JCB 3CX, 4CX, 214e, 214, 215, 217 & VARIANTS Backhoe Loader. Service Manual - page 7
Section C
Electrics
Section C
20 - 2
Service Procedures
20 - 2
Battery (cont’d)
Testing
This test is to determine the electrical condition of the
5
Set the CHECK/LOAD switch A to LOAD and hold down
battery and to give an indication of the remaining useful
for 5 - 10 seconds until the meter reading stabilises. The
‘life’.
reading should be at least 9 volts.
Before testing ensure that the battery is at least
75%
Note: Do not hold the switch in the LOAD position for more
charged (SG of 1.23 to 1.25 for ambient temperature up to
than 10 seconds.
27°C).
6
If the foregoing tests are unsatisfactory, consult Fault
Ensure that the battery is completely disconnected from the
Diagnosis below.
vehicle.
Connect up the battery tester (part no. 993/85700) as
follows:
1
Set the CHECK/LOAD switch A to OFF.
2
Set rocker switch B to the battery voltage (12V).
3
Connect the red flying lead to the battery positive (+)
A
terminal and the black flying lead to the battery negative
(-) terminal.
B
4
Set the CHECK/LOAD switch A to CHECK to read the
239510
battery no-load voltage which should be at least 12.4
volts.
Fault Diagnosis
Battery Tester Readings
Remedy
1
CHECK: 0 - 12.6 Volts
LOAD:
less than 6 Volts
Renew battery
2
CHECK: 6 - 12.4 Volts
LOAD:
less than 9 Volts and falls steadily but remains
Recharge and re-test. If tests still unsatisfactory renew
in yellow zone.
battery.
3
CHECK: less than 10 Volts
Indicates battery has been over-discharged and unlikely
LOAD:
less than 3 Volts
to recover. Renew battery.
4
CHECK: more than 11 Volts
Charge battery which will probably recover.
LOAD:
6 - 10 Volts steady
Specific Gravity Testing
The specific gravity of the electrolyte gives an idea of the
Readings should be as tabulated and should not vary
state of charge of the battery. Readings should be taken
between cells by more than 0.04. A greater variation
using a hydrometer, when the electrolyte temperature is 15
indicates an internal fault on that particular cell.
°C (60 °F). If the battery has recently been on charge, wait
approximately one hour (or slightly discharge the battery) to
If the electrolyte temperature is other than 15 °C (60 °F) a
dissipate the surface charge before testing.
'correction factor' must be applied to the reading obtained.
Add 0.07 per 10 °C (18 °F) if the temperature is higher than
15 °C (60 °F) and subtract the same if the temperature is
lower.
Specific Gravity at 15 °C (60 °F)
Fully Charged
Half Discharged
Fully Discharged
Ambient temperature up to 27 °C (80 °F)
1.270 - 1.290
1.190 - 1.210
1.110 - 1.130
Ambient temperature above 27 °C (80 °F)
1.240 - 1.260
1.170 - 1.190
1.090 - 1.110
9803/3280
Issue 1
Section C
Electrics
Section C
21 - 1
Service Procedures
21 - 1
Alternator
Connect the leads to the meter and set the meter to the
relevant range as follows.
General Description
AVO 2002
Red lead to volts (middle) socket on meter.
Black lead to negative on meter.
The alternator is a three phase generator having a rotating
RH slider to DC voltage.
field winding and static power windings.
LH slider as shown in the illustration.
When the start switch is turned on, current from the battery
AVO 2003
Red lead to amps socket (marked A) on the
flows by way of the 'No Charge' warning light to the field
meter.
winding. This creates a magnetic field which supplements
Black lead to negative on meter.
the residual magnetism in the rotor poles. As the engine is
RH slider to DC voltage
started, the fan belt drives the rotor and alternating current is
LH slider to 200 Shunt
generated in the power windings as they are cut by the
rotating magnetic field. Output is controlled by a solid state
FLUKE 85
Red lead to volts socket (marked V )on
regulator which varies the field current in accordance with
meter.
electrical demand.
Black lead to COM socket on meter.
Set dial to mV.
Servicing is restricted to periodic inspection of slip ring
brushes. Bearings are 'sealed for life'.
Start the engine and run at maximum speed (see Technical
Data). Meter should show maximum alternator output in
Service Precautions
Amps (see Technical Data).
Note: The meter reading should be taken as soon as
a Ensure that the battery negative terminal is connected
possible after starting the engine, as the charging current
to the earthing cable.
will fall rapidly.
b Never make or break connections to the battery or
alternator, or any part of the charging circuit whilst the
A zero reading indicates failure of the alternator and may be
engine is running. Disregarding this instruction will
caused by one of the following conditions. These are listed
result in damage to the regulator or rectifying diodes.
in the order of probability.
c Main output cables are 'live' even when the engine is
a Defective suppression capacitor.
not running. Take care not to earth connectors in the
moulded plug if it is removed from the alternator.
b Dirty slip rings or worn brushes.
c Defective regulator.
d During arc welding on the machine, protect the
alternator by removing the moulded plug (or if separate
d Defective rectifier.
output cables fitted, remove the cables).
e Open or short - circuited field (rotor) windings.
e If slave starting is necessary, connect the second
f
Open or short - circuited power (stator) windings.
battery in parallel without disconnecting the vehicle
battery from the charging circuit. The slave battery may
To check for fault a, disconnect the capacitor and repeat the
then be safely removed after a start has been obtained.
charging test. Renew the capacitor if necessary.
Take care to connect batteries positive to positive,
negative to negative.
To check for faults b and c, remove the regulator and brush
box assembly. Check the condition of the brushes and, if
necessary, clean the slip rings using extra-fine glasspaper.
Charging Test
The regulator may only be checked by substitution.
Ensure that all battery and alternator connections are in
Faults d, e, and f may be checked only by removing and
place, secure and making good metal - to - metal contact,
dismantling the alternator for further testing.
especially the 'earth' connections to chassis and engine.
Make sure that the alternator drive belt tension is correctly
adjusted.
If the battery is in a fully charged condition, switch on the
working lights for 3 minutes before commencing the test.
Alternatively, operate the starter for a few moments with the
engine shut off solenoid (ESOS) fuse removed (refer to fuse
identification pages).
Install a 100 amp open - type shunt between the battery
positive lead and the battery positive terminal.
Connect a multimeter positive lead to machine side of the
shunt and negative lead to battery side of the shunt.
S08346
9803/3280
Issue 1
Section C
Electrics
Section C
22 - 1
Service Procedures
22 - 1
Starter Motor
Starting Circuit Test
Test 3
Before carrying out the voltmeter tests, check the battery
Connect the voltmeter between the solenoid terminal C and
condition (see Battery Testing) and ensure that all
a good earth. Minimum permissible reading in 'start'
connections are clean and tight.
position: 8.0V.
To prevent the engine starting during the tests ensure that
the engine stop fuse is removed, (refer to fuse identification
page).
Check the readings in the following sequence using a
voltmeter. Unless otherwise stated, the readings must be
taken with the starter switch held in the 'start' position ('HS')
C
and the transmission forward/reverse selector in neutral.
Note: Do not operate the starter motor for more than 20
seconds at one time. Let the starter motor cool for at least
two minutes between starts.
S151010
Test 1
Connect the voltmeter across the battery terminals. Reading
in 'start' position: 10.0V approximately. Minimum permissible
reading in 'start' position 9.5V.
A low reading probably indicates a fault in the starter motor.
Test 3a
If the reading is less than specified, connect the voltmeter
between the neutral start relay terminal D and earth. An
increase in reading to 8.0V indicates a fault in the wiring
from the start relay to the solenoid.
F
810C
600V
N
S151000
R
842
004
Test 2
Connect the voltmeter between the starter main terminal A
D E
and the commutator end bracket B. In the 'start' position,
the reading should not be more than 0.5V below the reading
obtained in Test 1. Minimum permissible reading in 'start'
position 9.0V.
+
C
H
If the reading is within this limit, continue to Test 3. If the
reading is outside the limit, proceed to Tests 4 and 5.
A
B
-
A
B
S151030
A215660
9803/3280
Issue 1
Section C
Electrics
Section C
22 - 2
Service Procedures
22 - 2
Starter Motor (cont’d)
Starting Circuit Test (cont'd)
Test 5
Test 3b
Connect the voltmeter between battery positive and the
starter main terminal A. With the starter switch 'off', the
If the reading between terminal D and earth is below 8.0V,
voltmeter should indicate battery voltage, but it should fall to
connect the voltmeter between terminal E and earth. An
practically zero when the switch is turned to the 'on'
increase in the reading to 8.0V indicates either a faulty start
position, maximum permissible reading 0.25V.
relay or a fault in the feed from the transmission selector
switch to the relay solenoid. Check also the solenoid earth
connection.
If the reading between E and earth is less than 8.0V, the fault
must be in either the starter switch or in the wiring between
the solenoid, starter switch, and the start relay.
Test 4
Connect the voltmeter between battery negative and starter
earth connection B. The reading in the 'start' position should
A
be practically zero, maximum permissible reading 0.25V.
S151050
Test 5a
If the reading is above 0.25V, a high resistance is present in
the insulated lead or in the solenoid. Connect the voltmeter
B
between the battery positive and solenoid connection H. If
S151040
the voltmeter now reads zero with the switch closed, the
fault is in the solenoid.
If the reading is above 0.25V, a high resistance in the earth
lead or connections is indicated.
H
Finally refit the engine stop fuse.
9803/3280
Issue 1
Section C
Electrics
Section C
23 - 1
Service Procedures
23 - 1
Wiring Harness
Introduction
Tools Required
Instances do occur where it is necessary to incorporate
892/00350
Butane Heater assembly
1
auxiliary electrical components into existing electrical
892/00349
Crimp tool
1
circuits and, although unlikely with present wiring harnesses,
892/00351
Splice 0.5-1.5 mm (Red)
50
repair or replace specific individual wires within a harness.
892/00352
Splice 1.5-2.5 mm (Blue)
50
This will also apply to other machines in addition to those of
892/00353
Splice 3.0-6.0 mm (Yellow)
50
JCB manufacture.
To ensure that either the inclusion of an auxiliary electrical
component or a repair within a harness is completed to an
Repair Procedure
acceptable standard it is strongly recommended that the
following tools, equipment and procedures are always used.
1
Cut the wire and remove the protective insulation for a
Note that JCB harnesses have an International Protection
suitable distance dependent upon the size of wire and
rating of 67 (I.P.67).
splice to be used. For the splices detailed above, the
dimension is 7mm.
The sheath covering of the recommended splice is heat
shrunk onto the original wire insulation. This results in a seal
2
Using the correct sized splice, attach the new section
and corresponding joint to IP 67 specifications.
of wire required or auxiliary flying lead to the existing
harness and secure using the crimp tool X, part number
! CAUTION
892/00349.
