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SINUMERIK 840D sl Hardware. Manual (2011-2020) - page 3

Operator panel front: OP 010

2.6 Spare parts

8. Lift USB interface and keyboard controller off the front plate. The interconnections may

remain plugged.

9. Install the components into the new operator front panel in reverse order (procedure: see

Note).

Note

Descriptions of how to disconnect and connect the membrane connector can be found in

"General information and networking", Chapter: "Connecting", Section: "Handling

membrane connectors".

When tightening the screws, observe the torques (refer to Section: "Technical data").

(1)

USB interface

(2)

Connection X1 for I/O USB cable K1

(3)

Direct key connection X11

(4)

Membrane connector for connecting the keyboard of the operator panel front

(5)

Keyboard controller

(6)

Connection X12 (reserved)

(7)

Connection X14 for backlight

(8)

Connection X4 for mouse

Image 2-8

Changing the operator panel front

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Operator panel front: OP 010S

3.2 Operating and display elements

3.2

Operating and display elements

3.2.1

View

① Status LED: POWER

② Status LED: TEMP

Lit LEDs indicate increased wear.

③ Softkeys

④ Menu forward key

⑤ Menu select key

⑥ Front USB interface

⑦ Machine area button

⑧ Menu back key

Image 3-1

View of the OP 010S operator panel front

3.2.2

Keyboard

Keyboard

Several keys are arranged on the operator panel front:

● The eight vertical and horizontal softkeys call up functions that are available on screen via

a menu bar.

● The "Menu back" key switches back to the higher-level horizontal menu.

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Operator panel front: OP 010S

3.3 Interfaces

● The "Menu forward" key advances in the extended horizontal softkey bar.

● The "Menu select" key calls the main menu to select the operating area.

● The "Machine area" key selects the "Machine" operating area.

The key symbols used on the operator panel front are shown below along with the

corresponding function keys on the PC keyboard.

Key

Function corresponds to

Key

Function corresponds to the

the PC key function

PC key function

<Shift> F9

F9

<Shift> F10

F10

Display

Note

Pixel error according to DIN EN ISO 13406-2 Class II.

3.2.3

Screen saver

If a screen with high contrast is displayed unchanged for longer than an hour, then the

screensaver must be activated in order to protect the TFT display against so-called "burning

in" of the last displayed screen.

The time can be adapted individually. Further information can be found at:

Commissioning of Basic Software and Operating Software, SINUMERIK Operate (IM9)

3.3

Interfaces

Front

USB 1.1 Full Speed (socket, type A) for connecting an external keyboard, mouse and USB

flash drive (see Image 3-1 View of the OP 010S operator panel front (Page 44)).

Note

Note that the electromagnetic compatibility of commercially available peripheral devices

operated via the USB interface is usually rated for office use only.

For industrial use, components with a higher degree of certification are recommended.

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Operator panel front: OP 010S

3.4 Mounting

Rear

Two flat ribbon cables for connecting the PCU/TCU:

● I/O USB cable K1 ①:

All signals that are used for the display interface and the connection of operator panel fronts

(e.g. supply voltages)

● Display cable K2 ②

Image 3-2

Connections on rear of housing

Pin assignment

For more detailed information, see "General information and networking", Chapter:

"Connecting".

3.4

Mounting

3.4.1

Preparation for mounting

Table 3-1

Dimensions of the mounting opening

Width (mm)

Height (mm)

Mounting depth T3 + clearance (mm)

285

304

with PCU 50.5

120 + 10

With TCU x0.2

69 + 10

Thanks to the tension jacks on the OP 010S, drill-holes or screw holes are not needed.

This retaining method also enables the IP65 degree of protection (but only in conjunction with

a circumferential seal and when the protective USB cap is fitted).

Operator panels

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Operator panel front: OP 010S

3.4 Mounting

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Image 3-3

Dimension sheet for installing the OP 010S operator panel front

Operator panels

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47

Operator panel front: OP 010S

3.4 Mounting

7

s

① Clearance for cables and ventilation

② M4x8 housing screws for attaching the PCU

③ M3x8 housing screws for attaching the PCU/TCU

Image 3-4

Attaching the PCU to the OP010S operator panel front

Note

The 100 mm clearance above and below the PCU is not necessary when assembled with a

TCU as a TCU does not have any fan in its housing.

3.4.2

Mounting on the mounting wall

When you are using a combination of OP 010S and PCU, it is advisable to install the OP 010S

in the assembly panel first and then mount the PCU on the OP 010S.

NOTICE

Impermissible mounting positions can cause malfunctions

Observe the permissible mounting position: Deviating by up to 5º from the vertical.

This value can be further restricted by mounted components (e.g. PCU).

Operator panels

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Operator panel front: OP 010S

3.5 Technical data

Procedure

1. Insert the OP 010S in the panel cutout from the front.

2. Use six tension jacks to secure it in the panel cutout from the rear (see Image 3-3 Dimension

sheet for installing the OP 010S operator panel front (Page 47)).

3. Tighten the setscrews (tightening torque 0.4 - 0.5 Nm).

3.4.3

Assembling an OP 010S and a PCU

Procedure

1. Position the PCU approximately at right angles to the OP.

2. Insert cable connectors K1 and K2 of the OP into the corresponding counterpieces behind

the opening in the PCU housing.

Ensure that the connectors snap in and that the locks are closed.

3. Fold the PCU onto the OP.

4. Using the four M3 and four M4 screws supplied, attach the PCU to the side of the OP

(tightening torques: M3 0.8 Nm; M4 1.8 Nm).

The clearance at the rear of the PCU must be at least 10 mm to ensure sufficient ventilation

(see Image 3-4 Attaching the PCU to the OP010S operator panel front (Page 48)).

For more detailed information, please refer to the relevant PCU sections and in "General

information and networking", Section: "Application planning", Section: "Climatic and

mechanical environmental conditions" → "Cooling".

Note

The OP 010S and TCU assembly is similar to that for a PCU.

