SINUMERIK 840D sl Hardware. Manual (2011-2020)

Handheld Terminal HT 8

2.4 Connecting

X20: Enabling buttons

Connector designa-

X20

tion:

Connector type:

8-pin Phoenix terminal

Table 2-3

Assignment of the interface enabling buttons X20

Signal name

Signal type

Meaning

ZUST1P

Electronic enabling button 1 P

ZUST1M

Electronic enabling button 1 M

ZUST2P

Electronic enabling button 2 P

ZUST2M

Electronic enabling button 2 M

N.C.

Not connected

N.C.

Not connected

N.C.

Not connected

N.C.

Not connected

X21: Emergency Stop and key-operated switch

Connector designa-

X21

tion:

Connector type:

10-pin Phoenix terminal

Table 2-4

Assignment of the interface Emergency Stop and Module Supply Voltage

Signal name

Signal type

Meaning

STOP23

Emergency Stop circuit

STOP24

Emergency Stop circuit

STOP13

Emergency Stop circuit

STOP14

Emergency Stop circuit

Ground

N.C.

IN_E9

Connected P24 (jumpered to Pin8 during opera-

tion)

P24_FILT

Filtered 24V module power supply

IN_E9_EXT

Feedback signal via connected P24

IN_E12_EXT

"High": Terminating connector plugged in

Note

Pins 7 and 8 must be jumpered in order to supply a handheld terminal with power.

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2.4 Connecting

2.4.3.4

Installing the terminating connector

Procedure

Note

If you never remove the HT8 from the connection module, it is not necessary to attach the

terminating connector.

1.Unscrew the fixing nut ①.

2.Attach the bracket ① for the terminating

connector ②.

3.Tighten the retaining nut and insert the ter-

minating connector into the bracket.

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2.4 Connecting

2.4.4

Connecting cable

The connecting cable is an industrial cable, can tolerate bending in-line with what is required

in practice - and is resistant to many solvents and lubricants.

The connecting cable is available in various lengths. You will find detailed information in

Section: "Accessories".

① Metallic push-pull round connector (ODU connector)

② RJ45 plug to connect to the Ethernet

③ Plug connector for enabling button, Emergency Stop, 24 V and safety signals

④ Strain relief device and kink protection

Image 2-13 Connecting cable for the HT 8

The connecting cable is connected to the HT 8 using the RJ45 plug connector ② and plug

connector ③. ODU plug connector ① is used to connect the connecting cable with the terminal

box/connecting module MPP. The tightening torque for the nut of the ODU socket is 6.5 Nm.

The HT 8 has two cable entries at the rear for connecting the cable. This makes it possible to

attach the connecting cable at either the right or left side.

One of the cable entries is closed at the factory by a connector in which a USB connection is

integrated (with IP65 cover).

Routing the connecting cable

1. Open the cover by unscrewing the six PT

screws (4 x 20 mm) approximately 1 cm.

To do this, use a Phillips size 2 screwdriver.

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2.4 Connecting

2. Insert the connecting cable in the appropriate

entry (left or right).

Press the cable downward slightly until it rests

completely on the fastening lugs

Insert a plug in the cable entry that you do not

intend to use.

3. Press the plug connector firmly into the power

supply socket.

4. Connect the RJ-45 connector to the Ethernet

socket.

WARNING

Improper installation of the cable can result in failure of the safety functions.

Please observe the following before you reattach the cover:

● Check to ensure that all of the conductors are aligned and straight and check the firm

seating of the plug connector.

● Make sure that the connecting cable sleeve is installed correctly.

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2.4 Connecting

Correctly routed connecting cable

Connecting cable, left

Connecting cable, right

5.Attach the cover by tightening the six PT

screws.

NOTICE

Damage to the housing

The housing of the HT 8 is made of plastic. Therefore, the mounting hole threads cannot

handle the same amount of stress as a comparable metallic housing. Therefore, do not

exceed 0.4 to 0.5 Nm of torque when tightening the screws (also for protecting the connecting

cable).

If you use a power screwdriver, ensure the max. speed of 600 rpm is adhered to (torque: 1

Nm).

The screws of the cover may only be loosened or tightened a maximum of 20 times.

Otherwise, there is the danger that the threads might become damaged and the seal of the

housing will be compromised which could lead to failure of the device.

2.4.5

Power Supply

The HT 8 is supplied with power via the terminal box/connection module.

The input voltage range is designed for +24 VDC.

For further details, see: "General notes and interconnection" → "Operational planning"→

"General electrical conditions" → "Power supply".

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2.5 Commissioning

2.4.6

Unplugging/plugging during operation

The ability to detect a connected HT 8 in the PLC

1. HW solution:

Interface X7 of the Basic PN connection module signals "HT 8 Present" at pin 1 for the

"active" connection module (see interfaces (Page 89)).

If the connection module is "inactive", this signal is not set.

This makes the "active" connection module detectable in the PLC by wiring the above-

mentioned pins of all connection modules to digital I/Os on PLC I/O modules.

2. Permanently configured MCPs / HT 8 connected to one control:

If there are only permanently configured MCPs / HT 8 that a control, removal of the MCP

or HT 8 triggers the PLC alarm "400260 Machine Control Panel failed".

Based on this, an "active" or "inactive" MCP / HT 8 in the PLC can be detected.

The failure of an MCP / HT 8 is, however, only detected in the PLC if max. 2 MCP / HT 8

are permanently configured and no MCP switchover using FB9 (e.g. triggered when

operator focus is switched at the operator panel).

Note

Removing an HT 8 where the integrated machine control panel is active

Depending at which interface in the PLC (FB1: MCP1 or MCP2) the HT 8 is configured, before

removing the HT 8, the transfer of the machine control panel signals must be stopped.

This is possible as direct axis via data block DB7 (instance of the FB1).

To do this, set the corresponding interface signal to "true":

●

1. Interface: DB7.DBX62.1 (MCP1Stop)

●

2. Interface: DB7.DBX62.2 (MCP2Stop)

If the machine control panel signals are not stopped, then the message "400260 machine

control panel x failed" is displayed at the user interface:

Transfer of the machine control panel signals can be restarted after inserting the HT 8. To do

this, set e.g. the PLC interface signal DB7.DBX62.1 (MCP1Stop) to "false".

2.5

Commissioning

2.5.1

SINUMERIK Operate

2.5.1.1

Activating/deactivating the virtual keyboard

The virtual keyboard is configured in the file "slguiconfig.ini".

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2.5 Commissioning

Procedure

1. Copy the "slguiconfig.ini" file from the folder

/siemens/sinumerik/hmi/template/cfg.

2. Paste the copy of the file into the following directory:

/oem/sinumerik/hmi/cfg or /user/sinumerik/hmi/cfg.

3. Open the file in the editor.

4. To activate or deactivate the keyboard, make the following settings:

- Activating the virtual keyboard:

In the section [TouchPanel], EnableTouch = true

In the section [Keyboard], EnableVirtualKeyBoard = true

- Deactivating the virtual keyboard:

In the section [TouchPanel], EnableTouch = true

In the section [Keyboard], EnableVirtualKeyBoard = false

5. Double click in the input field to display the keyboard.

2.5.1.2

Configuring the traversing keys

The traversing keys of the HT 8 are not labeled as their type of action is not predefined. The

labeling of the traversing keys should adapt dynamically to the type of action of the keys. To

recognize the type of action of the traversing keys, they are shown within the display in the

vertical softkey area.