When installing Auxiliary Electrical Components always
ensure that the additional load rating is suitable for that
Note that each of the splices detailed is colour-coded
particular circuit. It is unacceptable to simply increase
to make size and range readily visible. They are
the fuse rating as this can cause overloading and
secured using the corresponding size and matching
consequential failure of wiring, along with failure of
colour-coded jaws of the crimp tool to ensure joint
integral circuit components, which the fuse is protecting.
security. This tool also incorporates a ratchet closing
ELEC 2 - 1
mechanism which will not release until the splice is
fully closed to the correct compression size.
! WARNING
In addition to the warnings incorporated into the
3
With the Butane heater assembly, 892/00350, seal the
procedure, extreme care should be taken when handling
connection using the procedure on the next page.
the gas heating tool to ensure that the flame does not
damage or set fire to any items in the vicinity of the
repair, i.e. other wires, floor panels, floor mats, sound
proofing, paintwork. etc. This tool should not be used in
....continued
any restricted location prohibiting the use of "Naked
Flames' or where risk of explosive gas or similar safety
parameters apply. No other heat source should be used
to attempt a sealed joint .
ELEC 2 - 2
7
! CAUTION
When the heater is in use, the reflector and the air
coming out are extremely hot. Keep away to avoid
accidental burns. Do not touch the reflector until it has
had time to cool down after switching off. If flame
reappears at the reflector when the heater is in use, the
X
catalytic element is damaged or used up. Stop work
immediately and replace the heater.
ELEC 2-3
S189530
9803/3280
Issue 1
Section C
Electrics
Section C
23 - 2
Service Procedures
23 - 2
Wiring Harness - Repair Procedure (cont'd)
With the Butane Heater assembly 892/00350, seal the
connection using the following procedure.
A
a Remove the cap A from the end of the disposable gas
cartridge B.
B
S189490/1
b Before assembling the gas cartridge to the reflector
element C, turn the red ring D to the left, (in the
C
direction of the minus sign marked on the ring).
D
S189490/2
c Position the tube hanging down from inside the reflector
assembly into the hole at the top of the gas cartridge.
Then press the gas cartridge up into the reflector
assembly as far as possible until the two elements are
clasped firmly together. A click will be heard.
S189490/3
d Turn the small ring E so that the air holes at F are
completely closed.
F
E
S189490/4
9803/3280
Issue 1
Section C
Electrics
Section C
23 - 3
Service Procedures
23 - 3
Wiring Harness - Repair Procedure (cont'd)
e Turn the red ring D to the right (in the direction of the
plus sign) in order to turn on the gas.
IMPORTANT: Before turning the heater on, make sure that
the cartridge is not hotter than the reflector element. This
may occur if the cartridge is held in the hand for a long time.
The temperature difference between the cartridge and the
reflector element may cause long yellow flames to appear on
D
ignition.
S189490/5
f
Hold the heater vertically and, using a match or
cigarette lighter, light the gas as shown.
Note: The fact that the sound of liquid cannot be heard when
the cartridge is shaken does not mean it is empty. No sound
F
will be heard even when the cartridge is full.
E
Hold the heater vertically for 1 to 2 minutes until the
catalytic reaction occurs. This is indicated when the
blue flame fades and the ceramic element glows red.
Then turn the small ring E until the air holes at F are
completely open. The tool is ready for use.
S189490/6
The heater can be used in two modes:
g Side wings G down, reflector head completely open. In
this mode the infra-red heat waves are dominant
G
(recommended for the light coloured plastic splices).
Side wings G up (see fig at step h), reflector head
opening reduced. In this mode the heating is done only
by the hot gas (use for dark coloured plastic splices).
S189490/7
h To switch off the heater, turn the red ring D to the left (in
the direction of the minus sign).
G
D
S189490/8
9803/3280
Issue 1
Section C
Electrics
Section C
30 - 1
Alternator
30 - 1
Removal and Replacement
Disconnect cables from rear of alternator, remove bolts A, B
and C and withdraw unit from machine.
Replace by reversing the removal sequence. Position the
alternator until belt deflection is approximately 10mm (3/8 in)
before tightening bolts B and C. It may be necessary to
B
slacken bolt D to allow full movement of alternator. Tighten
bolt A last of all.
A
S099850A
C
D
S099850B
9803/3280
Issue 1
Section C
Electrics
Section C
40 - 1
Starter Motor
40 - 1
S02043C
9803/3280
Issue 1
Section C
Electrics
Section C
40 - 2
Starter Motor
40 - 2
Removal and Replacement
Disconnect cables and remove battery. Remove cables from
main starter terminal and solenoid terminal. Using special
tool 825/00410 (and adapter 825/99833 if required) unscrew
three securing nuts and remove starter motor.
Replace by reversing the removal sequence.
Assembly
Dismantling
Align crosspin C with the notches in the brake shoes 28
Note: Dismantle only to item 34 unless the field windings are
before assembling brush carrier and back plate to motor
to be renewed. Test the windings electrically before
yoke. Ensure that brushes 14A are correctly located in the
removing them from the motor yoke 15.
insulated brush boxes.
Using a slotted steel tube, displace ring 23 to permit
Smear drive shaft splines and operating collar bearing
withdrawal of ring 22.
surface with JCB MPL Grease before assembly. Assemble
operating fork 19 with curved face toward the armature.
Allow brake shoes 28 to remain in the end plate 11 unless
requiring renewal.
Set the movement of drive pinion 24 by connecting a 6v
battery and switch as shown. Operate switch and check
Inspection
dimension D. Adjust to 0.13-1.14mm (0.005-0.045in.) by
slackening locknut 17 and rotating eccentric pin 18 as
Renew brushes 14 and 14A if their length is less than 8mm
necessary. Re-tighten locknut.
(0.3in.).
Clean the commutator A. If individual copper bars are
burned or eroded the armature has broken windings and
must be renewed. Otherwise polish with fine grade glass
paper (not emery). Renew armature if commutator diameter
is 38mm (1.5in.) or less.
Check the field windings for open circuits by connecting a
multimeter set to measure resistance (see Electrical Testing
Methods) between the stud terminal B and each positive
brush 14A in turn. A high or infinity reading indicates an
open circuit. Similarly, connect the meter between brushes
14A and the motor yoke 15. Any reading other than infinity
indicates a short circuit between the coils and the yoke.
Renew the coils as necessary, removing screws 36 with a
pole shoe screwdriver C50 (obtainable from Lucas dealers).
D
Check bronze bushes 32 and 34 for wear.
S02303A
9803/3280
Issue 1
Section C
Electrics
Section C
145 - 1
Harness Data
145 - 1
Earth Points
DR2
DR2
A
C47
FB1
H
A
E1
E
E
F
MB
G
F1
F2
F
F
NJ
E
E2
A405010
9803/3280
Issue 1
Section C
Electrics
Section C
145 - 2
Harness Data
145 - 2
Earth Points
Introduction
The illustartion opposite shows the machine electrical earth
point locations. This can be useful when tracing electrical
faults, typically when several electrical devices are
malfunctioning.
Key
Decription
Access
A Earth strap, cab. From DR2 to cab frame.
Remove loader control console.
C47 Earth, cab roof harness.
Remove - inside cab: ‘B’ post covers, roof lining.
Outside cab: lift moulded roof panel.
DR2 Earth, side console harness.
Remove side console.
E Earth cable E, cab to engine.
E1
Earth cable E, cab end.
Undo one side on the flexible grey moulding at the front on
the cab (outside).
E2
Earth cable E, engine end.
Remove engine side panel.
F
Earth cable F, engine to battery.†
F1
Earth cable F, engine end.
Remove engine side panel.
F2
Earth cable F, battery end.
Remove front grille.
FB1 Earth, front console harness.
Remove front console, see Section B, Body and Framework.
G Earth strap, starter motor.
Remove engine side panel.
H Earth, work lights harness.
Remove - inside cab: ‘B’ post covers, roof lining.
Outside cab: lift moulded roof panel.
MB Earth at starter motor, engine/mainframe harness.
Remove engine side panel.
NJ Earth at battery, engine/mainframe harness.
Remove front grille.
†The illustration opposite shows the battery earth cable
connection for machines not fitted with a battery isolator
switch. Machines fitted with a battery isolator P have earth
cable connections as shown below.
P
F
A404120
9803/3280
Issue 1
Section C
Electrics
Section C
150 - 1
Harness Data
150 - 1
Drawings
Introduction
The following drawings are reproduced from production electrical harness drawings. Each harness drawing includes tables
showing wire connections and destinations for all the connectors on the harness.
Harness Interconnection
*
The harness number refers to and corresponds with the annotations in the schematic drawing on the adjacent page.
Harness No.
Issue
Remarks
Page
1
Front Console
721/10940
1
4 speed Powershift / Synchro Shuttle
151
-1
721/10937
3
6 speed Powershift (ShiftMaster)
151
-3
2
Side Console
721/10936
1
Machines up to S/No. 933756
153
-1
721/10970
2
Machines from S/No. 933757
153
-5
3
Cab Roof
721/10966
1
USA only
155
-1
721/10965
1
Not USA
155
-3
4
Interior Light, Radio Speakers
721/11050
1
155
-5
5
Steer Controls
721/10968
1
Not crab steer
157
-1
721/10967
1
157
-2
6
Cab Link
721/10943
1
6 speed Powershift (ShiftMaster)
160
-1
721/10942
1
4 speed Powershift / Synchro Shuttle
160
-3
7
Transmission
721/10941
1
6 speed Powershift
160
-5
721/10938
2
Synchro Shuttle
160
-7
721/10939
1
4 speed Powershift
160
-8
8
Engine/Mainframe
721/10935
2
165
-1
9
Rear Lights, Hydraclamp
721/10944
1
Sideshift
165
-3
10
Rear Horn, Alarm
721/10946
1
Sideshift
165
-4
721/10947
1
Centre mount
165
-5
11
Auxiliary
721/10974
1
Excavator
165
-6
9803/3280
Issue 3*
Section C
Electrics
Section C
150 - 2
Harness Data
150 - 2
Harness Interconnection (continued)
NH
LB
C1
CA
C3
2
SIDE CONSOLE HARNESS -
CB
Main components connected
N
to this harness:
Side console instruments
G
Side console switches
3
4
Side console warning lamps
2
8
6
Starter switch
2
B
S
Heater controls
Fuses and Relays
C2
Immobiliser (if fitted)
C4
3
C40
CP
CR
CS
4
LA
N
9
C40
G
C10
CR
11
FA
2
CP
ENGINE/MAINFRAME
C10
CS
B
HARNESS - Main components
10
1
connected to this harness:
S
ME
Alternator
2
5
Starter motor
1
Primary fuses
Front steer proximity switch
6
LA
Shovel reset proximity switch
9
ESOS
Smooth ride solenoids
CA
CB
6
11
Air conditioning compressor
10
NH
LB
5
8
7
C5
TRANSMISSION HARNESS -
†Connector C10 is labelled GA
C10† LC
on Synchro Shuttle machines.