3.5

Technical data

Safety

Safety class

III; PELV according to EN 50178

Degree of protection accord-

Front side IP54

ing to EN 60529

Rear side IP00

Approvals

CE / cULus

Electrical data (without PCU)

Power supply

Display

Backlight inverter

Logic / USB

(via K1 and K2)

(with / without load)

Voltage

5 V +/- 5%

12 V +/- 10%

5.2 V +/-2%

Current (typ./max.)

approx. 420/600 mA

approx. 900/1050 mA

approx. 350/1000 mA

Operator panels

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Operator panel front: OP 010S

3.6 Spare parts

Power consumption

Typical, approx. 10 W

Maximum approx. 16 W

Mechanical data

Dimensions

Width: 310 mm

Height: 330 mm

Depth: 45 mm

Weight

approx. 5.5 kg

Tightening torques, max.

Tension jack screws:

M3 screws:

M4 screws:

0.5 Nm

0.8 Nm

1.8 Nm

Display

Size / resolution

10.4" TFT / 640 x 480 pixels

MTBF backlight

typ. 50,000 h at 25º C (dependent on the temperature)

Note

Information about the climatic and mechanical environmental conditions is contained in the

associated section under:

"General notes and interconnection" → "Operational planning".

3.6

Spare parts

3.6.1

Overview

Spare part

Article number

Remark

Caps for the USB port

6FC5248-0AF05-0AA0

Set of 10

Tension jacks

6FC5248-0AF06-0AA0

Set of 6

3.6.2

Replacement

NOTICE

Risk of damage to sensitive components due to static electricity

Spare parts must always be replaced by properly trained personnel!

USB cap / tension jack

The replacement of the USB sealing cap and tension jacks will not be described since it is

simple and self-explanatory.

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Operator panel front: OP 010C

4.2 Operating and display elements

4.2

Operating and display elements

4.2.1

View

① Status LED: POWER

② Status LED: TEMP

Lit LEDs indicate increased wear.

③ Vertical softkeys

④ Alphabetic key group

⑤ Numeric key group

⑥ Cursor key group

⑦ Control key group

⑧ Front USB interface

⑨ Hotkey group

⑩ Menu forward key

⑪ Menu select key

⑫ Horizontal softkeys

⑬ Machine area button

⑭ Menu back key

Image 4-1

View of operator panel front OP 010C

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Operator panel front: OP 010C

4.2 Operating and display elements

4.2.2

Keyboard

Keyboard

Several keys and keypads are installed on the OP 010C operator panel front:

● The alphabetic block contains the letters A - Z and the space character.

● The numeric block contains the digits 0 - 9, and the characters "-" and ".".

● The cursor key group is used to navigate on the screen.

● The control key group includes special functions.

● The hotkey group is used for the direct selection of operating areas.

● The softkeys call up functions that are available on the screen via a menu bar.

● The "Menu back" key switches back to the higher-level horizontal menu.

● The "Menu forward" key advances in the extended horizontal softkey bar.

● The "Menu select" key calls the main menu to select the operating area.

● The "Machine area" key selects the "Machine" operating area.

Switching between upper and lower case

To toggle between upper and lower case letters, press the key combination Ctrl + Shift

Upper case is always activated as standard.

Overview of the key symbols

The key symbols used on the operator panel front are shown below along with the

corresponding function keys on the PC keyboard.

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

PC key function

Esc

End

F11

Backspace

F12

Tab

Space

(only intended for internal key-

board changeover)

Home

Ctrl key

Page up

Alt key

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Operator panel front: OP 010C

4.2 Operating and display elements

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

PC key function

Page down

Delete

Cursor up

Insert

Cursor left

Enter

Cursor right

F9

Cursor down

F10

5 (in numeric key group)

A, ..., Z

<Shift> A, ..., Z

<Shift> F9

<Shift> F10

Display

Note

Pixel error according to DIN EN ISO 13406-2 Class II.

4.2.3

Screen saver

If a screen with high contrast is displayed unchanged for longer than an hour, then the

screensaver must be activated in order to protect the TFT display against so-called "burning

in" of the last displayed screen.

The time can be adapted individually. Further information can be found at:

Commissioning of Basic Software and Operating Software, SINUMERIK Operate (IM9)

Operator panels

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Operator panel front: OP 010C

4.3 Interfaces

Rear

● Two flat ribbon cables for connecting the PCU:

- I/O USB cable K1

all signals that are used for the display interface and the connection of operator panel

fronts

(e.g. supply voltages)

- Display cable K2

● Direct key interface X11 (under the cover plate)

● Interface X12 - reserved (under the cover plate)

3&8

23

&

① I/O USB cable K1

② Display cable K2

③ Retainer for direct control key module connection

④ Direct key interface X11

⑤ Interface X12 (reserved)

Image 4-2

Connections on rear of housing Connections to PCU

Pin assignment

For more detailed information, see "General information and networking", Chapter:

"Connecting".

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Operator panel front: OP 010C

4.4 Mounting

4.4

Mounting

4.4.1

Preparation for mounting

Table 4-1

Dimensions of the mounting opening

Width (mm)

Height (mm)

450

290

Thanks to the tension jacks on the OP 010C, drill-holes or screw holes are not needed.

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Image 4-3

Dimension drawing for mounting the OP010C operator panel front

Table 4-2

Dimensions to be observed when installing

Mounting depth T3 + clear-

Opening depth T5

Protrusion P

ance (mm)

(mm)

(mm)

PCU 50.5

101 + 10

377

39

TCU x0.2

50 + 10

350

-12

Operator panels

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Operator panel front: OP 010C

4.4 Mounting

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Image 4-4

Dimension sheet for mounting the OP 010C with PCU

4.4.2

Assembling an OP 010C and a PCU

When combining an OP 010C and PCU, it is advisable to assemble them prior to installing

them in the assembly panel.

Procedure

To do this, proceed as described in the section: “OP 012”, section: "Assembling the OP 012

and PCU."

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Operator panel front: OP 010C

4.5 Technical data

4.4.3

Mounting on the mounting wall

The clearance at the rear of the PCU must be at least 10 mm to ensure sufficient ventilation

(see Figure: "Attaching the PCU to the OP 012 operator panel front", Section: "OP 012",

Section: "Assembling the OP 012 and PCU").