The menu of the traversing keys consists of two vertical rows each with eight keys so that up

to 16 texts can be configured. The top and bottom traversing key row remain empty and can

be assigned other functions.

The following data can be displayed:

● Machine axis name

● Alias name for machine axis

● Any language-dependent text

● Symbol

The following user-specific files are required. You can use the sample files as template:

File

Meaning

"sljkconfig.ini" configuration file

File in which the traversing keys are configured.

Text file "oem_sljk_xxx.ts"

File for labeling traversing keys in a foreign language, xxx =

language code

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"sljkconfig.ini" configuration file

Entries

Meaning

[State_1]

Labeling type - changed via the PLC.

ParamText_x_y

Text of the traversing key that is made up of parameters.

Two-line labeling is possible, whereby max. five characters are possible per line.

x: Specifies the position of the key within the row (2 to 7).

y: Specifies the key row (1 or 2).

%m1

The machine axis name of the first axis is referenced and displayed as

text. The current active axis number is read out from data block DB10.

The name from the machine data is determined via this index.

Defines the position in the text for the line break.

%a1

The alias axis name of the first axis is referenced and displayed as text.

The current active axis number is read out from data block DB10. The

name from the "oem_sljk_eng.ts" text file is determined via this index.

TextId_x_y

Text of the traversing key that is read from the text file (target language text).

Picture_x_y

File name of the icon to be displayed.

The files with the icons must be located in the following directories: /oem/sinumerik/

hmi/ico and

depending on the resolution of the subdirectories:

/ico640

/ico800

/ico1024

/ico1280

Procedure

1. Copy the "sljkconfig.ini" configuration file from the folder

/siemens/sinumerik/hmi/template/cfg

2. Place the copy into the folder /oem/sinumerik/hmi/cfg

or /user/sinumerik/hmi/cfg

3. Open the copy in the Editor and define the traversing key labeling.

Example of a "sljkconfig.ini" configuration file

12 axes are defined in the example, with text for softkey 1 and softkey 2, as well as an image

on softkey 3 and softkey 4.

[Settings]

FileType = INI

; A few examples for further configuration options

; Alias names of machine-axes (%a1, %a2, etc.), from oem_sljk_deu.ts

(example)

[State_1]

TextId_1_1 = OEM_JK_TEXT_1

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TextId_1_2 = OEM_JK_TEXT_2

ParamText_2_1 = %a1%n-

ParamText_2_2 = %a1%n+

ParamText_3_1 = %a2%n-

ParamText_3_2 = %a2%n+

ParamText_4_1 = %a3%n-

ParamText_4_2 = %a3%n+

ParamText_5_1 = %a4%n-

ParamText_5_2 = %a4%n+

ParamText_6_1 = %a5%n-

ParamText_6_2 = %a5%n+

ParamText_7_1 = %a6%n-

ParamText_7_2 = %a6%n+

Picture_8_1 = AlarmCancel.png

Picture_8_2 = AlarmNCReset.png

"oem_sljk_eng.ts" text file

Entries

Meaning

name

Freely selectable name of the text context.

In the text file template, the name of the text context is "SIJkLabels" and stands for the

traversing key labeling (solution line jog key labels). This identifier is already stored in

the configuration file.

source

Traversing key identifier of the respective axis. This text ID is referenced in the "sljkcon-

fig.ini" configuration file with the "TextId_2_1".

The text IDs for the alias names (JK_AXISNAME_2 to JK_AXISNAME_7) must not be

changed.

translation

Input of the foreign language text for the axis specified in <source>.

Language code in file names "xxx"

Language

Language code

German

deu

English

eng

French

fra

Spanish

esp

Italian

ita

Chinese

chs

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2.5 Commissioning

Procedure

1. You can copy the sample file " oem_sljk_deu.ts" from the following directory: /siemens/

sinumerik/hmi/template/lng.

2. Store or create the file in the /oem/sinumerik/hmi/lng or

/user/sinumerik/hmi/lng directory.

3. Give the file a name, e.g. for German texts: "sljk_deu.ts".

If you wish to set-up the labeling for additional languages, a separate file must be created

for each language. Save the file with the appropriate language code in the file name. To

do this, use the language codes specified above.

4. Open the file and in the <message> and </message> area, define the labeling.

5. Restart the HMI.

In order that the labeling is displayed during the program runtime, the file must be converted

into a binary format. This conversion is only executed when the HMI powers up.

Example of a text file "sljk_deu.ts"

12 axes are defined in the example, with text for softkey 1 (SF1) and softkey 2 (SF2):

<?xml version="1.0" encoding="utf-8"?>

<!DOCTYPE TS>

<TS>

<name>SlJkLabels</name>

<source>JK_AXISNAME_1</source>

</message>

<source>JK_AXISNAME_2</source>

</message>

<source>JK_AXISNAME_3</source>

</message>

<source>JK_AXISNAME_4</source>

</message>

<source>JK_AXISNAME_5</source>

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</message>

<source>JK_AXISNAME_6</source>

</message>

<source>JK_AXISNAME_7</source>

</message>

<source>JK_AXISNAME_8</source>

</message>

<source>JK_AXISNAME_9</source>

</message>

<source>JK_AXISNAME_10</source>

</message>

<source>JK_AXISNAME_11</source>

</message>

<source>JK_AXISNAME_12</source>

</message>

</message>

</message>

</TS>

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2.5.1.3

Configuring user-specific key labeling

Labeling the keys for the HT 8

The texts of the CPF menu (CPF: Control Panel Function) for the HT 8 can be labeled with

your own texts in the particular language of the country.

The texts are created in the "slck_xxx.ts" file.

"xxx" = language code for the corresponding language-specific labeling.

You can create and edit this file using the HMI or also externally on a PC.

Note

If you wish to create or edit the file on a PC, use an editor that supports UTF-8 coding.

Language code in file names "xxx"

Language

Language code

German

deu

English

eng

French

fra

Spanish

esp

Italian

ita

Chinese

chs

Creating key labeling

Tag

Meaning

source

Designation for the user softkey. "SK_USERKEY1" to "SK_USERKEY16" are possi-

ble, whereby the names may not be changed.

comment

User-specific description of the key assignment.

translation

Text that should be shown on the key.

● A maximum of 10 characters are possible per line.

●

2-line labeling is possible, whereby the line break is set using "%n".

remark

Remark for key assignment.

chars

Number of characters. A maximum of 10 characters per line are possible.

lines

Number of lines. 2 lines are possible.

Procedure

1. You can copy the sample file " oem_slck_deu.ts" from the following directory: /siemens/

sinumerik/hmi/template/lng.

2. Store or create the file in the /oem/sinumerik/hmi/lng or

/user/sinumerik/hmi/lng directory.

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3. Give the file a name, e.g. for German texts: "slck_deu.ts".

If you wish to create the key labeling for additional languages, then a separate file must be

created for each language. Save the file with the appropriate language code in the file name.