6
Main components connected to
8
this harness:
7
Gearbox control solenoids
Access Details
C6
C7
C1
Inside cab - remove loader
FRONT CONSOLE HARNESS -
1
Main components connected
control console.
to this harness:
C2
Inside cab - remove side
Left and right column switches
FA
LA
console.
Gearbox control relays
C3
Inside cab, rear of heater unit
ShiftMaster E.C.U. (if applicable)
Remove side console.
6
7
Front wiper motor
LA
C10
C10
ME
C4
Inside cab - remove
Front console switches
front/steer console.
Speedometer
C5
Outside cab - lift bonnet
Front console warning lamps
C6
Under machine above
gearbox. (Powershift shown).
C7
Under machine, located in cab
LC
C10
floor above rear wheel -
remove protective cover.
9
11
A408780
A408820
10
5
9803/3280
Issue 1
Section C
Electrics
Section C
151 - 1
Harness Data
151 - 1
Harness Drawing - Front Console, 4 speed Powershift, Synchro Shuttle, page 1 of 2 - CAD 721/10940 Issue 1
Key to Connectors:
FL
Column Switch - Powershift
FA
Bulkhead Plug
FM
Footbrake Switch
FB
Front Cab Earth
FN
Wiper Motor
FC
Steer Mode Unit
FP
Column Switch - RH
FD
Forward Relay
FR
Front Warning Lights
Forward H.L
FS
Speedometer
FE
Reverse Relay
FSA
Speedometer Illumination
Reverse H/L
FSB
Speedometer Illumination
FF
Drive Relay
FT
Steer Mode Switch
Interlock Relay
FU
Brake Mode Switch
FG
Transmission Dump
FV
Hazard switch
Blank
FW
Main Lights
FH
4WS
FX
2/4WD Select
Auto 2WD
FY
Fog Light Switch
FJ
Link
FZ
Brake Link Socket
FK
Diodes
GA
Brake Link Pin
721/10940_1
9803/3280
Issue 2*
Section C
Electrics
Section C
151 - 2
Harness Data
151 - 2
Harness Drawing - Front Console, 4 speed Powershift, Synchro Shuttle, page 2 of 2 - CAD 721/10940 Issue 1
FA
BULKHEADPLUG
A,B
FC
STEERMODEUNIT
D,E
FH
4WB
F
FN
WIPERMOTOR
D,E
FT
STEERMODESW
N,P
FY
FOGLIGHT SWITCH
U
SC
AX,AY
SN
AX,AY
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
WIRE
SIZE
DEST
WIRE
SIZE
DEST
1
824B
1.0
FC3
AA
1
822
0.6
FT 5
AF,AG
126A
1.0
FA 17
1
600AK
1.0
SA
AF,AG
1
820
1.0
FA 9
AF,AG
1
856
0.6
FL 9
805
1.0
FV5
1
AU
2
810E
1.0
FL 6
AA
2
821
0.6
FT 6
AF,AG
126
1.0
FM1
2
840
1.0
FP 7
AF,AG
2
819A
0.6
SD
AF,AG
2
868
1.0
FA43
AP
856A
0.6
FK1
805A
0.6
FR4
3
826B
1.0
FC4
AA
3
824B
1.0
FA 1
AF,AG
2
933B
1.0
SE
AT
3
982
1.0
FP 2
AF,AG
3
823
0.6
FC5
AF,AG
835
1.0
FA44
3
AR
856B
0.6
FK2
805B
1.0
FP 10
4
845
1.0
FC6
AA
4
826B
1.0
FA 3
AF,AG
3
107P
0.6
SS
AV
4
983
1.0
FP 3
AF,AG
4
819B
0.6
SD
AF,AG
835C
0.6
FR9
805D
1.0
FA 24
5
825D
1.0
SB
AA
5
823
0.6
FT 3
AF,AG
4
922E
1.0
SV
AV
5
984
1.0
FP 12
AF,AG
5
822
0.6
FC1
AF,AG
4
SD
AX,AY
6
812
1.0
FD7
AA
6
845
1.0
FA 4
AF,AG
5
877
0.6
FM3
AV
6
110K
1.0
SP
AF,AG
6
821
0.6
FC2
AF,AG
5
WIRE
SIZE
DEST
7
934
1.0
SK
AA
7
825B
1.0
SB
AF,AG
AUTO2WD
7
839B
1.0
SW
AF,AG
6
819
1.0
FA 8
SP
AX,AY
FU
BRAKEMODESW
N,P
8
819
1.0
SD
AA
8
600L
1.0
SA
AF,AG
6
107/922
1.0
FJ5
AT
8
303C
1.0
FA 47
AF,AG
7
600N
0.6
SA
AP
819A
0.6
FT 2
WIRE
SIZE
DEST
TERM
WIRE
SIZE
DEST
TYPE
9
820
1.0
FT 1
AA
7
1855
1.0
GA 10
AT
8
830AV
0.6
SR
AP
819B
0.6
FT 4
110
2.0
FA 28
FD
FORWARDRELA Y
F
FP
COLUMNSWITCH-RH
J,K
1
922G/933D
1.0
FZ2
AF,AG
10
815
1.0
FK1 1
AA
8
818H
0.6
SF
AV
9
110A
1.0
FP 4
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
2
107S
1.0
FZ1
AF,AG
11
812/848
1.0
FD9
AA
9
854E
1.0
SJ
AV
10
SE
AX,AY
110B
1.0
FP 1
852N
1.0
FG4
1
110B
1.0
SP
AF,AG
3
853N
1.0
FZ6
AF,AG
12
1858
1.0
ST
AA
1
AU
10
600AB
0.6
SA
AV
WIRE
SIZE
DEST
852P
1.0
FE1
2
982
1.0
FN3
AF,AG
4
854J
1.0
FZ3
AF,AG
FZ
BRAKELINKSKT
G,H
110H
2.0
FL 11
13
811
1.0
FE7
AA
933
1.0
FA 23
846
1.0
FD6
FJ
LINK
G,H
3
983
1.0
FN4
AF,AG
5
853M
1.0
FZ5
AF,AG
TERM
WIRE
SIZE
DEST
TYPE
110K
1.0
FN6
14
853
1.0
SG
AA
2
AU
933B
1.0
FH2
846B
1.0
FF9
TERM
WIRE
SIZE
DEST
TYPE
4
110A
1.0
SP
AF,AG
6
853L
1.0
FZ4
AF,AG
1
107S
1.0
FU2
AF,AG
15
811/849
1.0
FE9
AA
933C
1.0
FJ7
SR
AX,AY
3
809
0.6
FL 4
AV
1
857B
0.6
FL 5
AF,AG
5
-
-
-
AK
2
922G/933D
1.0
FU1
AF,AG
16
850
1.0
FF2
AA
FV
HAZARDSWITCH
T
933D
1.0
GA 2
WIRE
SIZE
DEST
4
-
-
-
-
2
107AE
1.0
SS
AF,AG
6
839A
1.0
SW
AF,AG
3
854J
1.0
FU4
AF,AG
17
126A
1.0
FH1
AA
TERM
WIRE
SIZE
DEST
TYPE
830C
1.0
FA 20
5
600AC
0.6
SA
AV
3
922C
1.0
FX3
AF,AG
7
840
1.0
FN2
AF,AG
4
853L
1.0
FU6
AF,AG
SF
AX,AY
18
1133A
1.0
FW4
AA
1
104
2.0
FA 29
AR
830AV
0.6
FY 8
FORWARDH/L
4
922A
1.0
SV
AF,AG
8
832
1.4
FW6
AF,AG
5
853M
1.0
FU5
AF,AG
19
851
1.0
FF4
AA
2
802
2.0
FV25
AR
WIRE
SIZE
DEST
6
846
1.0
FD2
AT
5
107/922
1.0
FH6
AF,AG
9
833
2.0
FA 35
AH,AJ
6
853N
1.0
FU3
AF,AG
830AU
0.6
FSB1
20
830C
1.0
SR
AA
300
2.0
FA 31
818E
0.6
FJ6
7
812
1.0
FA 6
AT
6
818E
0.6
SF
AF,AG
10
805B
1.0
SN
AF,AG
3
AS
7
107L
1.0
SS
AF,AG
830AG
0.6
FR3
21
839
1.0
SW
AA
300A
0.6
FS6
818F
0.6
FJ9
8
884D
0.6
SH
AV
7
933C
1.0
SE
AF,AG
11
806B
1.0
SM
AF,AG
8
107AF
1.0
SS
AF,AG
830AH
0.6
FX8
22
818G
1.0
SF
AA
4
818G
1.0
FA 22
9
812/848
1.0
FA 11
AV
8
858K
1.0
SL
AF,AG
12
984
1.0
FN5
AF,AG
9
-
-
AK
830AJ
0.6
FW8
23
933
1.0
SE
AA
5
805
1.0
SN
AP
818H
0.6
FH8
10
600AE
0.6
SA
AV
9
818F
0.6
SF
AF,AG
13
836
2.0
FA 36
AH,AJ
10
-
-
AK
830AK
0.6
FSA 1
24
805D
1.0
SN
AA
7
10
854H
1.0
SJ
AF,AG
14
803A
1.0
FV18
AF,AG
SG
AX,AY
830AL
0.6
FV8
25
802
2.0
FV2
AB
FE
REVERSERELA Y
F
8
830AL
0.6
SR
AP
GA
BRAKELINKPIN
V,W
WIRE
SIZE
DEST
26
803
2.0
FV18
AB
TERM
WIRE
SIZE
DEST
TYPE
FK
DIODES
J,K
FR
FRONT WARNINGLIGHTS
J,K
10
600DX
0.6
SA
AP
TERM
WIRE
SIZE
DEST
TYPE
SS
AX,AY
27
828
2.0
FW3
AB
1
852P
1.0
FD1
AT
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
804
0.6
FR6
1
-
-
-
AK
853
1.0
FA 14
WIRE
SIZE
DEST
17
AR
28
110
2.0
SP
AB
2
1858A
1.0
ST
AT
1
856A
0.6
SC
AF,AG
1
