SINUMERIK 840D sl Hardware. Manual (2011-2020)

Operator panel front: OP 015AT

8.2 Operator controls and indicators

8.2

Operator controls and indicators

8.2.1

View

① Status LED POWER

② Status LED TEMP: Lit LEDs indicate increased wear.

③ Softkeys and direct keys

④ Alphabetic key group

⑤ Numeric key group

⑥ Cursor key group

⑦ Control key group

⑧ Mouse

⑨ Menu forward key

⑩ Menu select key

⑪ Softkeys

⑫ Machine area key

⑬ Menu back key

⑭ Front USB interface

Image 8-1

Front view of the OP 015AT operator panel front

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8.2 Operator controls and indicators

8.2.2

Keyboard

Several keys and keypads are installed on the operator panel front:

● The alphabetic block contains the letters A - Z and the space character.

● The numeric block contains the digits 0 - 9, and the characters "-", "/", "=", "+" and ".".

● The cursor key group is used to navigate on the screen.

● The control key group includes special functions.

● The mouse comprises the center actuation field (corresponds to the function of a tracker

ball) and two keys for the left and right mouse key.

● The softkeys call up functions that are available on the screen via a menu bar.

● The menu select key displays the area menu.

● The menu forward key enables an expansion of the horizontal softkey bar in the same menu.

● The machine area key switches directly into the "Machine" operating area.

● The menu back key returns to the higher-level menu, one window is closed.

Switching between upper and lower case

To toggle between upper and lower case letters, press the key combination Ctrl + Shift

Upper case is always activated as standard.

Overview of the key symbols

The key symbols used on the operator panel front are shown below along with the

corresponding function keys on the PC keyboard.

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

Esc

End

F11

Backspace

F12

Tab

Space

(only intended for internal key-

board changeover)

Home

Ctrl key

Page up

Alt key

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Operator panel front: OP 015AT

8.2 Operator controls and indicators

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

Page down

Delete

Cursor up

Insert

Cursor left

Enter

Cursor right

Cursor down

F10

5 (in numeric key group)

A, ..., Z

<Shift> A, ..., Z

<Shift> F9

<Shift> F10

Display

Note

Pixel error according to DIN EN ISO 13406-2 Class II.

8.2.3

Screen saver

If a screen with high contrast is displayed unchanged for longer than an hour, then the

screensaver must be activated in order to protect the TFT display against so-called "burning

in" of the last displayed screen.

The time can be adapted individually. Further information can be found at:

Commissioning of Basic Software and Operating Software, SINUMERIK Operate (IM9)

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8.3 Interfaces

8.3

Interfaces

Overview

The OP 015AT operator panel front has the following interfaces:

Function

Designation

Type

Ethernet interface

X202

8-pin RJ45 socket

Double USB interface

X203 / X204

USB 2.0 Hi-Speed socket A

USB interface

X213

USB 2.0 Hi-Speed socket A

24 VDC power supply

X206

3-pin terminal block

Front USB interface

USB 1.1 Full Speed socket A

Rear

① Teil 1

Slide-in labels for vertical softkeys (see Chpater Spare parts)

② X206

Power supply (with connector that can be screwed in place)

③ Teil 2

Slide-in labels for vertical softkeys (see Chpater Spare parts)

;

④

X202

Ethernet interface

;

⑤ X203 / X 204 /

USB interfaces

X213

⑥

Strain relief for connecting cables

⑦ Teil 3

Slide-in labels for horizontal softkeys (for these, there is no foil as template)

⑧ Teil 4

⑨

M5 grounding screw (for screw connection with cable lug)

Image 8-2

OP 015AT - Rear with interfaces

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Operator panel front: OP 015AT

8.4 Installation

Front

USB 1.1 Full Speed for connecting an external keyboard, mouse or USB flash drive (see Image

8-1 Front view of the OP 015AT operator panel front (Page 112)).

Note

Note that the electromagnetic compatibility of commercially available peripheral devices

operated via the USB interface is usually rated for office use only.

For industrial use, components with a higher degree of certification are recommended.

Pin assignment

The pin assignment of the interfaces, see "General information and networking" →

"Connecting".

8.4

Installation

8.4.1

Mounting

Image 8-3

OP 015AT with TCU (integrated)

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8.4 Installation

Table 8-1

Dimensions of the mounting opening

Width (mm)

Height (mm)

Mounting depth + clearance (mm)

450

335

42 + 10

Thanks to the tension jacks on the OP 015AT, drill-holes or screw holes are not needed.

This retaining method also enables the IP65 degree of protection (but only in conjunction with

a circumferential seal and when the protective USB cap is fitted).

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Image 8-4

Dimension sheet for installing the OP 015AT operator panel front

8.4.2

Softkey labeling

User-specific functions can be assigned to the horizontal and vertical softkey bars. Printed

labeling strips can be used to label the softkeys.

Blank labels are already installed on delivery.

To make the vertical labels, DIN A4 foils are available (see Chapter, "Spare parts"

→Overview (Page 119) ).

Note

Use the "Arial" font to format text. This font is comparable to the "Univers S57" font, used by

Siemens for the key labeling.

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8.5 Technical data

Procedure

1. Letter the matt side of the foil using a laser printer.

2. Cut the printed labels along the preprinted lines.

3. Insert the strips into the slots provided on the rear side of the operator front panel (see

Image 8-2 OP 015AT - Rear with interfaces (Page 115)).

8.5

Technical data

Safety

Safety class

III; PELV according to EN 50178

Degree of protection accord-

Front side: IP65

ing to EN 60529

Rear side: IP00

Approvals

CE / cULus

Electrical data

Power supply

24 VDC

Current consumption

Typical, approx. 0.9 A

Max. approx. 2.4 A

Power consumption

Typical, approx. 22 W

Max. approx. 47.5 W

Mechanical data

Dimensions

Width: 483 mm

Height: 355 mm

Depth: 53 mm

Weight

Approx. 7.6 kg

Tightening torques, max.