To do this, use the language codes specified above.

4. Open the file and in the <message> and </message> area, define the key labeling.

5. Restart the HMI.

In order that the key labeling is displayed during the program runtime, the file must be

converted into a binary format. This conversion is only executed when the HMI powers up.

Example of a key label

<!DOCTYPE TS><TS>

<name>SlCkDialog</name

<source>SK_USERKEY1</source>

</message>

<source>SK_USERKEY2</source>

</message>

</message>

</context>

</TS>

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2.5.1.4

Configuring the function display at user-specific keys (U keys)

Function

Active functions can be displayed at the configurable user keys via the PLC. For instance,

small LEDs can be emulated on the softkeys.

You configure the function in the "slckcpf.ini" file.

Interface signals

The PLC bits are in the output image of the PLC-HT 8 interface and are analog to those in the

input image.

Signals to the MCP1 (or MCP2)

Interface PLC → HT 8

Byte

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

AB n + 1

AB n + 4

U10

U11

U12

U13

U14

U15

U16

AB n + 5

Adapt the display in the "slckcpf.ini" file

Section

Description

UserKeyLEDIcon

Name of the icon file.

Standard entry: led_green.png

OFF

Deactivates the icon display.

PRESSED

Displays the active functions by pressing

down the softkey.

UserKeyLEDIconAlignment

Specifies the position of the icon.

Standard position: AlignLeft | AlignTop

Horizontal and vertical alignments can be combined. The two

names are separated by the "|" character.

The following alignments are possible:

AlignLeft

Left

AlignRight

Right

AlignHCenter

Horizontal, center

AlignTop

Top

AlignBottom

Bottom

AlignVCenter

Vertical, center

UserKeyLEDMap

Specifies the start address of the output image.

Entries can be made in the following form: "DBx.DBBy", "ABx",

"MBx".

Default setting: The start address is determined using

DB7 MCP1Out (or MCP2Out).

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Section

Description

U1LED ... U16LED

The status bit address can be defined - different from the output

VarIncLED

image - using these entries.

Note: The offsets from the HT 8 output image, for one or several

SBLLED

softkeys, are not taken into consideration.

WCSLED

showVarIncLED

true

When the increment mode is active, the icon is also

displayed on the "[VAR]" softkey.

false

The icon is not displayed.

showSBLLED

true

When the SingleBlock mode is active, then the icon

is also displayed on the "Single Block" softkey.

false

The icon is not displayed.

showWCSLED

true

When the SingleBlock mode is active, then the icon

is also displayed on the "Single Block" softkey.

false

The icon is not displayed.

1. You can copy the sample file "slckcpf.ini" from the following directory: /siemens/sinumerik/

hmi/template/cfg

2. Store the file in the /oem/sinumerik/hmi/cfg or /user/sinumerik/hmi/cfg directory.

3. If you use your own icon, then locate it together with the corresponding resolution for HT 8

directory: /oem/sinumerik/hmi/ico/ico640 or /user/sinumerik/hmi/ico/ico640.

4. Open the file and make the appropriate settings.

Sample file "slckcpf.ini"

Template for the configuration of the

; HT8 control panel function menu

;

; To activate the settings remove the

; commentary ';' at the beginning of the line

;; Display settings of the user key softkey leds

[UserKeyLED]

; Filename of the LED icon

;UserKeyLEDIcon = led_green.png

; Alignment of the LED icon

;UserKeyLEDIconAlignment= AlignLeft | AlignTop

; Use following led map start address instead of calculating

DB7.MCP1Out

;UserKeyLEDMap = AB0

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; Use the following settings to use this status bits instead of the

led map for a specific sk

;U1LED=/channel/parameter/R[U1,1]

;

;U16LED=/channel/parameter/R[U1,16]

;VarIncLED = DB11.DBX8.5

;SBLLED = DB21.DBX0.4

;WCSLED = DB19.DBX0.7

; Show a LED for the var inc sk

;showVarIncLED = true

; Show a LED for the var single block sk

;showSBLLED = true

; Show a LED for the var wcs/mcs sk

;showWCSLED = true

2.5.1.5

Troubleshooting

If errors occur while booting, an appropriate message is displayed.

For further information, see Chapter "General information and networking" → "Networking" →

"Diagnostics and service".

2.5.2

HMI Advanced

2.5.2.1

Configuring the traversing keys of the HT 8

Prerequisite

In order to display or skip the labeling of the traversing keys, the HT 8 must have user

authorization.

Parameterizing the MCP signals of the HT 8 in the PLC

HT 8-relevant blocks in the PLC program are FB 1 for HT 8/PLC communication and FC 26

for NCK/PLC communication.

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Display/skip the labeling of traversing keys on HT 8

In order to inscribe the traversing keys, the names of the first six axes are established from

the machine data 10000: AXCONF_MACHAX_NAME_TAB (indexed using DB 10, bytes 8 to

13).

The LED image of HT 8 serves as the interface for displaying the labeling by the PLC. The

PLC sets a bit in the LED image of the HT 8 to display or skip the traversing keys:

Signal AB n+6 bit 7 = 1 for displaying

Signal AB n+6 bit 7 = 0 for skipping

Note

To ensure that the labeling of the traversing keys is displayed correctly, the names of the axes

must not exceed 10 characters.

Example with labeling of traversing axes displayed:

Image 2-14 Traversing axes displayed

Acknowledging display/skipping by HMI on PLC

The HMI communicates to the PLC whether the traversing keys are displayed or hidden. This

is done using bit 7 in byte 72 of DB 10:

Displayed:

DB10.DBX72.7 = 1

Skipped:

DB10.DBX72.7 = 0

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User keys

The user keys (the 2 keys at the top and bottom) can be assigned in any way. User keys, which

can be used to trigger a wide range of machine functions, are evaluated directly by the PLC

program.

Category

Performance Level (PL)

PL e

Proof test interval (operating duration)

20 years

EN 61508

Safety Integrity Level (SIL)

SIL 3

PFH_d

5.07 * 10^-9

Forced dormant error detection interval (mechanical actuation to the

1 year

test the enable and panic position)

Note

The PFH_d value only applies when the technical properties of the enabling button and the

quantitative conditions specified here (e.g. service life) are observed.

The permissible number of switching cycles must also be observed in the application.

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2.7 Technical data

2.7.2

Connection module Basic PN

Safety

Safety class

III according to IEC 60536

Degree of protection accord-

IP54

ing to EN 60529

Approvals

CE / cULus

Electrical data

Input voltage

24 VDC (via X3 connector)

Current carrying capacity

Enabling button contacts (X20 connector)

max. each 0.5 A / 2-chan-

nel

Emergency stop button contacts (X21 con-

max. each 0.5 A / 2-chan-

nector)

nel

Max. power consumption

Connection module without external loading

0.3 A

Panel (HT 8)

1.6 A

5 status signals (X7 and X21)

2.5 A (0.5 A each)

Total:

4.4 A

Max. total

105.6 W

power consumption

Mechanical data

Dimensions

Height (without holder for termi-

Width:

Length:

nating connector):

165 mm

166 mm

66 mm

Weight

0.75 kg

Fall height, max.

