Caterpillar. Dealer service tools catalog (2018)

Shop Supplies

PAINT AND CHEMICALS

Kynetx A/C PAG Oil 488

Warranty: Manufacturer’s Six Months

• Replaces 9U-7551

• Provides superior lubricity

Contact #ChemtoolCustomerAssistance@

• Kynetx A/C PAG Oil 488 is a polyalkylene

• Polyalkylene glycol oil

Chemtool.com or 815-389-0150

glycol (PAG) lubricant designed specifically for

• Formulated for use with R0-134a refrigerants

use with refrigerant R-134a.

• Available for dealers in America’s North and

• High-viscosity refrigeration lubricant that

America’s South regions, except Brazil

exhibits good miscibility in R-1324a

Part No.

Description

Dimensions

Weight

3.75 high x 2.7 dia.in

8 fl oz (240 mL) Can

486-1537

Kynetx A/C PAG Oil 488

(95 x 69 mm)

0.34 kg (0.75 lb)

Kynetx Assembly Lubricant

Warranty: Manufacturer’s Six Months

• Replaces 207-1601

• Specially formulated to lubricate rubber for

Contact #ChemtoolCustomerAssistance@

easier installation, removal and manipulation

• Kynetx Assembly Lubricant is a water-based

Chemtool.com or 815-389-0150

emulsion designed to aid in the assembly

• Provides temporary lubrication as lubricant

process for the installation of all types of

disappears and surfaces return to original

rubber tubing, rubber hoses and tires where

condition

the intention is not to swell or shrink.

• Available for dealers in America’s North and

• Provides a high degree of lubricity while wet

America’s South regions, except Brazil

Part No.

Description

Dimensions

Weight

32 fl oz Bottle

486-1525

Kynetx Assembly Lubricant

190 x 132 x 61 mm (7.5 x 5.2 x 2.4 in)

0.9 kg (2 lb)

Kynetx Aluminum Safe Cabinet and Spray Cleaner

Warranty: Manufacturer’s Six Months

• Replaces 1U-5490

• Extremely low foaming characteristics, ideal

Contact #ChemtoolCustomerAssistance@

for high-pressure washers

• Kynetx Aluminum Safe Cabinet and Spray

Chemtool.com or 815-389-0150

Cleaner is a specially formulated liquid

• Safe on sensitive aluminum alloys such as

alkaline cleaner designed for industrial

5000-, 6000- and 7000-series alloys

applications for in-process cleaning of

• Exceptional hard water stability keeps

sensitive aluminum alloys that are prone to

washers clean.

staining in alkaline systems.

• Lean concentrations assure low consumption

• Using the latest available additive technology

and cost effectiveness.

for improved detergency and wetting,

• High detergency/surfactant package provides

this cleaner offers exceptional cleaning

added cleaning power beyond alkalinity.

properties for the removal of most industrial

contaminants, particularly smut and fine

• Phosphate, nitrite and silicone free

particulate entrained into the substrates

• Contains silicates

surface.

• Available for dealers in America’s North and

America’s South regions, except Brazil

Part No.

Description

Dimensions

Weight

Kynetx Aluminum Safe

375 x 238 x 298 mm

5 Gallon Pail

486-1526

Cabinet and Spray Cleaner

(14.75 x 9.375 x 11.75 in)

22.7 kg (50 lb)

18-188 JULY 2018 Shop Supplies

Shop Supplies

PAINT AND CHEMICALS

Kynetx Calibration Fluid

Warranty: Manufacturer’s Six Months

• Replaces 6V-6067 and 6V-6068

• Meets SAE J967d and ISO/DIS 4113

Contact #ChemtoolCustomerAssistance@

• Kynetx Calibration Fluid is specifically

• Available for dealers in America’s North and

Chemtool.com or 815-389-0150

formulated for use as a calibrating fluid in fuel

America’s South regions, except Brazil

injector test benches and pop testers.

Part No.

Description

Dimensions

Weight

375 x 238 x 298 mm

5 Gallon Pail

486-1533

KynetxCalibration Fluid

(14.75 x 9.375 x 11.75 in)

19 kg (42 lb)

Kynetx Camshaft and Follower Lubricant

Warranty: Manufacturer’s Six Months

• Replaces 8T-2998

• Do not use on exhaust bolts or other high-

Contact #ChemtoolCustomerAssistance@

temperature bolts which require an anti-seize.

• Kynetx Camshaft and Follower Lubricant

Chemtool.com or 815-389-0150

is designed to be used as a lubricant for

• Can be used as a polishing oil for camshafts

potential wear surfaces prior to assembly.

or crankshafts

This prevents metal-to-metal contact upon

• High viscosity enables it to cling to

startup before adequate lubrication is

unassembled parts

supplied.

• Excellent anti-wear package prevents

• Provides three times greater film strength

excessive wear at startup.

than conventional motor oils and will not clog

• Low odor

oil filters

• Excellent stick-slip lubrication assures smooth

• Clings to all surfaces and is an excellent rust

break in.

inhibitor, allowing the storage of parts for

many months

• Apply with brush or dip whole parts.

• Mixes with motor oil and can be used on all

• Available for dealers in America’s North and

lubricated parts, such as followers, pistons,

America’s South regions, except Brazil

bearings, and bolt threads

• Excellent corrosion inhibitor: can be used

on machined surfaces to provide long-term

corrosion protection

Part No.

Description

Dimensions (H x Dia.)

Weight

8 fl oz (240 mL) Can

486-1534

KynetxCamshaft and FollowerLubricant

95 x 69 mm (3.75 x 2.7)

0.34 kg (0.75 lb)

JULY 2018 Shop Supplies

18-189

Shop Supplies

PAINT AND CHEMICALS

Kynetx Red Dye

Warranty: Manufacturer’s Six Months

• Replaces 9U-5031

• Codes oils to prevent mix-ups

Contact #ChemtoolCustomerAssistance@

• Highly concentrated oil-soluble dye adds color

• Identifies sources of leaks

Chemtool.com or 815-389-0150

to lubricating oils, transmission oils, hydraulic

• Available for dealers in America’s North and

oils and fuels.

America’s South regions, except Brazil

• Visible at concentrations of 1 part per 10,000

Part No.

Description

Dimensions (H x Dia.)

Weight

8 fl oz. Can

486-1535

Kynetx Red Dye

95 x 69 mm (3.75 x 2.7in)

0.34 kg (0.75 lb)

Kynetx Blue Dye

Warranty: Manufacturer’s Six Months

• Replaces 9U-5032

• Codes oils to prevent mix-ups

Contact #ChemtoolCustomerAssistance@

• Highly concentrated oil-soluble dye adds color

• Identifies sources of leaks

Chemtool.com or 815-389-0150

to lubricating oils, transmission oils, hydraulic

• Available for dealers in America’s North and

oils and fuels.

America’s South regions, except Brazil

• Visible at concentrations of 1 part per 10,000

Part No.

Description

Dimensions (H x Dia.)

Weight

8 fl oz. Can

486-1536

Kynetx Blue Dye

95 x 69 mm (3.75 x 2.7in)

0.34 kg (0.75 lb)

Kynetx VCI-F Oil

Warranty: Manufacturer’s Six Months

• Replaces 4C-6794

provided depends on the tank seal.

Contact #ChemtoolCustomerAssistance@

• A vapor-phase corrosion inhibitor and flushing

• If tank is hermetically sealed or bagged with

Chemtool.com or 815-389-0150

fluid which can be used to protect internal

LDPE (>0.125 mm thick) plastic and sealed,

tanks from corrosion, enable flush tanks to

several years’ protection can be achieved.

disperse debris and offer protection for the

• For incompletely sealed systems, periodic

external surfaces of parts

endoscope inspection and reapplication may

• Contains <15 ppm sulfur and is compatible

be required.

with fuel, lubricating and hydraulic oils

• Distinguishable from conventional

• Contains a special low pour point synthetic

preservative oils providing both vapor-phase

ester contact-inhibitor blend, which will not

and contact corrosion protection

varnish, harden or react with cleaner residues

• Effective for the transport and storage of fuel

left in systems

tanks, hydraulic tanks and ferrous components

• This volatile corrosion-inhibitor blend will

• Designed to lift, displace and encapsulate

protect the head space in “closed systems”

adsorbed water and washer residue from

such as engines, transmissions, hydraulic

surfaces to protect against corrosion and

tanks and cylinders, gear housings, fuel tanks

staining

and steel drums.

• Available for dealers in America’s North and

• Duration of the vapor-phase protection

America’s South regions, except Brazil

Part No.

Description

Dimensions

Weight

375 x 238 x 298 mm

5 Gallon Pail

516-0277

Kynetx VCI-F Oil

(14.75 x 9.375 x 11.75 in)

19 kg (42 lb)

18-190 JULY 2018 Shop Supplies

Undercarriage Tools

FRAME AND RECOIL SPRING

Track Roller Frame Boring Tools

Model Usage: D8H, D9G Tractors; 583H, 594

• Used to rework mounting pockets in frame to

applications, if bolts securing end collars to

Pipelayers

original size

roller frame are allowed to work loose, roller

shaft can wallow out mounting pockets in

Warranty: Caterpillar ^®Six Months

• On D8H, D9G Tractors, and 583H, 594

frame; once pockets become enlarged, it is

Pipelayers, track roller assembly is bolted

impossible to hold shaft securely to frame

to integral part of roller frame; in severe

Tool Group

• Used for removal of recoil spring when front

• Will also control expansion after front cover

pilot is broken

has been removed

• Tie bolt (1) and studs (2) must be made of high

• Other parts can be fabricated using SAE1020

strength steel having minimum yield strength

steel

of 7030 kg/cm 2 (100,000 PSI)

• Large size drawings available

Item

Description

Quantity

Center Tie Bolt

Studs

Spacers

Plate

Pilot

Fixture

Not shown

Installation Plate

Item

Part Number

Description

Quantity

3H-0467

Washer

3H-0466

Nut

Make center tie bolt from high strength steel having a 7030 kg/cm²(100,000 PSI) minimum yield strength. Make studs from high strength steel having a

100,000 PSI minimum yield strength.