Tension jack screws:

M3 screws:

M4 screws:

0.5 Nm

0.8 Nm

1.8 Nm

M5 grounding screw: 3 Nm

Display

Size / resolution

15" TFT / 1024 x 768 pixels

MTBF backlight

Typ. 50,000 h at 25º C (dependent on the temperature)

Note

Information about the climatic and mechanical environmental conditions is contained in the

associated section under:

"General notes and interconnection" → "Operational planning".

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8.6 Replacement parts

8.6

Replacement parts

8.6.1

Overview

The diagram shows the OP 015AT operator panel front disassembled into its individual parts.

Image 8-5

Individual parts for the OP 015AT operator panel front

The components listed in the following table with an article number are available as spare parts.

Spare part

Article number

Remark

①

Operator panel front

A5E00405090

Without LCD unit, mouse,

USB port and keyboard con-

troller

②

Keyboard controller

③

Background lighting with backlight inverter

④

LCD unit

⑤

Display support

⑥

Mouse

6FC5247-0AF01-0AA0

⑦

USB caps

6FC5248-0AF05-0AA0

Set of 10

Tension jacks

6FC5248-0AF14-0AA0

Set of 9

Slide-in strips that can be labeled

6FC5248-0AF24-0AA0

Set with 3 foils, DIN A4

The dimensions for creating slide-in labels from the foil for labeling the vertical softkeys can

be seen in the following diagram.

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Operator panel front: OP 015AT

8.6 Replacement parts

Operator panel front

When the operator panel front is replaced, the display, keyboard controller, mouse, and USB

interface can be used again. They are therefore disassembled and re-assembled after the

appropriate component has been replaced.

Note

We recommend reusing the keypad controller to prevent any loss of the control parameters

that have been programmed in.

Expansion of the individual parts of the operator panel front

1. Place the OP 015AT on a soft horizontal surface. Loosen the 13 housing screws (M4)

① using a Torx screwdriver T25 ②.

2. Remove the cover.

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8.6 Replacement parts

Cables, backlight inverter

3. Remove the two cables to the backlight in-

verter by lifting the clips with a flat screwdriver

and withdrawing the cables.

Connection of keyboard controller / mouse

4. Undo the connection between the keyboard

controller and the mouse by carefully pushing

the connector back with a screwdriver.

USB board

5. Release the connection to the keyboard con-

troller by releasing both retaining clamps next

to the USB board and withdrawing them.

Do not remove the cable from the board!

Keyboard cables

6. Disconnect the 3 keyboard cables by pushing

up the terminal holders ① on the keyboard

controller and pulling the keyboard cables out

of the holder.

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Operator panel front: OP 015AT

8.6 Replacement parts

For detailed information about removal and

insertion of membrane connectors, see "Gen-

eral information and networking", Chapter:

"Connecting", Section: "Handling membrane

connectors".

Display support

7. Remove the 12 screws ① from the display

support.

For the arrangement of the screws on the

display support, refer to Figure: "OP 015AT

housing opened".

8. Lift off the display support.

9. Lay the display support down on its back to

avoid damaging the display.

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8.6 Replacement parts

Mouse board

10. Loosen the 4 screws (M3) at the support for

the mouse board using a Torx screwdriver

T10. Lift off both the holder and the mouse

board.

Installing the individual parts of the operator panel front

1. Remove the transportation safety precautions (adhesive strip for securing cables) and the

screen protective foil from the inside.

2. Install the components in the new operator panel front in the order indicated:

NOTICE

Damage to the screws

Pay attention to the torques when tightening the screws (see Technical data (Page 118)).

2.1 Mouse board and bracket

2.2 Display support

Slightly bend the keyboard cables to the rear before installing the display carrier.

Otherwise, they could jam or be damaged and therefore no longer function.

2.3 USB board

Press the USB board into place until you hear it lock into the retaining clamps.

2.4 Keyboard cables

2.5 Connection of keyboard controller / mouse

2.6 Cables, backlight inverter

2.7 Cover

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Operator panel front: TP 015A

9.1

Description

The SINUMERIK TP 015A touch operator panel front and 15" TFT color display with a

resolution of 1024 x 768 pixels (XGA) and touch screen features a 62-key membrane keyboard

as well as 2 x (8 + 2) horizontal and 2 x 8 vertical softkeys and an integrated mouse. The

2 x 8 vertical softkeys can be used as direct keys.

The operator panel front is secured from the rear using special clamps supplied with the panel.

Validity

The description below applies to the TP 015A operator panel front.

Article number 6FC5203-0AF08-0AB2

Features

●

15" TFT flat screen (color) with resolution 1024 x 768 pixels

● Touch screen (analog resistive, 5-wire)

● Membrane keyboard with alphabetic, numeric, cursor, and control keypad

● Softkeys / direct keys:

2 x (8 + 2) horizontal rows of keys with softkey function

–

2 x 8 vertical rows of keys with softkey and direct key function

– Direct keys connectable via direct key / handwheel connection module or MCP interface

PN (optional), machine control panel, TCU or directly to the I/Os

● Shift key for switchover to the second key level (not for switching over the letters, since

they are uppercase only)

● Integrated mouse

● Status LEDs for power supply and overtemperature

● USB front interface (USB 1.1 Full Speed)

● Degree of protection IP65 (front)

● Attachment: Tension jacks at the rear

● Can be combined with PCU, TCU

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Operator panel front: TP 015A

9.2 Operating and display elements

9.2

Operating and display elements

9.2.1

View

① Status LED POWER

② Status LED TEMP: Lit LEDs indicate increased wear.

③ Softkeys and direct keys

④ Alphabetic key group

⑤ Numeric key group

⑥ Cursor key group

⑦ Control key group

⑧ Mouse

⑨ Menu forward key

⑩ Menu select key

⑪ Softkeys

⑫ Machine area button

⑬ Menu back key

⑭ Front USB interface

Image 9-1

Front view, TP 015A operator panel front

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9.2 Operating and display elements

9.2.2

Operation

The operator panel front is operated by

● Using the touch screen to select the application-specific functions, e.g. by touching one of

the displayed buttons.