1.20 m

Note

Information about the climatic and mechanical environmental conditions is contained in the

associated section under:

"General notes and interconnection" → "Operational planning".

2.7.3

PN terminal box

General data

Weight without packaging

Approx. 700 g

Degree of protection according to EN 60529

IP65 (with connected HT 8 or with inserted blanking cover)

Electrical data

Rated voltage

+24 V DC

Range, permissible

20.4 to 28.8 V (-15%, +20%)

Transients, maximum permissible

35 V (500 ms)

Time between two transients, minimum

50 s

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2.9 Accessories

Current consumption of PN terminal box without HT 8

● Typical

● Approx. 100 mA

● Continuous current, maximum

● Approx. 150 mA

● Inrush current I²t

● Approx. 0.5 A²s

Current consumption of PN with HT 8, typical

Approx. 550 mA

Fuse, internal

Electronic

Current load PLC-accompanying signals

Max. 100 mA

Note

Recovery time

Wait for approximately one second after withdrawing the connecting cable from the connection

box before reinserting.

After power failures lasting less than one second the connecting cable has to be disconnected.

2.8

Spare parts

The following service set is available for SIMATIC connecting boxes PN Basic and PN Plus:

Designation

Remark

Quantity

Article number

Service set for mobile pan-

Dummy plugs for cable compartment

6AV6574-1AA04-4AA0

els

PG screw glands for connection box

Blanking cover for connecting a handheld ter-

minal

Terminal strips for connection box

2.9

Accessories

2.9.1

Overview

The following accessories are available for the HT 8:

Designation

Remark

Quantity

Article number

PN Plus terminal box

With automatic emergency stop override for

6AV6671-5AE11-0AX0 *)

mounting in the system

PN Basic terminal box

Without automatic emergency stop override for

6AV6671-5AE01-0AX0 *)

mounting in the system

PN Basic connection module

Without automatic emergency stop override for

6FC5303-0AA01-1AA0 *)

mounting in the control cabinet

Wall holder

For safekeeping, also suitable for stationary op-

6AV6574-1AF04-4AA0

eration

Touch pen

with holding loop

6FC5348-0AA08-4AA0

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Handheld Terminal HT 8

2.9 Accessories

Designation

Remark

Quantity

Article number

Protective membrane

for 8" touch display, type 10

6AV6671-5BC00-0AX0

Length: 2 m

6XV1440-4BH20 *)

Length: 5 m

6XV1440-4BH50 *)

Length: 8 m

6XV1440-4BH80 *)

Straight connecting cable

Length: 10 m

6XV1440-4BN10 *)

Length: 15 m

6XV1440-4BN15 *)

Length: 20 m

6XV1440-4BN20 *)

Length: 25 m

6XV1440-4BN25 *)

Spiral connection cable

1.5 m long, can be extended to 3.5 m

6FC5348-0AA08-3AA0

*) Safety related accessories

2.9.2

Wall holder

The HT 8 can be safely kept and operated in a stationary manner in the wall holder.

① Hook for the grip on the handheld unit

② Drill holes for screw fixing

Image 2-15 HT 8 wall holder - view

Ensure that you position the wall holder in such a manner that

● the display of the hung-in HT 8 is not exposed directly to the sun's rays.

● the HT 8 can be hung in based on ergonomic considerations. Therefore, choose a suitable

mounting height.

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Mini-handheld unit

3.1

Description

The mini handheld unit (Mini HHU) is an easy-to-handle and ergonomic unit for setting up and

operating simple machines in the JobShop area or similar applications.

Since coarse, medium and fine infeed can easily be graduated, the operator control concept

offers fast, increment-precise positioning. The signals are sent parallel to the CNC.

Features

● The mini HHU features a robust metal connector and is suitable for right-handed as well

as left-handed operators.

● Key labeling can be customized using slide-in labels.

● The mini handheld unit can be fixed on metal surfaces by means of the integrated magnetic

clamp. A holder shell is available as an option.

Validity

This description applies to:

Designation

Features

Article number

Mini HHU

With spiral connection cable, Emergency Stop button (2-

6FX2007-1AD03

channel), enabling button (3-stage), metal connector,

handwheel with magnetic latching

With straight cable, Emergency Stop button (2-channel),

6FX2007-1AD13

enabling button (3-stage), metal connector, handwheel

with magnetic latching

The safety-related accessories / spare parts are marked in the "Accessories and spare parts"

section with a *).

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Mini-handheld unit

3.2 Operator controls

3.2

Operator controls

① Rapid traverse key for high-speed travel with traversing keys or handwheel

② Traversing keys +/- direction

③ F1, F2, F3 function keys for customer-specific applications (freely assignable)

④ Holder shell (optional)

⑤ Connecting cable

⑥ Handwheel

⑦ Enabling button, 2-channel, 3-stage

⑧ Axis selector switch for 5 axes and neutral position

⑨ Emergency Stop button, 2-channel

⑩ Slide-labels for ①, ② and ③

Image 3-1

View of mini handheld unit

Emergency Stop button

Press the red Emergency Stop button in emergencies when

● people are at risk,

● there is the danger of machines or the workpiece being damaged.

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3.2 Operator controls

Turn the Emergency Stop button clockwise to unlatch it.

WARNING

Danger of death due to premature restart

If you have shut down the system to be monitored, you can only release the emergency stop

button or put the system to be monitored back into operation if the condition that triggered

the emergency stop function has been corrected and a safe restart is carried out.

Note

Emergency Stop

As a rule, when operating the Emergency Stop button, all drives are brought to a standstill with

max. braking torque. For other responses to emergency stop, refer to the information supplied

by the machine tool manufacturer.

Enabling button

The enabling button is designed as a 3-way switch. This must be held in its central position

for traversing movements to be triggered.

Axis selector switch

You can select up to five axes with the axis selector switch. It is coded using Gray code.

Table 3-1

Coding of axis selection switch

Plug connector

Switch position

Function

Pin 8

Pin 9

Pin 10

Mini HHU not connected

No axis selected

Z axis selected

X axis selected

Y axis selected

Axis 4 selected

Axis 5 selected

Function keys

The function keys can be used to trigger machine-specific functions.

Traversing keys

The + and - traversing keys can be used to trigger traversing movements on the axis selected

via the axis selector switch.

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Mini-handheld unit

3.2 Operator controls

Handwheel

The handwheel can be used to initiate movements at the axis that has been selected with the

axis selector switch. The handwheel supplies two track signals with 100 increments/revolution.

Rapid traverse key

The rapid traverse key increases the traversing speed of the axis that has been selected with

the axis selector switch. The rapid traverse key affects traversing commands issued via the

+/- keys as well as handwheel signals.

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3.4 Connecting

3.4

Connecting

Basic procedure

A connection kit is required to connect the mini HHU.

● You can use the preassembled connection kit to connect to an MCP. When doing this

please note that for the PROFIBUS version of the machine control panels, X55 is not

available. However, X70 is suitable for freely connecting the conductors if you do not require

a direct key connection.

● The non-assembled connection kit is available for free wiring. An angled socket is available

for this connection kit to change the cable outlet direction. This allows the flange socket of

the connection kit to be mounted 90° rotated.