Compressor Group

Model Usage: D5K Track-Type Tractor

• Used to contain spring (acts as a cage) when

• Heat-treated plates for added durability

using a hydraulic shop press to disassemble

Warranty: Caterpillar ^®Six Months

• 6B-6682 Nut and 5P-8248 Hard Washer are

and assemble recoil spring assembly

serviceable

• Also used with 316-1494 Cylinder for field

Reference

disassembly and assembly of recoil spring

assembly

• NEHS1013, Tool Operating Manual, 311-0964

Compressor Group

• Heavy-duty steel with black oxide coating

Part Number

Description

311-0964

Compressor Group

Spacer

Model Usage: 305 Excavator

• Used to service recoil spring by providing

• Used with 4C-9540 Recoil Spring Disassembly

smaller hole in bench

and Assembly Bench

Warranty: Caterpillar ^®Six Months

Part Number

Description

275-5820

Spacer

JULY 2018 Undercarriage Tools

6-1

Undercarriage Tools

FRAME AND RECOIL SPRING

Track Recoil D&A Bench

Model Usage: 305.5-5090 Excavators & some

• Used to safely contain front roller frame recoil

Reference:

Oval Design Track-Type Tractors

spring during disassembly and assembly

• NEHS0837, Tool Operating Manual

procedure

Warranty: Caterpillar ^®One Year

• Used on excavators and some oval design

track-type tractors

• Designed to withstand 75 tons of spring

compression

• Used with 223-3506 Cylinder and Hose Group

Part Number

Description

4C-9540

Track Recoil D&A Bench

Cylinder and Hose Group

Model Usage: Oval Track Undercarriage

• Used with 4C-9540 Bench Group and power

• Power supply must be ordered to meet

supply

specific electrical requirements of user

Warranty: Caterpillar ^®Six Months

• Used to compress undercarriage springs

Reference

• Applies up to 75 tons of compression force

• SENR6159

• Long cylinder stroke eliminates or reduces the

• SENR1647

use of adapters

• SMHS8096

Item

Part No.

Description

—

223-3506

Cylinder and Hose Group

Service/Repair Parts

030-6936

Flared Reducer

030-7936

O-ring Connector

030-7942

Elbow

061-9258

Swivel Tee

164-5778

Bracket

165-5422

Hydraulic Cylinder

166-7565

Hose Assembly (Not Serviced)

166-7566

Hose Assembly (Not Serviced)

166-7567

Hose Assembly (Not Serviced)

166-7568

Hose Assembly (Not Serviced)

1C-0569

Bolt

1U-1577

Plug

2P-7214

Elbow

3J-1907

O-ring Seal for 5P-9617 Adapter

3R-4437

Nut

3R-4463

Sleeve

4B-4994

Setscrew (3/8-16)

5P-6623

Tube (Not Serviced)

5P-8869

Flared Connector

5P-9172

Flared Connector

6K-6307

O-ring

6K-9194

Elbow

8M-0744

Flared Nut

8T-0852

Gauge Group - Pressure

Power Supplies

140-6241

Power Supply Group (220/380/440 VAC, 50 Hz, 3-phase)

—

146-2460

PowerSupply Group (220 VAC, 50/60 Hz, 1-phase)

—

146-2461

Power Supply Group (230/460 VAC, 50/60 Hz, 1-phase)

—

149-7359

Power Supply Group (115 VAC, 60 Hz, 1-phase)

6-2

JULY 2018 Undercarriage Tools

Undercarriage Tools

FRAME AND RECOIL SPRING

Socket Wrench Assembly

Model Usage: 322 and 322B Excavators

• Used to remove and install retaining nut that

• SENR1647, Disassembly and Assembly 322B

holds recoil spring in compression

and 322BL Excavators Machine Systems

Warranty: Caterpillar ^®Six Months

• Used with 4C-9540 Recoil Spring Disassembly

Specifications

and Assembly Bench

• Outside diameter: 66.7 mm (2.63 in)

• Makes adjustment of recoil spring assembly

• Inside diameter: 47.6 mm (1.87 in)

length easier and safer

• Overall length: 13.97 cm (5.50 in)

References

• Distance between flats: 47.6 mm (1.87 in)

• SENR6159, Disassembly/Assembly 322, 322L,

• Drive size: 1 7/8 in Hex

322N and 322LN excavators machine systems

Part Number

Description

142-4212

Socket Wrench Assembly

Seal Starter

Model Usage: D10N, D11N, D4H, D5H, D6H,

• Used for installation of large shear seals

• Pilot plates fit seal’s inner diameter; driving

D7H, D8L, D8N, D9N

inside recoil spring housing on H and L

plates push against outside ring of seal;

Series track-type tractors; interference fit of

reaction plates push against inner shoulder of

Warranty: Caterpillar ^®Six Months

these seals makes them difficult to start into

recoil spring housing

housing without distortion or damage;

• Tractor models up through D9 require reaction

1U-5753 allows seal to be started squarely

plates to be mounted on 6V-3009 Bar; larger

into bore without cocking or rebounding that

housings on D10 and D11 tractors require

can occur when using only a hammer

reaction plates to be mounted 8B-7548

• Correct assembly of 1U-5753 aided by

Bearing Puller Assembly

markings, such as 5D, stamped near curved

ends of plates; numbers indicate tractor

modeland letters indicate use of plate end as

pilot (P) or driving member (D) of assembly

Item

Description

Center Plate

Driving Plate

Pilot Plate

Reaction Plate

Stud

Item

Part Number

Description

—

1U-5753

Seal Starter

6V-3009

Cross Bar

8B-7548

Puller Assembly - Bearing

Pilot

Essential Tool

• Used to remove or install recoil springs

• Read the specific machines Disassembly and

(provides correct spacing and size of tools)

Assembly (D&A) Instructions before working

Model Usage: D9, D10, D11 Track-Type Tractors;

on any recoil assembly

578, and 589 Pipe Layers

• Requires three FT2631Washers and one

163-9151 Pilot

Warranty: Caterpillar ^®Six Months

Part Number

Description

163-9151

Pilot

JULY 2018 Undercarriage Tools

6-3

Undercarriage Tools

FRAME AND RECOIL SPRING

Plate

Model Usage: 943, 953, 963 and 973 Track

• Used for compressing recoil springs

• 4C-6166 Plate adapts to 943 and 953 as well

Loaders

as the 963 and 973 Track Loaders, all of which

now have stronger springs

Warranty: Caterpillar ^®Six Months

MaximumAssembly Pressure

Model

MaximumAssembly Force

with 8S-7172 Cylinder

943 Track Loader

77,900 N (17,500lb)

5850 kPa (850 PSI)

953 Track Loader

89,000 N (20,000lb)

6680 kPa (970 PSI)

963 Track Loader

151,000 N (34,000lb)

11,350 kPa (1650 PSI)

973 Track Loader

231,400 N (52,000lb)

17,000 kPa (2500 PSI)

Part Number

Description

4C-6166

Plate

The 8S-7172 Cylinder shown in this setup can develop enough force to break the studs and/or 4C-6166 Plate if it is excessively pressurized. This can

result in personal injury or death. Do not apply more than the maximum assembly pressure, listed below for each model, when using the 8S-7172

Cylinder in this application. If assembly requires higher pressures a problem exists; stop the procedure. Determine and correct the cause of the problem

before proceeding with assembly.

Recoil Spring Retaining Nut Spanner Wrench

Essential Tool

• Used to remove, install, and tighten 139-6266

Specifications

Retaining Nut on idler recoil spring assembly

Model Usage: 301.5 Mini Hydraulic Excavator

• Overall length: 92.7 mm (3.65 in)

• Used with 1/2 inch square drive ratchet

Warranty: Caterpillar ^®Six Months

• Inside diameter: 59.2 mm (2.331 in)

wrench or torque wrench

Number of teeth: 4, equally spaced

•

• Designed to fit properly onto retaining nut

• Tooth width: 6.02 mm (0.237 in)

for ease of removal and installation - helps

prevent damage to nut during removal

• Square drive: 1/2 in

• Heat-treated for maximum wear and durability

Part Number

Description

152-7159

Recoil Spring Retaining Nut Spanner Wrench

Upper Structure Support Brackets

Model Usage: 365B and 385B Hydraulic

• Used to lift and support rear upper structure

Reference

Excavators

of machine

• 365B and 385B Disassembly and Assembly

Warranty: Caterpillar ^®Six Months

• Used with hydraulic jack stands and FT2932

Manual, Machine Systems

Support Beam

• Used when servicing swing gear and swing

bearings

Part Number

Description

227-1393

Support Bracket Assembly (LH)

227-1394

Support Bracket Assembly (RH)

6-4

JULY 2018 Undercarriage Tools

Undercarriage Tools

FRAME AND RECOIL SPRING

Support Beam Assembly

Essential Tool

• Used to lift and support rear of upper

• Designed to provide positive positioning of

structure during removal and installation of

jack stands on support beam

Model Usage: 307, E70, and E70B Excavators

undercarriage

Warranty: None

Reference

• Used with hydraulic jack stands

• SENR6199, Disassembly and Assembly 307

• Additional holes allow support beam to be

Excavators Machine Systems

used on E70 and E70B Excavators

Support Beam Assembly

Item

Material

Description

Quantity

ASTM A36 steel

Channel

SAE 1020 steel

Plate

SAE 1026 steel

Ring

Item

Part No.