● Softkeys

● Keys

● Mouse

NOTICE

Damage to the operator elements

Do not touch the operating elements with pointed or hard objects. This may considerably

reduce their service lives.

9.2.3

Keyboard

Several keys and keypads are installed on the operator panel front:

● The alphabetic block contains the letters A - Z and the space character.

● The numeric block contains the digits 0 - 9, and the characters "-", "/", "=", "+" and ".".

● The cursor key group is used to navigate on the screen.

● The control key group includes special functions.

● The mouse comprises a touchpad, for finger operation, as well as for cursor navigation and

also for the left and right mouse buttons.

● The softkeys call up functions that are available on the screen via a menu bar.

● The "Menu back" key switches back to the higher-level horizontal menu.

● The "Menu forward" key advances in the extended horizontal softkey bar.

● The "Menu select" key calls the main menu to select the operating area.

● The "Machine area" key selects the "Machine" operating area.

Switching between upper and lower case

To toggle between upper and lower case letters, press the key combination Ctrl + Shift

Upper case is always activated as standard.

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Operator panel front: TP 015A

9.2 Operating and display elements

Overview of the key symbols

The key symbols used on the operator panel front are shown in the overview along with the

corresponding function keys on the PC keyboard.

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

Esc

End

F11

Backspace

F12

Tab

Space

(only intended for internal key-

board changeover)

Home

Ctrl key

Page up

Alt key

Page down

Delete

Cursor up

Insert

Cursor left

Enter

Cursor right

Cursor down

F10

5 (in numeric key group)

A, ..., Z

<Shift> A, ..., Z

<Shift> F9

<Shift> F10

Display

Note

Pixel error according to DIN EN ISO 13406-2 Class II.

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9.3 interfaces

9.2.4

Screen saver

If a screen with high contrast is displayed unchanged for longer than an hour, then the

screensaver must be activated in order to protect the TFT display against so-called "burning

in" of the last displayed screen.

The time can be adapted individually. Further information can be found at:

Commissioning of Basic Software and Operating Software, SINUMERIK Operate (IM9)

9.3

interfaces

Front

USB 1.1 Full Speed (type A) for connecting an external keyboard, mouse and USB flash drive

(see Image 9-1 Front view, TP 015A operator panel front (Page 128)).

Note

Note that the electromagnetic compatibility of commercially available peripheral devices

operated via the USB interface is usually rated for office use only.

For industrial use, components with a higher degree of certification are recommended.

Rear

● Two cables for connecting the PCU:

- I/O-USB cable K1 ⑤:

all signals, which in addition to the display interface, are required to connect operator

panel fronts (e.g. supply voltages)

- Display cable K2 ④

Below the interface cover ③:

● Direct key interface X11 ①: Signals from the 16 "vertical softkey" direct keys

● Interface X12 (reserved) ②

Image 9-2

TP 015A - connections at the rear of the enclosure: Connections to the PCU

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Operator panel front: TP 015A

9.4 Mounting

Pin assignment

For more detailed information, see "General information and networking", Chapter:

"Connection".

9.4

Mounting

9.4.1

Preparation for mounting

Table 9-1

Dimensions of the mounting opening

Width (mm)

Height (mm)

450

335

Thanks to the tension jacks on the TP 015A, drill-holes or screw holes are not needed.

This retaining method also enables the IP65 degree of protection (but only in conjunction with

a circumferential seal and when the protective USB cap is fitted).

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Image 9-3

Dimension sheet for mounting the TP 015A operator panel front

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9.4 Mounting

9.4.2

Assembling TP 015A and PCU

The assembly functions in the same way as described in Section Assembling an OP 015A and

a PCU (Page 96).

9.4.3

Mounting on the mounting wall

The clearance at the rear of the PCU/TCU must be at least 10 mm to ensure sufficient

ventilation.

For more detailed information, please refer to the relevant PCU sections and in "General

information and networking", Section: "Application planning", Section: "Climatic and

mechanical environmental conditions" → "Cooling".

NOTICE

Impermissible mounting positions can cause malfunctions

Observe the permissible mounting position: Deviating by up to 5º from the vertical.

This value can be further restricted by mounted components (e.g. PCU).

Procedure

1. Insert the assembled components (operator panel front and PCU) from the front into the

panel cutout (see Image 9-3 Dimension sheet for mounting the TP 015A operator panel

front (Page 132)).

2. Secure the operator panel front in the panel cutout from the rear using the twelve tension

jacks by tightening the setscrews (torque 0.5 Nm).

Table 9-2

Dimensions to be observed when installing

Mounting depth T3 + clear-

Opening depth T5

Protrusion P

ance (mm)

(mm)

PCU 50.5

127 + 10

402

TCU x0.2

76 + 10

376

-19

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Operator panel front: TP 015A

9.5 Technical specifications

9.4.5

Softkey labeling

User-specific functions can be assigned to the two vertical softkey bars. Printed labeling strips

can be used to label the softkeys.

Blank labels are already factory-installed.

DIN A4 films are available for preparing the vertical strips. You can find the article number in

Section "Spare parts" → "Overview".

Note

Use the "Arial" font to format text. This font is comparable to the "Univers S57" font, used by

Siemens for the key labeling.

Procedure

1. Label the mat side of the film with a laser printer or another printer that allows "Film" to be

set as a printable medium.

2. Cut the printed labels along the preprinted lines.

3. Insert the labeling strips into the slits provided from the rear of the operator panel front (refer

to figure: “TP 015A housing open” in section: "Spare parts" → "Replacement".

Note

In order to facilitate insertion of the "Teil 1" strip when the PCU is mounted, it is

recommended that you

- unscrew the four retaining screws of the PCU and

- swing the PCU up.

Once you have inserted the strip, swing the PCU back to the operator panel and secure by

tightening the screws.