For more detailed information, please refer to the relevant PCU sections and in "General

information and networking", Section: "Application planning", Section: "Climatic and

mechanical environmental conditions" → "Cooling".

NOTICE

Impermissible mounting positions can cause malfunctions

Observe the permissible mounting position: Deviating by up to 5º from the vertical.

This value can be further restricted by mounted components (e.g. PCU).

Procedure

1. Insert the assembled components (operator panel front and PCU) from the front into the

panel cutout (see Image 4-3 Dimension drawing for mounting the OP010C operator panel

front (Page 57)).

2. Secure the operator panel front in the panel cutout from the rear using the tension jacks by

tightening the setscrews (torque 0.4 - 0.5 Nm).

4.5

Technical data

Safety

Safety class

III; PELV according to EN 50178

Degree of protection accord-

Front side IP54

ing to EN 60529

Rear side IP00

Approvals

CE / cULus

Electrical data

Power supply

Display

Backlight inverter

Logic / USB

(via K1 and K2)

(with / without load)

Voltage

5 V +/- 5%

12 V +/- 10%

5.2 V +/- 2%

Current (typ./max.)

approx. 280/380 mA

approx. 750/1000 mA

approx. 350/1000 mA

Power consumption

Typical, approx. 10 W

Maximum approx. 16 W

Mechanical data

Dimensions

Width: 483 mm

Height: 310 mm

Depth: 30 mm

Weight

Approx. 5 kg

Tightening torques, max.

Tension jack screws:

M3 screws:

M4 screws:

0.5 Nm

0.8 Nm

1.8 Nm

Display

Operator panels

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Operator panel front: OP 010C

4.6 Spare parts

Size / resolution

10.4" TFT / 640 x 480 pixels

MTBF backlight

typ. 50,000 h at 25º C (dependent on the temperature)

Note

Information about the climatic and mechanical environmental conditions is contained in the

associated section under:

"General notes and interconnection" → "Operational planning".

4.6

Spare parts

4.6.1

Overview

The diagram shows the OP 010C front plate as an individual part.

The components available as spare parts are combined in an overview.

Image 4-5

Front plate of OP 010C

Spare part

Article number

Remark

(1)

Caps for the USB port

6FC5248-0AF05-0AA0

Set of 10

Key cover (for labeling)

6FC5248-0AF12-0AA0

Set with

90 ergo-gray items

20 red items

20 yellow items

20 green items

20 medium gray items

Tension jacks

6FC5248-0AF06-0AA0

Set of 6

Operator panels

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Operator panel front: OP 012

5.2 Operator control and display elements

5.2

Operator control and display elements

5.2.1

View

(1)

Status LED: POWER

(2)

Status LED: TEMP

Lit LEDs indicate increased wear.

(3)

Alphabetic key group

(4)

Numeric key group

(5)

Softkeys and direct keys

(6)

Cursor key group

(7)

Control key group

(8)

Front USB interface

(9)

Mouse

(10)

Menu select key

(11)

Menu forward key

(12)

Softkeys

(13)

Machine area key

(14)

Menu back key

Image 5-1

Front view of operator panel front OP 012

Operator panels

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Operator panel front: OP 012

5.2 Operator control and display elements

5.2.2

Keyboard

Keyboard

Several keys and keypads are installed on the operator panel front:

● The alphabetic block contains the letters A - Z and the space character.

● The numeric block contains the digits 0 - 9, and the characters "-", "/", "=", "+" and ".".

● The cursor key group is used to navigate on the screen.

● The control key group includes special functions.

● The mouse comprises the center actuation field (corresponds to the function of a tracker

ball) and two keys for the left and right mouse key.

● The softkeys call up functions that are available on the screen via a menu bar.

● The "Menu back" key switches back to the higher-level horizontal menu.

● The "Menu forward" key advances in the extended horizontal softkey bar.

● The "Menu select" key calls the main menu to select the operating area.

● The "Machine area" key selects the "Machine" operating area.

Switching between upper and lower case

To toggle between upper and lower case letters, press the key combination Ctrl + Shift

Upper case is always activated as standard.

Overview of the key symbols

The key symbols used on the operator panel front are shown in the overview along with the

corresponding function keys on the PC keyboard.

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

PC key function

Esc

End

F11

Backspace

F12

Tab

Space

(only intended for internal key-

board changeover)

Home

Ctrl key

Page up

Alt key

Operator panels

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Operator panel front: OP 012

5.3 Interfaces

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

PC key function

Page down

Delete

Cursor up

Insert

Cursor left

Enter

Cursor right

F9

Cursor down

F10

5 (in numeric key group)

A, ..., Z

<Shift> A, ..., Z

<Shift> F9

<Shift> F10

Display

Note

Pixel error according to DIN EN ISO 13406-2 Class II.

5.2.3

Screen saver

If a screen with high contrast is displayed unchanged for longer than an hour, the screen must

be switched dark (screensaver) in order to protect the TFT display against so-called "freezing"

of the last displayed screen.

The time can be adapted individually. Further information can be found at:

IM9 SINUMERIK Operate Commissioning Manual

5.3

Interfaces

The operator panel front has the following interfaces:

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Operator panel front: OP 012

5.4 Installation

3&8

23

(1)

I/O USB cable K1

(2)

PCU main board

(3)

Cable clamp for connecting the direct key module

(4)

Keyboard controller

(5)

Direct key interface X11

(6)

Interface X12 (reserved)

(7)

Connection X14 for backlight

(8)

Connection X1 for I/O USB cable K1

(9)

Display cable K2

Image 5-2

Connections on rear of housing: Connections to the PCU

Pin assignment

For more detailed information, see "General information and networking", Chapter:

"Connecting".

See also

View (Page 62)

5.4

Installation

5.4.1

Preparation for mounting

Table 5-1

Dimensions of the mounting opening

Width (mm)

Height (mm)

450

290

Operator panels

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Operator panel front: OP 012

5.4 Installation

Thanks to the tension jacks on the OP 012, drill-holes or screw holes are not needed.