Description

Quantity

1D-4627

Bolt

5P-8249

Hard Washer (attaches 439-3939 link brackets to D7E EDPM)

2J-3505

Full Nut

Boom Cylinder Link Assemblies

Model Usage: 311 through 5090B Hydraulic

• Used to properly secure boom when removing

• Prevents cylinder drift while holding boom in a

Excavators

upper structure during swing gear and bearing

fixed position

service

Warranty: Caterpillar ^®Six Months

• Link assembly bolts onto machine using

• Variable adjustment allows one link to fit

previously removed cylinder hardware

several machines

Reference

• Installs in place of one boom cylinder

• Disassembly and Assembly Manual, Machine

Systems

Part Number

Use

228-3645

385B and 5090B Hydraulic Excavators

228-4532

311 through 325 Hydraulic Excavators (All Series), M300 Series Wheeled Excavators

228-4533

330 through 5080 Hydraulic Excavators

Boom Cylinder Link Assemblies

Model Usage: MH3027

• Used to properly secure boom when removing

upper structure during swing gear and bearing

Warranty: Caterpillar ^®Six Months

service

• Variable adjustment allows one link to fit

several machines.

JULY 2018 Undercarriage Tools

6-5

Undercarriage Tools

FRAME AND RECOIL SPRING

Large Special Taps for Tractor Undercarriage

Model Usage: D9N, D10N, D11N up to 74Z322,

• Used to recondition threads in bogies of track-

• Spiralock threads are internal threads only so

D11N 74Z322-Up, D11N

type tractors

a bolt with standard thread form is always

used whether internal threads are Spiralock

Warranty: Caterpillar ^®Six Months

• Spiralock thread design provides improved

or standard

bolt retention; if tap with standard thread

form is substituted, that feature is lost

Part Number

Description

Model

Location

1U-6600

Spiralock Tap 1 1/8-7

D11N, up to 74Z322

Minor bogie

1U-9707

Plug Tap 1 1/8-7-2B

D9N

Major bogie

1U-9708

Spiralock Tap 1 1/4-7

D11N, 74Z322-Up

Minor bogie

1U-9709

Plug Tap 1 3/8-6-2B

D11N

Major bogie

4C-5051

Plug Tap 1 1/4-7-2B

D10N

Major bogie

Main Beam Repair Fixtures

Model Usage: 784B, 784C, 785, 785B, 785C,

• Supports the frame during main beam removal

• Shim to compensate for weld shrinkage in the

785D, 789D, 789B, 789C, 793, 793B, 793C, 793D

transverse fore/aft beam welds

• Functions as locating fixture for new main

Off-Highway Trucks

beam

• Made as ordered (MAO)

Warranty: Caterpillar ^®Six Months

• Fixture can be adjusted for nominal ROPS bore

Reference

spacing dimensions

• SEPD1066, Service Magazine (upgrade

• Can be set to actual ROPS bore location on

instructions for 793B and 793C off-highway

existing frame

trucks)

• Recommended pin locations be set to actual

• Special Instruction, REHS0541, “Procedure

bore location

for the Inspection, Repair, and Component

• Main beam locating fixture equipped with

Replacement on the Frames of Off-Highway

2 mm shim

Truck/Tractor”

Part Number

Description

Weight

Quantity

350-1598

Tool Assembly (Not serviced separately)

544 kg (1200 lb)

350-1599

Support Assembly (Not serviced separately)

91 kg (200 lb)

353-4386

Main Beam Repair Fixtures

Compression Sleeve Assembly

Essential Tool

• Used to disassemble and assemble track

• Heavy-duty, welded-steel construction retains

recoil spring assembly

pieces of spring in event of breakage

Model Usage: 279C, 289C, 299C Compact Track

Loaders

• Used with a suitable hydraulic press to

Reference

compress spring

Warranty: Caterpillar ^®Six Months

• KENR8831, 279C, 289C, and 299C Compact

• Contains spring when compressing recoil

Track Loaders Power Train, Disassembly and

spring assembly to remove or install

Assembly

retainer nut

Part Number

Description

330-0835

Compression Sleeve Assembly

Personal injury can result from being struck by parts propelled by are leased spring force. Make sure to wear all necessary protective equipment. Follow

the recommended procedure and use all recommended tooling to contain the spring force.

6-6

JULY 2018 Undercarriage Tools

Undercarriage Tools

ROLLER AND IDLER

Track Roller and Idler Stopper Installer Assemblies

Model Usage: D7R, D7H, D8R, D8N, D8L, D9R,

• Used to install stoppers into rollers and idlers

• Provides fast, efficientmethod of installing

D9N,D9L, D10R,D10N,D10, D11R,D11N,517,

stoppers while ensuring consistent

527, 561M, 572R

installation depth

Warranty: Caterpillar ^®Six Months

Part No.

Pusher

Installer

Use

Idlers: D6H, D6R, D7R, D7H, 517, 527, 572R Rollers: D8R,

228-0598 (Not

228-0599 (Not

228-0597

D8N, D8L, D9L, D10, 578, 583 Idlers and Rollers: with 9G-5664

serviced)

Stopper

Idlers: D8L, D8N, D8R, D9L, D9R, D9N, D10R, D10N, 578, 583R

228-0601 (Not

228-0602 (Not

228-0600

Rollers: D9L, D9N, D9R, D10N, D10R, D11N, D11R, 583R, 589

serviced)

Idlers and Rollers: with 9G-4872 Stopper

228-0604 (Not

228-0605 (Not

228-0603

Idlers: D10, D11N, D11R Idlers: with 9G-1368 Stopper

serviced)

394-9581 (Not

394-9583 (Not

394-9580

Idlers: D4H, D5H, D5M, D5N, D6M, D6N, 561H, 561M, 561N

serviced)

Peen Depth Gauge

Model Usage: All

• Used to check peen depths on weldments

Specifications

Warranty: Caterpillar ^®Six Months

• Measures 4 peen depths ranging from

• Dimensions: 38.5 x 38.5 x 1.9 mm

0.2 - 0.5 mm

(1.5 x 1.5 x .074 in)

• Weight: .11 kg (0.74 lb)

Part Number

Description

386-0542

Peen Depth Gauge

Duo-Cone Installer

Essential Tool

• Required to correctly install duo-cone floating

• For longer service life, correct alignment of

ring seals and toric sealing rings

seal is critical

Model Usage: 160M Motor Grader

• Used to install 305-7976 Duo-Cone Seal on

• Eliminates seal rolling and twisting - rubber

Warranty: Caterpillar ^®Six Months

160MMotorGrader

toric rings (seals) hold the steel rings parallel

and concentric while maintaining correct face

• Made from tough noncellular polyurethane to

contact pressure

help protect seal during installation

• Proper installation requires a special tool

Reference

(most seal failures result from mistakes made

• SEHS8364, Special Instruction, Assembly and

during installation)

Installation of Duo-Cone Seals

Part Number

Description

317-3806

Duo-Cone Installer

Service/Repair Parts

033-8755

Pan Head Screw

1F-1739

Wing Nut

5P-0537

Hard Washer

Socket

Model Usage: 320D, 3232D, 325C, 325D, 329D,

• Used to remove and install 215-4099 Nut from

• Not for use with an impact wrench

333D, 345C Excavator

149-3572 Recoil Spring Group

• Used in conjunction with 4C-9540 Recoil

Warranty: Caterpillar ^®Six Months

• Used with one inch ratchet wrench or breaker

Spring Disassembly and Assembly Bench

bar during disassembly

Part Number

Description

371-1080

Socket

JULY 2018 Undercarriage Tools

6-7

Undercarriage Tools

ROLLER AND IDLER

Duo-Cone Installer

Model Usage: Most Cat^®Track-Type Machines

• Required to install Duo-Cone floating ring

seals and toric sealing rings

Warranty: Caterpillar ^®Six Months

Toric Seal Ring

Duo-Cone Seal Group

Toric Sealing Ring

Seal Installer Tool

(Silicone)

Normal Applications

1M-8746

8H-2265

1U-8841

1M-8747

8H-2262

1U-8840

1M-8748

6H-1309

3S-0303

3S-0302

6S-3285

6S-3284

1U-8850

6T-8440

1U-6443

Extreme Temperature Applications (Also 3N-0801 SiliconeToric Seal Ring)

3P-1848

3P-1847

4S-8984

9M-9730

5K-6191

2S-2181

5P-0373

3N-3095

8L-5519

8L-5520

8S-5656

8S-5653

Duo-Cone Seal Installer Application List

Seal Group

Seal Ring

Seal Diameter

Toric Ring

Installer

107-4889

92 mm

9M-9730

224-9467

107-9621

107-9622

109.52 mm

8S-5653

129-1340

110-8882

9W-8877

92 mm

8H-2262

224-9467

Duo-Cone Seal Installer

Model Usage: PM200

• Correctly installs Duo-Cone floating ring seals

Specifications

and Toric Seal rings in PM200 rollers

Warranty: Caterpillar ^®Six Months

• Dimensions:100 x 94x 50 mm

• Non-cellular polyurethane protects seal during

(3.94 x 3.70 x 1.97 in)

installation

• Weight: 0.1 kg (0.22 lb)

• Two piece assembly easily removed from

roller without changing final seal position

Part Number

Description

383-1436

Duo-Cone Seal Installer

Model Usage: D3C, D3G, D4C, D4G,D4H, D5C,

• Installs Duo Cone seals into track rollers

Reference

D5G, D5H, D5M, 320B, 320C, 325B, 325C, 330B,

• Designed to eliminate “snagging” problems

• RENR3962, Service Manual

330C, 561M, 933C, 939C, D8N, D8R, D9N, D9R,

during installation

and 583R

Part No.