9.5

Technical specifications

Safety

Safety class

III; PELV according to EN 50178

Degree of protection accord-

Front side: IP65

ing to EN 60529

Rear side: IP00

Approvals

CE / cULus

Electrical data

Power supply

Display

Backlight inverter

Logic / USB

(via K1 and K2)

Voltage

4.9 V - 5.25 V

12 V +/- 5%

5.0 V - 5.2 V

Current (typ./max.)

approx. 420/700 mA

approx. 900/1100 mA

approx. 350/1050 mA

Power consumption

Typical, approx. 15 W

Maximum approx. 25 W

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9.6 Spare parts

Mechanical data

Dimensions

Width: 483 mm

Height: 355 mm

Depth: 53 mm

Weight

Approx. 8.4 kg

Max. tightening torques:

Tension jack screws:

M3 screws:

M4 screws:

0.5 Nm

0.8 Nm

1.8 Nm

Display

Size / resolution

15" TFT / 1024 x 768 pixels

MTBF backlight

typ. 50,000 h at 25º C (dependent on the temperature)

Note

Information about the climatic and mechanical environmental conditions is contained in the

associated section under:

"General notes and interconnection" → "Operational planning".

9.6

Spare parts

9.6.1

Overview

The diagram shows the TP 015A operator panel front dismantled into its individual parts.

Image 9-5

Individual parts for the TP 015A operator panel front

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9.6 Spare parts

The components listed in the following table with an article number are available as spare parts.

Spare part

Article number

Remark

①

Operator panel front

A5E01136461

Without LCD unit, mouse,

USB port and keyboard con-

troller

②

Keyboard controller

③

Background lighting with backlight inverter

④

LCD unit

⑤

Display support

⑥

USB mouse

6FC5247-0AF01-0AA0

⑦

USB caps

6FC5248-0AF05-0AA0

Set of 10

Tension jacks

6FC5248-0AF14-0AA0

Set of 9

Slide-in strips that can be labeled

6FC5248-0AF24-0AA0

Set with 3 foils, DIN A4

The dimensions for creating slide-in labels from the foil for labeling the vertical softkeys can

be seen in the following diagram.

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Operator panel front: TP 015A

9.6 Spare parts

Operator panel front

When the operator panel front is replaced, the display, keyboard controller, touch controller,

mouse and USB interface can be used again. They are therefore disassembled and

reassembled after the appropriate component has been replaced.

Note

We recommend reusing the keypad controller to prevent any loss of the control parameters

that have been programmed in.

Dismounting individual parts from the operator panel front

1. Place the TP 015A on a soft, horizontal sup-

port.

Remove the retaining screw (M3) ① from the

cover plate ② and lift off the cover plate.

2. Release the 13 housing screws (M4).

3. Lift off the cover.

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Operator panel front: TP 015A

9.6 Spare parts

① Screws (M4) for display support

② Slide-in labels (Teil 1)

③ Display support

④ Slide-in labels (Teil 2)

⑤ Retainer for the cable of the touch controller

⑥ Touch controller

⑦ Slide-in labels (Teil 4)

⑧ Slide-in labels (Teil 3)

⑨ USB interface

⑩ Display cable K2

⑪ Ribbon cable keyboard controller / USB connection

⑫ Retainer for the mouse / keyboard controller cable

⑬ Interface for the mouse

⑭ Cable plug for mouse / keyboard controller

⑮ Backlight inverter cable

⑯ I/O USB cable K1

⑰ Keyboard cables

Image 9-7

TP 015A housing opened

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9.6 Spare parts

Touch controller

4. Remove the three M3 screws ① that are

holding the touch controller to the display sup-

port.

Do this with a TX10 screwdriver.

5. Release the two plug connectors (left/right)

from the touch controller.

Left: Hold the connector at the upper and low-

er detent lugs, and carefully withdraw it up-

wards.

Right: Slight depress the cable clamp down-

wards and withdraw it towards the rear.

6. Release the retainer of the touch screen /

touch controller cable using a flat screwdriver.

Backlight inverter cable

7. Remove the two cables to the backlight inver-

ter (to the left and right of the display support)

by raising the clamps with a flat screwdriver

and pulling out the cables.

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Operator panel front: TP 015A

9.6 Spare parts

Connection of keyboard controller / mouse

8. Undo the connection between the keyboard

controller and the mouse by carefully pushing

the connector back with a screwdriver.

9. Remove the retainer for the cable between

the keyboard controller and mouse.

Connection of keyboard controller / USB interface

10. Release the connection between the USB in-

terface and keyboard controller. Use a screw-

driver to push up the black terminal clamp on

the USB interface and then pull the cable out

of the holder.

Keyboard cables

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9.6 Spare parts

11. Disconnect the 3 keyboard cables by pushing

up the terminal holders ① on the keyboard

controller and pulling the keyboard cables out

of the holder.

For detailed information about removal and

insertion of membrane connectors, see also

"General information and networking", Sec-

tion: "Connecting", Section: "Handling mem-

brane connectors".

Display support

12. Remove the twelve screws ① from the dis-

play support.

For the arrangement of the screws on the dis-

play support, refer to Figure: "TP 015A hous-

ing opened".

13. Lift off the display support.

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Operator panel front: TP 015A

9.6 Spare parts

14. Lay the display support down on its back to

avoid damaging the display.

USB board

15. Remove the USB board (see diagram: "TP

015AT housing open") by releasing the 2

screws.

Mouse board

16. Loosen the four screws (M3) on the holder for

the mouse board. Lift off the holder and the

mouse board.

Installing the individual parts in the operator panel front

1. Remove the transportation locks (adhesive strip for securing cables) and the screen

protective foil from the inside.

2. Install the components in the new operator panel front in the order indicated:

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9.6 Spare parts

NOTICE

Damage to the screws

Pay attention to the torques when tightening the screws (see Technical specifications

(Page 135)).

16.

Mouse board and holder

15.

USB board

14. - 12.

Display support

14. Bend the keyboard cables ① back

slightly before inserting the display

support

to prevent pinching and damage,

which could render them inoperable.

11.

Keyboard cables

10.

Connection of keyboard controller / USB interface

Ensure that the contact side of the

USB plug faces outwards.

9. - 8.

Connection of keyboard controller / mouse

Backlight inverter cable

6. - 4.

Touch controller

3. - 1.