This connection kit contains a metal flange socket for installation at the machine and a

terminating connector for overriding the emergency stop circuit when the mini HHU is not

connected.

0LQL ++8

IUHHO\ ZLUHG

SLQ 3KRHQL[ WHUPLQDO

1RW DVVLJQHG

EORFN ;

0&3 [[[ 31

;

SROH 'X%R[ SOXJ VRFNHW

3OXJ FRQQHFWRU

;

SROH 'X%R[ SOXJ VRFNHW

;

)ODQJH VRFNHW

SROH 'X%R[ SOXJ VRFNHW

;

SROH 68% ' VRFNHW FRQQHFWRU

$VVLJQPHQW RI WKH 'X%R[ SOXJ FRQQHFWRU

&RQQHFWLRQ NLW IRU PLQL ++8 DQ 0&3[[[ 31

;

&DEOH OHQJWK

9LHZ RI WKH SOXJ VLGH

Image 3-3

Connection diagram

1. Position the drilling pattern.

2. Route all the connecting cables through the large drill hole.

3. Mount the flange socket (with seal).

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3.4 Connecting

4. Plug the connecting cable into the mating connector according to the connector labeling.

5. Wire up the connections (at the machine) of the emergency stop and enabling button at

terminal block -X (see the circuit diagrams).

Drilling pattern for the flange socket mounting

Image 3-4

Drilling pattern for mounting

Flange socket

The mini HHU is connected using a flange socket. There is no need for an additional connection

distributor.

9LEUDWLRQ SURWHFWLRQ

2 ULQJ

Image 3-5

Flange socket

1. Plug the connector of the mini HHU (or the terminating connector) into the detent lugs/

guideways of the flange socket.

2. Tighten the screw cap to secure the connector.

Note

Failure to insert the connectors correctly can result in damage to the contacts.

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Mini-handheld unit

3.4 Connecting

If no mini HHU is connected, observe the following:

WARNING

Danger of death resulting from improper access

● After disconnection, the mini HHU must be locked away.

● Emergency stop buttons that are inactive must not be identified as such or must be

inaccessible. This is to prevent the emergency stop button from being used inadvertently.

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3.4 Connecting

Circuit diagrams

Circuit diagram for connection to the MCP

4x2x0.56mm²

6KLHOGHG

)

5x2x0.25mm²

&RQGXFWRUV

SLQ FRQQHFWRU

DW WKH RSHUDWRU SDQHO KRXVLQJ

Blue

Black

rsbr

Pink-brown

Brown

Violet

rtbl

Red-blue

Yellow

White

wsbl White-blue

Green

brbl

Brown-blue

wsge White-yellow

Gray

gebr Yellow-brown

wsgr White-gray

Pink

grbr

Gray-brown

wsrs Pink-white

Red

grrs

Gray-pink

wsrt

White-red

Image 3-6

Connecting the mini HHU at MCP xxx using the preassembled connection kit

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Mini-handheld unit

3.5 Configuration

Circuit diagram for custom-specific wiring

4x2x0.56mm²

)

5x2x0.25mm²

&RQGXFWRUV

SLQ FRQQHFWRU

DW WKH RSHUDWRU SDQHO KRXVLQJ

Image 3-7

Principle connection of a mini HHU using the non-assembled connection kit

Note

Take care of the 0 V and the supply voltage wiring when connecting the axis selection switch

and the function keys. Also observe the max. switching power of the contact blocks.

The handwheel can also be routed to the MCP PN interface.

3.5

Configuration

Configuring the mini HHU involves setting FB1 parameters in OB100 of the basic PLC program:

See Function Manual Basic Functions, Basic PLC Program (P3 sl)

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3.5 Configuration

Example: Connecting a mini HHU to an MCP xxx PN

The mini HHU is connected to connectors X51, X52, X55 and X60 of an MCP xxx PN.

The customer keys (X51 - X55) of the MCPs then cannot be used for other applications.

Information concerning the coding of the machine functions on the mini HHU and details of

the connection to the customer keys are provided in the tables below.

Table 3-2

Coding of axis selection switch X51:

2¹

2²

2³

Switch

Function

X51.1

X51.2

X51.3

position

KT-IN1

KT-IN2

KT-IN3

Mini HHU not connected

No axis selected

Z axis selected

X axis selected

Y axis selected

Axis 4 selected

Axis 5 selected

Table 3-3

X52 traversing keys / rapid traverse key coding:

Button

Function

KT-IN4

X52.1

Travel key + direction

KT-IN5

X52.2

Travel key - direction

KT-IN6

X52.3

Rapid traverse key

Table 3-4

X55 function keys coding:

Button

Function

KT-IN7

X55.1

KT-IN8

X55.2

Function keys

KT-IN9

X55.3

Note

For the assignment of the customer keys to the input images, refer to the appropriate section

of the particular machine control panel.

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Mini-handheld unit

3.7 Technical specifications

3.6

Maintenance and Service

Cleaning the device

Use a soft cloth moistened either with water or a mild cleaning agent to clean the housing and

operator control elements of the mini HHU.

Checking the device

In order to prevent foreign bodies or liquids entering the mini HHU, regularly check the device

● that all the housing screws are in place and tight

● for damage to the housing

● for damage to the cable cover or cable entry

Protect the device from environmental effects

Protect the mini HHU against

● direct solar radiation and heat sources

● mechanical vibration and shock

● dust

● moisture, and

● strong magnetic fields

Checking the emergency stop button and the enabling button

Check the emergency stop button regularly to ensure that it functions correctly.

Check the enabling button regularly to ensure that it functions correctly in the enable and panic

position.

WARNING

Danger of death resulting from damaged mini-handheld device

Immediately check the functioning of the emergency stop button and the enabling button if

the device was subject to significant shock (e.g. because it was dropped).

3.7

Technical specifications

Table 3-5

Mini handheld unit

General data

Approvals

CE / cULus

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3.8 Spare parts / accessories

Degree of protection

IP65 - according to DIN EN 60529

Mechanical data

Dimensions approx.

Height: 180 mm

Width: 90 mm

Depth: 67 mm

Weight

Approx. 0.5 kg without connecting cable

Approx. 1.3 kg with connecting cable

Environmental conditions

Operation

Storage/transport

Temperature ranges

0 ... 55° C

-20 ... 60° C

Relative humidity

Max. 80% (condensation not permissible)

Table 3-6

Control elements

Emergency Stop

Enabling buttons

Handwheel

Function keys

Axis selector

button

switch

General

2 channel, accord-

2-channel, 3-stage

according to RS

ing to

422

EN ISO 13850

Contact block

2 x NC contact

2 x NO contacts

100 S/R

NO contact

Gray code

Switching voltage

24 VDC

5 VDC ± 5%

Max. 30 VDC

Max. 25 VDC

Switching current

2 A

90 mA

Max. 0.1 A

Contact rating

Max. 1 VA

Max. 0.2 VA

Reliability

B_10d= 100 000

Note

The quantitative assessment of the emergency stop and enabling safety functions must be

based on the B_10d value corresponding to the used standards (e.g. ISO 13849-1) under

consideration of the respective application (frequency of the actuation, service life, diagnostics

by the evaluation unit, etc.). The B_10d values only apply when the technical properties of the

emergency stop and enabling buttons are taken into account.