Description

Duo-Cone Seal

Outside Diameter of Seal Face

Warranty: Caterpillar ^®Six Months

224-9466

Seal Installer

82.55 mm (3.25 in)

224-9467

Seal Installer

162-7862

92mm (3.62in)

227-4755

Seal Installer

9W-8878, 125-3267

102mm(4.02in)

6-8

JULY 2018 Undercarriage Tools

Undercarriage Tools

ROLLER AND IDLER

Frame Assembly Protection Caps

Model Usage: All track-type machines with idler

• Reconditions seal ramps on inverted style

• Helps prevent oil leaks which can lead to

and rollers

roller and idler shafts to regain surface finish

component failure

Warranty: Caterpillar ^®Six Months

• Used with protection caps and gravity fed

• Protection caps protect shaft’s thrust face and

blast machine or pressure blasting system

bearing surface from blasting overspray

• Saves money - recondition rather than

• Replaceable 196-9553 Wheels can be ordered

replace shaft

separately

• Reconditions smooth surface to help prevent

toric ring slip

Part Number

Description

196-9552

Frame Assembly

196-9553

Wheels

Reference

Part No.

Sleeve Diameter

Idler

Roller

196-9554

45mm (1.77in)

D4, D5H

D4, D5H, 939, 943, 953

196-9555

100mm(3.94in)

D10L, D11R/N

N/A

196-9556

74mm (2.91in)

D9L, D10N/R, 589

D10L, D11R/N

196-9557

68mm (2.68in)

D8R/N/L, D9R/N, 578

D9L, D10N/R, 589

D5H, D6H/R/N, D7H/R/N,

196-9558

58mm (2.28in)

D6H, D7H, D9N/R 578, 579, 963, 973

D8R/N/L, 517, 527

196-9559

114.5 mm (4.51 in)

N/A

D7H, D8R/N/L, D9N/R, 578, 579, 973

197-8122

96mm (3.78in)

D4H, D5H

D4H, D5H, 939, 943, 953

197-8123

108mm(4.25in)

D5H,D6H/R/N, 517,527

D6H,963

197-8124

127 mm (5 in)

D7R/N/H, D8L/R/N, D9R/N, 578

D9L, D10R/L, 589

197-8125

136mm(5.35in)

D9L, D10R/N, 589

D10L, D11N/R

197-8126

163mm(6.42in)

D10L, D11N/R

N/A

Duo-Cone Seal Installer Assembly

Model Usage: D10N and D10R Track-Type

• Used to install Duo-Cone seal in track idler

Reference

Tractors

(used with 107-9621 and discontinued

• SEHS8364, Special Instruction, Assembly and

125-3677 Seal Groups used in special

Warranty: Caterpillar ^®Six Months

Installation of Duo-Cone Seals

application machines)

Specifications

• Installer makes installation faster and easier,

while helping to prevent seal damage (uses

• Outside diameter of installer: 114.30 mm

a 130-8364 Extension Spring to hold the

(4.5 in)

2 halves together)

• Outside diameter of seal: 109.52 mm

(4.312 in)

• Using installer prevents rolling and twisting of

• Overall length: 102.0 mm (4.016 in)

rubber toric ring during installation

• Extension spring: 130-8364

Part Number

Description

129-1340

Duo-Cone Seal Installer Assembly

Essential Tool

• Used to install 155-9879 Seal Group used on

Specifications

certain D11N and D11R Track Idler Groups

Model Usage: Certain D11N and D11R Track-

• Seal diameter: 137.57 mm (5.416 in)

Type Tractors

• Makes installation faster and easier

• Overall OD: 158 mm (6.2 in)

• Length: 102 mm (4 in)

Warranty: Caterpillar ^®Six Months

• Helps to eliminate damage, twisting, or

• Shoulder OD: 137.25 mm (5.404 in)

rotation during installation

Part Number

Description

159-9843

Duo-Cone Seal Installer Assembly

JULY 2018 Undercarriage Tools

6-9

Undercarriage Tools

ROLLER AND IDLER

Duo-Cone Seal Installer Assembly

Model Usage: D7H, D8L, D8N, D9N, and D9R

• Used to install 107-4889 Seal Group and

References

Track-Type Tractor

110-8882 Seal Group with a seal diameter

• SEHS8364, Special Instruction, Assembly and

of 92.00 mm (3.622 in) used in special

Warranty: Caterpillar ^®Six Months

Installation of Duo-Cone Seals

application arrangements of D7H track idler

• PELM0614, Information Release Memo

group and D8L, D8N, D9N, and D9R track

roller group

Specifications

• Makes installation faster and easier while

• Overall diameter: 114.3 mm (4.5 in)

helping to eliminate damage during seal

• Overall length: 102 mm (4 in)

installation

• Outside shoulder diameter: 96.5 mm (3.8 in)

• Prevents toric seal ring from rolling or twisting

during assembly

• Seal installer halves are held together with a

130-8364 Extension Spring

Part Number

Description

224-9467

Seal Installer

Duo-Cone Seal Installer Assembly

Model Usage: D8L, D8N, D9N,D9R, and D10N

• Used to install 9W-8878, 125-3267, and

Reference

Track-Type Tractor

111-9283 (discontinued) Seal Groups with a

• SEHS8364, Special Instruction, Assembly and

seal diameter of 102.00 mm (4.016 in) in D8L,

Warranty: Caterpillar ^®Six Months

Installation of Duo-Cone Seals

D8N, D9N, and D9R track idler group and

• PELM0614, Information Release Memo

D10N track roller group

• Prevents toric seal ring from rolling or twisting

Specifications

during assembly

• Overall outside diameter: 114.3 mm (4.5 in)

• Makes installation faster and easier while

• Length: 102 mm (4 in)

helping to eliminate damage during seal

• Outside shoulder diameter: 106.5 mm (4.19 in)

installation

• Seal installer halves are held together with a

130-8364 Extension Spring

Part Number

Description

227-4755

Seal Installer

Model Usage: 385B and 5090B Hydraulic

• Used to install Duo-Cone seals in track roller

• Makes installation faster and easier while

Excavators

assemblies (very difficult to install correctly

eliminating seal rolling and twisting

without this tool)

Warranty: Caterpillar ^®Six Months

Reference

• Outside diameter: 177.5 mm (6.99 in)

• SEHS8364, Special Instruction, Assembly and

Installation of Duo-Cone Seals

Part Number

Description

4C-6206

Seal Installer

6-10 JULY 2018 Undercarriage Tools

Undercarriage Tools

ROLLER AND IDLER

Tools for Installing Duo-Cone Seals in Track Rollers and Idlers

Model Usage: D4H, D5H, D6H, D7H,D8L, D8N,

• Used to install inverted Duo-Cone seals in

• Alignment sleeve keeps roller or idler

D9L, D9N, D10, D10N, D11N Tractors, 943, 953,

track idlers and rollers on all H, L and N series

concentric with shaft while retainer is

963, 973 Loaders

tractors and hydrostatic loaders

bolted in place

Warranty: Caterpillar ^®Six Months

• Seal installers have stop that helps to

correctly position seal; stop also prevents seal

from being installed too far on shaft

Tool Part No. For Idler

Tool Part No. for Roller

Description

943 Loaders

N/A

8T-0942

Retainer Seal Installer, Shaft Seal Installer

N/A

8T-0945

Alignment Sleeve

953 Loaders

N/A

8T-0942

Retainer Seal Installer, Shaft Seal Installer

N/A

8T-0945

Alignment Sleeve

963 Loaders

N/A

8T-0822

Alignment Sleeve

N/A

8T-0940

Retainer Seal Installer, Shaft Seal Installer

973 Loaders

N/A

8T-0822

Alignment Sleeve

N/A

8T-0939

Retainer Seal Installer, Shaft Seal Installer

D9L Tractors

8T-0824

8T-0823

Alignment Sleeve

8T-0830

8T-0829

Installer— Seal

D10 Tractors

1U-9399

1U-9398

Spin Socket

8T-0825

8T-0824

Alignment Sleeve

8T-0826

8T-0827

Installer— Seal

D11N Tractors, w/ 8T-0827 Retainer Seal and Shaft Seal Installer

1U-9399

1U-9398

Spin Socket

8T-0825

8T-0824

Alignment Sleeve

Seal Installer Assembly

Essential Tool

• Used to install 161-7247 Duo-Cone Seal into

• PELM0614, Information Release Memo

track idler

Model Usage: D5M and D6M Track-Type Tractors

Specifications

• Provides fast, easy installation

Warranty: Caterpillar ^®Six Months

• Overall diameter: 89.6 mm (3.5 in)

• Prevents rolling or twisting of Toric seal

• Overall length: 102 mm (4 in)

during assembly

• Outside shoulder diameter: 81.8 mm (3.2 in)

Reference

• SEHS8364, Special Instruction, Assembly and

Installation of Duo-Cone Seals

Item

Part Number

Description

179-7208

Seal Installer Assembly

9U-6259

Extension Spring

JULY 2018 Undercarriage Tools

6-11

Undercarriage Tools

ROLLER AND IDLER

Duo-Cone Seal Installer

Model Usage: 330 and 375 Excavators

• Used to install Duo-Cone seals in

• Eliminates seal rolling and twisting - rubber

undercarriage rollers - makes installation

toric rings (seals) hold the steel rings parallel

Warranty: Caterpillar ^®Six Months

fast and easy

and concentric while maintaining correct face

contact pressure

• Proper installation requires a special tool

(most seal failures result from mistakes made

Reference

during installation)

• SEHS8364, Special Instruction, Assembly and

• For longer service life, correct alignment of

Installation of Duo-Cone Seals

seal is critical (2 steel rings with mating faces

must be positioned parallel to each other)

Part Number

Model

9U-7537

330 Excavator

9U-7538

375 Excavator

Seal Installers

• Used to install new, improved rigid seals

• Can hold installer and seal in 1 hand, even

larger seal sizes, because diameter of handle,

• Simpler design, more durable than original

knurled portion of installer, is same size as

installers

outside diameter of seal

• More accurately locate new rigid seals (locate

seals by inside diameter rather than outer

portion of seal)