Cover

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10.1

Description

The SINUMERIK TP 015AT operator panel front with 15" TFT color display

and 1024 x 768 pixels (XGA) and touch screen enable the spatially distributed installation of

the operator panel front and the control. It features a membrane keyboard with 62 keys and 2

x (8 + 2) horizontal and 2 x 8 vertical softkeys and an integrated mouse.

The TP 015AT operator panel front is linked to the PCU/NCU via Ethernet as thin client in a

dedicated subnet (via DHCP server on the PCU/NCU). The distance to the operator panel

fronts is determined by the maximum distance between two network nodes / access points

(100 m). Mixed operation with several TCUs and one operator panel front directly on the PCU

is possible.

The operator panel front is secured from the rear using special clamps supplied with the panel.

Validity

This description applies to:

Type

Description

Article number

TP 015AT

Operator panel front as thin client, with touch screen

6FC5203-0AF08-1AB3

and membrane keyboard

Features

● Ethernet 10/100/1000 Mbit/s

●

4 x USB (3 x rear, 1 x front)

●

15" TFT flat screen (color) with resolution 1024 x 768 pixels

● Membrane keyboard with alphabetic, numeric, cursor, and control keypad

● Softkeys / direct keys:

2 x (8 + 2) horizontal rows of keys with softkey function

–

2 x 8 vertical rows of keys with softkey and direct key functions

● Shift key for switchover to the second key level (not for switching over the letters, since

they are uppercase only)

● Integrated mouse

● Status LEDs for power supply and overtemperature

● Panel cutout (W x H): 450 x 335 mm

● Degree of protection IP65 (front)

● Attachment: Tension jacks at the rear

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10.2 Operator controls and indicators

10.2

Operator controls and indicators

10.2.1

View

① Status LED: POWER

② Status LED: TEMP

(illuminated LEDs indicate increased wear)

③ Softkeys and direct keys

④ Alphabetic key group

⑤ Numeric key group

⑥ Cursor key group

⑦ Control key group

⑧ Mouse

⑨ Menu forward key

⑩ Menu select key

⑪ Softkeys

⑫ Machine area key

⑬ Menu back key

⑭ Front USB interface

Image 10-1 Front view of the TP 015AT operator panel front

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10.2 Operator controls and indicators

10.2.2

Operation

The operator panel front is operated by

● using the touch screen to select the application-specific functions, e.g. by touching one of

the displayed buttons.

● Softkeys

● Keys

● Mouse

NOTICE

Damage to the operator controls

Do not touch the operating elements with pointed or hard objects. This may considerably

reduce their service lives.

10.2.3

Keyboard

Several keys and keypads are installed on the operator panel front:

● The alphabetic block contains the letters A - Z and the space character.

● The numeric block contains the digits 0 - 9, and the characters "-", "/", "=", "+" and ".".

● The cursor key group is used to navigate on the screen.

● The control key group includes special functions.

● The mouse comprises the center actuation field (corresponds to the function of a tracker

ball) and two keys for the left and right mouse key.

● The softkeys call up functions that are available on the screen via a menu bar.

● The menu select key displays the area menu.

● The menu forward key enables an expansion of the horizontal softkey bar in the same menu.

● The machine area key switches directly into the "Machine" operating area.

● The menu back key returns to the higher-level menu, one window is closed.

Switching between upper and lower case

To toggle between upper and lower case letters, press the key combination Ctrl + Shift

Upper case is always activated as standard.

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10.2 Operator controls and indicators

Overview of the key symbols

The key symbols used on the operator panel front are shown below along with the

corresponding function keys on the PC keyboard.

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

Esc

End

F11

Backspace

F12

Tab

Space

(only intended for internal key-

board changeover)

Home

Ctrl key

Page up

Alt key

Page down

Delete

Cursor up

Insert

Cursor left

Enter

Cursor right

Cursor down

F10

5 (in numeric key group)

A, ..., Z

<Shift> A, ..., Z

<Shift> F9

<Shift> F10

Display

Note

Pixel error according to DIN EN ISO 13406-2 Class II.

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10.3 Interfaces

10.2.4

Screen saver

If a screen with high contrast is displayed unchanged for longer than an hour, then the

screensaver must be activated in order to protect the TFT display against so-called "burning

in" of the last displayed screen.

The time can be adapted individually. Further information can be found at:

Commissioning of Basic Software and Operating Software, SINUMERIK Operate (IM9)

10.3

Interfaces

The TP 015AT operator panel front has the following interfaces:

Function

Designation

Type

Ethernet interface

X202

8-pin RJ45 socket

Double USB interface

X203 / X204

USB 2.0 Hi-Speed socket A

USB interface

X213

USB 2.0 Hi-Speed socket A

24 VDC power supply

X206

3-pin terminal block

Front USB interface

USB 1.1 Full Speed socket A

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10.3 Interfaces

Rear

① Teil 1

Slide-in labels for vertical softkeys (see Chpater Spare parts)

② X206

Power supply (with connector that can be screwed in place)

③ Teil 2

Slide-in labels for vertical softkeys (see Chpater Spare parts)

④

X202

Ethernet interface

;

⑤ X203/X204/

USB interfaces

X213

⑥

Strain relief for connecting cables

⑦ Teil 3

Slide-in labels for horizontal softkeys (for these, there is no foil as template)

⑧ Teil 4

⑨

M5 grounding screw (for screw connection with cable lug)

Image 10-2 TP 015AT - Rear with interfaces

Front

USB 1.1 Full Speed for connecting an external keyboard, mouse or USB flash drive (see Image

10-1 Front view of the TP 015AT operator panel front (Page 148)).

Note

Note that the electromagnetic compatibility of commercially available peripheral devices

operated via the USB interface is usually rated for office use only.

For industrial use, components with a higher degree of certification are recommended.

Pin assignment

The pin assignment of the interfaces, see "General information and networking" →

"Connecting".

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10.4 Installation

10.4

Installation

10.4.1

Mounting

Image 10-3 TP 015AT with TCU (integrated)

Table 10-1

Dimensions of the mounting opening

Width (mm)

Height (mm)

Mounting depth + clearance (mm)

450

335

42 + 10

Thanks to the tension jacks on the TP 015AT, drill-holes or screw holes are not needed.