This retaining method also enables the IP65 degree of protection (but only in conjunction with

a circumferential seal and when the protective USB cap is fitted).

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Image 5-3

Dimension sheet for installing the OP 012 operator panel front

Table 5-2

Dimensions to be observed when installing

Mounting depth T3 + clear-

Opening depth T5

Protrusion P

ance (mm)

(mm)

(mm)

PCU 50.3 / 50.5

101 + 10

377

39

TCU x0.2

50 + 10

350

-12

Operator panels

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67

Operator panel front: OP 012

5.4 Installation

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Image 5-4

Dimension sheet for attaching the PCU to the OP 012 operator panel front

5.4.2

Assembling an OP 012 and a PCU

● When combining an OP 012 and PCU and possibly a direct key module, it is advisable to

assemble them prior to installation in an assembly panel.

● When combining with a PCU 50.3, you must then undo the transport lock for the hard-drive,

otherwise the system will not boot.

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Operator panel front: OP 012

5.4 Installation

Requirement

If this has not already been done, the PCU must now be bolted to the mounting brackets prior

to assembly (see the associated "PCU 50.5" manual in the Section "Installation")

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Image 5-5

Rear side of the OP 012

Procedure

1. Place the OP 012 face down on a flat, soft (to avoid scratches) surface.

- To install the direct control key module (see the associated manual: "Direct key module").

- Install or replace the softkey labeling strips (see Softkey labeling (Page 72))

2. Remove the PCU's interface cover.

3. Place the PCU with the lugs of the bolted-on mounting brackets into the mounting slots on

the OP 012 as shown by the white arrows in diagram (A).

To make it easier to insert the lugs, it can be helpful to reduce the 90° angle between the

PCU and OP 012 by tilting the PCU as shown by the black arrow in the picture.

4. Insert the cable connectors K1 and K2 of the OP 012 into the plug connectors behind the

opening in the PCU casing (see gray arrows in diagram (A)]. Ensure that the plug

connectors lock in audibly and that the locking elements [see arrows in the diagram: (B)]

are closed.

5. Swivel the PCU into its final position and secure it with knurled screws, tightening torque

of 1.8 Nm [see diagram: (C)].

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Operator panel front: OP 012

5.4 Installation

3&8

23

(1)

I/O / USB cable K1

(2)

Display cable K2

Image 5-6

(A) Assembling PCU and OP 012

3&8

(1)

I/O / USB cable K1

(2)

Display cable K2

Image 5-7

(B) Correct connection of IO/USB and display cables to the PCU

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Operator panel front: OP 012

5.4 Installation

(1)

Knurled screw

Image 5-8

(C) OP 012 and PCU after assembly

Note

The OP 010 and TCU assembly is similar to that for a PCU.

5.4.3

Mounting on the mounting wall

The clearance at the rear of the PCU/TCU must be at least 10 mm to ensure sufficient

ventilation (see Image 5-4 Dimension sheet for attaching the PCU to the OP 012 operator

panel front (Page 68)).

For more detailed information, please refer to the relevant PCU sections and in "General

information and networking", Section: "Application planning", Section: "Climatic and

mechanical environmental conditions" → "Cooling".

NOTICE

Impermissible mounting positions can cause malfunctions

Observe the permissible mounting position: Deviating by up to 5º from the vertical.

This value can be further restricted by mounted components (e.g. PCU).

Operator panels

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Operator panel front: OP 012

5.5 Technical data

Procedure

1. Insert the assembled components (operator panel front and PCU) from the front into the

panel cutout (see Image 5-3 Dimension sheet for installing the OP 012 operator panel

frontOP 012Dimension sheet (Page 67)).

2. Secure the operator panel front in the panel cutout from the rear using the tension jacks by

tightening the setscrews (torque 0.4 - 0.5 Nm).

5.4.4

Softkey labeling

User-specific functions can be assigned to the vertical softkey bars. Printed labeling strips can

be used to label the vertical softkeys.

Blank labels are already installed on delivery.

DIN A4 films are available for making the strips (for the article number, see Chapter

Overview (Page 73)).

Note

Use the "Arial" font to format text. This font is comparable to the "Univers S57" font, used by

Siemens for the key labeling.

Procedure

1. Letter the mat side of the film using a laser printer.

2. Cut the printed labels along the preprinted lines.

3. Remove the PCU retaining screws and swing out the PCU away from the operator panel

front.

4. Insert the strips into the slots provided on the rear of the operator panel front.

5. Swing the PCU back to the operator panel and secure by tightening the screws.

If the operator panel front and PCU are dismantled, omit steps 3 and 5.

5.5

Technical data

Safety

Safety class

III; PELV according to EN 50178

Degree of protection accord-

Front side IP65

ing to EN 60529

Rear side IP00

Approvals

CE / cULus

Electrical data

Power supply

Display

Backlight inverter

Logic / USB

(via K1 and K2)

(with / without load)

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5.6 Spare parts

Voltage

5 V +/- 5%

12 V +/- 10%

5.2 V +/- 2%

Current (typ./max.)

approx. 280 / 380 mA

approx. 750 / 1000 mA

approx. 350 / 1200 mA

Power consumption

Typical, approx. 16 W

Maximum approx. 21 W

Mechanical data

Dimensions

Width: 483 mm

Height: 310 mm

Depth: 30 mm

Weight

Approx. 5 kg

Tightening torques, max.

Tension jack screws:

M3 screws:

M4 screws:

0.5 Nm

0.8 Nm

1.8 Nm

Display

Size / resolution

12.1" TFT / 800 x 600 pixels

MTBF backlight

typ. 50,000 h at 25º C (dependent on the temperature)

Note

Information about the climatic and mechanical environmental conditions is provided in the

associated section under:

"General notes and interconnection" → "Operational planning".

5.6

Spare parts

5.6.1

Overview

The diagram shows the OP 012 operator panel front dismantled into its individual parts.

The components provided with an order number are available as individual spare parts.