600EK
1.0
SA
AF,AG
804A
1.0
FK8
2
933D
1.0
SE
AE,AG
853F
1.0
GA 6
107
2.0
FA 34
29
104
2.0
FV1
AB
3
808
0.6
FL 10
AV
2
856B
0.6
SC
AF,AG
2
837D
0.6
FA 37
AF,AG
18
803
2.0
FA 26
AS
3
854G
1.0
SJ
AE,AG
853G
1.0
FX4
107D
1.0
FX2
30
311
2.0
FW2
AB
4
-
-
-
-
3
858A
0.6
SL
AF,AG
3
830AG
0.6
SR
AF,AG
803A
1.0
FP 14
4
853J
1.0
SG
AE,AG
853H
1.0
FX6
107L
1.0
FZ7
31
300
2.0
FV3
AB
5
600AD
0.6
SA
AV
4
883E
0.6
SU
AF,AG
4
805A
0.6
SN
AF,AG
5
853K
1.0
SG
AE,AG
853J
1.0
GA 4
FW
MAINLIGHTS
U
107R
0.6
FL 7
32
814
2.0
FL 8
AB
REVH/L
5
884
0.6
SH
AF,AG
5
806H
0.6
SM
AF,AG
6
853F
1.0
SG
AE,AG
853K
1.0
GA 5
TERM
WIRE
SIZE
DEST
TYPE
107AD
1.0
FG1
33
127A
2.0
FW5
AB
6
1858D
1.0
ST
AT
6
884A
0.6
SH
AF,AG
6
804
0.6
FV17
AF,AG
7
-
-
-
AK
1
SH
AX,AY
107AE
1.0
FJ2
34
107
2.0
SS
AB
7
811
1.0
FA 13
AT
7
934C
0.6
SK
AF,AG
7
855D
0.6
FA 38
AF,AG
8
-
-
-
AK
2
311
2.0
FA 30
AR
107AF
1.0
FZ8
35
833
2.0
FP 9
AB
8
884C
0.6
SH
AV
8
804A
1.0
FV17
AF,AG
8
861D
0.6
FA 39
AF,AG
9
922D
1.0
SV
AE,AG
WIRE
SIZE
DEST
3
828
2.0
FA 27
AR
36
836
2.0
FP 13
AB
9
811/849
1.0
FA 15
AV
9
-
-
-
AK
9
835C
0.6
FY 3
AF,AG
10
1855
1.0
FH7
AE,AG
884
0.6
FK5
107AL
0.6
FG3
4
1133A
1.0
FA 18
AP
37
837D
0.6
FR2
AA
10
600AF
0.6
SA
AV
10
-
-
-
AK
10
825C
0.6
SB
AF,AG
884A
0.6
FK6
107A
0.6
FL 14
5
127A
2.0
FA 33
AR
38
855D
0.6
FR7
AA
11
815
1.0
FA 10
AF,AG
11
411A
0.6
FA 40
AF,AG
SA
AX,AZ
884C
0.6
FE8
107P
0.6
FH3
FF
DRIVERELA Y
F
6
832
1.4
FP 8
AR
39
861D
0.6
FR8
AA
12
806
1.0
SM
AF,AG
12
106B
1.0
FS1
AF,AG
WIRE
SIZE
DEST
884D
0.6
FD8
TERM
WIRE
SIZE
DEST
TYPE
7
600DW
0.6
SA
AP
ST
AX,AY
40
411A
0.6
FR1 1
AA
13
-
-
-
AK
13
-
-
-
AK
621
6.0
FB1
1
999
1.0
FF6
AT
8
830AJ
0.6
SR
AP
SJ
AX,AY
WIRE
SIZE
DEST
41
405
0.6
FA 59
AA
14
-
-
-
AK
14
-
-
-
AK
600L
1.0
FC8
2
850
1.0
FA 16
AT
9
1858
1.0
FA 12
42
974
0.6
FS2
AA
WIRE
SIZE
DEST
600N
0.6
FY 7
3
883B
0.6
SU
AV
FL
COLUMNSWITCH-P/SHIFT
J,K
FS
SPEEDO
R
10
43
868
1.0
FY 2
AA
854E
1.0
FH9
1858A
1.0
FE2
4
851
1.0
FA 19
AV
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
600AB
0.6
FH10
44
835
1.0
FY 3
AA
FX
2/4WDSELECT
U
854F
1.0
FX5
1858B
1.0
FF7
5
600AG
0.6
SA
AV
1
-
-
-
AK
1
106B
1.0
FR12
600AD
0.6
FE5
45
-
-
-
AC
AM
TERM
WIRE
SIZE
DEST
TYPE
854G
1.0
GA 3
1858C
0.6
FF8
INTERLOCKRELA Y
2
-
-
-
AK
106N
1.0
FA 46
600AE
0.6
FD10
46
106N
1.0
FS1
AA
1
854H
1.0
FJ10
1858D
1.0
FE6
6
999
1.0
FF1
AT
3
-
-
-
AK
2
974
0.6
FA 42
AL
600AF
0.6
FE10
47
303C
1.0
FN8
AA
2
107D
1.0
SS
AP
7
1858B
1.0
ST
AT
4
809
0.6
FD3
AF,AG
3
600AG
0.6
FF5
SK
AX,AY
SU
AX,AY
48
806D
1.0
SM
AA
3
922C
1.0
FJ3
AP
8
1858C
0.6
ST
AV
5
857B
0.6
FJ1
AF,AG
4
-
600AK
1.0
FN1
WIRE
SIZE
DEST
WIRE
SIZE
DEST
49
600DP
1.0
SA
AA
4
853G
1.0
SG
AP
9
846B
1.0
FD2
AV
6
810E
1.0
FA 2
AF,AG
5
600MA
0.6
SA
AL
600BR
0.6
FX7
934B
0.6
FA 51
883
0.6
FL 12
50
600DN
1.0
SA
AA
5
854F
1.0
SJ
AP
10
600LF
0.6
SA
AV
7
107R
0.6
SS
AF,AG
6
300A
0.6
FV3
AL
51
934B
1.0
SK
AA
6
853H
1.0
SG
AP
600DW
0.6
FW7
934C
0.6
FK7
883B
0.6
FF3
8
814
2.0
FA 32
AH,AJ
7
-
-
-
-
52
-
-
-
AC
FG
TRANSDUMP
F
7
600BR
0.6
SA
AP
600DX
0.6
FV10
934D
0.6
FG5
883E
0.6
FK4
9
856
0.6
SC
AF,AG
8
-
-
-
-
53
-
-
-
AC
TERM
WIRE
SIZE
DEST
TYPE
8
830AH
0.6
SR
AP
600EK
1.0
FR1
934
0.6
FA 7
10
808
0.6
FE3
AF,AG
SV
AX,AY
54
-
-
-
AC
1
107AD
1.0
SS
AT
FSA
SPEEDOILLUM
S
9
600JA
0.6
FSA 2
11
110H
2.0
SP
AH,AJ
SL
AX,AY
WIRE
SIZE
DEST
55
-
-
-
AC
2
-
-
-
-
TERM
WIRE
SIZE
DEST
TYPE
10
600JB
0.6
FSB2
12
883
0.6
SU
AF,AG
WIRE
SIZE
DEST
922D
1.0
GA 9
56
-
-
-
AC
3
107AL
0.6
SS
AV
1
830AK
0.6
SR
AN
600MA
0.6
FS5
13
858
0.6
SL
AF,AG
858
0.6
FL 13
922E
1.0
FH4
57
-
-
-
AC
4
852N
1.0
FD1
AV
2
600JA
0.6
SA
AN
600DN
1.0
FA 50
14
107A
0.6
SS
AF,AG
58
-
-
-
AC
5
934D
0.6
SK
AV
858A
0.6
FK3
922A
1.0
FJ4
FSB
SPEEDOILLUM
S
600DP
1.0
FA 49
59
405
0.6
FA 41
AA
BLANK
FM
FOOTBRAKESW
L,M
858K
1.0
FJ8
TERM
WIRE
SIZE
DEST
TYPE
628
0.6
FM2
SW
AX,AY
60
-
-
-
AC
6
-
-
-
-
TERM
WIRE
SIZE
DEST
TYPE
1
830AU
0.6
SR
AN
600AC
0.6
FD5
SM
AX,AY
WIRE
SIZE
DEST
7
-
-
-
-
1
126
0.6
FH1
AD
FB
FRONT CABEARTH
-
2
600JB
0.6
SA
AN
600LF
0.6
FF10
WIRE
SIZE
DEST
839
1.0
FA 21
8
-
-
-
-
2
628
0.6
SA
AD
TERM
WIRE
SIZE
DEST
TYPE
806
1.0
FK12
839A
1.0
FP 6
9
-
-
-
-
3
877
0.6
FH5
AD
SB
AX,AY
1
621
6.0
SA
C,X
806B
1.0
FP 11
839B
1.0
FN7
10
-
-
-
-
WIRE
SIZE
DEST
806D
1.0
FA 48
721/10940_2
825B
1.0
FC7
806H
0.6
FR5
825C
0.6
FR10
825D
1.0
FA 5
9803/3280
Issue 2*
Section C
Electrics
Electrics
Section C
151 - 3
Harness Data
Harness Data
151 - 3
Harness Drawing - Front Console, 6 speed Powershift (ShiftMaster) page 1 of 2 - CAD 721/10937 Issue 1
A
12
24
30
36
48
60
Key to Connectors:
FA
AE
SIDECONSOLE
FA
Bulkhead Plug
FSB
Speedometer Illumination
LINKHARNESS
D
FB
Front Cab Earth
FT
Steer Mode Switch
C
E
1
13
25
31
37
49
FC
Steer Mode Unit
FU
Brake Mode Switch
B
A
F
GD
J
G
FG
Transmission Dump
FV
Hazard Switch
DIAGNOSTICS
H
SINGLESPOT TAPEFROM
Reverse Alarm
FW
Main Lights
ENDOFGAFF TOHOUSING
FH
Brake Lights
FX
2/4WD Select
FK
Diodes
FY
Fog Light Switch
FL
Column Switch - Powershift
GA
Electronic Control Unit Plug
FB
FM
Footbrake Switch
GB
Electronic Control Unit Plug
13
GROUND
FN
Wiper Motor
GD
Diagnostics Plug
FP
Column Switch - RH
GE
Resistor Plug
FR
Front Warning Lights
GF
Resistor Plug
40
30
20
10
ID
FS
Speedometer
GG
Throttle Plug
RESISTORPLUG
FSA
Speedometer Illumination
AW
60
36 26
16
6
GF
50
ECUII
INPUTS/COMMS
2
1
A
GB
STEERMODE
FC
CONTROL UNIT
35
25
15
5
BA
4
3
2
1
FOGLIGHT
ROADLIGHT
31
21
11
1
FX
8
7
6
5
SWITCH
SWITCH
2WD
THROTTLE
FY
FW
GG
SWITCH
BF
SWITCH
HAZARD
24
18
12
6
2
1
SWITCH
50
AW
60
22
16
10
4
10
18
ECUII
BC
BD
BE
3