This retaining method also enables the IP65 degree of protection (but only in conjunction with

a circumferential seal and when the protective USB cap is fitted).

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10.4 Installation

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Image 10-4 Dimension sheet for installing the TP 015AT operator panel front

10.4.2

Touchscreen calibration

Whenever a new operator panel front is connected the touchscreen must be calibrated.

Procedure

For a description of the calibration, refer to Chapter Touchscreen calibration (Page 249).

10.4.3

Softkey labeling

User-specific functions can be assigned to the horizontal and vertical softkey bars. Printed

labeling strips can be used to label the softkeys.

Blank labels are already installed on delivery.

To make the vertical labels, DIN A4 foils are available (see Chapter, "Spare parts"

→Overview (Page 156) ).

Note

Use the "Arial" font to format text. This font is comparable to the "Univers S57" font, used by

Siemens for the key labeling.

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10.5 Technical data

Procedure

1. Letter the matt side of the foil using a laser printer.

2. Cut the printed labels along the preprinted lines.

3. Insert the strips into the slots provided on the rear side of the operator front panel (see

Image 10-2 TP 015AT - Rear with interfaces (Page 152)).

10.5

Technical data

Safety

Safety class

III; PELV according to EN 50178

Degree of protection accord-

Front side: IP65

ing to EN 60529

Rear side: IP00

Approvals

CE / cULus

Electrical data

Power supply

24 VDC

Current consumption

Typical, approx. 1.0 A

Max. approx. 2.5 A

Power consumption

Typical, approx. 24 W

Max. approx. 50 W

Mechanical data

Dimensions

Width: 483 mm

Height: 355 mm

Depth: 53 mm

Weight

Approx. 7.6 kg

Tightening torques, max.

Tension jack screws:

M3 screws:

M4 screws:

0.5 Nm

0.8 Nm

1.8 Nm

M5 grounding screw: 3 Nm

Display

Size / resolution

15" TFT / 1024 x 768 pixels

MTBF backlight

Typ. 50,000 h at 25º C (dependent on the temperature)

Note

Information about the climatic and mechanical environmental conditions is contained in the

associated section under:

"General notes and interconnection" → "Operational planning".

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10.6 Replacement parts

10.6

Replacement parts

10.6.1

Overview

The diagram shows the TP 015AT operator panel front disassembled into its individual parts.

Image 10-5 Individual parts for the TP 015AT operator panel front

The components listed in the following table with an article number are available as spare parts.

Spare part

Article number

Remark

①

Operator panel front

A5E01136461

Without LCD unit, mouse,

USB port and keyboard con-

troller

②

Keyboard controller

③

Background lighting with backlight inverter

④

LCD unit

⑤

Display support

⑥

Mouse

6FC5247-0AF01-0AA0

⑦

USB caps

6FC5248-0AF05-0AA0

Set of 10

Tension jacks

6FC5248-0AF14-0AA0

Set of 9

Slide-in strips that can be labeled

6FC5248-0AF24-0AA0

Set with 3 foils, DIN A4

The dimensions for creating slide-in labels from the foil for labeling the vertical softkeys can

be seen in the following diagram.

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10.6 Replacement parts

Operator panel front

When the operator panel front is replaced, the display, keyboard controller, touch controller,

mouse and USB interface can be used again. They are therefore disassembled and re-

assembled after the appropriate component has been replaced.

Note

We recommend reusing the keypad controller to prevent any loss of the control parameters

that have been programmed in.

Dismounting individual parts from the operator panel front

1. Place the TP 015AT on a soft horizontal surface. Loosen the 13 housing screws (M4)

① using a Torx screwdriver T25 ②.

2. Remove the cover.

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10.6 Replacement parts

① Screws (M4) for display support

② Display support

③ Cable of the touch controller

④ Touch controller

⑤ USB interface

⑥ Ribbon cable for keyboard controller / USB interface

⑦ Display cable

⑧ Cable, mouse / keyboard controller

⑨ Connector, mouse interface

⑩ Backlight inverter cable

⑪ I/O USB cable

⑫ Direct key cable

⑬ Keyboard cables

⑭ Keyboard controller

Image 10-7 TP015AT housing opened

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Operator panel front: TP 015AT

10.6 Replacement parts

Cables, backlight inverter

3. Remove the two cables to the backlight inver-

ter (to the left and right of the display support)

by raising the clips with a flat screwdriver and

pulling out the cables.

Connection of keyboard controller / mouse

4. Undo the connection between the keyboard

controller and the mouse by carefully pushing

the connector back with a screwdriver.

USB board

5. Release the connection to the keyboard con-

troller by releasing both retaining clamps next

to the USB board and withdrawing them.

Do not remove the cable from the board!

Keyboard cables

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10.6 Replacement parts

6. Disconnect the 3 keyboard cables by pushing

up the terminal holders ① on the keyboard

controller and pulling the keyboard cables out

of the holder.

For detailed information about removal and

insertion of membrane connectors, see also

"General information and networking", Chap-

ter: "Connecting", Section: "Handling mem-

brane connectors".

Display support

7. Remove the 12 screws ① from the display

support and lift it off.

For details of how the screws are arranged on

the display support, refer to Figure: "TP

015AT housing opened".

8. Lift off the display support.

9. Lay the display support down on its back to

avoid damaging the display.

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10.6 Replacement parts

Mouse board

10. Loosen the 4 screws (M3) on the holder for

the mouse board. Lift off both the holder and

the mouse board.

Installing the individual parts in the operator panel front

1. Remove the transportation safety precautions (adhesive strip for securing cables) and the

screen protective foil from the inside.

2. Install the components in the new operator panel front in the order indicated:

NOTICE

Damage to the screws

Pay attention to the torques when tightening the screws (see Technical data (Page 155)).

2.1 Mouse board and holder

2.2 Display support

Slightly bend the keyboard cables to the rear before installing the display carrier.

Otherwise, they could jam or be damaged and therefore no longer function.