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Operator panel front: OP 012

5.6 Spare parts

Image 5-9

Individual parts for the OP012 operator panel front

①

Display with backlighting and backlight inverter

Spare part

Order number

Remark

②

Direct key module

6FC5247-0AF11-0AA0

③

Display support

④

Keyboard controller

⑤

Spare part

Order number

Remark

Caps for the USB port

6FC5248-0AF05-0AA0

Set of 10

⑥

USB mouse

6FC5247-0AF01-0AA0

⑦

Operator panel front

6FC5248-0AF02-0AA0

Without display, without

mouse, without key-

board controller, without

direct control key mod-

ule

Inscribable slide-in labels*)

6FC5248-0AF08-0AA0

Set of 3

(DIN A4 films)

Tension jacks

6FC5248-0AF06-0AA0

Set of 6

*) The dimensions for production of slide-in film labels for softkey labeling can be seen in the

following diagram.

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Operator panel front: OP 012

5.6 Spare parts

5

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Image 5-10 Dimensions for DIN A4 film

5.6.2

Replacement

NOTICE

Risk of damage to sensitive components due to static electricity

Spare parts must always be replaced by properly trained personnel!

USB cap / tension jack

The replacement of the USB sealing cap and tension jacks will not be described since it is

simple and self-explanatory.

Film labels

The procedure for replacement is described in Section: "Softkey labels".

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Operator panel front: OP 012

5.6 Spare parts

8. Lift USB interface, mouse and keyboard controller off the front plate. The interconnections

may remain plugged.

9. Install the components into the new operator front panel in reverse order (procedure: see

Note).

Note

Descriptions of how to disconnect and connect the membrane connector can be found in

"General information and networking", Chapter: "Connecting", Section: "Handling

membrane connectors".

When tightening the screws, observe the torques (refer to Section: "Technical data").

(1)

Mouse

(2)

USB interface

(3)

Keyboard controller

(4)

Connection X1 for IO-USB cable K1

(5)

Direct key connection X11

(6)

Membrane connector for connecting the keyboard of the operator panel front

(7)

Connection X12 (reserved)

(8)

Connection X14 for backlight

(9)

Connection X4 for mouse

Image 5-11 Replacement of operator panel front OP 012

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Operator panel front: OP 015

6.2 Operating and display elements

6.2

Operating and display elements

6.2.1

View

① Status LED: POWER

② Status LED: TEMP

Lit LEDs indicate increased wear.

③ Softkeys

④ Menu select key

⑤ Menu forward key

⑥ Softkeys

⑦ Menu back key

⑧ Machine area button

⑨ Front USB interface

Image 6-1

View of operator panel front OP 015

6.2.2

Keyboard

Keyboard

Several keys are arranged on the operator panel front:

● The eight vertical and horizontal softkeys call up functions that are available on screen via

a menu bar.

● The "Menu back" key switches back to the higher-level horizontal menu.

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6.3 Interfaces

● The "Menu forward" key advances in the extended horizontal softkey bar.

● The "Menu select" key calls the main menu to select the operating area.

● The "Machine area" key selects the "Machine" operating area.

The key symbols used on the operator panel front are shown below along with the

corresponding function keys on the PC keyboard.

Key

Function corresponds to

Key

Function corresponds to the

the PC key function

PC key function

<Shift> F9

F9

<Shift> F10

F10

Display

Note

Pixel error according to DIN EN ISO 13406-2 Class II.

6.2.3

Screen saver

If a screen with high contrast is displayed unchanged for longer than an hour, then the

screensaver must be activated in order to protect the TFT display against so-called "burning

in" of the last displayed screen.

The time can be adapted individually. Further information can be found at:

Commissioning of Basic Software and Operating Software, SINUMERIK Operate (IM9)

6.3

Interfaces

Front

USB 1.1 Full Speed (type A) for connecting an external keyboard, mouse and USB flash drive

(see Image 6-1 View of operator panel front OP 015 (Page 80)).

Note

Note that the electromagnetic compatibility of commercially available peripheral devices

operated via the USB interface is usually rated for office use only.

For industrial use, components with a higher degree of certification are recommended.

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Operator panel front: OP 015

6.4 Mounting

Rear

● Two flat ribbon cables for connecting the PCU:

- I/O USB cable K1 ②:

All signals that are used for the display interface and the connection of operator panel

fronts (e.g. supply voltages)

- Display cable K2 ①

3&8

23

Image 6-2

Connections on rear of housing Connections to the PCU

Pin assignment

For more detailed information, see "General information and networking", Chapter:

"Connecting".

6.4

Mounting

6.4.1

Preparation for mounting

Table 6-1

Dimensions of the mounting opening

Width (mm)

Height (mm)

450

290

Thanks to the tension jacks on the OP 015, drill-holes or screw holes are not needed.

This retaining method also enables the IP65 degree of protection (but only in conjunction with

a circumferential seal and when the protective USB cap is fitted).

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Operator panel front: OP 015

6.4 Mounting

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Image 6-3

Dimension drawing for mounting the OP015 operator panel front

Table 6-2

Dimensions to be observed when installing

Mounting depth T3 + clear-

Opening depth T5

Protrusion P

ance (mm)

(mm)

(mm)

PCU 50.5

125 + 10

402

21

TCU x0.2

75 + 10

376

-30

Operator panels

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83

Operator panel front: OP 015

6.4 Mounting

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Image 6-4

Dimension drawing for attaching the PCU to the OP015 operator panel front

6.4.2

Assembling an OP 015 and a PCU

When combining an OP 015 and PCU, it is advisable to assemble them prior to installation in

an assembly panel.

Procedure

To do this, proceed as described in Section: "OP 012", Section: "Assembling the OP 012 and

PCU."

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6.5 Technical data

6.4.3

Mounting on the mounting wall

The clearance at the rear of the PCU/TCU must be at least 10 mm to ensure sufficient

ventilation (see Image 6-4 Dimension drawing for attaching the PCU to the OP015 operator

panel front (Page 84)).

For more detailed information, please refer to the relevant PCU sections and in "General

information and networking", Section: "Application planning", Section: "Climatic and

mechanical environmental conditions" → "Cooling".

NOTICE

Impermissible mounting positions can cause malfunctions

Observe the permissible mounting position: Deviating by up to 5º from the vertical.