Duo-Cone Seal Installer Assembly

Model Usage: 307, 311, 311B, 312, 312B, 315,

• Used to install Duo-Cone seal groups in track

• Prevents toric seal from rolling or twisting,

320, 320B, 322, and 322B Excavators

rollers, carrier rollers, and idlers

making installation faster and easier (rubber

toric rings hold steel rings parallel and

Warranty: Caterpillar ^®Six Months

• For longest service life, 2 steel rings with their

concentric, while maintaining correct face

mating surfaces, must be positioned parallel

contact pressure)

to each other (most seal failures result from

incorrect installation, many times caused by

Reference

using improper installation tools)

• SEHS8364, Special Instruction, Assembly and

Installation of Duo-Cone Seals

Tool Usage and Seal Identification

Seal

Toric C/S

Installation

Component

Seal Ring OD

Model Usage

Group

Diameter

Tool

Track Roller

099-0193

9.47 mm (0.373 in)

94.48 mm (3.72 in)

1U-6145

311, 311B, 312, 312B

Carrier Roller

8E-5608

6.22 mm (0.245 in)

65.67 mm (2.585 in)

9U-5985

315, 320, 320B, 322, 322B

Idler

093-1414

7.9mm (0.31in)

84 mm (3.3 in)

123-3801

307

Item

Part Number

Description

123-3801

Duo-Cone Seal Installer

1U-6145

Duo-Cone Seal Installer

9U-5985

Duo-Cone Seal Installer

6-12 JULY 2018 Undercarriage Tools

Undercarriage Tools

ROLLER AND IDLER

Roller Assembly Machine

Model Usage: All Cat^®Roller Models

• Designed to simplify the roller disassembly

- 146-2461 Power Supply Group (

and assembly process

230/460 VAC, 60 Hz, 3-Phase)

Warranty: Caterpillar ^®Six Months

- 140-6241 Power Supply Group

• Used on all Cat roller models, including snap

(220/380/440 VAC, 50 Hz, 3-Phase)

ring, oval track, and duo-cone seal

- Dealership will connect power supply.

• Reduces cycle times by simplifying the

positioning and pressing of the roller

References

• Indexing worktable allows for the shaft and

• NEHS0836, Roller Assembly Machine Tool

collar to be easily installed/removed without

Operating Manual

removing the roller from the bench

• RENR2059, Disassembly and Assembly

• Built-in fixturing for pulling collars

Procedures for Rollers with Inverted Duo-Cone

Seals

• Uses Cat part-numbered maintenance/parts

• RENR3961, Disassembly and Assembly

• Order 1 of the following power units (sold

Procedures for Rollers with Conventional

separately):

Duo-Cone Seals

- 149-7359 Power Supply Group (115 VAC,

60 Hz, 1-Phase)

• RENR3962, Disassembly and Assembly

- 146-2460 Power Supply Group (220 VAC,

Procedures for Snap Ring/Oval Track Rollers

50/60 Hz, 1-Phase)

Item

Part Number

Description

Quantity

—

264-0054

Cat^®Roller Assembly Machine

264-0055

139-5449

Directional Valve

JULY 2018 Undercarriage Tools

6-13

Undercarriage Tools

ROLLER AND IDLER

Lubricator Nozzle

Model Usage: Most Cat^®Undercarriages

• Used to fill lifetime lubricated rollers and

idlers after reconditioning

Warranty: Caterpillar ^®Six Months

Item

Part Number

Description

5M-2080

Lubricator Nozzle

2F-1336

Fitting

2A-3307

Seal

Testing Tool

Model Usage: Most Cat^®Track-type Machines

• Used to test sealing capabilities of Duo-Cone

seals in front idlers, track rollers, and carrier

Warranty: None

rollers on track-type machines

Item

Description

Adapter

No. 61-A Rubber Tip (Available from Rinck-McIlwaine Inc., Dumont, N.J.)

No. 1198-1PP Check Valve (James Pond Clark Check Valve, available from Circle Seal Products,

Anaheim, CA)

No.2900 Push-TiteCoupling (Available from HansenManufacturing,Cleveland,Ohio)

Item

Part Number

Description

8T-0848

Gauge GP - Pressure (3)

3B-7263

Nipple - Pipe

3B-7900

Tee (1/8 in)

5H-7826

Nipple (1/8 x 1 in) Pipe

Track Roller Lifting Fork Assemblies

Model Usage: See Below

• Used in removal and installation of track

rollers on track-type machines

Warranty: Caterpillar ^®Six Months

Part Number

Model

183-4795

D3, 931, 933

183-4797

D4, D4H, D5, D5H, D6, D6H, D7, D7H, 225, 235, 941, 943, 951, 953, 955, 963, 973, 977

183-4799

D8, D8L, D8N, D9, D9L, D9N, D10, D10N, D11N, 245, 983

6-14 JULY 2018 Undercarriage Tools

Undercarriage Tools

ROLLER AND IDLER

Spanner Wrench

Essential Tool

• Used to rotate track idler eccentric system to

• 8T-9515 Socket Head Bolt (included) is used in

adjust position of track idler wheel

place of standard lock bolt and secures tool to

Model Usage: D6K Track-Type Tractor

idler eccentric during use

• Used with 1 inch square drive ratchet

Warranty: Caterpillar ^®Six Months

• Durable welded steel construction

• Designed to engage idler eccentric once lock

bolt and key are removed

Reference

• SEBU8126-06, D6K Track-Type Tractor,

Operation and Maintenance Manual

Part Number

Description

305-3015

Spanner Wrench

Drivers for Rollers and Idlers

Warranty: Six Months

• Used to push collar onto shaft of rollers and

References

idlers

• SEBF8583, Disassembly and Assembly for

• Sets correct depth providing a positive stop

Idlers with Conventional Duo Cone Seals

during assembly that eliminates measuring

• SEBF8584, Disassembly and Assembly

• Tool is easy to use

Procedures for Track Rollers with Conventional

DuoCone Seals

• Decreases setup and processing time

Roller Group

Model

Roller Group

Driver Part Number

D10R (SF) and D11R (DF)

125-3268

170-5408

D11R (SF) and D11R (DF)

156-1007

170-5404

D8R (SF) and D8R (DF)

132-7928

170-5407

D9R (SF) and D9R (DF)

104-3495

170-5410

Drivers for Idlers

Model

Idler Group

Driver Part Number

D10R

125-3537

170-5406

D11R

170-5405

D4H and D5M

160-9753

201-1582

D5H and D6M

161-7549

201-1581

D6R

149-2493

170-5412

D7R and D7R (E W)

135-9896

170-5411

D8R

111-1729 and 111-1730

170-5408

D9R

125-4655

170-5409

973D

386-1033

513-6995

Track Roller Assembly Tools

Essential Tool

• Used to install bushings into track roller

Reference

(provides correct and consistent installation

Model Usage: D4H, D5M, D5H, D6M, D6H, D6R,

• SEHS8957, Special Instruction

depth)

D7H, and D7R Track-Type Tractors

Warranty: Caterpillar ^®Six Months

Model

Roller Tool

D5H and D6M

123-6692

D6H andD6R

123-6693

D7H andD7R

123-6699

JULY 2018 Undercarriage Tools

6-15

Undercarriage Tools

ROLLER AND IDLER

Installer Group

Essential Tool

• For idler assembly on 258-3031 Axle Group

• Steel construction with black oxide coating for

corrosion resistance

Model Usage: 277C, 287C, and 297C Series Skid

• Used to maintain proper assembly depth of

Steer Loaders

258-3025 Sleeve

Reference

Warranty: Caterpillar ^®Six Months

• Tools are sold individually or as complete set

• KENR5197-02, 277C, 287C, and 297C Multi-

Terrain Loaders Disassembly and Assembly

Item

Part Number

Description

—

308-0711

Installer Group

307-6706

Sleeve Installer

308-0709

Seal Installer

308-0710

Bearing Installer

Tools for Replacing Track Roller and Idler Bearings

Model Usage: 245, 943, 953, 963, 973, D4H,

• Used to remove, install, and hone track roller

Reference

D5H, D6H, D7H, D8L, D8N, D9L, D9N, D10,

and idler bearings following weld rebuild or

• SMHS8067, Special Instruction SEBF8586

D10N, D11N

installation of new bearings on all elevated

sprocket tractors (N, L and H series), 245

Warranty: Caterpillar ^®Six Months

Excavators, and hydrostatic loaders

Part Number

Description

Tool Function: Bearing Removal and Installation Tools, Illustration 1

6V-6078

Pusher Plate

6V-6079

Pusher Plate

6V-6081

Pusher Plate

6V-6083

Pusher Plate

6V-6084

Stud (adaptable to Wolff and L and B roller / idler presses)

6V-6085

Pilot

6V-6086

Pilot

6V-6087

Pilot

6V-6095

Plate

8T-7716

Plate

8T-7717

Plate

8T-7718

Plate

8T-7719

Plate

8T-7720

Plate

8T-7721

Plate

8T-7722

Pilot

8T-7723

Pilot

8T-7724

Pilot

8T-7725

Pilot

8T-7726

Pusher Plate

8T-7727

Pusher Plate

8T-7728

Pusher Plate

8T-7729

Pusher Plate

8T-7730

Pusher Plate

8T-7731

Pusher Plate

8T-7732

Pusher Plate

8T-7734

Pusher Plate

8T-7735

Pusher Plate

8T-7736

Pusher Plate

8T-7737

Stud

Tool Function: Honing Tools, Illustration 2

5P-8591

Holder, Stone

6V-6089

Stone Set

6V-6091

Stone Set

6V-6092

Stone Set

6V-6093

Stone Set

6V-6094

Hone

6-16 JULY 2018 Undercarriage Tools

Undercarriage Tools

ROLLER AND IDLER

Illustration 1 - Bearing and Removal Installation Tools

Item

Part Number

Description

6V-6084

Stud (adaptable to Wolff and L and B roller/idler presses)

