 tension jacks
(contained in the delivery kit). The tightening torque is 0.4 Nm.
Note
The clearance to the next MPP (above and below) must be a minimum of 18 mm.
Mounting position
The mounting position is max. 60° to the vertical.
For mounting positions greater than 60°, a fan must also be installed to keep the ambient
temperature of the machine control panel constantly below 55° C.
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7.4 Mounting
Mounting position of LEDs
Image 7-11 Mounting position of LEDs on the MPP 310 IE H
Marking of the anode connection:
Insert +polarity of the LED in key at the side marked
Changing the lamps on illuminated keys
1. Use a screwdriver to pull the key cap forward and off.
2. Use lamp remover LZ6 to lever out the key carrier.
3. Change the lamp using service tool LZ6 or a suitable insulating tube
4. Reinstall the key carrier and key cap in reverse order.
Lamp remover LZ6 is not a SIEMENS product. It can be obtained from the Schlegel company.
Georg Schlegel GmbH & Co. KG
Am Kapellenweg
Phone.: 0 73 71 / 502-0
88525 Dürmentingen
Fax: 0 73 71 / 502 49
Germany
E-mail: info@schlegel.biz
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Machine pushbutton panel: MPP 310 IE H
7.4 Mounting
Changing the lamps on pilot lamps
1. Use a screwdriver to pull the calotte and name bearing element forward and off.
2. Change the lamp using the lamp remover of service tool LZ6 or a suitable insulating tube
3. Reinstall the calotte and name bearing element.
Note
When using LEDs, make sure that they are connected with the correct polarity (see Fig.:
"Mounting position of LEDs" in Section: "Mounting")
Mounting additional control elements
1. If necessary, unscrew the blank plug.
2. Place the contact maker on the socket and insert the lamp if required.
3. Insert pushbutton through front panel and screw on cap nut (by several turns).
4. Press pushbutton on contact maker. Note the position of the twist protection device!
5. Screw down cap nut (tightening torque 0.8 Nm).
Insert slide-in labels
1. Create the slide-in label (see Section: "Accessories and spare parts" → "Labeling the slide-
in labels").
2. Pull protective films off slide-in slot.
3. Guide in the slide-in labels (labeling facing operator side).
4. Align text in window.
Note
Slide in the labels when the MPP is not yet installed.
Changing a contact maker
1. Loosen cap nut off pushbutton until just in front of contact maker.
2. Pull the pushbutton and the contact maker approximately 3 mm out of the fixture (the
locating pin of the pushbutton must be freed).
3. Remove the LED.
4. Change the contact element, remove defective contact maker from fixture and press new
contact maker onto fixture.
5. Insert pushbutton into aperture and partially screw on cap nut.
6. Press pushbutton on contact maker until it snaps in. Note the position of the snap nose!
7. Screw down cap nut (tightening torque 0.8 Nm).
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7.5 Connecting
7.5
Connecting
7.5.1
MPP 310 IE H
Connecting the 24 V supply
The 24 V supply is connected via a 3-pin terminal block (see figure) at connector X11 on the
rear of the machine control panel.
NOTICE
Damage to the device caused by unfused power supplies
The 24 VDC power supply must always be grounded and designed as Protective Extra-Low
Voltage (PELV) - protection by function low voltage with safe isolation!
Emergency stop circuit connection
The connections of the emergency stop circuit are shown in Fig. "Ethernet connection".
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Machine pushbutton panel: MPP 310 IE H
7.5 Connecting
Ethernet connection
● Connection of HGA - X1 to operator panel front (OP)
● Connection of HGA - X2 via COM X20 and COM X21 to control (NC)
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Image 7-12 Ethernet connection
Individual wiring connection
The individual contacts are connected in accordance with the customer-specific links required
(see Section: "Customer keys").
Note
Supply voltages for inputs and outputs must always be grounded!
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7.5 Connecting
7.5.2
Customer keys
The customer keys (KT 310) module links the operator panel and COM board.
The inputs for handheld unit connection and extension keys are opto-decoupled.
The outputs belonging to these are issued by high-side drivers.
The floating individual contacts of function keys S1 ... S4 and S7 ... S10 are shown in the figure.
7R 3/&
P
P
P
P
J
J
J
J
J
J
J
J
P
P
P
P
P
6
6
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+6
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;
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D
E F G
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G
D E F
G
D
E
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G
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G
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G
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G
N
K
N
K
N K
N K
N
K
N
K
N
K
N K
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0
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Image 7-13 Individual wiring of the customer keys(a, b, …, m designate IN and OUT of the individual blocks)
NOTICE
Damage to pushbutton contacts
When using an external 24 V encoder supply, always protect the key contacts against
overload in the individual wiring with an external fuse for L+ with the following properties:
- fuse in accordance with UL248: 1.6 A.
If you use the encoder supply X20:A15/A16 or VS1/VS2 of the ET200S block 4/8 F DI 24
VDC PROFIsafe, the external fuse can be omitted.
7.5.3
Handheld unit connection HT 8 with emergency stop override
The connection for handheld units (HGA) of the HT 8 has four function complexes:
● Two-channel version of enabling function
● Three-port Ethernet switch
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Machine pushbutton panel: MPP 310 IE H
7.5 Connecting
● Connection of HT 8
● Module address
WARNING
Danger of death if the enabling button is not DIN-conform
It is the user's responsibility to ensure that the enabling button or the enable control is
implemented according to DIN EN 60204-1, Section 9.2.6.3, and the enabling button,
when released or pushed down, stops dangerous movements reliably.