2.3 USB board

Press the USB board into place until you hear it lock into the retaining clamps.

2.4 Keyboard cables

2.5 Connection of keyboard controller / mouse

2.6 Cables, backlight inverter

2.7 Cover

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11.1

Description

The SINUMERIK OP 015 black operator panel front has a touch-sensitive glass surface with

multiple finger operator control. The integrated TCU enables the operator panel front and

control to be installed separately.

The OP 015 black operator panel front is linked to the PCU/NCU via Ethernet as thin client in

a dedicated subnet (via DHCP server on the PCU/NCU). The distance to the operator panel

fronts is determined by the maximum distance between two network nodes / access points

(100 m). Mixed operation with several TCUs and one operator panel front directly on the PCU

is possible.

The operator panel front is secured from the rear using special clamps supplied with the panel.

Validity

This description applies to:

Type

Description

Article number

OP 015 black

Operator panel front as thin client with touch screen

6FC5303-0AF14-0AA0

Features

● Ethernet 10/100/1000 Mbit/s

●

3 x USB (max. high speed) on the rear

●

15" LCD flat screen (color) in widescreen format

● Multiple finger operation in the screen area

● Printed keyboard with alphabetic, numeric, cursor and control keypad

● Status LEDs for power supply, key feedback and keylock / Caps lock key

● Panel cutout (W x H): 450 x 290 mm

● Can be installed by one person (see Section "Mounting")

● Degree of protection: IP65 / IP66

● Attachment: Tension jacks at the rear

- Min./max. thickness of the wall 1.5 to 6 mm

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11.2 Operator control and display elements

Note

Connecting USB devices

The OP 015 black does not have any USB interfaces on the front. If required, the rear USB

interfaces can be routed to the front via a USB extension (see Section "Keyboards and

additional components").

11.2

Operator control and display elements

11.2.1

View

① Multiple finger operating area for operating software (softkeys) in the display area

② Green LED bars for POWER OK (left) and key feedback (right)

③ Alphabetic key group

④ Caps lock key incl.keylock - green LED (displays keylock active or Caps lock key)

⑤ Numeric key group

⑥ Cursor key group

⑦ Control key group

Image 11-1 Front view of the OP 015 black operator panel front

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11.2 Operator control and display elements

11.2.2

Operation

The operator panel front is operated through finger contact with the touch-sensitive glass

surface:

● Depending on the application-specific functions shown in the display area, for example, by:

- pressing a softkey or a displayed button

- gestures with up to eight fingers

● Depending on the displayed keys. Two keys (plus modifier keys) can be pressed

simultaneously.

- Modifier: CTRL, ALT, SHIFT

Note

Notes regarding operation of the touch-sensitive glass surface with multi-finger operation

function using gestures.

Observe the following notes in order to avoid incorrect operation of the touch-sensitive glass

surface with multi-finger operation function. Otherwise, entries made at the device will either

be incorrectly identified/implemented - or not at all.

● The OP 015 black does not support safety-relevant functions and these may also not be

implemented in the touch-sensitive glass surface.

● The touch-sensitive glass surface reacts to contact with its surface, not to pressure.

Therefore, do not attach a protective film subsequently to the touch-sensitive glass surface.

Also remove all protective and packaging films, as these have a negative impact/prevent

data from being entered and initiate incorrect operator entries.

● Only operate the touch-sensitive glass surface with your finger tips, not with your fingernails.

● Touch the touch-sensitive glass surface either perpendicularly or at a maximum angle of

45° to the surface.

● Avoid unintentional multiple contact, e.g. with the knuckles or by leaning against the display.

● Make sure that the surface of the touch-sensitive glass screen does not get dirty. Cleaning

information can be found on the Internet in the following article in the Service & Support

portal of Siemens Industry:

http://support.automation.siemens.com/WW/view/en/39718397.

Constantly check whether the operator actions are recognized by the device.

Note

Please observe the valid C standards for the particular machine type (e.g. for turning machines:

EN ISO 23125-2010, pages 36 and 49). These state that a button that initiates motion with the

protective door open must be implemented using an additional acknowledgment device; this

is because for single-channel keyboards - such as the OP 015 black - generally no PL

(performance level) "d" can be achieved.

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11.2 Operator control and display elements

Displaying the TCU menu

To display the TCU menu, simultaneously touch the left-hand and right-hand lower corner of

the active display area in order to display the TCU menu.

If you have connected a USB PC keyboard to the OP 015 black, you can also display the TCU

menu by simultaneously pressing keys F9 and F10.

Gloves

Do not wear thick gloves, such as work gloves, when operating the touch-sensitive glass

surface. You can wear thin gloves made of cotton or gloves for touch-sensitive glass surfaces

with capacitive touch function.

You can wear the following gloves for operating the touch-sensitive glass user interface of the

operator panel:

● Dermatril L

● Camatril Velours Art. 730

● Uvex Profas Profi ENB 20A

● Comasec PU 900 (4342)

● Camapur Comfort Art. 619

● KCL Men at Work Art. 301

● Carex Art. 1505/k (leather)

● Cotton Cat. 1

Note

The gloves listed here are recommendations only. The type designations can change.

Keylock

E.g. it is advisable to use the keylock when cleaning the device:

● Activate the keylock by pressing the Caps lock key for at least five seconds, the LED flashes.

● Deactivate the keylock by pressing the Caps lock key again for at least five seconds.

The keylock can also be triggered by the software.

Note

The keylock only applies to the keys next to the display and not for the display touch.

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11.2 Operator control and display elements

11.2.3

Keyboard

Several keys and keypads are installed on the operator panel front:

● The alphabetic block contains the letters A - Z, the space character and the Caps lock key

with keylock.

● The numeric block contains the digits 0 - 9, and the characters "/", "*", "-", "+", "=" and ".".

● The cursor key group is used to navigate on the screen.

● The control key group includes special functions.

Switching between upper and lower case

Upper case is always activated as standard. To toggle between upper and lower case letters,

press the Caps lock key.

Overview of the key symbols

The key symbols used on the operator panel front are shown below along with the

corresponding function keys on the PC keyboard.