6V-6095

Plate

6V-6079

Pusher Plate

6V-6085

Pilot

6V-6087

Pilot

6V-6078

Pusher Plate

6V-6083

Pusher Plate

6V-6081

Pusher Plate

6V-6086

Pilot

Not shown

8T-7716

Plate

—

8T-7717

Plate

—

8T-7718

Plate

—

8T-7719

Plate

—

8T-7720

Plate

—

8T-7721

Plate

—

8T-7722

Pilot

—

8T-7723

Pilot

—

8T-7724

Pilot

—

8T-7725

Pilot

—

8T-7726

Pusher Plate

—

8T-7727

Pusher Plate

—

8T-7728

Pusher Plate

—

8T-7729

Pusher Plate

—

8T-7730

Pusher Plate

—

8T-7731

Pusher Plate

—

8T-7732

Pusher Plate

—

8T-7734

Pusher Plate

—

8T-7735

Pusher Plate

—

8T-7736

Pusher Plate

—

8T-7737

Stud

JULY 2018 Undercarriage Tools

6-17

Undercarriage Tools

ROLLER AND IDLER

Bearing Removal and Installation Tools

Model

Component

Tools Needed

8T-7721 Plate

D11N, D10

Idler

6V-6078 Pusher Plate

6V-6085 Pilot

6V-6079 Pusher Plate

D11N, D10

Roller

6V-6086 Pilot

6V-6095 Plate

6V-6079 Pusher Plate

D10N

Idler

6V-6086 Pilot

6V-6095 Plate

8T-7720 Plate

D10N

Roller

8T-7736 Pusher Plate

6V-6087 Pilot

8T-7720 Plate

D9L

Roller

6V-6081 Pusher Plate

6V-6087 Pilot

8T-7720 Plate

D8L, D8N, D9N

Idler

6V-6081 Pusher Plate

6V-6087 Pilot

8T-7719 Plate

D8L

Roller

8T-7725 Pilot

8T-7735 Pusher Plate

8T-7719 Plate

D8N

Roller

8T-7734 Pusher Plate

6V-6083 Pusher Plate

245

Idler

6V-6087 Pilot

6V-6095 Plate

8T-7719 Plate

D7H

Idler

8T-7725 Pilot

8T-7735 Pusher Plate

8T-7719 Plate

D7H,973

Roller

8T-7725 Pilot

8T-7732 Pusher Plate

8T-7718 Plate

D6H

Idler

8T-7724 Pilot

8T-7731 Pusher Plate

8T-7718 Plate

D6H,963

Roller

8T-7724 Pilot

8T-7730 Pusher Plate

8T-7717 Plate

D5H

Idler

8T-7722 Pilot

8T-7729 Pusher Plate

8T-7717 Plate

D5H,953

Roller

8T-7723 Pilot

8T-7728 Pusher Plate

8T-7716 Plate

D4H

Idler

8T-7722 Pilot

8T-7727 Pusher Plate

8T-7716 Plate

D4H,943

Roller

8T-7722 Pilot

8T-7726 Pusher Plate

6-18 JULY 2018 Undercarriage Tools

Undercarriage Tools

ROLLER AND IDLER

Illustration 2 - Honing Tools

Item

Part Number

Description

Diameter

5P-8591

Holder, Stone

177-9709

Stone Set, D11, 280 Grit

101.14 - 406.4 mm (4.1 - 16.0 in)

177-9708

Stone Set, D10, 280 Grit

88.9 - 139.7 mm(3.5 - 5.5in)

6V-6094

Hone

Not shown

8B-3618

Wrench

2.38 mm (3/32 in)

Cooling Adapters

Model Usage: 973, 963, 953, 943, D5H, D4H,

• Permit water-cooling welding

Reference

D6H, D7H, D8L, D9L, D8N, D9N, D10, D10N,

• Elevated sprocket tractors (H, L, and N series)

• SEBF8507-03, Undercarriage Reconditioning

D11N

and hydrostatic loaders (943-973) which are to

Guide, Bulletin MP - 3 (3/88), additional

Warranty: Caterpillar ^®Six Months, except One

be weld reconditioned, require water cooled

information for wet welding track rollers

Year for 1U-5530

procedure to prevent damage to bearing

pressed into roller shell; rollers must be

disassembled and cooling adapter installed to

permit water-cooling welding

Service/Repair Parts

Part Number

Description

Quantity

6V-6140 Cooling Adapter, D11N, D10, D10N, D9L

2H-3933

O-ring Seal

8F-8733

O-ring Seal

8F-9516

O-ring Seal

9H-5604

Retainer Ring

9N-1545

Thrust Race

6V-6163 Cooling Adapter, D9N, D8L, D8N, D7H

2H-3933

O-ring Seal

5F-3106

O-ring Seal

9H-5604

Retainer Ring

9J-0114

Thrust Race

1U-5530 Cooling Adapter, 973, 963, 953, 943, D6H, D5H, D4H

2J-8163

O-ring Seal

3H-2652

O-ring Seal

5H-6734

O-ring Seal

7H-4574

Retainer Ring

9J-0114

Thrust Race

JULY 2018 Undercarriage Tools

6-19

Undercarriage Tools

ROLLER AND IDLER

Idler/Roller Welder

Model Usage: All Cat roller models

• Automated submerged-arc welding machine

• 45 degree yoke tilt allows flange welding

for resurfacing track idlers, rollers, and

Warranty: Caterpillar ^®Six Months

• Designed and supported exclusively by the

railroad rims

Dealer Service Tools Division

• Each weld head uses a dedicated power

• Offered in any configuration of 380/460/575

supply and automatic welder

Volts and 50/60 Hz

• Three flux delivery options are available

Ordering Information

• Chiller system for water-cooled roller welding

Contact the Caterpillar Dealer Service Tools

is available separately

Division for quotations and specifications. This

• Accommodates D3 through D11 idlers and

product is purchased outside of the Cat parts

rollers and 508 mm (23 in) wide railroad rims

network via a Purchase Order. See Contact

Information.

• PLC program controls weld head motion

• 432 cm/min(170 in/min)maximum

References

recommended wire feed rate increases

• SEBF8507-03, Undercarriage Reconditioning

production rate

Guide/ Water-cooled Welding

• Direct drive motor/gearbox

Related Tooling (Sold Separately)

Part Number

Description

170-5664

Test and Fill Machine

Water cooling adapters for roller welding:

1U-5530

for D4H, D5H, D6H, 943-973

6V-6140

for D9L, D10, D10N, D11N

6V-6163

for D7H, D8N, D8L, D9N

Lubricator

Model Usage: 245 Excavator

• Used to fill track rollers with oil while they are

• Install in end of track roller shaft until 4B-

on or off the excavator

4280 Washer makes contact with shaft; roller

Warranty: None

must be tilted to approximately 30° above

• 5M-2080 Nozzle Assembly will not correctly

horizontal plane when lubricant is added

fill rollers on 245 Excavator

• Excavator can be put in position on a slope;

• Can be made from common service parts as

when roller is full of oil, oil will flow out

shown in illustration

aroundtubeof lubricator

Item

Part Number

Description

8M-5251

Seal

2 and4

5P-1202

Tube (bulk)

4B-4280

Washer

Puller Group

Essential Tool

• Used to remove 286-9353 Block from

• 7X-2577 Bolt and 6V-8237 Hard Washer are

309-6979 Idler Group

serviceable

Model Usage: D7E Track-Type Tractor (electric

drive)

• Used with 6V-3175 Hydraulic Puller (55 Ton)

Warranty: Caterpillar ^®Six Months

Part Number

Description

316-6042

Puller Group

6-20 JULY 2018 Undercarriage Tools

Undercarriage Tools

ROLLER AND IDLER

Depth Gauge Modification

Model Usage: Most Cat^®Track-type Machines

• To help eliminate problems during field use

Place probe through vertical hole. (Probes

of discontinued 6V-0012 and 6V-6190 Depth

can be easily pushed into the holes if ends

Warranty: Caterpillar ^®Six Months

Gauges, use 6V-9411 Plunger and 4B-2049

are rounded.)

Nut

Screw 6V-9411 Plunger into threaded hole

• 6V-6190 Depth Gauge requires 19 plungers

on side of gauge. Adjust plunger to the point

and nuts; 6V-0012 Depth Gauge requires 16

where probe fits snug but is free to move.

plungers and nuts

Tighten 4B-2049 Nut over 6V-9411

Plunger while holding the plunger with a

Application Procedure

screwdriver to prevent it from turning. Probe

Remove plastic set screws and springs from

should be able to be removed and installed

the depth gauges.

without further adjustment.