Emergency stop override S11
● Implemented as pushbutton or keyswitch
● Pushbutton pressed or keyswitch, left probing
- "Emergency stop override" of the handheld unit connection → query via input E59
- Interruption of the power supply for the handheld unit connection when actuated
● Keyswitch, right probing: Unassigned function → query via input S60
6
+7
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&LUFXLW
6
+7
&LUFXLW
&LUFXLW
Image 7-14
2-channel architecture of the emergency stop override contacts
With regard to their accidental failure, the contacts of the emergency stop override safety
function form a 2-channel architecture together with the emergency stop button on the HT 8.
In addition to the B10d value of the emergency stop button, the B10d value of S11 must also be
taken into consideration for the assessment in both emergency stop circuits.
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7.5 Connecting
The diagnostics for the contacts of S11 is performed on the HT 8 together with the diagnostics
of the emergency stop button.
WARNING
Danger of death caused by failure of the "emergency stop" safety function
The user must ensure that the emergency stop override is implemented with the S11 button
in accordance with the safety goals required by the risk analysis of the machine. Actuation
of the emergency stop override results in failure of the emergency stop safety function on the
HT 8. The user must implement suitable organizational and/or technical procedures for this
in order to achieve the safety goals.
As a technical measure, the signaling contacts on the S11 emergency stop override: 31/32
and 61/62 can be used to trigger an "emergency stop" by the PLC after a monitoring time has
expired (maximum five minutes) (see Remark 1 in the following figure). However, this
measure alone does not satisfy the requirements of Category 3, PL d according to
EN ISO 13849-1:2008.
If the risk analysis of your machine has shown that the technical measure for monitoring the
emergency stop override (S11) is not sufficient, the signaling contacts 31/32 and 61/62 of
S11 can be evaluated, e.g. by a safe PLC or the SPL of the SINUMERIK 840D sl. The
requirements of category 3, PL d according to EN ISO 13849-1:2008 can be met with this
measure.
For this purpose, the user must wire these contacts accordingly.
All other functions can be found in the figure.
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7.5 Connecting
Image 7-15 Handheld unit connection HT 8
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7.5 Connecting
7.5.4
Circuits and wiring
External control of signaling lamps
The following circuit diagram relates to the lights in HS1 to HS4 and HS7 to HS10 (see Section:
"Connecting" → "Customer keys" → Fig.: "Individual wiring of customer keys").
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Image 7-16 External control of signaling lamps
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Machine pushbutton panel: MPP 310 IE H
7.5 Connecting
Extension keys connection
Image 7-17 Extension keys connection
Customer function S11
The NC-NO combination 3SB34 03-0A is right probing and a customer function of the S11.
The NO contact is wired on delivery and can be queried through the MPP 310 IE H. The probing
function facilitates mode selection.
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7.6 Initialization
If an external evaluation of both contacts is required, the internal wiring on the NO contact
1.3/1.4 of the S 11 must be removed (see Fig.: "Extension keys connection" in this section).
● Remove connection 1 and connection 4
● If connection 2 exists, wire the connection of S11:1.3 to S13:1.4
Direct key connection
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Image 7-18 Direct key connection
7.6
Initialization
LEDs on the control panel
● HF1 to HF25
● HS1 to HS4
● HS7 to HS10
Switching on the MPP 310 IE H (POWER ON) also switches on all the LEDs on the control
panel which then remain permanently lit.
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Machine pushbutton panel: MPP 310 IE H
7.6 Initialization
Once internal power-up is completed, the LEDs blink at approx. 1 Hz until communication is
established with the control or another client ("Waiting for Client").
LEDs on the COM board
The LEDs on the COM board of the MPP 310 IE H (rear) are not controlled by the software.
The are only used to signal the hardware states (for example, power supply OK).
Software version
If there is still no communication with the control, the MPP 310 IE H software version can be
output on the panel via the LEDs.
The output is activated by pressing the "F21" and "F25" buttons at the same time. Flashing of
the LEDs is thereby suppressed and the software version output on the function key block
using three digits.
The individual digits are expressed in hexadecimal format by the number of LEDs activated in
the first three LED lines on the MPP.
The lowest value bit position is always on the right.
The software version of the MPP V 02.01.00.00 is shown in the example given.
VW GLJLW
QG GLJLW
UG GLJLW
Image 7-19 Sample displays of software version
Note
The software version can only be output while there is no communication with the control
system.
Once communication has taken place, the software version is only displayed again after the
power to the MPP 310 IE H has been switched OFF and ON!
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7.8 Technical data
7.7
Maintenance and Service
Cleaning the device
Use a soft cloth moistened either with water or a mild cleaning agent to clean the housing and
operator control elements of the machine control panel.
Checking the device
In order to prevent foreign bodies or liquids entering the machine control panel, regularly check
the device
● that all the housing screws are in place and tight
● for damage to the housing
● for damage to the cable cover or cable entry
Protect the device from environmental effects
Protect the machine control panel against
● direct solar radiation and heat sources
● mechanical vibration and shock
● dust
● moisture, and
● strong magnetic fields
Checking the emergency stop button
Check the emergency stop button regularly to ensure that it functions correctly.