This value can be further restricted by mounted components (e.g. PCU).

Procedure

1. Insert the assembled components (operator panel front and PCU) from the front into the

panel cutout (see Image 6-3 Dimension drawing for mounting the OP015 operator panel

front (Page 83)).

2. Secure the operator panel front in the panel cutout from the rear using the six tension jacks

by tightening the setscrews (torque 0.4 - 0.5 Nm).

6.5

Technical data

Safety

Safety class

III; PELV according to EN 50178

Degree of protection accord-

Front side IP65

ing to EN 60529

Rear side IP00

Approvals

CE / cULus

Electrical data

Power supply

Display

Backlight inverter

Logic / USB

(via K1 and K2)

(with / without load)

Voltage

5 V +/- 5%

12 V +/- 10%

5.2 V +/- 2%

Current (typ./max.)

approx. 420/600 mA

approx. 900/1050 mA

approx. 350/1000 mA

Power consumption

Typical, approx. 15 W

Maximum approx. 24 W

Mechanical data

Dimensions

Width: 483 mm

Height: 310 mm

Depth: 52 mm

Weight

approx. 7 kg

Tightening torques, max.

Tension jack screws:

M3 screws:

M4 screws:

0.5 Nm

0.8 Nm

1.8 Nm

Display

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Operator panel front: OP 015

6.6 Spare parts

Size / resolution

15" TFT / 1024 x 768 pixels

MTBF backlight

typ. 40,000 h at 25º C (dependent on the temperature)

Note

Information about the climatic and mechanical environmental conditions is contained in the

associated section under:

"General notes and interconnection" → "Operational planning".

6.6

Spare parts

6.6.1

Overview

The diagram shows the OP 015 operator panel front dismantled into its individual parts.

The components listed with an article number are available as spare parts.

Image 6-5

Individual parts for the OP 015 operator panel front

Spare part

Article number

Remark

①

Operator panel front

6FC5248-0AF03-0AA0

Without LCD unit, USB

port and keyboard control-

ler

②

Background lighting with backlight inverter

③

Display support with keyboard controller (rear)

④

LCD unit

⑤

Caps for the USB port

6FC5248-0AF05-0AA0

Set of 10

Tension jacks

6FC5248-0AF06-0AA0

Set of 6

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Operator panel front: OP 015

6.6 Spare parts

Procedure

1. Put the OP 015 and the replacement operator panel front face down on a flat, soft surface.

2. Remove the housing screws and the housing cover plate.

① M3 housing screws

② M4 housing screws

Image 6-6

Rear of the OP 015

The display support with the keyboard controller is visible underneath and, in a cutout of

the mounting plate, the rear side of the USB interface.

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6.6 Spare parts

3. Disconnect the membrane connectors of the operator panel front keyboard from sockets

X7, X8 and X10.

① I/O USB cable K1

② Connection X11 (reserved)

③ Membrane lines from the operator panel front keyboard

④ X7

⑤ X8

⑥ X10

⑦ Connection X12 (reserved)

⑧ Display cable K2

⑨ USB membrane line

⑩ Connection X14 for display and backlight

⑪ Connection X4 (reserved)

Image 6-7

Keyboard controller

Note

Descriptions of how to disconnect and connect the membrane connector can be found in

"General information and networking", Chapter: "Connecting", Section: "Handling

membrane connectors".

When tightening the screws, observe the torques (see Technical data (Page 85)).

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Operator panel front: OP 015

6.6 Spare parts

4. Remove the membrane connector of the USB connecting cable.

① Display support

② USB membrane cable (refer to the diagram above)

③ USB interface

④ Fastening screw M4

Image 6-8

USB interface viewed from the operator panel rear side

5. Remove the screws of the display support and lift it off.

6. Pull the USB interface off its seat and insert it into the replacement operator panel front.

7. Place the display support on the replacement operator panel front.

8. Assemble the operator panel front in reverse order.

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Operator panel front: OP 015A

7.2 Operating and display elements

7.2

Operating and display elements

7.2.1

View

① Status LED POWER

② Status LED TEMP: Lit LEDs indicate increased wear.

③ Softkeys and direct keys

④ Alphabetic key group

⑤ Numeric key group

⑥ Cursor key group

⑦ Control key group

⑧ Mouse

⑨ Menu forward key

⑩ Menu select key

⑪ Softkeys

⑫ Machine area button

⑬ Menu back key

⑭ Front USB interface

Image 7-1

Front view of the OP 015A operator panel front

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Operator panel front: OP 015A

7.2 Operating and display elements

7.2.2

Keyboard

Keyboard

Several keys and keypads are installed on the operator panel front:

● The alphabetic block contains the letters A - Z and the space character.

● The numeric block contains the digits 0 - 9, and the characters "-", "/", "=", "+" and ".".

● The cursor key group is used to navigate on the screen.

● The control key group includes special functions.

● The mouse comprises the center actuation field (corresponds to the function of a tracker

ball) and two keys for the left and right mouse key.

● The softkeys call up functions that are available on the screen via a menu bar.

● The menu select key displays the area menu.

● The menu forward key enables an expansion of the horizontal softkey bar in the same menu.

● The machine area key switches directly into the "Machine" operating area.

● The menu back key returns to the higher-level menu, one window is closed.

Switching between upper and lower case

To toggle between upper and lower case letters, press the key combination Ctrl + Shift

Upper case is always activated as standard.

Overview of the key symbols

The key symbols used on the operator panel front are shown below along with the

corresponding function keys on the PC keyboard.

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

PC key function

Esc

End

F11

Backspace

F12

Tab

Space

(only intended for internal key-

board changeover)

Home

Ctrl key

Page up

Alt key

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Operator panel front: OP 015A

7.3 Interfaces

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

PC key function

Page down

Delete

Cursor up

Insert

Cursor left

Enter

Cursor right

F9

Cursor down

F10

5 (in numeric key group)

A, ..., Z

<Shift> A, ..., Z

<Shift> F9

<Shift> F10

Display

Note

Pixel error according to DIN EN ISO 13406-2 Class II.