3.8

Spare parts / accessories

The following accessories and spare parts can be supplied:

Item name

Article number

Can be used with 6FX2007-

-1AD03

-1AD13

6-pos. selector switch with accessories

104899

Emergency Stop button

104900 *)

ZXE-104833 (3-stage enabling button)

104901 *)

Protective cap and nut for ZXE

104902 *)

3.5 m spiral connecting cable

104903 *)

5 m straight connecting cable

104904 *)

5 m (straight) extension cable

103832 *)

10 m (straight) extension cable

103833 *)

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3.8 Spare parts / accessories

Item name

Article number

Can be used with 6FX2007-

-1AD03

-1AD13

15 m (straight) extension cable

103834 *)

Connecting adapter (0.5 m adapter cable; met-

103835 *)

al coupling on mini HHU side to T+B plastic

coupling on panel side)

Connector disassembly tool

105037

*) Safety-related

Ordering address

Euchner GmbH + Co. KG

Vertrieb Technik

Kohlhammerstr. 16

70771 Leinfelden-Echterdingen

Germany

Phone +49 (0) 711 7597-0

Fax +49 (0) 711 7597-303

Table 3-7

Further accessories

Component

Article number

Remark

Connection kit

6FX2006-1BG11 *)

Assembled, metal version, with terminating connector

Connection kit

6FX2006-1BG03 *)

Non-assembled, metal version, with terminating con-

nector

Angled socket

6FX2006-1BG56 *)

Metal version, for non-fabricated connection kit

Adapter plate

6FX2006-1BG45

Plastic to metal version

Retaining shell

6FX2006-1BG70

including 3 M4 screws

*) Safety-related

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3.8 Spare parts / accessories

Retaining shell

Optionally, the mini handheld unit can be stored in a screw-on retaining shell. The retaining

shell is mounted using three M4 screws (included in scope of delivery).

Image 3-8

Dimension drawing for mounting the retaining shell

Angled socket

An angled socket is available as an option, which permits the cable outlet direction to be rotated

through 90°.

ഋ

[

2 ULQJ

Image 3-9

Dimension drawing of angled socket

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Mini-handheld unit

3.8 Spare parts / accessories

Adapter plate

The adapter plate is only required if the metal flange socket is being mounted at an installation

location intended for plastic flange sockets.

Image 3-10 Dimension drawing of the adapter plate

Slide-in labels

The slide-in labels can be replaced. To do this, you must unscrew the six TORX screws on

the rear of the housing. The housing can now be taken apart. The slide-in labels can now be

pulled out of the guide on the front plant and replaced, if required.

Make sure that no connection cables are pinched during the re-assembly.

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Electronic handheld handwheel

4.1

Description

The handheld handwheel is intended for use in conjunction with machines. A magnetic bracket

and spiral connection cable can be found on its enclosure. The magnetic bracket (retaining

magnet) enables the handwheel to be attached to metallic surfaces. So that it can also be

safely stored on non-magnetic surfaces, there is also a retaining shell available (see Section:

"Accessories").

The electronic handheld handwheel is an incremental encoder that generates signals

according to how the manually operated wheel is rotated.

The handwheel's magnetic latching facility makes for an extremely precise incremental

process. The axis selected via the control can be positioned so that the axes are parallel.

The handheld handwheel offers a PPR count of 100 S/R.

Validity

The description applies to the following electronic handheld handwheel:

Designation

Interface

Article number

Electronic handheld handwheel

5 VDC, RS 422

6FC9320-5DE02

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Electronic handheld handwheel

4.4 Technical specifications

Electrical connection diagram

;

8_%

9'& s

;

8QDVVLJQHG

6KLHOG

Note

When a connected handwheel triggers pulses from its idle position or in the event of a slight

touch, connect it so that the label is facing the wrong way.

Swap:

● The wires of terminal A with those of terminal /A

● The wires of terminal B with those of terminal /B

4.4

Technical specifications

Table 4-1

Electronic handheld handwheel

Safety

Safety class

Degree of protection according to

IP65

EN 60529

Electrical data

Operating voltage

5 VDC ± 5%

Current consumption

Max. 80 mA

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Electronic handheld handwheel

4.5 Accessories

Limit frequency

10 kHz

Number of pulses

100 increments/revolution

Displacement of phase A to B

Typ. 90° electrical

Interface

RS 422

Mechanical data

Dimensions approx.

Height: 160 mm

Width: 85 mm

Depth: 67 mm

Weight

0.3 kg (without spiral connection cable)

Housing material

Thermoplastic

Distance to NCU

20 m

Actuating force

4 Ncm

Speed

Max. 1,000 rpm

Note

Information about the climatic and mechanical environmental conditions is contained in the

associated section under:

"General notes and interconnection" → "Operational planning".

4.5

Accessories

The following components are available as accessories for the electronic handheld handwheel:

Component

Description

Article number

Flange socket

9-pin flange socket

6FC9341-1AQ

Holder

Providing a place to store the

6FX2006-1BG70

handwheel in the case of non-

metallic surfaces

Dimension drawing of the flange socket

Pin assignment

Signal

5 V

0 V

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Handwheel connection module

5.1

Description

The SINUMERIK handwheel connection module for PROFIBUS can be used to connect two

handwheels or the handwheel of the handheld unit B-MPI and the mini handheld unit.

On the handwheel connection module for PROFIBUS, digital inputs, outputs, connections for

rotary override switches and handwheels are provided as well as a PROFIBUS DP interface

for communication.

The handwheel connection module for PROFIBUS is mounted into the control cabinet.

Validity

The following description applies to the handwheel connection module for PROFIBUS.

Article number: 6FC5303-0AA02-0AA0

Features

PROFIBUS DP interface for:

●

6 inputs

●

6 inputs and 6 outputs (additional cable set required)

●

16 direct keys of OP 012/OP 015A/TP 015A

●

2 handwheels

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Handwheel connection module

5.2 Interfaces

5.2

Interfaces

5.2.1

Overview

Location of the interfaces

;

/('V

;

Image 5-1

Handwheel connection module - location of the interfaces

X10

Power supply interface

X20

PROFIBUS DP interface

X30

Feedrate override

X31

Spindle override

X51 / X52

Customer-specific operator controls (pushbuttons incl. 24 V lamps)

X53 / X54

24 V control for customer pushbutton lamps

X60 / X61

Connections for two handwheels (TTL/differential)

X70

Direct keys interface for connecting the operator panel front direct keys

Jumper S1

Setting the handwheel signal type

- S1 open: TTL

- S1 closed: Differential interface

S3 DIP switch

Setting of the PROFIBUS address

(see Settings via DIP switch S3 (Page 147))

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5.2 Interfaces

LED displays

LEDs H1 to H5 provide information about the following states:

Diagnostics

Power On

Lights up red

Lights up green

Lights up or-

Lights up red/off

ange

The LEDs light up for approx. 4 s.

GD communication

Off

Lights up green

Flashes orange

Lights up red

(80 Hz)

There is no PROFIBUS com-

Lights up red

Lights up green

Off

Flashes green

munication.