7.8
Technical data
7.8.1
MPP 310 IE H
Safety
Safety class according to
III; PELV
EN 50178
Degree of protection accord-
Front side: IP54
Rear: IP00
ing to
DIN EN 60529
Approvals
CE / UL
Electrical data
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Machine pushbutton panel: MPP 310 IE H
7.8 Technical data
Input voltage
24 V DC
Power consumption, max.
Boards:
Lamps:
Handheld
Hand-
Total:
LED
unit:
wheels:
5 W
6 W
Approx. 25
13 W
2 x 0.5 W
W
Mechanical data
Dimensions
Height:
Width:
Depth (front):
Mounting depth:
295 mm
310 mm
60 mm
140 mm *)
Weight:
Approx. 3 kg
Tightening torques, max.
Tension jack
M3 screws:
M4 screws:
M5 screws:
screws:
0.8 Nm
1.8 Nm
3 Nm
0.4 Nm
*)
Without use of the handwheel connections X60 and X61 on the COM board IE: 105 mm
Note
Information about the climatic and mechanical environmental conditions is contained in the
associated section under:
"General notes and interconnection" → "Operational planning".
7.8.2
Input/output interface of individual wiring
Button contact maker
Table 7-15
Contacts with floating outputs S1 to S4 and S7 to S10
AC
DC
Rated insulation voltage
Ue
+ 50 V
+ 50 V
Rated operating current
Ie
2 A
Rated operating current at 24 V
Ie
2 A
Min. rated operating current at 5 V
Imin
1 mA
Volume resistance
< 20 mΩ
Switching capacity
10 le
1.1 le
Emergency stop button S13
Rated voltage
24 VDC
Current magnitude, max.
3 A
Current magnitude, min.
1 mA
Switching capacity
DC 13 acc. to EN 60947-5-1
Conditional rated short-circuit current
10 A gL/gG acc. to EN 60947-5-1
B10d
500 000
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7.8 Technical data
Note
The quantitative assessment of the emergency stop safety function must be based on the
B10d values corresponding to the used standards (e.g. ISO 13849-1) under consideration of
the respective application (frequency of the actuation, service life, diagnostics by the evaluation
unit, etc.). The B10d values only apply when the technical properties of the emergency stop
button are taken into account.
Emergency stop override S11
Table 7-16
Contacts with floating outputs
Usage category
AC
DC
(EN 60947-5-1)
Rated operating voltage
Ue
+ 24 V
+ 24 V
AC-12
le
10 A
AC-15
le
6 A
Switching capacity
DC-12
le
10 A
DC-13
le
3 A
Min. rated operating current at 5 V
Imin
1 mA
For further parameters, see pushbutton and indicator light SIGNUM 3SB3
B10d
500 000
Note
The quantitative assessment of the emergency stop safety function must be based on the
B10d values corresponding to the used standards (e.g. ISO 13849-1) under consideration of
the respective application (frequency of the actuation, service life, diagnostics by the evaluation
unit, etc.). The B10d values only apply when the technical properties of the contact block are
taken into account.
Inputs
The inputs are opto-decoupled.
Table 7-17
Emergency stop S13; extension keys S51 ... S54, S59, S60, S62
Status
Voltage switched
Remark
Number
15
Input characteristics
curve
following IEC61131,
type 1
Rated value
+ 24 VDC
H signal
Signal level
+15 V to +30 V
Rated value
0 V or open
L signal
Signal level
-3 V to +5 V
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7.9 Accessories and spare parts
Status
Voltage switched
Remark
In a group of
1
Cable length
max. 50 m
AWG 16
Encoder power supply
18.5 V to 30 V
LED outputs
Table 7-18
LED-H51 ... LED H58
Status
Voltage switched
Current switched
Number
14
Load voltage 2P24
20.4 V ... 28.8 V
Rated value
+24 VDC
0.5 A
H signal
Signal level min.
Ue - 0.16V
max. 0.7A / output
L signal
Max. signal level
2V (idling)
0.3 mA
Short-circuit protection
yes
Typ. activation threshold
1.1 A
Eff. short circuit current
0.5 A
Electrical isolation
no
In a group of
1
Output total current
max. 3 A
Cable length
max. 50 m
AWG 16
Handheld unit connection XS12
The currents depend on the connected handheld unit.
The internal connecting cables of the handheld unit connection HT 8 are designed for a rated
voltage of 24 VDC and 0.5 A.
7.9
Accessories and spare parts
7.9.1
Overview
Numerous spare parts and accessories are available for the MPP 310 IE H.
Contact your Siemens service center to order accessories and spare parts.
A connecting cable is available to connect the handwheels, see Accessories and spare parts
(Page 27).
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7.9 Accessories and spare parts
7.9.2
Labeling the slide-in labels
80
90
70
100
60
110
50
120
%
50
70
30
80
10
90
6
100
2
110
0
120
%
NC
NC
Stop
Start
Next-
Axes
Image 7-20 MPP 310 IE H Machine Pushbutton Panel
The figure shows the MPP 310 IE H in its standard version.
You can create your own slide-in labels in order to change the key labels. A printable blank
film (DIN A4) is supplied with the panel for this purpose.
A spare parts kit containing three blank films is also available (Item no.: A5E00414151).