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

Esc

End

F11

Backspace

F12

Tab

Space

(only intended for internal key-

board changeover)

Caps lock

Ctrl key

Home

Alt key

Page up

Delete

Page down

Insert

Cursor up

Enter

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11.3 Interfaces

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

Cursor left

5 (in numeric key group)

Cursor right

A, ..., Z

<Shift> A, ..., Z

Cursor down

Display

Pixel error according to DIN EN ISO 9241-307, Error class II.

11.2.4

Screen saver

If an image with high contrast is displayed without change for longer than one hour, the dark-

ON function must be activated for energy efficiency reasons.

The time can be adapted individually. Further information can be found at:

Commissioning of Basic Software and Operating Software, SINUMERIK Operate (IM9)

11.3

Interfaces

The OP 015 black operator panel front has the following interfaces:

Interface name

Connector

Speed

Permissible to-

Connector type

name

tal length

Ethernet interface

X202

1000 Mbps

Max. 100 m

8-pin RJ45 socket

Double USB interface 1

X203, X204

480 Mbps each

Max. 1.8 m

Double USB socket

24 V power supply

X206

Max. 10 m

3-pin Combicon con-

nector

USB interface 2

X213

480 Mbps

Max. 1.8 m

Single USB socket

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11.3 Interfaces

Rear

① X206

Power supply (with connector that can be screwed in place)

② -

Strain relief for connecting cables

③ -

M5 grounding screw (for screw connection with cable lug)

④ X203 / X 204 / USB interfaces

X213

⑤ X202

Ethernet interface

Image 11-2 OP 015 black - rear with interfaces

Pin assignment

The pin assignment of the interfaces, see "General information and networking" →

"Connecting".

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11.4 Assembly

11.4

Assembly

483

10*

OP 015 black with TCU (integrated)

* Clearance for cable and ventilation

Table 11-1

Dimensions of the mounting opening

Width (mm)

Height (mm)

Mounting depth + clearance (mm)

450

290

37 + 10

The OP 015 black is mounted using the tension jacks provided (2.5 mm profile; 20 mm long).

When using the tension jacks, holes or threaded holes are not required.

This mounting method also enables the IP65/IP66 degree of protection if the mounting panel

corresponds to the requirements specified in the dimension drawing. The seal (PU foam seal)

to the mounting panel is already provided on the OP 015 black.

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11.4 Assembly

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Image 11-3 Dimension drawing for installing the OP 015 black operator panel front

One person installation

You should also observe the data provided in Section "General information and networking"

→ "Application planning" → "Climatic and mechanical environmental conditions" → "Cooling".

NOTICE

Impermissible mounting positions can cause malfunctions

Observe the permissible mounting position: Deviating by up to 45º from the vertical.

NOTICE

Damage to the glass front

Do not use suction grippers to lift the glass front.

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11.4 Assembly

1. Insert the operator panel front in the panel cutout from the front.

Image 11-4 Inserting the operator panel

NOTICE

Damage to the sealing

The seal must not be damaged when installing the device so that the maximum achievable

degree of protection can be fulfilled. Therefore, insert the OP 015 black centered in the

panel cutout.

2. Tilt and press the operator panel front into the panel cutout. The catches must be pressed

down.

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11.5 Technical data

11.4.1

Touchscreen calibration

Whenever a new operator panel front is connected the touchscreen must be calibrated.

Procedure

For a description of the calibration, refer to Chapter Auto-Hotspot.

11.5

Technical data

Safety

Safety class

III; PELV according to EN 50178

Degree of protection accord-

Front: IP65 / IP66

ing to EN 60529

Rear: IPXXB

Approvals

CE / cULus

Electrical data

Power supply ¹⁾

24 VDC (20.4 V ... 28.8 V)

Current consumption

Typical, approx. 1.0 A

Maximum, approx. 2.0 A

Power consumption

Typical, approx. 24 W

Maximum, approx. 42 W

Mechanical data

Dimensions

Width: 483 mm

Height: 310 mm

Depth: 48 mm

Weight

Approx. 7 kg

Tightening torques, max.

Tension jack screws:

M3 screws:

M4 screws:

0.5 Nm

0.8 Nm

1.8 Nm

M5 grounding screw: 3 Nm

Permissible ambient temperatures

Operation

0 ... 45 °C (front)

0 ... 55 °C (rear)

Storage

-20 to 60° C

Display

Size / resolution

15.6" / 1366 x 768 pixels

MTBF backlight

Typical 70 000 h at 25º C (dependent on the temperature)

The power supply must be provided as protective extra low-voltage with safe isolation (according to

EN 60204-1, PELV).

Note

Information about the climatic and mechanical environmental conditions is contained in the

associated section under:

"General notes and interconnection" → "Operational planning".

Operator panels

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Manual, 03/2016, 6FC5397-1AP40-5BA3

Operator panel front: OP 019

12.1

Description

The SINUMERIK OP 019 operator panel front is equipped with a 19" TFT color display with a

resolution of 1280 x 1024 pixels and with 16 + 4 horizontal and 16 vertical softkeys. The

2 x 8 vertical softkeys can be used as direct keys.

The KB 483C full CNC keyboard can be used as an input keyboard.

It is fixed from the rear using special clamps that are included in the delivery scope.

Note

It is not possible to use slide-in labels for the softkeys.

Validity

The description applies to the operator panel front:

Type

Key type

Article number

OP 019

Capacitive keys behind a glass front

6FC5303-0AF13-0AA0

Features

● Anti-glare glass front over the entire panel

●

19" mounting format, 9 HU (height units)

● Panel cutout (W x H): 450 x 380 mm

● Limited mounting depth

●

19" TFT flat screen (color) with a resolution of 1280 x 1024 pixels (SXGA)

● Capacitive keys, including optical feedback using LEDs when actuated:

16 + 4 horizontal softkeys

16 vertical softkeys

● Status LED for the power supply

● Degree of protection: IP65 / IP66

Operator panels

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SINUMERIK 840D sl Hardware. Manual (2011-2020) - page 4