(bus error)

(approx. 25 Hz)

HAM is configured as PROFI-

Off

Lights up green

Off/orange

Lights up green

BUS slave and with cyclic data

exchange.

Fatal error LED display

flashes red

flashes green

flashes orange

flashes green

For fatal software errors and incorrect DIP switch settings, the LEDs

flash very quickly.

LED H2 is reserved for service and is always off.

Image 5-2

Layout of the LEDs

Pin assignment

For more detailed information, see "General information and networking", Chapter:

"Connecting".

5.2.2

Input / output images

Handwheel

Table 5-1

Input image

Byte

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

EB n + 0

Handwheel 1

counter status (16 bit signed)

EB n + 1

EB n + 2

Handwheel 2

counter status (16 bit signed)

EB n + 3

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Handwheel connection module

5.2 Interfaces

Note

No output process image exists.

Handwheel + additional I/Os

Table 5-2

Input image

Byte

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

EB n + 0

Handwheel 1

counter status (16 bit signed)

EB n + 1

EB n + 2

Handwheel 2

counter status (16 bit signed)

EB n + 3

EB n + 4

DT_07

DT_06

DT_05

DT_04

DT_03

DT_02

DT_01

DT_00

EB n + 5

DT_15

DT_14

DT_13

DT_12

DT_11

DT_10

DT_09

DT_08

EB n + 6

KT_6

KT_5

KT_4

KT_3

KT_2

KT_1

EB n + 7

Rotary switch 1 (5 bit) connector X30

EB n + 8

Rotary switch 2 (5 bit) connector X31

Note

DT_xx corresponds to direct key xx of connector X70.

KT_x corresponds to customer key x.

(connection of free customer keys or a direct key module.)

Table 5-3

Output image

Byte

Bit7

Bit6

Bit5

Bit4

Bit3

Bit2

Bit1

Bit0

AB n + 0

Reserved, must be assigned value 0.

AB n + 1

KL_6

KL_5

KL_4

KL_3

KL_2

KL_1

Note

KL_x corresponds to customer lamp x.

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5.3 Settings via DIP switch S3

5.3

Settings via DIP switch S3

Delivery condition

Table 5-4

Delivery condition setting

Meaning / value

off

Series

Note

The delivery condition setting MUST be changed in accordance with the "Assignment of the

DIP switch S3" table (below).

Connection type: PROFIBUS DP

For PROFIBUS DP, the PROFIBUS address is set using switches 1 to 10:

Table 5-5

Assignment of DIP switch S3

Meaning/value

PROFIBUS

off

: (etc.)

off

125

off

126

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Handwheel connection module

5.6 Accessories

Electrical data

Input voltage

24 VDC

Power consumption, max.

Board:

Handwheels:

Lamps:

Total:

6.2 W

2 x 0.9 W

14.4 W

22.4 W

(6 x 2.4 W) *)

Mechanical data

Dimensions (W°x H°x°D)

234 x 137 x 40 mm

Weight

Approx. 820 g

*) The outputs for the illuminated pushbuttons (X53/X54) can have a max. permissible current of 0.3 A.

However, the total current consumption of the components must not exceed 1.0 A (24 W).

Note

Information about the climatic and mechanical environmental conditions is contained in the

associated section under:

"General notes and interconnection" → "Operational planning".

5.6

Accessories

The following accessories are available for the handwheel connection module:

Component

Description

Quanti-

Article number

Cable for handwheel

Length: < 5 m

6FX8002-2CP00-1Ax0

Feedrate override

Feedrate / rapid traverse override, solid-

6FC5247-0AF13-1AA0

rotary switch

state rotary switch 1x23G, T=32, cap,

button, pointer, rapid traverse and fee-

drate dials

Spindle override

Spindle / rapid traverse override, solid-

6FC5247-0AF12-1AA0

rotary switch

state rotary switch 1x16G, T=24, cap,

button, pointer, rapid traverse and spin-

dle dials

Cable set

For additional control devices of the ma-

6FC5247-0AA35-0AA0

chine control panels

Length: 500 mm

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Index

Parameterization, 46

PLC, 45

Power consumption, 56

Rotary override switch, 11

Activate keyboard, 99

HT 8

ASCII code

Control cabinet installation, 89

HT 2, 49

CPF menu, 111

Dimensions, 113

Display, 77

Displaying/hiding the traversing keys, 109

Connection kit

Emergency Stop button, 78, 113

Mini handheld unit, 124, 132

Enabling button, 79

Control cabinet installation

Key labeling, 111

HT 8, 89

Membrane keyboard, 78

Power consumption, 113

Thin Client, 73

Traversing keys, 110

User keys, 110

Deactivate keyboard, 99

HT 8

Display

Activating, deactivating the virtual keyboard, 98

HT 8, 77

Configuring the traversing keys, 99

Key labeling, 104

LED display on user keys, 106

oem_sljk_deu.ts, 101

Emergency Stop button

slguiconfig.ini, 98

HT 2, 57

sljkconfig.ini, 100

HT 8, 78, 113

Enabling button

HT 8, 79

Keys

HT 2, 46

Handwheel

Handheld, 135

Handwheel connection module

Membrane keyboard

Dimensions, 150

HT 8, 78

PROFIBUS DP, 143

Mini handheld unit

HT 2

Connection kit, 124, 132

ASCII code, 49

Dimensions, 123, 131

Control cabinet installation, 27

Dimensions, 57

Display, 10

Emergency stop button, 11

Emergency Stop button, 57

oem_slck_deu.ts, 104

Enabling button, 11

oem_sljk_deu.ts, 102

Handwheel, 11

Keyboard, 10

Key-operated switch, 13

Keys, 46

Handheld units

Manual, 03/2016, 6FC5397-1AP40-5BA3

151

Machine control panel: MCP

310C PN

Machine control panel: MCP

310 PN

Machine control panel: MCP

310

SINUMERIK

Machine control panel: MCP

483C PN

SINUMERIK 840D sl

Machine control panels

Machine control panel: MCP

483 PN

Machine control panel: MCP

483

Manual

Machine pushbutton panel:

MPP 310 IE H

Machine pushbutton panel:

MPP 483 IE

Machine pushbutton panel:

MPP 483

MCP Interface PN

Electronic handwheels

Rotary override switch

Valid for: SINUMERIK 840D sl / 840DE sl control

03/2016

6FC5397-1AP40-5BA3

Table of contents

Machine control panel: MCP 310C PN

1.1

Description

1.2

Operator control and display elements

1.2.1

Front

1.2.2

Rear side

1.3

Interfaces

1.3.1

Overview

1.3.2

Description

1.3.3

Input / output images

1.4

Mounting

1.5

Connecting

1.6

Maintenance and Service

1.7

Technical data

1.8

Accessories and spare parts

Machine control panel: MCP 310 PN

2.1

Description

2.2

Operator controls and indicators

2.2.1

Front side

2.2.2

Rear side

2.3

interfaces

2.3.1

Overview

2.3.2

Description

2.3.3

Input / output images

2.4

Mounting

2.5

Connecting

2.6

Maintenance and Service

2.7

Technical data

2.8

Accessories and spare parts

2.8.1

Overview

2.8.2

Labeling the slide-in labels

2.8.3

Inserting the slide-in label "Part1"