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Machine pushbutton panel: MPP 310 IE H
7.9 Accessories and spare parts
Image 7-21 Blank film for MCP 310 IE H membrane keyboard
1) Print direction
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7.9 Accessories and spare parts
Files for printing the blank film
The DOConCD / Catalog NC 61 (CD enclosed) contains two files for printing the blank films:
● Template_MPP310.doc [(A)]
● SymboleMPP483.doc [(B)]
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Machine pushbutton panel: MPP 310 IE H
7.9 Accessories and spare parts
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Preparing standard slide-in labels with the aid of the file: "Template_MPP310.doc" (A)
1. Open the file "Template_MPP310.doc" in MS Word.
The key symbols are arranged in a table on the position that corresponds to their location
on the keyboard. The borders visible in the table are not printed.
2. Place the blank film in the printing direction in the slot of your laser printer (see figure: "Blank
film for MPP 310 IEH membrane keyboard").
3. Select "film" as the printable medium if your printer allows this setting.
4. Start the printing process using MS Word.
Note
Make a test print on paper before you print on the film.
Allow the film to cool after printing so that the ink can dry.
5. Cut the slide-in labels out of the film along the edges (outer lines).
6. Round off the corners of the slide-in labels approx. 1.5 mm to facilitate insertion.
7. Slide in the printed slide-in label.
Preparing specific slide-in labels with the aid of the file: "Symbole_MPP483.doc" (B)
1. Open both the "Symbole_MPP483.doc" file and the"Template_MPP310.doc" file.
2. Copy the desired key symbol from the file "Symbole_MPP483.doc".
3. Position the cursor in the desired field of the template (A), add the symbol and adjust its
size accordingly by dragging it by the gripping points.
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7.9 Accessories and spare parts
4. To move a symbol to a different position,
- select the symbol,
- cut it out and
- add it into the desired table cell.
5. If all the symbols are positioned as desired, follow the instructions in Section: "Preparing
standard slide-in labels with the aid of the file: "Template_MPP310.doc" as of point 2.
Note
Input of characters/text instead of symbols
Use the "Arial" font to format text. This font is comparable to the "Univers S57" font, used
by Siemens for the key labeling.
Creating your own symbols
● Drawing in a vector program (e.g. Designer, Freehand, CorelDraw):
- Draw a square 15 x 15 mm without frames, filled with the color white.
- Place the graphic in the center of this square.
- Group the graphic and square together and add this group to the file
"Template_MPP310.doc".
● Drawing in an image editing program (e.g. Photoshop, Picture Publisher, Paint)
- Create a square area (e.g. 100 x 100 pixels) filled with the color white.
- Draw the graphic or add an image in the center of this square.
- Copy the graphic and square and add them both to the file "Template_MPP310.doc".
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7.9 Accessories and spare parts
7.9.3
Display elements and operator controls
You can retrofit the following control elements:
Function
Upper section
Lower section
Mounting
Application
actuator / accessories
contact block / signaling lamp
location
Signaling light
Illuminated nipple 28 mm
AL5 lamp socket with spot LED
S1 ... S4
Light
∅
S7 ... S10
RXJN-GB (yellow)
RXJN-GN (green)
RXJN-RT (red)
RXJN-BL (blue)
RXJN-KL (crystal clear)
RXJN-WS (white)
Button
Pushbutton 28 mm ∅
Button contact maker AT2
S1 ... S4
For S1, 1 NC internal,
RXJN-GB (yellow)
S7 ... S10
2 NO + 1 NC external
RXJN-GN (green)
For S2 ... S4, S7 ... S10,
RXJN-RT (red)
1 NC internal, 1 NO + 1 NC
RXJN-BL (blue)
external
RXJN-KL (crystal clear)
RXJN-GWS (black)
Illuminated key
Pushbutton 28 mm ∅
Illuminated button contact
S1 ... S4
For S1, 1 NC internal,
with socket for
RXJN-GB (yellow)
maker ATL2 with spot LED
S7 ... S10
2 NO + 1 NC external
T5.5K
RXJN-GN (green)
For S2 ... S4, S7 ... S10,
RXJN-RT (red)
1 NC internal, 1 NO + 1 NC
RXJN-BL (blue)
external
RXJN-KL (crystal clear)
Spot LED
L5.5K28UW (white)
S1 ... S4
S7 ... S10
Keyswitch *)
Safety lock cylinder 28
Button contact maker AT2
S1 ... S4
For S1, 1 NC internal,
switching angle of
mm ∅
S7 ... S10
2 NO + 1 NC external
90°, 2 positions
RXJSSA 15 E
For S2 ... S4, S7 ... S10,
key can be removed when
1 NC internal, 1 NO + 1 NC
in both positions
external
Keys / position se-
RX-JEWEL 22.3 mm
Button contact maker AT2
S1 ... S4
lector
Schlegel catalog
S7 ... S10
Raised keys
2 RTAO pushbuttons with
2 AT2 special version
S1 ... S4
6FC5247-0AA41-0
plunger elongation
S7 ... S10
AA0
*) Safety-related
Note
When assigning the colors for keys and signaling lights to the corresponding functionality,
observe the standard EN 60204 Part 1 or VDE 113 Part 1, Chapter Pushbuttons/colors.