7.2.3

Screen saver

If a screen with high contrast is displayed unchanged for longer than an hour, then the

screensaver must be activated in order to protect the TFT display against so-called "burning

in" of the last displayed screen.

The time can be adapted individually. Further information can be found at:

Commissioning of Basic Software and Operating Software, SINUMERIK Operate (IM9)

7.3

Interfaces

The OP 015 operator panel front has the following interfaces:

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Operator panel front: OP 015A

7.3 Interfaces

Front

USB 1.1 Full Speed (type A) for connecting an external keyboard, mouse and USB flash drive

(see Image 7-1 Front view of the OP 015A operator panel front (Page 92)).

Note

Note that the electromagnetic compatibility of commercially available peripheral devices

operated via the USB interface is usually rated for office use only.

For industrial use, components with a higher degree of certification are recommended.

Rear

● Two cables for connecting the PCU:

- I/O USB cable K1 ⑤:

All signals that are used for the display interface and the connection of operator panel

fronts (e.g. supply voltages)

- Display cable K2 ④

Below the interface cover ③:

● Direct key interface X11 ①: Signals from the 16 "vertical softkey" direct keys

● Interface X12 (reserved) ②

Image 7-2

OP015A - Connections on rear of housing: Connections to the PCU

Pin assignment

For more detailed information, see "General information and networking", Chapter:

"Connecting".

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Operator panel front: OP 015A

7.4 Mounting

7.4

Mounting

7.4.1

Preparation for mounting

Table 7-1

Dimensions of the mounting opening

Width (mm)

Height (mm)

450

335

Thanks to the tension jacks on the OP 015A, drill-holes or screw holes are not needed.

This retaining method also enables the IP65 degree of protection (but only in conjunction with

a circumferential seal and when the protective USB cap is fitted).

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Image 7-3

Dimension sheet for installing the OP 015A operator panel front

7.4.2

Assembling an OP 015A and a PCU

If you want to combine the OP 015A with a PCU and possibly a direct key module (see Section:

"Direct key module"), assemble the components before installing them on the mounting wall.

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7.4 Mounting

Requirement

The PCU must now be bolted to the mounting brackets prior to assembly (if this has not already

been done), see Assembly of PCU and operator panel front (standard mounting) (Page 234))

① Mounting slots for PCU lugs

② Slots for inserting softkey labeling strips

③ Display cable K2

④ I/O / USB cable K1

⑤ Cover plate for keyboard controller connections

⑥ Retaining screw for the cover plate

Image 7-4

OP 015A rear side

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Operator panel front: OP 015A

7.4 Mounting

Procedure

1. Place the front of the OP 015A on a soft,

horizontal surface ③ to avoid damaging

3&8

the surface of the operator panel front.

2. Remove the interface cover ① of the PCU.

3. Position the PCU so that the mounting lugs

② engage in the OP 015A.

4. Connect cable connectors K1 ① and K2

② to the interfaces of the PCU.

5. Make sure that you hear the connectors

lock in and that the locks are closed (see

marked rings)

6. Swivel the PCU in the direction of the

OP 015A and make sure that the cables

fold correctly into place.

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7.4 Mounting

7. Secure the PCU using two knurled screws

① at each end of the two mounting angles

(torque: 1.8 Nm).

Note

The OP 010 and TCU assembly is similar to that for a PCU.

7.4.3

Mounting on the mounting wall

The clearance at the rear of the PCU/TCU must be at least 10 mm to ensure sufficient

ventilation.

For more detailed information, please refer to the relevant PCU sections and in "General

information and networking", Section: "Application planning", Section: "Climatic and

mechanical environmental conditions" → "Cooling".

NOTICE

Impermissible mounting positions can cause malfunctions

Observe the permissible mounting position: Deviating by up to 5º from the vertical.

This value can be further restricted by mounted components (e.g. PCU).

Procedure

1. Insert the assembled components (operator panel front and PCU) from the front into the

panel cutout (see Image 7-3 Dimension sheet for installing the OP 015A operator panel

front (Page 96)).

2. Secure the operator panel front in the panel cutout from the rear using the twelve tension

jacks by tightening the setscrews (torque 0.5 Nm).

Table 7-2

Dimensions to be observed when installing

Mounting depth T3 + clear-

Opening depth T5

Protrusion P

ance (mm)

(mm)

(mm)

PCU 50.5

127 + 10

402

32

TCU x0.2

76 + 10

376

-19

Operator panels

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99

Operator panel front: OP 015A

7.4 Mounting

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Image 7-5

Attaching the PCU to the OP015A operator panel front

7.4.4

Softkey labeling

User-specific functions can be assigned to the two vertical softkey bars. Printed labeling strips

can be used to label the softkeys.

Blank labels are already factory-installed.

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Operator panel front: OP 015A

7.5 Technical specifications

DIN A4 films are available for preparing the vertical strips. You can find the article number in

Section "Spare parts" → "Overview".

Note

Use the "Arial" font to format text. This font is comparable to the "Univers S57" font, used by

Siemens for the key labeling.

Procedure

1. Label the mat side of the film with a laser printer or another printer that allows "Film" to be

set as a printable medium.

2. Cut the printed labels along the preprinted lines.

3. Insert the labeling strips into the slits provided from the rear of the operator panel front (refer

to figure: "OP 015A housing open" in section: "Spare parts" → "Replacement".

Note

In order to facilitate insertion of the "Teil 1" strip when the PCU is mounted, it is

recommended that you

- unscrew the four retaining screws of the PCU and

- swing the PCU up.

Once you have inserted the strip, swing the PCU back to the operator panel and secure by

tightening the screws.