OUTPUTS
FN
BJ
17
2
1
4
3
2
1
2
5
8
10
9
10
9
10
9
FV
A
1
4
GA
FRONT WIPER
8
7
6
5
9
7
6
3
6
3
6
3
6
8
7
GE
10
MOTOR
2
5
2
5
2
5
21
15
9
3
5
FH
1
4
1
4
1
4
RESISTORPLUG
1
2
4
19
13
7
1
3
8
7
8
7
8
7
8
TAPEBACK TO TRUNK
9 7
6
10
TYP 2POSNS
5
FG
1 2 4
3
BG
BJ
ID
210
175
300
335
370
400
340
290
250
100
3
2
1
7
6
5
4
11
10
9
8
SC
SF
SV
SU
SS
SA
SW
SG
SJ
SR
SD
FL
14
13
12
DATUM
500
450
375
100
150
200
140
70
30
LHCOLUMN
SWITCH
BK
2
1
1
2
SPEEDO
FK
50
ILLUM
DIODE
2
1
Y
GATE
FSA
1
2
3
3
2
1
3
2
1
Z
4
5
6
6
5
4
6
5
4
AKx6
5
6
7
8
FT
FU
1
2
3
4
FS
BA
BB
STEER
BRAKE
2
1
SPEEDOMETER
MODE
MODE
SWITCH
SWITCH
FSB
SPEEDO
BF
ILLUM
3
2
1
A721/10937_1
BRAKELIGHT
3
2
1
3
2
1
SWITCH
4
7
6
5
4
7
6
5
11
10
9
8
FM
11
10
9
8
14
13
12
FR
14
13
12
80
140
WARNINGLIGHT
FP
CLUSTER
RHCOLUMN
SWITCH
9803/3280
Issue 1
Section C
Electrics
Electrics
Section C
151 - 4
Harness Data
Harness Data
151 - 4
Harness Drawing - Front Console, 6 speed Powershift (ShiftMaster) page 2 of 2 - CAD 721/10937 Issue 1
FA
BULKHAEDPLUG
A,B
FP
COLUMNSWITCH-RH
J,K
FV
HAZARDSWITCH
T
GB
ECUII'A'PLUG
H
SA
AX,AZ
SJ
AX,AY
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
WIRE
SIZE
DEST
WIRE
SIZE
DEST
1
824B
1.0
FC3
AA
31
300
2.0
FV3
AB
1
110B
1.0
SP
AF,AG
1
104
2.0
FA 29
AR
1
135A
0.6
SC
V
621
4.0
FB1
808
0.6
FL 10
ST
AX,AY
2
810E
1.0
SF
AA
32
814
2.0
FL 8
AB
2
982
1.0
FN3
AF,AG
2
802
2.0
FA 25
AR
2
136
1.0
FA 53
V
600L
1.0
FC8
808F
0.6
FG8
WIRE
SIZE
DEST
3
826B
1.0
FC4
AA
33
127A
2.0
FW5
AB
3
983
1.0
FN4
AF,AG
300
2.0
FA 31
3
AC
600N
0.6
FY 7
808G
0.6
GB38
303C
1.0
FN6
3
AS
4
845
1.0
FC6
AA
34
107
2.0
SS
AB
4
110A
1.0
SP
AF,AG
300A
0.6
FS6
4
107X
1.0
SS
V
600AB
0.6
FH10
303K
1.0
FA 47
SL
AX,AY
5
825B
1.0
SB
AA
35
833
2.0
FP 9
AB
5
-
-
-
AK
4
-
-
-
-
5
AC
600AK
1.0
FN1
303L
1.0
GDB
WIRE
SIZE
DEST
6
1861
1.0
GC6
AA
36
836
2.0
FP 13
AB
6
839A
1.0
SW
AF,AG
5
805
1.0
SN
AR
6
500
1.0
SX
V
600BR
0.6
FX7
858
1.0
FL 13
SU
AX,AY
7
934B
1.0
FG5
AA
37
837D
0.6
FR2
AA
7
840
1.0
FN2
AF,AG
7
-
-
-
-
7
809
0.6
FL 4
V
600DW
0.6
FW7
858A
1.0
GB17
WIRE
SIZE
DEST
8
819
1.0
SD
AA
38
855D
1.0
FR7
AA
8
832
1.4
FW6
AH,AJ
8
830AL
0.6
SR
AP
8
856
1.0
FL 9
V
600DX
0.6
FV10
818/858
1.0
FA 22
411A
1.0
FA 40
9
820
1.0
FT 1
AA
39
861D
1.0
FR8
AA
9
833
2.0
FA 35
AH,AJ
10
600DX
0.6
SA
AP
9
AC
600EK
1.0
FR1
411B
1.0
GB25
10
815C
1.0
GB30
AA
40
411A
1.0
SU
AA
10
805B
1.0
SN
AF,AG
804
1.0
FR6
10
AC
600JA
0.6
FSA2
17
AR
411C
1.0
FR1 1
11
1860
1.0
GC24
AA
41
405A
1.0
GC1 1
AA
11
806B
1.0
SM
AF,AG
804A
1.0
FK1
11
AC
600JB
0.6
FSB2
SM
AX,AY
12
1858
1.0
FG7
AA
42
974
1.0
GC3
AA
12
984
1.0
FN5
AF,AG
18
803
2.0
FA 26
AS
12
AC
600MA
0.6
FS5
WIRE
SIZE
DEST
SW
AX,AY
13
1862
1.0
GC20
AA
43
868
1.0
FY 2
AA
13
836
2.0
FA 36
AH,AJ
803A
1.0
FP 14
13
405
1.0
FA 59
V
600DN
1.0
FA 50
806
1.0
FK2
WIRE
SIZE
DEST
14
853
1.0
GC18
AA
44
835
1.0
FY 3
AA
14
803A
1.0
FV18
AF,AG
14
974
0.6
FS2
V
600DP
1.0
FA 49
806B
1.0
FP 11
FW
MAINLIGHTS
U
839
1.0
FA 21
15
1863
1.0
GC23
AA
45
992
1.0
GB39
AA
15
406
1.0
FA 60
V
628
0.6
FM2
806D
1.0
FA 48
FR
FRONT WARNINGLIGHTS
J,K
TERM
WIRE
SIZE
DEST
TYPE
839A
1.0
FP 6
16
1866
1.0
GC4
AA
46
106N
1.0
FS1
AA
16
501
1.0
SZ
V
600MH
1.0
GC13
806H
1.0
FR5
TERM
WIRE
SIZE
DEST
TYPE
1
-
-
-
-
839B
1.0
FN7
17
126A
1.0
SG
AA
47
303K
1.0
ST
AA
17
858A
1.0
SL
V
600MJ
1.0
GB26
1
600EK
1.0
SA
AF,AG
2
311
2.0
FA 30
AR
SN
AX,AY
18
134
1.0
FW4
AA
48
806D
1.0
SM
AA
18
883
1.0
FL 12
V
600MK
1.0
GB36
SX
AX,AY
2
837D
1.0
FA 37
AF,AG
3
828
2.0
FA 27
AR
WIRE
SIZE
DEST
19
1865
1.0
GC15
AA
49
600DP
1.0
SA
AA
19
991
1.0
GG2
V
600ML
1.0
GD A
WIRE
SIZE
DEST
3
830AG
0.6
SR
AF,AG
4
134
1.0
FA 18
AP
805
1.0
FV5
20
830C
1.0
SR
AA
50
600DN
1.0
SA
AA
20
1800
1.0
FH9
V
600JX
0.6
FG10
500
1.0
GB6
4
805A
1.0
SN
AF,AG
5
127A
2.0
FA 33
AR
805A
1.0
FR4
21
839
1.0
SW
AA
51
1864
1.0
GC12
AA
21
AC
500A
1.0
GE1
5
806H
1.0
SM
AF,AG
6
832
1.4
FP 8
AR
SB
AX,AY
805B
1.0
FP 10
22
818/858
1.0
SL
AA
52
135
1.0
SC
AA
22
AC
500B
1.0
SY
6
804
1.0
FV17
AF,AG
7
600DW
0.6
SA
AP
WIRE
SIZE
DEST
805D
1.0
FA 24
23
933
1.0
SE
AA
53
136
1.0
GB2
AA
23
402
1.0
FA 56
V
7
855D
1.0
FA 38
AF,AG
8
830AJ
0.6
SR
AP
825B
1.0
FA 5
SY
AX,AY
24
805D
1.0
SN
AA
54
-
-
-
AC
24
AC
SP
AX,AY
8
861D
1.0
FA 39
AF,AG
825C
0.6
FR10
WIRE
SIZE
DEST
25
802
2.0
FV2
AB
55
-
-
-
AC
FX
2/4WDSELECT
U
25
411B
1.0
SU
V
WIRE
SIZE
DEST
9
835C
0.6
FY 3
AF,AG
825D
1.0
FC7
500B
1.0
SX
26
803
2.0
FV18
AB
56
402
1.0
GB23
AA
TERM
WIRE
SIZE
DEST
TYPE
26
600MJ
1.0
SA
V
110
2.0
FA 28
10
825C
0.6
SB
AF,AG
500C
1.0
GF1
27
828
2.0
FW3
AB
57
403
1.0
GB35
AA
1
-
-
-
-
27
857
1.0
FL 5
V
SC
AX,AY
110A
1.0
FP 4
11
411C
1.0
SU
AF,AG
500D
1.0
GDC
28
110
2.0
SP
AB
58
404
1.0
GC21
AA
2
107D
1.0
SS
AP
28
810D
1.0
SF
V
WIRE
SIZE
DEST
110B
1.0
FP 1
12
106B
1.0
FS1
AF,AG
29
104
2.0
FV1
AB
59
405
1.0
GB13
AA
922
1.0
GB40
29
AC
135
1.0
FA 52
110H
2.0
FL 11
SZ
AX,AY
13
-
-
-
AK
3
AR
30
311
2.0
FW2
AB
60
406
1.0
GB15
AA
922G
1.0
FU6
30
815C
1.0
FA 10
V
135A
0.6
GB1
WIRE
SIZE
DEST
14
-
-
-
AK
SR
AX,AY
4
-
-
-
-
31
AC
135B
0.6
FL 7
501
1.0
GB16
FB
FRONT CABEAR TH
-
FK
DIODES
BN,BP
WIRE
SIZE
DEST
FS
SPEEDO
R
5
-
-
-
-
32
AC
135C
0.6
FL 14
501A
1.0
GE2
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
830C
1.0
FA 20
TERM
WIRE
SIZE
DEST
TYPE
6
-
-
-
-
33
AC
501B
1.0
TA
1
621
4.0
SA
C
1
804A
1.0
FV17
AF,AG
SD
AX,AY
830AV
0.6
FY 8
1
106B
1.0
FR12
AM
7
600BR
1.0
SA
AP
34
AC
2
806
1.0
SM
AF,AG
WIRE
SIZE
DEST
830AU
0.6
FSB1
TA
AX,AY
FC
STEERMODEUNIT
D,E
106N
1.0
FA 46
8
830AH
1.0
SR
AP
35
403
1.0
FA 57
V
819
1.0
FA 8
830AG
0.6
FR3
WIRE
SIZE
DEST
TERM
WIRE
SIZE
DEST