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7.9 Accessories and spare parts
Name
Description
Num-
Article number
Mounting location
ber
Dummy plug
BVR22
1
S1 ... S4
S7 ... S10
Selector switch 1)
Toggle FS1
1
WS1
Conversion to toggle switch
Override spindle/rapid
Electronic rotary switch 1x16G,
1
6FC5247-0AF12-1AA0
WS3
traverse
T=24, cap, button, pointer, spin-
dle dials and rapid traverse
Override feed / rapid tra-
Electronic rotary switch 1x23G,
1
6FC5247-0AF13-1AA0
WS2
verse
T=32, cap, button, pointer, feed
dials and rapid traverse
Override feed / rapid tra-
Electronic rotary switch 1x29G,
1
6FC5247-0AF14-1AA0
WS5
verse1)
T=32, cap, button, pointer, feed
dials and rapid traverse
22 mm actuating element, 40 mm
1
3SB3000-1HA20 *)
S13
mushroom pushbutton, snap ac-
tion with tamper protection, latch-
ing, red, with holder, unlit
Emergency stop
Contact block, 2 NC,
1
3SB3400-0E *)
S13
Extension NC, emergency stop
Protective collar for front panel
1
3SB3921-0AK
S13
mounting,
protection against accidental ac-
tuation
Control and signaling
all elements marked with LE
3SB3 following selection from
S51 ... S54
devices
Low-Voltage Controls and Dis-
tribution Catalog (LV 1)
EKS
Serial interface
EKS-A-ISX-G01-ST09/03
S14
Euchner identification
EKS-A-IDX-G01-ST09/03
system
PROFIBUS DP interface
1) only for option
*) Safety-related
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7.9 Accessories and spare parts
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8
8.1
Description
8.1.1
Overview
The machine control panel MPP483 IE (IE = Industrial Ethernet) permits user-friendly operation
of the machine functions on complex machining stations. It is suitable for machine-level
operation of milling, turning, grinding and special machines.
In addition to the standard elements of machine control, several freely assignable slots are
integrated on the operator panel for connecting other control devices.
The function of the MPP 483 IE can be extended considerably by fitting additional keys and
through the EKS identification system provided by Euchner.
The machine control panel is easy to mount on the rear using special tension jacks.
All keys have user-inscribed slide-in strips for machine-specific adaptations. Two DIN-A4
sheets (printed and white) for inscribing are supplied by the factory.
The machine control panel MPP 483 IE is available as standard, in extended standard versions
and in special versions.
Validity
The following description applies to the following machine control panels:
Table 8-1
Standard version
Designation
Features
Article number
MPP 483 IE
Without handheld unit connection
6FC5303-1AF10-0AA0
Table 8-2
Extended standard version
Designation
Features
Article number
MPP 483 IE H
With handheld unit connection HT 2/HT 8
6FC5303-1AF10-8AA0
Table 8-3
Special versions
Designation
Features
Interface
Article number
MPP 483 IE S
MPP 483 IE Sxx
Height: 155 mm
6FC5303-1AF12-0__0 1)
- with customer-specific equipment
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Machine pushbutton panel: MPP 483 IE
8.1 Description
Designation
Features
Interface
Article number
MPP 483 IE H Sxx
Height: 155 mm
6FC5303-1AF12-8__0 1)
- with customer-specific equipment
- with handheld unit connection HT 2/HT 8
MPP 483 IE L
MPP 483 IE /L Lxx
Height: 244 mm
6FC5303-1AF13-0__0 1)
- with customer-specific equipment
MPP 483 IE H/L Lxx
Height: 244 mm
6FC5303-1AF13-8__0 1)
- with customer-specific equipment
- with handheld unit connection HT 2/HT 8
1) You can put together the components for occupancy of the free module locations according
to your practical needs. The DOConCD / Catalog NC 61 (accompanying CD) contains a
configuring tool and instructions for this purpose.
The safety-related accessories / spare parts are marked in the "Accessories and spare parts"
section with *).
8.1.2
System features
Standard for all versions:
● Industrial Ethernet (transfer rate: 10/100 MBit/s)
● Function keyboard with 5 x 5 key matrix, can be freely projected and labeled
● Eight long-stroke keys with LEDs,
● Interfaces for two handwheels
(velocity input and contour handwheel are only possible when connecting via the handwheel
connection module or the MCP PN interface)
● Emergency Stop button (4-wire), latching, tamper-proof
● Keyswitch with two settings - leftward probing setting and rightward probing setting (right
setting is customer-specific)
● Direct key connection for OP 012
● Two free 22.5 mm slots or space for EKS
● Space for override
Supplementary elements for the extended standard and special versions:
● Integration of max. three override switches
● Handheld unit connection HGA for HT 2 / HT 8 (instead of the handheld unit connection,
the MPP 483 IE L can be equipped with one extension key.)
● EKS identification system
● Protective shroud for emergency stop button, REES emergency stop
● Emergency Stop overridden by 2-position keyswitch (probing position)
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8.1 Description
● Two extension keys with LEDs can be variably fitted with contact blocks (on MPP 483 IE)
● Ten extension keys with LEDs can be variably fitted with contact blocks (on MPP 483 IE L)
● Mushroom button (SR)
● Authorization lock switch (ALS)
● Mode selector switch, 4-position key-operated or toggle switch
The positions of the individual elements on the machine control panels is shown in section:
"Control and display elements" --> "Special versions".
System configuration
The figures show how the MPP 483 IE H is integrated into the control system.
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System configuration of the MPP 483 IE H
Note
The connection cables are not part of the scope of supply.