7.5

Technical specifications

Safety

Safety class

III; PELV according to EN 50178

Degree of protection accord-

Front side: IP65

ing to EN 60529

Rear side: IP00

Approvals

CE / cULus

Electrical data

Power supply

Display

Backlight inverter

Logic / USB

(via K1 and K2)

Voltage

4.9 V - 5.25 V

12 V +/- 5%

5.0 V - 5.2 V

Current (typ./max.)

approx. 420/700 mA

approx. 900/1100 mA

approx. 350/1050 mA

Power consumption

Typical, approx. 15 W

Maximum approx. 25 W

Mechanical data

Dimensions

Width: 483 mm

Height: 355 mm

Depth: 53 mm

Weight

Approx. 8.4 kg

Max. tightening torques:

Tension jack screws:

M3 screws:

M4 screws:

0.5 Nm

0.8 Nm

1.8 Nm

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Operator panel front: OP 015A

7.6 Spare parts

Display

Size / resolution

15" TFT / 1024 x 768 pixels

MTBF backlight

typ. 50,000 h at 25º C (dependent on the temperature)

Note

Information about the climatic and mechanical environmental conditions is contained in the

associated section under:

"General notes and interconnection" → "Operational planning".

7.6

Spare parts

7.6.1

Overview

The diagram shows the OP 015A operator panel front dismantled into its individual parts.

Image 7-6

Individual parts for the OP 015A operator panel front

The components listed in the following table with an article number are available as spare parts.

Spare part

Article number

Remark

①

Operator panel front

A5E00405090

Without LCD unit, mouse, USB port

and keyboard controller

②

Keyboard controller

③

Background lighting with backlight inverter

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7.6 Spare parts

Spare part

Article number

Remark

④

LCD unit

⑤

Display support

⑥

USB mouse

6FC5247-0AF01-0AA0

⑦

USB caps

6FC5248-0AF05-0AA0

Set of 10

Tension jacks

6FC5248-0AF14-0AA0

Set of 9

Slide-in strips that can be la-

6FC5248-0AF24-0AA0

Set with 3 foils, DIN A4

beled

The dimensions for creating slide-in labels from the foil for labeling the vertical softkeys can

be seen in the following diagram.

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3DUW

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Image 7-7

Dimensions for slide-in labels

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Operator panel front: OP 015A

7.6 Spare parts

7.6.2

Replacement

NOTICE

Risk of damage to sensitive components due to static electricity

Spare parts must always be replaced by properly trained personnel!

USB cap / tension jack

The replacement of the USB sealing cap and tension jacks will not be described since it is

simple and self-explanatory.

Operator panel front

When the operator panel front is replaced, the display, keyboard controller, mouse, and USB

interface can be used again. They are therefore disassembled and reassembled after the

appropriate component has been replaced.

Note

We recommend reusing the keypad controller to prevent any loss of the control parameters

that have been programmed in.

Dismounting individual parts from the operator panel front

1. Place the OP 015A on a soft, horizontal support.

Remove the retaining screw (M3) ① from the

cover plate ② and lift off the cover plate.

2. Release the 13 housing screws (M4).

3. Lift off the cover.

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Operator panel front: OP 015A

7.6 Spare parts

① Screws (M4) for display support

② Slide-in labels (Teil 1)

③ Display support

④ Slide-in labels (Teil 2)

⑤ Slide-in labels (Teil 3)

⑥ Slide-in labels (Teil 4)

⑦ USB interface

⑧ Display cable K2

⑨ Ribbon cable keyboard controller / USB connection

⑩ Retainer for the mouse / keyboard controller cable

⑪ Interface for the mouse

⑫ Cable plug for mouse / keyboard controller

⑬ Backlight inverter cable

⑭ I/O USB cable K1

⑮ Keyboard cable

Image 7-8

OP 015A housing open

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Operator panel front: OP 015A

7.6 Spare parts

Backlight inverter cable

4. Remove the two cables to the backlight inverter

(to the left and right of the display support) by

raising the clips with a flat screwdriver and pull-

ing out the cables.

Connection of keyboard controller / mouse

5. Undo the connection between the keyboard

controller and the mouse by carefully pushing

the connector back with a screwdriver.

6. Remove the retainer for the cable between the

keyboard controller and mouse.

Connection of keyboard controller / USB interface

7. Disconnect the connection from the USB inter-

face to the keyboard controller by pulling back

the terminal clamps to the left and right of the

plug.

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Operator panel front: OP 015A

7.6 Spare parts

8. Remove the plug of the USB cable from the

keyboard controller.

Keyboard cables

9. Disconnect the 3 keyboard cables by pushing

up the terminal holders ① on the keyboard

controller and pulling the keyboard cables out

of the holder.

For detailed information about removal and in-

sertion of membrane connectors, see also

"General information and networking", Section:

"Connecting", Section: "Handling membrane

connectors".

Display supports

10. Remove the twelve screws ① from the display

support.

For the arrangement of the screws on the dis-

play support, refer to Figure: "OP 015A housing

open".

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Operator panel front: OP 015A

7.6 Spare parts

11. Insert the USB ribbon cable in the direction of

the arrow through the opening and pull it out.

12. Lift off the display support.

13. Lay the display support down on its back to

avoid damaging the display.

USB board

14. Remove the USB interface by sliding up both

retaining clamps and pulling out the board.

Mouse board

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Operator panel front: OP 015A

7.6 Spare parts

15. Loosen the four screws (M3) on the holder for

the mouse board. Lift off the holder and the

mouse board.

Installing the individual parts in the operator panel front

1. Remove the transportation safety precautions (adhesive strip for securing cables) and the

screen protective sheeting from the inside.

2. Install the components in the new operator panel front in the order indicated:

NOTICE

Damage to the screws

Pay attention to the torques when tightening the screws (see Technical specifications

(Page 101)).

15.

Mouse board and bracket

14.

USB board

Press the USB board into place until you

hear it lock into the retaining clamps.

Check the secured position of the USB cable

behind the guide pins ①.

13. - 10. Display support

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Operator panel front: OP 015A

7.6 Spare parts

13.

Bend the keyboard cables

① back

slightly before inserting the display

support

to prevent pinching and damage,

which could render them inoperable.

11.

Insert the USB ribbon cable in the op-

posite direction of the arrow through

the opening and pull it out.

9.

Keyboard cables

8. - 7.

Connection of keyboard controller / USB interface

8.

Ensure that the contact side ① of the

USB plug faces upwards.

6. - 5.

Connection of keyboard controller / mouse

4.

Backlight inverter cable

3. - 1.

Cover

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