TYPE
2
974
0.6
GB14
AL
36
600MK
1.0
SA
V
1
822
0.6
FT 5
AF,AG
FY
FOGLIGHT SWITCH
U
819A
0.6
FT 2
830AH
0.6
FX8
501B
1.0
SZ
3
37
1873
1.0
FG2
V
TERM
WIRE
SIZE
DEST
TYPE
819B
0.6
FT 4
830AJ
0.6
FW8
501C
1.0
GF2
2
821
0.6
FT 6
AF,AG
4
38
808G
0.6
SJ
V
2
868
1.0
FA43
AP
830AK
0.6
FSA1
501D
1.0
GDD
3
824B
1.0
FA 1
AF,AG
5
600MA
0.6
SA
AL
39
992
1.0
FA 45
V
SE
AX,AY
835
1.0
FA44
830AL
0.6
FV8
721/10937_2
4
826B
1.0
FA 3
AF,AG
FM
FOOTBRAKESW
L,M
6
300A
0.6
FV3
AL
3
AR
40
922
1.0
FX3
V
WIRE
SIZE
DEST
5
823
1.0
FT 3
AF,AG
TERM
WIRE
SIZE
DEST
TYPE
835C
0.6
FR9
933
1.0
FA 23
SS
AX,AY
FSA
SPEEDOILLUM
S
7
600N
0.6
SA
AP
GD
DIAGNOSTICSPLUG
W
6
845
1.0
FA 4
AF,AG
1
126
0.6
SG
AD
933B
1.0
FH2
WIRE
SIZE
DEST
TERM
WIRE
SIZE
DEST
TYPE
8
830AV
0.6
SR
AP
TERM
WIRE
SIZE
DEST
TYPE
7
825D
1.0
SB
AF,AG
2
628
0.6
SA
AD
933D
1.0
FH6
107
2.0
FA 34
1
830AK
0.6
SR
AN
A
600ML
1.0
SA
AB
8
600L
1.0
SA
AF,AG
3
877
0.6
FH5
AD
GA
ECUII'B'PLUG
G
107D
1.0
FX2
2
600JA
0.6
SA
AN
B
303L
1.0
ST
AB
SF
AX,AY
FG
TRANSDUMP
F
TERM
WIRE
SIZE
DEST
TYPE
107L
1.0
FU4
FL
COLUMNSWITCH-P/SHIFT
J,K
C
500D
1.0
SY
AB
WIRE
SIZE
DEST
TERM
WIRE
SIZE
DEST
TYPE
FSB
SPEEDOILLUM
S
1
AC
107S
0.6
FU2
TERM
WIRE
SIZE
DEST
TYPE
D
501D
1.0
TA
AB
810
1.0
FL 6
1
107AD
1.0
SS
AS
1
-
-
-
AK
TERM
WIRE
SIZE
DEST
TYPE
2
AC
107T
1.0
GG1
E
-
810D
0.6
GB28
2
1873
1.0
GB37
AS
1
830AU
0.6
SR
AN
3
974
1.0
FA 42
V
107V
1.0
FG6
2
-
-
-
AK
F
-
810E
1.0
FA 2
3
107AL
0.6
SS
AV
2
600JB
0.6
SA
AN
4
1866
1.0
FA 16
V
107X
1.0
GB4
3
-
-
-
AK
G
-
4
5
AC
SG
AX,AY
107AD
1.0
FG1
4
809
0.6
GB7
AF,AG
FT
STEERMODESW
N,P
H
-
5
934B
1.0
FA 7
AV
5
857
0.6
GB27
AF,AG
6
1861
1.0
FA 6
V
WIRE
SIZE
DEST
107AL
0.6
FG3
TERM
WIRE
SIZE
DEST
TYPE
J
-
REV ALARM
7
AC
126
0.6
FM1
6
810
1.0
SF
AF,AG
1
820
1.0
FA 9
AF,AG
6
107V
1.0
SS
AS
8
AC
GE
RESISTORPLUG
AU,BH
126A
1.0
FA 17
7
135B
0.6
SC
AF,AG
2
819A
0.6
SD
AF,AG
7
1858
1.0
FA 12
AS
9
AC
TERM
WIRE
SIZE
DEST
TYPE
126C
1.0
FH1
8
814
2.0
FA 32
AH,AJ
3
823
0.6
FC5
AF,AG
8
808F
0.6
SJ
AV
9
856
0.6
GB8
AF,AG
10
AC
1
500A
1.0
SX
AD
126D
0.6
FH3
4
819B
0.6
SD
AF,AG
9
-
-
-
-
11
405A
1.0
FA 41
V
2
501A
1.0
SZ
AD
10
808
0.6
SJ
AF,AG
5
822
0.6
FC1
AF,AG
10
600JX
0.6
SA
AV
12
1864
1.0
FA 51
V
11
110H
2.0
SP
AH,AJ
6
821
0.6
FC2
AF,AG
GF
RESISTORPLUG
AU,BH
13
600MH
1.0
SA
V
FH
BRAKELIGHTS
F
12
883
0.6
GB18
AF,AG
TERM
WIRE
SIZE
DEST
TYPE
FU
BRAKEMODESW
N,P
14
AC
TERM
WIRE
SIZE
DEST
TYPE
13
858
1.0
SL
AF,AG
1
500C
1.0
SY
AD
TERM
WIRE
SIZE
DEST
TYPE
15
1865
1.0
FA 19
V
1
126C
1.0
SG
AS
14
135C
0.6
SC
AF,AG
2
501C
1.0
TA
AD
1
-
-
-
AK
16
AC
2
933B
1.0
SE
AS
FN
WIPERMOT OR
D,E
2
107S
1.0
SS
AF,AG
17
AC
GG
THROTTLESWITCH
BL,BM
3
126D
0.6
SG
AV
TERM
WIRE
SIZE
DEST
TYPE
3
909
1.0
FH8
AF,AG
18
853
1.0
FA 14
V
TERM
WIRE
SIZE
DEST
TYPE
4
-
1
600AK
1.0
SA
AF,AG
4
107L
1.0
SS
AF,AG
19
AC
1
107T
1.0
SS
AF,AG
5
877
0.6
FM3
AV
2
840
1.0
FP 7
AF,AG
5
-
-
-
AK
20
1862
1.0
FA 13
V
2
991
1.0
GB19
AF,AG
2WB
3
982
1.0
FP 2
AF,AG
6
922G
1.0
FX3
AF,AG
21
404
1.0
FA 58
V
6
933D
1.0
SE
AS
4
983
1.0
FP 3
AF,AG
22
AC
7
-
-
-
-
5
984
1.0
FP 12
AF,AG
23
1863
1.0
FA 15
V
8
909
1.0
FU3
AV
6
303C
1.0
ST
AF,AG
24
1860
1.0
FA 11
V
9
1800
1.0
GB20
AV
7
839B
1.0
SW
AF,AG
10
600AB
0.6
SA
AV
8
-
-
-
AK
9803/3280
Issue 1
Section C
Electrics
Section C
153 - 1
Harness Data
153 - 1
Harness Drawing - Side Console, page 1 of 4* - CAD 721/10936 Issue 1
(Machines up to serial no. 933756)
CIGAR LIGHTER/
AUX POWER SOCKET
125
DX
2
3
1
HYDRACLAMP
DL
125
AUXILIARY
1
2
1
2
DK
HYDRAULICS
CZ
3
4
3
4
DA
125
5
6
5
6
REAR WASH
POWER
SPEAKERS
DJ
7
8
7
8
WIPE
125
DECAL LOCATION
REAR WORK
TYP 9 PLCS
LIGHTS
DH
-
125
SHOVEL
DG
+
S
CX
RESET
COOLANT
125
CW
9 10
TEMPERATURE
8 11
-
S.R.S.
DF
7 12
CXA
+
S
FUEL
6 13
125
LEVEL
5 14
2
1
H.S.C.
DE
CWA
4 15
3 16
125
ID
2
1
2
17
BEACON
DD
TACHOURMETER
1 18
DETAILED FACE VIEW
125
50
5
6
7
8
CY
12
FRONT WORK
20
OF CONNECTOR CV
DC
0
1
2
3
4
24
28
LIGHTS
36
48
100
200
2
1
CYB
TYP 8 PLCS
BJ
THIS SHEET
CA
1
13
21
25
3
2
1
2
1
CYA
29
37
ENGINE/FRAME
HARNESS
DY
100
DV
DALLAS
KEY
SEE DETAILED
P.S.S.
VIEW Zn F3
BUZZER
HEADLINER
1
2
DBA
CS
9 10
7 12
INSTRUMENT
WORKLIGHT
6 13
HEATER
DN
5 14
PANEL
AW
DIODE
4 15
JUMPER
2 17
1 18
CV
3
2
1
4
1
4
3
2
3
6
5
4
6
5
2
WORKLIGHT
7
CU
1
HEATER
LINK
CONTROLS
CAB ROOF
1
2
2
1
9
IGNITION
DPA
DP
8
SWITCH
1
4
DB
2
3
ID
CR
1380
1655
1580
420
260
200
140
80
1
2 3
4
5 6
SR
SD
SK
SW
SX
12
11
10 9
8
7
DATUM
380
300
13mm WIDE
DIODE
DT
GATE
DG
3
2
1
GROUND
6
5
4
721/10936_1
1
10.5
10.5
2
DR
9803/3280
Issue 2*
Section C
Electrics
Electrics
Section C
153 - 2
Harness Data
Harness Data
153 - 2
Harness Drawing - Side Console, page 2 of 4* - CAD 721/10936 Issue 1
(Machines up to serial no. 933756)
A
12
24
30
36
48
60
CB
Key to Connectors:
FRONT CONSOLE
LINK HARNESS
1
13
25
31
37
49
CA
Mainframe Plug
DH
Rear Worklight Switch
CB
Cab Link
DJ
Rear Wash/Wipe Switch
CCA
Fuse Box A
DK
Auxiliary Hydraulic Switch
CCB
Fuse Box B
DL
Hydraclamp Switch
CCC
Fuse Box C
DM
Rear Wiper
CD
Ignition 1
DN
Worklight Diode
CE
Ignition 2
DP
Worklight Connector
CF
Start Inhibit
DPA
Worklight Connector
CG
Buzzer
DR
Earth Ring
360
CH
Direct Relay
DS
Heater Unit
40
90
140
190
240
290
335
CJ
Front Worklingt Relay
DT
Diode Gate
SY
SJ
SL
SU
SN
SA
SV
CK
Rear Worklight Relay
DV
PSS Buzzer
DATUM
CL
Engine Run Relay
DW
Park Brake
Lights
DX
Cigar Lighter
CM
Rear Horn
DY
Dallas Key
Park Brake Relay
DZ
A/C Compressor Relay
CN
Blank
Blank
HEATER
HSC Relay
EA
Immobiliser
PARKBRAKE
DW
UNIT
SWITCH
3
4
CP
Jaw Bucket Relay
EAB
Link
ID
DS
1
2
Hammer
3
2
1
50
CR
Cab Roof
200
HSG REF.