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Machine pushbutton panel: MPP 483 IE
8.1 Description
8.1.3
Mechanical design
The machine control panel MCP 483 IE consists of
● Control panel
● Flat module with customer keys (FBG HGA)
● Flat module with customer keys (FBG KT)
● Flat module with COM board (FBG COM IE)
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Mechanical design by way of example of the MPP 483 IE L
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Machine pushbutton panel: MPP 483 IE
8.2 Operator controls and indicators
8.2
Operator controls and indicators
8.2.1
Standard versions
The machine control panel is available in the following standard versions:
NC
NC
Machine on
Initial state
Start
Acknowledge
Stop
Start
fault
Next-
Axes
Machine off
Stop after
Immediate
Lock/release
50
70
end of cycle
Stop
protective
30
doors
80
10
90
6
100
2
110
0
120
%
(1)
Key-operated switch
(2)
Emergency Stop button
(3)
Function keys with LEDs
(4)
Customer keys (long-stroke keys)
(5)
Blanking elements
(6)
Feedrate override
Image 8-3
MPP 483 IE standard version
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Machine pushbutton panel: MPP 483 IE
8.2 Operator controls and indicators
NC
NC
Machine on
Initial state
Start
Acknowledge
Stop
Start
fault
Next-
Axes
Machine off
Stop after
Immediate
Lock/release
50
70
end of cycle
Stop
protective
30
80
doors
10
90
6
100
2
110
0
120
%
(1)
Emergency Stop button
(2)
Key-operated switch
(3)
Handheld unit connection HT 2 / HT 8
(4)
Function keys with LEDs
(5)
Customer keys (long-stroke keys)
(6)
Blanking elements
(7)
Feedrate override
Image 8-4
MPP 483 IE H extented standard version
Note
The free slots can be assigned operator elements which are listed in Section: "Operation and
display elements" → "Special versions" for the MPP 483 IE S or MPP 483 IE L variants.
A description of the individual components can be found in Section: "Accessories and spare
parts" → "Display and operating elements".
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8.2 Operator controls and indicators
8.2.2
Special versions
The machine control panel is available in the following special versions:
50
70
80
90
30
80
70
10
100
90
6
100
60
110
2
110
50
120
0
120
%
%
65
/(
65
/(
/(
*)
Component in this slot requires a customer-specific cover
**)
Labeling only for variants without EKS
(1)
Key-operated switch
(9)
Feedrate override
(2)
Protective shroud for emergency stop button
(10)
Override spindle / rapid traverse
(3)
EKS identification system
(11)
RJ 45 bushing
(4)
Keys with LEDs, actuators 1)
(12)
Handheld unit connection HT 2 / HT 8 2)
(5)
Long Element, button with LED 1)
(13)
Toggle switch
(6)
Mushroom button - rapid withdrawal
(7)
Authorization lock switch
(8)
Mode selector switch
1) Can be assigned according to Section: "Accessories and spare parts" → "Display and operating elements"
2) Only in variant MPP 483 IE H Sxx
Image 8-5
Special version MPP 483 IE S
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Machine pushbutton panel: MPP 483 IE
8.2 Operator controls and indicators
LE
LE
LE
LE
LE
LE
LE
LE
LE
LE
0
2
LE
10
20 30 40
50
1
3
SR *)
5
60
3
70
0
2
80
1
90
0
100
LE
0
0
LE
SR
*)
Mushroom button can only be used if the adjacent spot is not occupied
**) Component in this slot requires a customer-specific cover
(1)
Key-operated switch
(10)
Override spindle / rapid traverse
(2)
Protective shroud for emergency stop button
(11)
Rapid traverse override
(3)
EKS identification system
(12)
RJ45 bushing
(4)
Keys with LEDs, actuators 1)
(13)
Handheld unit connection HT 2 / HT 8 2)
(5)
Long Element, button with LED 1)
(14)
Handwheel
(6)
Mushroom button - rapid withdrawal
(15)
Toggle switch
(7)
Authorization lock switch
(8)
Mode selector switch
(9)
Feedrate override
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8.2 Operator controls and indicators
1)
Can be assigned according to Section: "Accessories and spare parts" → "Display and operating
elements"
2) Only in variant MPP 483 IE H/L Lxx
Image 8-6
Special version MPP 483 IE L
Note
You can use a configurator to put together the components for occupancy of the free module
locations according to your practical needs.