Item

Part Number

Description

6V-9411

Plunger

4B-2049

Nut

Custom Track Service Kit

Model Usage: Most Cat^®Track-type Machines

• Used to quickly measure wear on

• Replaces discontinued 5P-3919 Customer

undercarriage components

Track Service Kit

Warranty: Caterpillar ^®Six Months

Item

Part Number

Description

—

6V-9413

Custom Track Service Kit

6V-7784

Pouch

8H-8580

Scraper

5P-3920

Rule - Steel

5P-8617

Sprocket Gauge (D7-D9)

5P-8616

Sprocket Gauge (D4-D6)

5P-3277

Tape

4S-9405

Caliper, 304.8mm (12in)

4S-9404

Caliper, 101.6mm (4in)

Caliper

Model Usage: D11N

• Used to measure track bushing wear

• Not intended to replace 102 mm (4 in)

4S-9404 Caliper and will not be added to

Warranty: Caterpillar ^®Six Months

• 152 mm(6in)

Custom Track Service Kit

Part Number

Description

8T-7790

Caliper

Guard

Model Usage: D4H, D5H, D6H, DIFF, D7H, D8L,

• Flexible plastic strip 1320 mm (52 in) long that

• Used to protect track roller frame seal (wiper)

D9L, D9N

has a U-shaped cross section; one length is

during installation or removal of track roller

provided, and for any given application, guard

frame

Warranty: Caterpillar ^®Six Months

must be cut to length to fit around inside

Reference

surface of seal as shown

• SMHS8519, Special Instruction

Part Number

Description

8T-5071

Guard

JULY 2018 Undercarriage Tools

6-21

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Track Tool Arrangement, 100 Ton

Model Usage: See Chart

• Consists of 5P-2379 Press Frame and Tool

• 5P-2380 Master Pin Press Arrangement

Group, 8S-7172

with an overhead hoist (Special Instruction

Warranty: Caterpillar ^®Six Months

SMHS6954)

• Hydraulic Cylinder, and 8S-9903 Rollover

Group; part numbers need to be ordered

• 5P-2379 Group includes 1P-3481 Press

separately

Frame which can be used on all track-type

tractors including later D8H and D9G Tractors;

• Includes all tools from discontinued 1P-3490

adapters for 8S-7172 Hydraulic Cylinder and

Master Pin

essential items from former 2S-8210 Track

• Used to separate track with master pins and

Tool Group are also contained in 5P-2379

fix leaking seals on sealed and lubricated

• 8S-9903 Rollover Group designed to handle

track; sealed track bushings cannot be

master pin press around its center of gravity;

installed to correct depth using this tool group

greatly reduces effort required for positioning

• Master pins or standard pins on any Cat track-

in close quarters; 8S-9903 Group also

type tractor can be removed or installed in

available separately for use by dealers who

minimum time when this arrangement is used

prefer to handle discontinued 2S-8210 Track

with auxiliary equipment and mounted on a

Tool Group or discontinued 5P-2380 Master

standard 8S-9901 Tool Cart

Pin Press Arrangement with an overhead hoist

• Can remove track pins in a single stroke when

(Special Instruction SMHS6954

equipped with 8S-7172 Hydraulic Cylinder,

356 mm (14.00 in) stroke

Item

Part Number

Description

5P-2379 Press Frame and Tool Group consists of:

5P-2379

Press Frame and Tool Group

5F-3492

Bolt (2)

1P-3481

Press Frame

1P-3484

Adapter

1P-3483

Adapter

1P-3482

Adapter

1P-3485

Adapter

5P-2188

Adapter

8S-9975

Ram Adapter

8S-9978

Ram Adapter

8S-9971

Ram Adapter

8S-9969

Ram Adapter

8S-9968

Ram Adapter

6H-8567

Pilot Pin, 307.8 mm (12.12 in)

5F-9455

Pilot Pin, 304.8 mm (12.0 in)

5P-8734

Pilot Pin, 380.0 mm (15.0 in)

2S-8215

Pilot Pin, 354.0 mm (10.0 in)

5F-9447

Pilot Pin, 203.1 mm (8.0 in)

9S-0032

Plug

7S-8469

Bushing Adapter

2S-8228

Bushing Adapter

2S-8229

Bushing Adapter

2S-8235

Bushing Adapter

4K-0487

Wing Bolt

not shown

4C-6629

Ram Adapter

8S-7172

Cylinder Group

8S-9903

Rollover Group

CONTINUED...

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Track Tool Arrangement, 100 Ton (Continued)

Track Pin

Model

Track Pitch

Removal Adapter

R & I Adapter

Install Adapter

Install Plug

Install Pilot Pin

D9, 594, DD9

260mm(10.3in)

8S-9975

1P-3485

8S-9968

5P-8734

229mm (9.0in)

8S-9975

1P-3484

8S-9968

6H-8567

D8, 583, 983, 245

229mm (9.0in)

8S-9975

1P-3484

8S-9969

6H-8567

D8, 583

203mm (8.0in)

1P-3484

8S-9969

5F-9455

D7H, D7, 571, 572, 973, 977, 235

216mm (8.5in)

1P-3482

8S-9969

2S-8215

D7, 572, 977

203mm (8.0in)

1P-3482

8S-9969

5F-9455

D6H, D6, 562, 963, 955, 235

203mm (8.0in)

1P-3482

8S-9969

5F-9455

D5H

190mm (7.5in)

8S-9978

1P-3483

8S-9971

D5, D6, 951, 955, 977, 255

176mm (6.9in)

8S-9978

1P-3483

8S-9971

9S-0032

953

176mm (6.9in)

8S-9978

1P-3483

8S-9971

9S-0032

D6, 951, 955, 977, 561, E180, EL180

172mm (6.8in)

8S-9978

1P-3483

8S-9971

9S-0032

D4H, D4, 933, 941, 943, 955, 215, 225

171mm (6.7in)

8S-9978

5P-2188

8S-9971

9S-0032

5F-9447

MS110-8, MS110L-8, MS120-8,

171mm (6.7in)

8S-9978

5P-2188

8S-9971

9S-0032

5F-9447

MS140-8

MS180-8, MS180LC-8, MS240-8,

176mm (6.9in)

8S-9978

1P-3483

8S-9971

9S-0032

MS240LC-8

MS300-8, E240, EL240

190mm (7.5in)

8S-9978

1P-3483

8S-9971

9S-0032

MS300LC-8, EL300

203mm (8.0in)

1P-3482

8S-9969

5F-9455

MS450-8

216mm (8.5in)

1P-3482

8S-9969

2S-8215

MS45-8

216mm (8.5in)

1P-3482

8S-9969

2S-8215

MS580, MS650-8

229mm (9.0in)

1P-3482

8S-9969

2S-8215

Track Bushing

Removal Ram

Removal

Install Ram

Install

Install Pilot

Model

Track Pitch

R & I Pusher

Adapter

Bushing Adapter

Adapter

D9, 594, DD9

260mm(10.3in)

8S-9975

2S-8228

2S-8235

8S-9971

1P-3485

5P-8734

D8, 583, 983, 245

229mm (9.0in)

8S-9975

2S-8229

2S-8235

8S-9971

1P-3484

6H-8567

MS580, MS650-8

229mm (9.0in)

2S-8229

2S-8235

8S-9971

1P-3482

D7H, D7, 571, 572, 973, 977, 235,

216mm (8.5in)

2S-8229

2S-8235

8S-9971

1P-3482

2S-8215

MS450-8

D6H, D6, 561, 963, 955, 235, EL300,

203mm (8.0in)

2S-8229

2S-8235

8S-9971

1P-3482

5F-9455

MS300LC-8

D5H, MS240-8, MS240LC-8,

190mm (7.5in)

8S-9978

7S-8469

2S-8235

8S-9971

1P-3483

MS300-8, E240, EL240

D5, D6, 951, 955, 977, 225

176mm (6.9in)

8S-9978

7S-8469

2S-8235

8S-9971

1P-3483

953

176mm (6.9in)

8S-9978

7S-8469

2S-8235

8S-9971

1P-3483

E180, EL180, MS180-8, MS180LC-8

176mm (6.9in)

8S-9978

7S-8469

2S-8235

8S-9971

1P-3483

D4H, D4, 933, 941, 943, 955, 215, 225

171mm (6.7in)

8S-9978

7S-8469

2S-8235

8S-9971

5P-2188

5F-9447

Ram Adapter and Pilot Pin

Model Usage: AP650B, D3K2, AP1055D, D3K,

• Used with the 5P-2379 100T track tool group

AP1050B, AP655D, D4G, BG655D, AP650B, D4K,

to press out the track pins on machines with

D4K2

the 28.65 mm 1-1/8 inch track pins

Part No.

Description

460-6324

460-6323

Ram Adapter

460-6324

Pilot Pin

460-6323

JULY 2018 Undercarriage Tools

6-23

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Large Multi-Pitch Track Press Tools for SystemOne™ Undercarriage

Model Usage: D6H, D6M, D6N,D6R,D8N, D8R,

• Used to remove and install track links on

• Allows track link replacement at any location

and D8T Track-Type Tractors, and 953, 963 Track-

SystemOne™ undercarriage

on track chain

Type Loaders

• Used with 1U-7545 Air-Over-Hydraulic Power

• Sold as individual pieces

Warranty: Caterpillar ^®Six Months

Supply, high-pressure hydraulic hose, and

References

6V-3170 or 265-8034 Hydraulic Cylinder

• NEHS0929, Tool Operating Manual, Operation

• Requires a 264-5776 Clear Guard Group (parts

and Parts for Large Multi-Pitch SystemOne™

sold separately)

Track Press Tool

• Used for in-shop or on-site repairs

• NENG2500, Tools and Shop Products Guide

Multi-Pitch Tooling for D6H, D6M, D6R, 953, and 963

Item

Part Number

Description

Quantity

264-5768

Contact Plate

264-5770

Puller Plate

264-5778

Contact Tool (D6H, D6M, D6N, D6R, 953, 963)

4L-7124

Bolt - Hex Socket Head a

264-5769

Standard Threaded Rod

3K-9770

Nut - Full

264-5777

CylinderCentering Block

264-5771

Plate As— Link

a. Part of 1P-0520 Driver Group

Always cover work with a protective guard when removing or installing a track link. With high forces being exerted on the part being removed/installed,

breakage may sometimes result. By covering the work with a protective guard, the mechanic reduces the danger of personal injury or death by flying parts.

Never apply pressure to the track press until a guard is in place.