RELAY FUNCTION
DF
CS
Headliner
1-5
BLANK
CT
Rear Cab Bulkhead
CN
6-10
HSC RELAY
DZ
CM
CF
CH
CU
Ignition Switch
1-5
ENGINE RUN RELAY
CL
IMMOBILISER
CV
Instrument Panel
6-10
LIGHTS RELAY
50
4 3
2 1
C
CCC
CW
Fuel Gauge
1-5
JAW BUCKET RELAY
CP
6-10
HAMMER RELAY
FUSEBOX C
EAB
CWA
Fuel Gauge Illumination
5 6
7 8
CD
IGNITION RELAY 1
CX
Water Temperature Gauge
CK
CJ
CE
CG
CK
REAR WORKLIGHT RELAY
EA
LINK PLUG
CXA
Water Temperature Illumination
CJ
FRONT WORKLIGHT RELAY
B
CCB
CY
Tachometer
CE
IGNITION 2 RELAY
BG
CYA
Tachometer Illumination
CG
BUZZER
FUSEBOX B
CY
BK
BM
CYB
Tachometer Illumination
1-5
A/C COMPRESSOR RELAY
CN
CL
CP
BM
DZ
DF
CD
1
1
BS x8
6-10
BLANK
BS x8
8
8
CZ
Radio Cassette
2
2
BL
7
7
1-5
REAR HORN RELAY
3
3
DA
Radio Speaker
CM
A
CCA
6
6
6-10
PARKBRAKE RELAY
4
4
5
5
DB
Heater Controls
CF
START INHIBIT RELAY
FUSEBOX A
DBA
Heater Jumper
CH
DIRECTION INDICATOR RELAY
CZ
DC
Front Worklight Switch
DF
DD
Beacon Switch
DE
HSE Switch
DF
SRS Switch
4
5
4
5
4
5
4
5
DG
Shovel Reset
3
6
3
6
3
6
3
6
2
7
2
7
2
7
2
7
1
8
1
8
1
8
1
8
'A'
CTN
CTG
CTB
CTS
VIEW ON ARROW 'A'
50
30
FUSE/RELAY ARRANGEMEN
REF.
TYPICAL 3 POSITIONS
TYP.
CELLS 11-20
32
200
50
CELLS 1-10
TYP.
REF.
TYP 21 PLCS
2
1
BJ
THIS SHEET
DMREAR WIPER
4
3
MOTOR
721/10936_2
T
9803/3280
Issue 2*
Section C
Electrics
Electrics
Section C
153 - 3
Harness Data
153 - 3
Harness Drawing - Side Console, page 3 of 4 - CAD 721/10936 Issue 1
(Machines up to serial no. 933756)
CA
MAINFRAME PLUG
A,B
CB
CAB LINK
C,D
CCA
FUSE BOX A
E,F
CD
IGN 1
G
CK
REAR WORKLIGHT RELAY
G
CP
JAW BUCKET RELAY
J
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
1
105
1.0
CCA 4
BN
1
824B
0.6
SA
BN
1
1
-
-
-
-
1
-
-
-
-
1
874C
1.0
CTG 3
BY
2
402
0.6
CV 6
BN
2
810E
0.6
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BN
3
2
002
4.0
CCA 5
CA
117
1.4
DH 2
CA
2
873
1.0
DK 1
BY
CT
REAR CAB B/HEAD
AU,AVx4
2
3
403
0.6
CV 11
BN
3
826B
0.6
SU
BN
5
002
4.0
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3
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117A
1.4
DH 5
3
875B
0.6
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CB
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4
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BN
4
845
0.6
CTS 5
BN
7
4
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0.6
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BY
3
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CA 26
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4
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START INHIBIT
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18
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TERM
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SIZE
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7
CA
2
830E
1.0
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BU
127B
1.0
DP 2
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1.0
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CA 28
CA
A
4
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FUSE BOX B
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25
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28
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28
110
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BR
7
-
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M,N
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1
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2.0
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7
1
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0.6
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8
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0.6
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TERM
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SIZE
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2
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30
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BS
30
311
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BR
2
871
1.4
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BY
1
303F
1.0
SX
CC,CD
E
3
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0.6
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BU
11
CG
BUZZER
H
E
31
-
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BS
31
300
2.0
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BR
3
118A
0.6
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CB
2
859
1.0
DA 5
CC,CD
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4
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0.6
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BU
13
TERM
WIRE
SIZE
DEST
TYPE
32
-
-
-
BS
32
814
2.0
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BR
4
-
-
-
-
3
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1.0
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CC,CD
5
845
0.6
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BU
15
1
-
-
-
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33
-
-
-
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33
127A
2.0
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BR
200E
4.0
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BX
5
921
0.6
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CB
4
600EJ
1.0
SB
CC,CD
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6
820
0.6
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17
2
106C
0.6
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BY
D
34
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-
-
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34
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2.0
EA 6
BR
PARK BRAKE RELAY
5
601
1.0
DA 6
CC,CD
E
7
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1.0
SC
BU
19
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4.0
CA 27
CA
3
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35
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BY
6
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7
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4
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721/10936_3
37
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1.0
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BN
37
837D
0.6
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8
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0.6
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CB
6
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39
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43
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SIZE
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18
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600JD
0.6
SC
BY
59
-
-
-
BP
4
300
2.0
CB 31
BZ
5
-
-
-
-
60
-
-
-
BP
6
303
3.0
SX
CA
1853
0.6
CL 2
8
304
1.0
SS
BY
6
BZ
1853B
0.6
CK 6
10
003
2.0
CA 13
BZ
7
-
-
-
-
12
102B
3.0
SG
CA
8
310
3.0
CCB 20
CA
14
133
1.4
SE
BZ
16
834
1.4
CR 12
BZ
18
868
1.0
CB 43
BY
837
1.4
CR 10
20
BZ
837D
0.6
CB 37
9803/3280
Issue 2*
Section C
Electrics
Electrics
Section C
153 - 4
Harness Data
Harness Data
153 - 4
Harness Drawing - Side Console, page 4 of 4 - CAD 721/10936 Issue 1
(Machines up to serial no. 933756)
CU
IGNITION SWITCH
P
CZ
RADIO CASSETTE
X
DF
SRS SWITCH
AD
DL
HYDRACLAMP SW
AD
DZ
A/C COMPRESSOR RELAY
J
SC
DA,DD
SK
DA,DC
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
WIRE
SIZE
DEST
WIRE
SIZE
DEST
1
200B
4.0
CA 21
CE
1
1
1
1 C
102E
1.0
SG
BY
619
6.0
DR 2
830
1.0
CCA20
SU
DA,DB
2
200C
4.0
CA 22
CE
2
2
132B
1.0
DG 2
CG
2
101AH
1.0
SH
CG
2 NO
903C
1.0
DB 4
BY
600JE
0.6
CK 4
830U
0.6
CYA 1
WIRE
SIZE
DEST
3
004
3.0
CF 8
CE
3
3
1801
1.0
CA 12
CG
920
1.0
CTN 7
3 +
903B
0.6
DB 3
CB
600JD
0.6
CJ 4
830B
1.0
CTN 4
826
0.6
CTS 4
3
CH
4
4
4
920A
0.6
DV 1
4 NC
-
-
-
-
600BV
1.0
CTS 7
830F
1.0
CR 5
826A
0.6
CV 14
R
5
5
4
1830
1.0
DK 5
CG
5 -
600FH
0.6
SC
CB
622
0.6
CN 10
830V
0.6
CYB 1
826B
0.6
CB 3
5
6
6
5
101BH
1.0
SH
CG
BLANK
600BD
1.0
DM 1
830X
0.6
CWA 1
SV
DA,DB
6
001
3.0
CCC 11
CJ
7
304A
1.0
SS
CB
7
600LL
0.6
SB
CG
7
600FC
0.6
SB
CG
6 C
-
-
-
-
600GL
2.0
CTB 4
830W
0.6
CXA 1
WIRE
SIZE
DEST
7
010A
2.0
CU 8
CH
8
600R
1.0
SB
CB
8
829AU
0.6
SM
CG
8
829X
0.6
SM
CG
7 NO
-
-
-
-
600BL
0.6
CH 6
830E
1.0
CTB 2
806C
1.0
CTN 3
8
010A
2.0
CU 7
CH
9
9
8 +
-
-
-
-
600FF
0.6
CE 4
830AW
0.6
CV 18
DA
RADIO SPEAKER
Y
806D
1.0
CB 48
9
010
3.0
CCC 9
CJ
10
10
9 NC
-
-
-
-
600W
0.6
CD 4
830C
1.0
CB 20
TERM
WIRE
SIZE
DEST
TYPE
806F
1.0
CR 8
10
10 -
-
-
-
-
600V
0.6
CF 4
1
DG
SHOVEL RESET
AD
DM
REAR WIPER
AE,AF
SL
DA,DB
600LZ
0.6
CL 5
SW
DA,DC
CV
INSTRUMENT PANEL
S,T
2
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
EA
IMMOBILISER
AP,BM
WIRE
SIZE
DEST
600BN
0.6
CM 10
WIRE
SIZE
DEST
TERM
WIRE
SIZE
DEST
TYPE
3
860
1.0
CS 3
CB
1
1
600BD
1.0
SC
CC,CD
TERM
WIRE
SIZE
DEST
TYPE
816B
1.0
CTN 1
600FJ
0.6
CL 10
114
2.0
CCB 8
1
4
602
1.0
CS 6
CB
132A
1.0
CCB14
2
864
1.0
DJ 1
CC,CD
1
515
0.6
DY 1
CV
816A
1.0
CR 1
2
CH
600CU
0.6
CP 5
114B
1.0
DX 1
2
514
0.6
CA 43
CL
5
859
1.0
CS 2
CB
132B
1.0
DF 2
3
103F
1.0
DJ 3
CC,CD
2
513A
0.6
DY 3
CV
816
1.0
CCA14
600EA
0.6
CP 10
114C
2.0
CA 14
3
617
0.6
CA 29
CL
6
601
1.0
CS 5
CB
3
1851
1.0
CA 37
CG
4
862
1.0
DJ 2
CC,CD
3
107
2.0
CCA 10
CW
600KH
2.0
CTG 7
SM
DA,DC
4
304C
0.6
SS
CL
7
4
4
304G
0.6
SS
CV
SX
DA,DC
DN
WORKLIGHT DIODE
AG
600EN
1.0
CTG 1
WIRE
SIZE
DEST
5
600T
0.6
SB
CL
8
5
5
600MF
0.6
SC
CV
WIRE
SIZE
DEST
TERM
WIRE
SIZE
DEST
TYPE
600E
2.0
CTN 2
829
1.0
CCA18
6
402
0.6
CA 2
CL
6
6
107H
2.0
CB 34
CW
303F
1.0
CS 1
DB
HEATER CONTROLS
Z,AA
1
855N
1.0
SR
CF
600BH
3.0
DS 2
829F
1.0
CR 6
7
106A
0.6
SD
CL
7
600LY
0.6
SB
CG
7
513
0.6
CA 44
CV
303C
1.0
CB 47
TERM
WIRE
SIZE
DEST
TYPE
2
828K
1.0
CCA17
CF
600FH
0.6
DZ 5
829B
1.0
CTN 6
8
401
0.6
CM 6
CL
8
829AS
0.6
SM
CG
8
105B
0.6
CCA 4
CV
303
3.0
CCC 6
1
903
1.0
DS 3
CP
600BF
0.6
DW 2
829R
0.6
DC 8
9
404
0.6
CB 11
CL
9
DP
WORK LIGHT CONN.