The DOConCD / Catalog NC 61 (accompanying CD) contains the following files for this
purpose:
- KonfigMPP483.zip (configuration tool)
- AnleitungKonfigurator_MPP483.pdf
You can also obtain the configurator via the Service & Support portal of Siemens:
http://support.automation.siemens.com/WW/view/en/24533571
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8.2 Operator controls and indicators
8.2.3
Examples of assignment of free slots
HF1
HF2
HF3
HF4
HF5
EB
ES
F1
F2
F3
F4
F5
S1
S2
S3
S4
VK
ER
S13
HF6
HFT7
HF8
HF9
HF10
WS1
WS3
HS13
F6
F7
F8
F9
F10
HS1
HS2
HS3
HS4
HF11
HF12
HF13
HF14
HF15
F11
F12
F13
F14
F15
HF16
HF17
HF18
HF19
HF20
S7
S8
S9
S10
WS4
S11
XS12
F16
F17
F18
F19
F20
2
HF21
HF22
HF23
HF24
HF25
WS2
HS7
HS8
HS9
HS10
1
3
F21
F22
F23
F24
F25
0
(1)
Emergency stop button
(2)
Function keys
(3)
Mode selector switch
(4)
EKS identification system or 2 extension elements 22.5 mm
(5)
Override spindle / rapid traverse
(6)
Feed override
(7)
Authorization lock switch
(8)
Customer keys (long-stroke keys)
(9)
Handheld unit connection or EKS identification system
(10)
Key-operated switch
Image 8-7
MPP 483 IE S example
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8.2 Operator controls and indicators
HF1
HF2
HF3
HF4
HF5
F1
F2
F3
F4
F5
S1
S2
S3
S4
S14
S13
HF6
HFT7
HF8
HF9
HF10
F6
F7
F8
F9
F10
WS3
HS13
HS1
HS2
HS3
HS4
HS14
HF11
HF12
HF13
HF14
HF15
F11
F12
F13
F14
F15
HF16
HF17
HF18
HF19
HF20
S7
S8
S9
S10
S15
S11
XS12
F16
F17
F18
F19
F20
HF21
HF22
HF23
HF24
HF25
HS15
F21
F22
F23
F24
F25
HS7
HS8
HS9
HS10
WS5
20 30 40
10
50
5
60
3
70
S51
S52
S53
S54
S55
S56
S57
S58
2
80
EKS
1
WS2
90
0
100
H51
H52
H53
H54
H55
H56
H57
H58
(1)
Key-operated switch
(2)
Emergency stop button
(3)
Connection for handheld units
(4)
Function keys
(5)
Override spindle / rapid traverse
(6)
Rapid traverse override
(7)
Feed override
(8)
Extension keys
(9)
EKS identification system or 2 extension elements 22.5 mm
Image 8-8
Example MPP 483 IE L with EKS
8.2.4
Description
8.2.4.1
Device front
Connectable control elements
Inputs for
●
25 function keys
●
18 long-stroke keys (max.)
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Machine pushbutton panel: MPP 483 IE
8.2 Operator controls and indicators
●
3 rotary selector switches
● Key-operated switch with four positions
Outputs for
●
47 LEDs (14 led to plug connector)
Emergency Stop chain
Emergency Stop button
Press the red button in emergencies when
∎ people are at risk,
∎ there is the danger of the machine or workpiece being damaged.
An emergency stop generally shuts down all drives with the greatest possi-
ble braking torque in a controlled manner.
Turn the Emergency Stop button counterclockwise to unlatch it.
When the emergency stop button is activated, the emergency stop chain of the MPP 483 will
ensure personal safety and protect the machine in hazardous situations.
The emergency stop chain is also active if the handheld units are removed.
To prevent the emergency stop chain from being interrupted while you plug in or pull out the
handheld unit, press the emergency stop override S11. This overrides the emergency stop
button on the handheld unit.
WARNING
Danger of death caused by malfunction of the emergency stop override
To effectively deal with a malfunction of the emergency stop override S11 (e.g. jamming), the
user PLC program must generate emergency stop when a monitoring time (approximately 5
min) expires (see Figure in Section: "Connecting" → "Handheld unit connection Emergency
Stop override").
The emergency stop chain of the MPP 483 IE should be integrated in the system emergency
stop by the user.
Note
Machine manufacturer
For other responses to an Emergency Stop:
refer to the machine tool manufacturer's instructions!
WARNING
Danger of death resulting from the premature emergency stop unlocking
If you have shut down the system to be monitored, you can only release the emergency stop
button or put the system to be monitored back into operation if the condition that triggered
the emergency stop function has been corrected and a safe restart is carried out.
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Machine pushbutton panel: MPP 483 IE
8.2 Operator controls and indicators
Actuation elements
The actuating elements S1 to S4, S7 to S10, S14 and S15 are addressed via the control. They
also have electrically isolated contacts (common roots) for user-specific wiring.
The following positions can be connected to control devices corresponding to the table in
Section: "Accessories and spare parts" → "Display and operating elements":
● S1 to S4
● S7 to S10
● S14
● S15
● S51 to S58
Lamps
The lamps HS1 to HS4, HS7 to HS10, HS14 and HS15 are connected to the control via
Ethernet. Alternatively, HS1 to HS4 and HS7 to HS10 can also be activated externally non-
isolated.