Machine control panel: MCP 310

3.1

Description

3.2

Operating and display elements

3.2.1

Front side

3.2.2

Rear side

Machine control panels

Manual, 03/2016, 6FC5397-1AP40-5BA3

Table of contents

3.3

Interfaces

3.3.1

Overview

3.3.2

Settings via DIP switch S3

3.3.3

Input / output images

3.4

Mounting

3.5

PROFIBUS communication

3.5.1

Overview

3.5.2

Prerequisites

3.5.3

Functions of the machine control panel

3.5.4

Configuring the DP slave MCP

3.5.5

Linking the DP slave MCP

3.6

Maintenance and Service

3.7

Diagnostics

3.7.1

LED displays

3.7.2

Output functions

3.7.3

Key test

3.8

Technical data

3.9

Accessories and spare parts

3.9.1

Overview

3.9.2

Labeling the slide-in labels

3.9.3

Using the slide-in label "Teil1"

Machine control panel: MCP 483C PN

4.1

Description

4.2

Operating and display elements

4.2.1

Front side

4.2.2

Rear side

4.3

Interfaces

4.3.1

Overview

4.3.2

Description

4.3.3

Input / output images

4.4

Mounting

4.5

Connecting

4.6

Maintenance and Service

4.7

Technical data

4.8

Accessories and spare parts

Machine control panel: MCP 483 PN

5.1

Description

5.2

Operator controls and indicators

101

5.2.1

Front side

101

5.2.2

Rear side

103

5.3

interfaces

104

5.3.1

Overview

104

Machine control panels

Manual, 03/2016, 6FC5397-1AP40-5BA3

Table of contents

5.3.2

Description

105

5.3.3

Input / output images

106

5.4

Mounting

109

5.5

Connecting

110

5.6

Maintenance and Service

110

5.7

Technical data

111

5.8

Accessories and spare parts

112

5.8.1

Overview

112

5.8.2

Membrane keyboard: Labeling the slide-in labels

113

Machine control panel: MCP 483

119

6.1

Description

119

6.2

Operating and display elements

120

6.2.1

Front side

120

6.2.2

Rear side

122

6.3

Interfaces

123

6.3.1

Overview

123

6.3.2

Settings via DIP switch S3

123

6.3.3

Input / output images

124

6.4

Mounting

127

6.5

PROFIBUS communication

129

6.5.1

Overview

129

6.5.2

Prerequisites

129

6.5.3

Functions of the machine control panel

130

6.5.4

Configuring the DP slave MCP

130

6.5.5

Linking the DP slave MCP

133

6.6

Maintenance and Service

135

6.7

Diagnostics

136

6.7.1

LED displays

136

6.7.2

Output functions

136

6.7.3

Key test

138

6.8

Technical data

139

6.9

Accessories and spare parts

140

6.9.1

Overview

140

6.9.2

Membrane keyboard: Labeling the slide-in labels

141

Machine pushbutton panel: MPP 310 IE H

147

7.1

Description

147

7.1.1

Overview

147

7.1.2

System features

147

7.1.3

Mechanical design

150

7.2

Operator controls and indicators

151

7.2.1

Overview

151

7.2.2

Description

153

7.2.2.1

Device front

153

Machine control panels

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Table of contents

7.2.2.2

Device rear side

154

7.3

Interfaces

156

7.3.1

Overview

156

7.3.2

Description

158

7.3.2.1

Control panel

158

7.3.2.2

COM board

159

7.3.2.3

User keys

160

7.3.2.4

Handheld unit connection HT 8

162

7.3.3

Connection elements for COM board, customer keys and handheld unit connection

165

7.3.4

Input / output images

166

7.4

Mounting

169

7.5

Connecting

173

7.5.1

MPP 310 IE H

173

7.5.2

Customer keys

175

7.5.3

Handheld unit connection HT 8 with emergency stop override

175

7.5.4

Circuits and wiring

179

7.6

Initialization

181

7.7

Maintenance and Service

183

7.8

Technical data

183

7.8.1

MPP 310 IE H

183

7.8.2

Input/output interface of individual wiring

184

7.9

Accessories and spare parts

186

7.9.1

Overview

186

7.9.2

Labeling the slide-in labels

187

7.9.3

Display elements and operator controls

192

Machine pushbutton panel: MPP 483 IE

195

8.1

Description

195

8.1.1

Overview

195

8.1.2

System features

196

8.1.3

Mechanical design

198

8.2

Operator controls and indicators

199

8.2.1

Standard versions

199

8.2.2

Special versions

201

8.2.3

Examples of assignment of free slots

204

8.2.4

Description

205

8.2.4.1

Device front

205

8.2.4.2

Device rear side

207

8.3

interfaces

209

8.3.1

Overview

209

8.3.2

Description

211

8.3.2.1

Control panel

211

8.3.2.2

COM board

213

8.3.2.3

Flat module customer keys

213

8.3.2.4

Connection for handheld units

216

8.3.3

Connection elements for COM board, customer keys and handheld unit connection

219

8.3.4

Input / output images

220

Machine control panels

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Table of contents

8.4

Mounting

224

8.5

Connecting

228

8.5.1

MPP 483 IE

228

8.5.2

Customer keys

230

8.5.3

Handheld unit connection with Emergency Stop override

230

8.5.4

Circuits and wiring

234

8.6

Initialization

235

8.7

Maintenance and Service

237

8.8

Technical data

237

8.8.1

MPP 483 IE

237

8.8.2

Input/output interface of individual wiring

238

8.9

Accessories and spare parts

241

8.9.1

Overview

241

8.9.2

Labeling the slide-in labels

242

8.9.3

Expansion panel

245

8.9.4

Display elements and operator controls

249

Machine pushbutton panel: MPP 483

251

9.1

Description

251

9.1.1

Overview

251

9.1.2

System features

252

9.1.3

Mechanical design

254

9.2

Operating and display elements

256

9.2.1

Standard versions

256

9.2.2

Special versions

259

9.2.3

Examples of assignment of free slots

264

9.2.4

Description

266

9.2.4.1

Device front

266

9.2.4.2

Device rear side

268

9.3

Interfaces

271

9.3.1

Overview

271

9.3.2

Description

272

9.3.2.1

Control panel

272

9.3.2.2

COM board

275

9.3.2.3

User keys

275

9.3.2.4

Handheld unit connection HT 6

279

9.3.2.5

Handheld unit connection HT 2/8

281

9.3.3

Connection elements for COM board, customer keys and handheld unit connection

284

9.3.4

Settings via DIP switch

285

9.3.5

Input / output images

286

9.4

Mounting

291

9.5

Connecting

296

9.5.1

MPP 483

296

9.5.2

COM board

300

9.5.3

Handheld unit connection HT 8 with emergency stop override

300

9.5.4

Customer keys

303

9.5.5

Circuits and wiring

305

Machine control panels

Manual, 03/2016, 6FC5397-1AP40-5BA3

SINUMERIK 840D sl Hardware. Manual (2011-2020) - page 8