AH,AJ
303B
1.4
DD 2
2
903A
1.0
CA 9
CP
EAB
LINK
DH,DJ
600MF
0.6
EA 5
829S
0.6
DD 8
10
405
0.6
CB 6
CL
10
TERM
WIRE
SIZE
DEST
TYPE
3
903B
0.6
DZ 3
CP
TERM
WIRE
SIZE
DEST
TYPE
829T
0.6
DE 8
SY
DA,DC
11
403
0.6
CA 3
CL
1
134A
1.0
CL 1
CC,CD
SD
DA,DB
4
903C
1.0
DZ 2
CP
DH
RWL SWITCH
AD
1
-
-
-
BS
829V
0.6
DH 8
WIRE
SIZE
DEST
12
406
0.6
CA 11
CL
2
127B
1.0
CL 7
CC,CD
WIRE
SIZE
DEST
TERM
WIRE
SIZE
DEST
TYPE
2
-
-
-
BS
829W
0.6
DJ 8
109
2.0
CCA 8
13
825A
0.6
SN
CL
DB A
HEATER JUMPER
AB,AC
106
1.0
CCB 2
1
DPA
WORK LIGHT CONN.
AK,AL
3
I-LINK
2.0
EAB 6
BU
829X
0.6
DL 8
109A
1.0
CA 41
14
826A
0.6
SU
CL
TERM
WIRE
SIZE
DEST
TYPE
106N
1.0
CB 46
2
117
1.4
CK 2
CH
TERM
WIRE
SIZE
DEST
TYPE
4
-
-
-
BS
829Y
0.6
DK 8
109B
2.0
CTS 1
15
824A
0.6
SA
CL
1
H-LINK
1.0
DBA 2
BN
3
861G
1.4
ST
CH
1
134B/127B
1.0
DPA 2
CR,CD
5
-
-
-
BS
106C
0.6
CG 2
829AU
0.6
DF 8
16
407B
0.6
SZ
CL
2
H-LINK
1.0
DBA 1
BN
106F
0.6
CW +
SZ
DA,DB
4
2
134B/127B
1.0
DPA 1
CR,CD
6
I-LINK
2.0
EAB 3
BU
829AS
0.6
DG 8
17
411
0.6
CG 6
CL
3
BP
106G
0.6
CX +
WIRE
SIZE
DEST
5
117A
1.4
CK 2
CH
7
-
-
-
BS
829AV
0.6
DX 3
18
830AW
0.6
SK
CL
4
BP
DR
EARTH RING
-
106A
0.6
CV 7
407C
0.6
CY 4
6
861
1.4
CR 4
CH
8
-
-
-
BS
829AA
0.6
DS 4
TERM
WIRE
SIZE
DEST
TYPE
407B
0.6
CV 16
CW
FUEL GAUGE
U
DC
FWL SWITCH
AD
7
600BE
0.6
SB
CG
SE
DA,DB
1
620
6.0
SB
AM
SN
DA,DB
407
0.6
CA 38
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
8
829V
0.6
SM
CG
WIRE
SIZE
DEST
2
619
6.0
SC
AM
SA
DA,DB
WIRE
SIZE
DEST
407D
0.6
CL 3
+
106F
0.6
SD
CM
1
9
WIRE
SIZE
DEST
133
1.4
CCC14
825
0.6
CTS 3
-
600HP
0.6
SB
CM
2
116
1.4
CJ 2
CH
10
DS
HEATER UNIT
AN
TA
DA,DB
824
0.6
CTS 2
133A
0.6
CE 6
825A
0.6
CV 13
S
408
0.6
CA 39
CM
3
855M
1.4
SR
CH
TERM
WIRE
SIZE
DEST
TYPE
WIRE
SIZE
DEST
DJ
R WASH/WIPE SW
AD
824A
0.6
CV 15
133B
0.6
CD 6
825B
0.6
CB 5
4
1
102
3.0
SG
CJ
133C
0.6
CL 8
875
0.6
CTG 5
CWA
FUEL GAUGE ILLUM
V
TERM
WIRE
SIZE
DEST
TYPE
824B
0.6
CB 1
5
116A
1.4
CJ 2
CH
2
600BH
3.0
SC
CJ
SP
DA,DB
875A
0.6
DT 5
TERM
WIRE
SIZE
DEST
TYPE
1
864
1.0
DM 2
CG
SF
DA,DC
6
1871
1.4
CR 11
CH
3
903
1.0
SG
CG
SB
DA,DD
WIRE
SIZE
DEST
875B
0.6
CP 3
1
830X
0.6
SK
CN
2
862
1.0
DM 4
CG
WIRE
SIZE
DEST
7
600P
0.6
SB
CG
4
829AA
0.6
SM
CG
WIRE
SIZE
DEST
805F
1.0
CR 7
721/10936_4
2
600HN
0.6
SB
CN
103
1.0
CCB10
200D
4.0
CA 23
8
829R
0.6
SM
CG
3
CH
600LL
0.6
DF 7
805C
1.0
CTN 5
103F
1.0
DM 3
DT
DIODE GATE
M,N
CX
WATER TEMP GAUGE
U
9
600HK
0.6
CY 3
200S
4.0
CD 8
805D
1.0
CB 24
4
TERM
WIRE
SIZE
DEST
TYPE
200T
2.0
CCA11
TERM
WIRE
SIZE
DEST
TYPE
10
600HL
0.6
CXA 2
5
1
818G
0.6
CB 22
CC,CD
SR
DA,DB
+
106G
0.6
SD
CM
600HM
0.6
CX -
DD
BEACON SWITCH
AD
6
863
1.0
CA 40
CG
2
898A
1.0
CP 6
CC,CD
SG
DA,DC
WIRE
SIZE
DEST
-
600HM
0.6
SB
CM
600HN
0.6
CWA 2
TERM
WIRE
SIZE
DEST
TYPE
7
600EF
0.6
SB
CG
3
1858
1.0
CB 12
CC,CD
WIRE
SIZE
DEST
855M
1.4
DC 3
S
409
0.6
CA 46
CM
600HP
0.6
CW -
1
8
829W
0.6
SM
CG
4
1856
0.6
DE 5
CC,CD
102
3.0
DS 1
855N
1.0
DN 1
600HR
0.6
CYA 2
CXA
WATER TEMP ILLUM
V
2
303B
1.4
SX
CH
9
5
875A
0.6
TA
CC,CD
102E
1.0
DZ 1
855
1.4
CR 9
600HS
0.6
CYB 2
TERM
WIRE
SIZE
DEST
TYPE
3
894
1.4
CR 3
CH
10
6
847A
1.0
CTB 3
CC,CD
102B
3.0
CCC12
855D
0.6
CB 38
600LY
0.6
DG 7
1
830W
0.6
SK
CN
4
SH
DA,DC
DK
AUX HYD SWITCH
AD
DV
PSS BUZZER
600BE
0.6
DH 7
SS
DA,DB
2
600HL
0.6
SB
CN
5
WIRE
SIZE
DEST
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
600EF
0.6
DJ 7
WIRE
SIZE
DEST
6
101BH
1.0
DL 5
CY
TACHOMETER
W
1
873
1.0
CP 2
CG
1
920A
0.6
DL 3
CN,CS
600FC
0.6
DL 7
304
1.0
CCC 8
7
600DY
0.6
SB
CG
101P
1.0
DE 2
TERM
WIRE
SIZE
DEST
TYPE
2
101BG
1.0
SH
CG
2
600EW
0.6
SB
CT,CU
600CH
0.6
DK 7
304A
1.0
CZ 7
8
829S
0.6
SM
CG
101AG
2.0
CCA 2
1
3
872
1.0
CP 4
CG
620
6.0
DR 1
304C
0.6
CV 4
9
DW
PARK BRAKE
AR,AS
101AH
1.0
DL 2
2
5
1830
1.0
DL 4
CG
600DF
0.6
DE 7
304D
0.6
CY 5
10
TERM
WIRE
SIZE
DEST
TYPE
600DY
0.6
DD 7
101BG
1.0
DK 2
3
600HK
0.6
SB
CG
6
898
1.0
CP 6
CG
304G
0.6
EA 4
1
107S
0.6
CCA 10
CP
101AS
1.0
CA 5
4
407C
0.6
SZ
CG
DE
H.S.C. SWITCH
AD
7
600CH
0.6
SB
CG
600P
0.6
DC 7
2
600BF
0.6
SC
CP
ST
DA,DB
600T
0.6
CV 5
101Y
1.0
CTG 2
5
304D
0.6
SS
CG
TERM
WIRE
SIZE
DEST
TYPE
8
829Y
0.6
SM
CG
3
815
0.6
CM 9
CP
WIRE
SIZE
DEST
6
1
865
1.0
CN 7
CG
9
600EJ
1.0
CS 4
SJ
DA,DB
861E
1.4
CR 2
7
2
101P
1.0
SH
CG
10
DX
CIGAR LIGHTER
AT
600MD
0.6
DY 2
WIRE
SIZE
DEST
861G
1.4
DH 3
8
412
0.6
CA 47
CG
3
866
1.0
CN 9
CG
TERM
WIRE
SIZE
DEST
TYPE
600R
1.0
CZ 8
810C
0.6
CF 6
861D
0.6
CB 39
4
1857
1.0
CA 8
CH
1
114B
1.0
SW
CN
600EW
0.6
DV 2
810A
0.6
CM 8
CYA
TACHO ILLUM
V
1857A
0.6
CN 8
2
600DB
1.0
SB
CN
600DB
1.0
DX 2
TERM
WIRE
SIZE
DEST
TYPE
810E
0.6
CB 2
5
1856
0.6
DT 4
CG
1
830U
0.6
SK
CN
3
829AV
0.6
SM
CX,CU
6
2
600HR
0.6
SB
CN
7
600DF
0.6
SB
CG
DY
DALLAS KEY
AR,AS
CYB
TACHO ILLUM.
V
8
829T
0.6
SM
CG
TERM
WIRE
SIZE
DEST
TYPE
TERM
WIRE
SIZE
DEST
TYPE
9
1
515
0.6
EA 1
CP
1
830V
0.6
SK
CN
10
2
600MD
0.6
SB
CP
2
600HS
0.6
SB
CN
3
513A
0.6
EA 2
CP
9803/3280
Issue 2*
Section C
Electrics
Electrics
Section C
153 - 5
Harness Data
Harness Data
153 - 5
Harness Drawing - Side Console, page 1 of 5 - CAD 721/10970 Issue 2 (Machines from serial no. 933757)
SEESHT 2
SEESHT 2
721/10970_1
9803/3280
Issue 1