WS1 selector switch
●
2-way, 4 stages, 60° switching angle
● Centrally mounted with front ring
● Designed as key-operated switch CG4-1A251-600 *FS1 V750D/2J. It can be changed by
the customer to the toggle switch variant FS1
● Key can be removed in all positions
8.2.4.2
Device rear side
Flat module COM board
S1 (jumper)
Setting the handwheel signal type
S1 open:
TTL interface
S1 closed:
Differential interface
S2
Setting of the MPP address (see Section: "Interfaces" → "Description"
→ "COM board")
Diagnostic LEDs
LED1 (H1)
POWER OK (green)
LED2 (H2)
Bussync
LED3 (H3)
Busfault
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Machine pushbutton panel: MPP 483 IE
8.2 Operator controls and indicators
Flat module customer keys
Diagnostic LEDs
LED1 (H1)
Voltage monitoring of customer keys
LED2 (H2)
Voltage monitoring of customer keys
LED3 (H3)
Voltage monitoring of customer keys
Flat module, handheld unit connection
;
6
6
+
6
;
+
6
+
+
+
;
+
+
+
+
6
;6
;
;
;
;
;
;
Image 8-9
Rear MPP 483 IE with LEDs on HGA board HT 8 (1)
Table 8-4
Diagnostic LEDs
Color
for
Meaning
LED1 (H1)
LNK
Green
X1 RJ45
Connection established
LED2 (H2)
ACT
Yellow
X1 RJ45
Transmission active
LED3 (H3)
LNK
Green
X2 RJ45
Connection established
LED4 (H4)
ACT
Yellow
X2 RJ45
Transmission active
LED5 (H5)
LNK
Green
HT 8 transmission
LED6 (H6)
ACT
Yellow
HT 8 transmission
LED7 (H7)
Power OK
Green
LED8 (H8)
FAULT STAT1
Red
Fault
LED9 (H9)
FAULT STAT2
Red
Fault
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Machine pushbutton panel: MPP 483 IE
8.3 interfaces
S1 (coding switches) Module address bit 4 … 7
S2 (coding switches) Module address bit 0 … 3
8.3
interfaces
8.3.1
Overview
;
;
;
+ + +
:6
(.6
;
;
6
;
;
+
6
+
; 3RUW
+
; 3RUW
6
:6
6
;
6
;
;
;
;
;
Image 8-10 Rear of the MPP 483 IE with interfaces
Control panel
(2)
Protective Ground Connection
S13
Emergency Stop button
S11
Emergency Stop override
PCB COM board
X10
Power supply
X20
Ethernet / Port 1
X21
Ethernet / Port 2
X30
Feedrate override
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Machine pushbutton panel: MPP 483 IE
8.3 interfaces
X31
Spindle override
X60
Handwheel 1
X61
Handwheel 2
X70
Direct keys
(4)
Strain relief for Ethernet cable
(1)
PCB customer keys
X11
Power supply
X20
Connector X20
X21
Connector X21
Individual wiring
X22
Connector X22
X23
Connector X23
X24
Connector X24
Expansion
X25
Connector X25
(3)
PCB handheld unit connection
X1 / X2
Ethernet
X20
Enable
X21
Emergency Stop override
XS12
Connection for handheld units
Signal type
O
Outputs
I
Inputs
B
Bi-directional signals
V
Supply voltage
VI
Voltage input
VO
Voltage output
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8.3 interfaces
8.3.2
Description
8.3.2.1
Control panel
Protective Ground Connection
Pin
Signal
Connection
Connection cross-sec-
tion
PE
M5 x 2.5 cable lug
2.5 mm2
Emergency stop button S13
Key designation:
S13
Key type:
Mushroom, push-pull key 3SB3000-1HA20 with
holder 3SB3901-0AB and
1 x NO 3SB3400-0B (internal use)
Table 8-5
Switching element for NC
Pin
Signal
Type
Signal name
Function
11
OE_S13.11
NC contact OE1, S13
12
BZ_S13.12
I/O
Reference potential OE1, S13
21
OE_S13.21
NC contact OE2, S13
22
BZ_S13.22
Reference potential OE2, S13
Emergency stop override S11
Key designation:
S11
Key type:
left probing, right probing, safety lock with actuation element according
to the catalog: Low-Voltage Controls and Distribution (LV 1)
carrier 3SB3901-0AC with pressure plates
1 x NO contact 3SB3400-0B
2 x 3SB3400-0A switching element 1xNC contact/1xNO contact ele-
ments positively driven
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Machine pushbutton panel: MPP 483 IE
8.3 interfaces
Table 8-6
Emergency stop override
Pin
Signal
Type
Signal name
Function
14
BZ_S11.14
Reference potential S1, S11
13
S_S11.13
NO contact S1, S11
21
OE_S11.21
NC contact OE2, S11
I/O
22
BZ_S11.22
Reference potential OE2, S11
24
BZ_S11.24
Reference potential S2, S11
23
S_S11.23
NO contact S2, S11
31
OE_S11.31
NC contact OE3, S11
32
BZ_S11.32
Reference potential OE3, S11
34
BZ_S11.34
Reference potential S3, S11
33
S_S11.33
NO contact S3, S11
WS1 selector switch
Switch designation:
WS1
Switch type:
CG4-1 A251-600 *FS1 V750 D/2J
Table 8-7
WS1 selector switch
Pin
Signal
Type
Signal name
Switch position
11
ER
Mode
4
15
ES
Mode
3
10
BZ_WS
I/O
Reference signal
13
EB
Mode
2
9
Linked mode
Mode
1
Rapid withdrawal (SR)
Key designation:
SR
Key type:
3SB3000-1GA31
Switching element:
NO contact 3SB3400-0B, input PLC
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8.3 interfaces
Table 8-8
Rapid withdrawal (SR)
Pin
Signal
Type
Signal name
Function
14
BZ_SR.14
Reference potential S1, SR
I/O
13
S_SR.13
NO contact S1, SR
8.3.2.2
COM board
Pin assignment
For more detailed information, see "General information and networking", Chapter:
"Connecting".
Switch S1
Settings, see Chapter "Machine control panel: MCP 310C PN", Section "Interfaces".
Switch S2
Settings, see Chapter "Machine control panel: MCP 310C PN", Section "Interfaces", mode
"MCP set up as IE".
8.3.2.3
Flat module customer keys
Power supply interface X11
Connector designation:X11
Connector type:
Combicon MSTBA2.5/3-G-5.08
Cable length (max.):
10 m
Table 8-9
Interface power supply
Pin
Signal name
Type
Meaning
1
2P24
24 V potential
V
2
M24
Ground 24 V
3
N.C.
Not connected
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