Guard Group

Item

Part Number

Description

Quantity

264-5776

ClearPlasticGuard

2J-5245

Bolt - Hex Socket Head

5M-2894

Washer

9S-8752

Nut - Full (3/8 - 16)

264-5772

Retaining Strap

261-7492

Film— warn (debris) (track pressure)

261-7491

Film - warn (hand) (oil)

224-0554

Warning Film

261-7493

FIlm, blue safety (eye/ear)

6-24 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Additional Tooling to Increase Efficiency

Item

Part Number

Description

Quantity

264-5774

Acme Threaded Rod

265-9028

Acme Half Nut

265-8989

Nut - Full

265-8034

50tonCylinder

265-8035

75tonCylinder

6V-3170

55tonCylinder

Item

Part Number

Description

268-1698

Contact Rod End (Retro)

266-8997

Contact Rod End

272-1505

Removal Contact Tool (D8R, D8N, D8T)

8H-3128

Bolt - Hex Socket Head

Installation Contact Plate

268-1699

(D3G, D4G, D5G, D5M, D5N)

2H-6120

Screw (used with 268-1699)

268-1700

Puller Plate (D3G, D4G, D5G, D5M, D5N)

270-4487

Top Plate (Pre-production D6R)

268-5658

Top Plate (D3G,D4G, D5G,D5M,D5N)

272-6559

Top Plate (D8N, D8R, D8T)

273-8788

Removal Spacer Plate (D8N, D8R, D8T)

268-7895

Shim, 12.7 mm (0.5 in) thick

268-7897

Shim, 25.4 mm (1.0 in) thick

268-7898

Shim, 38.1 mm (1.5 in) thick

268-7899

Shim, 50.8 mm (2.0 in) thick

268-7900

Shim, 63.5 mm (2.5 in) thick

268-7901

Shim, 76.2 mm (3.0 in) thick

19a

279-0092

ContactSpacerRemoval (D8N, D8R,D8T)

20a

279-0095

Contact Spacer Removal

a. Suggested quantity of six

Large Multi-Pitch Track Press Group

Model Usage: D6H, D6M, D6N,D6R,D8N, D8R,

European Union compliant, CE marked

References

D8T Track-Type Tractors; 953, 963 Loaders

• Used to remove and install track links on

• NEHS0931, Tool Operating Manual, Operation

Warranty: Caterpillar ^®Six Months

SystemOne™ undercarriage

and Parts for Small Multi-Pitch SystemOne

Track Press Tool

• Used with European Union compliant, CE

marked approved power supply and high

• NENG2500, Tools and Shop Products Guide

pressure hydraulic hose

• Allows track link replacement at any location

on track

• Used for in-shop or on-site repairs

• Sold as a kit (includes guard group)

Part Number

Description

267-2107

Large Mult-Pitch Track Press Group

Always cover work with a protective guard when removing or installing a track link. With high forces being exerted on the part being removed/installed,

breakage may sometimes result. By covering the work with a protective guard, the mechanic reduces the danger of personal injury or death by flying parts.

Never apply pressure to the track press until a guard is in place.

JULY 2018 Undercarriage Tools

6-25

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Multi-Pitch Track Press Group

Item

Part Number

Description

Qty.

—

267-2107

Multi-Pitch Track Press Group

267-2107 Multi-Pitch Track Press Group Consists of:

264-5768

Contact Plate

264-5770

Puller Plate

264-5778

Contact Tool (D6H, D6M, D6N, D6R, 953, 963)

4L-7124

Bolt - Hex Socket Head

264-5774

Acme Threaded Rod

265-9028

Acme Half Nut

265-8989

Nut - Full

264-5771

Plate As— Link

265-8034

50tonCylinder

264-5777

CylinderCentering Block

Item

Description

Qty

11a

ClearPlasticGuard

11b

FlexibleGuard (Upper Half)

11c

Flexible Guard (Lower Half)

11d

Bolt

11e

Bolt

11f

Flat Washer

11g

Nut

11h

Retaining Strap

11i

Retaining Strap with Clip

11j

Retaining Strap Buckle

Item

Part Number

Description

Qty.

267-2107 Multi-Pitch Track Press Group Consists of:

11a

267-2108

Guard Group

261-7491

Film - warn (hand) (oil)

261-7492

Film— warn (debris) (track pressure)

261-7493

FIlm, blue safety (eye/ear)

14 Not shown

224-0554

Warning Film

a. Individual items not serviced separately

6-26 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Additional Tooling to Increase Versatility (Purchased Separately)

Item

Part Number

Description

268-1698

Contact Rod End (Retro)

266-8997

Contact Rod End

272-1505

Removal Contact Tool (D8R, D8N, D8T)

8H-3128

Bolt - Hex Socket Head

268-1699

Installation Contact Plate (D3G, D4G, D5G, D5M, D5N)

2H-6120

Screw (used with 268-1699)

264-5770

Puller Plate

268-1700

Puller Plate (D3G, D4G, D5G, D5M, D5N)

270-4487

Top Plate (Pre-production D6R)

268-5658

Top Plate (D3G,D4G, D5G,D5M,D5N)

272-6559

Top Plate (D8N, D8R, D8T)

273-8788

Removal Spacer Plate (D8N, D8R, D8T)

268-7895

Shim, 12.7 mm (0.5 in) thick

268-7897

Shim, 25.4 mm (1.0 in) thick

268-7898

Shim, 38.1 mm (1.5 in) thick

268-7899

Shim, 50.8 mm (2.0 in) thick

268-7900

Shim, 63.5 mm (2.5 in) thick

268-7901

Shim, 76.2 mm (3.0 in) thick

19a

279-0092

ContactSpacerRemoval (D8N, D8R,D8T)

20a

279-0095

Contact Spacer Removal

265-8035

75tonCylinder

6V-3170

55tonCylinder

a. Suggested quantity of six

Small Multi-Pitch Track Press Tools for SystemOne™ Undercarriage

Model Usage: D3G, D4G, D5G, D5M, and D5N

• Used to remove and install track links on

References

Track-Type Tractors

SystemOne undercarriage

• NEHS0930, Tool Operating Manual, Operation

Warranty: Caterpillar ^®Six Months

• Used with 1U-7545 Air-Over-Hydraulic Power

and Parts for Multi-Pitch SystemOne™ Track

Supply, high-pressure hydraulic hose, and

Press Tool

6V-3170 or 265-8034 Hydraulic Cylinder

• NENG2500, Tools and Shop Products Guide

• Requires a 264-5776 Clear Guard Group (sold

separately)

• Used for in-shop or on-site repairs

• Allows track link replacement at any location

on track chain

• Sold as individual pieces

Always cover work with a protective guard when removing or installing a track link. With high forces being exerted on the part being removed/installed,

breakage may sometimes result. By covering the work with a protective guard, the mechanic reduces the danger of personal injury or death by flying parts.

Never apply pressure to the track press until a guard is in place.

JULY 2018 Undercarriage Tools

6-27

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Multi-Pitch Tooling for D3G, D4G, D5G, D5M, and D5N

Item

Part Number

Description

Quantity

Multi-Pitch Tooling for D3G, D4G, D5G, D5M, and D5N

266-8989

Contact Plate

266-8992

Puller Plate

266-8997

Contact Rod End

268-1698

Contact Rod End (Retro)

4L-7124

Bolt - Hex Socket Head a

266-8994

Acme Threaded Rod

266-8999

Acme Half Nut

266-8998

Acme Nut

266-8996

CylinderCentering Block

266-8993

Top Plate

265-8034

50tonCylinder

6V-3170

55tonCylinder

a. Part of 1P-0520 Driver Group

Guard Group

Item

Part Number

Description

Quantity

Guard Group

264-5776

ClearPlasticGuard

2J-5245

Bolt - Hex Socket Head

5M-2894

Washer

9S-8752

Nut - Full (3/8 - 16)

264-5772

Retaining Strap

261-7492

Film— warn (debris) (track pressure)

261-7491

Film - warn (hand) (oil)

224-0554

Warning Film

261-7493

FIlm, blue safety (eye/ear)

Additional Multi-Pitch Track Press Tools

Item

Part Number

Description

Additional Multi-Pitch Track Press Tools

268-7895

Shim, 12.7 mm (0.5 in) thick

268-7897

Shim, 25.4 mm (1.0 in) thick

268-7898

Shim, 38.1 mm (1.5 in) thick

268-7899

Shim, 50.8 mm (2.0 in) thick

268-7900

Shim, 63.5 mm (2.5 in) thick

268-7901

Shim, 76.2 mm (3.0 in) thick

279-0095

Contact Spacer Removal

6-28 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Small Multi-Pitch Track Press Group

Model Usage: D3G, D4G, D5G, D5M, and D5N

European Union compliant, CE marked

• Sold as a kit (includes guard group)

Track-Type Tractors

• Used to remove and install track links on

References

Warranty: Caterpillar ^®Six Months

SystemOne undercarriage

• NEHS0933, Tool Operating Manual, Operation

• Used with CE Compliant approved power

and Parts for Small Multi-Pitch SystemOne™

supply and high-pressure hydraulic hose

Track Press Tool

• Used for in-shop or on-site repairs

• NENG2500, Tools and Shop Products Guide

• Allows track link replacement at any location

on track chain

Part Number

Description

267-2109

Small Multi-Pitch Track Press Group

Always cover work with a protective guard when removing or installing a track link. With high forces being exerted on the part being removed/installed,

breakage may sometimes result. By covering the work with a protective guard, the mechanic reduces the danger of personal injury or death by flying parts.

Never apply pressure to the track press until a guard is in place.

Small Multi-Pitch Track Press Group Detail

Item

Part No.

Description

Quantity

—

267-2109

Multi-Pitch Track Press Group

267-2109 Multi-Pitch Track Press Group Consists of:

266-8989

Contact Plate

266-8992

Puller Plate

266-8997

Contact Rod End

268-1698

Contact Rod End (Retro)

4L-7124

Bolt - Hex Socket Head (Part of 1P-0520 Driver Group)

266-8994

Acme Threaded Rod

266-8999

Acme Half Nut

266-8998

Acme Nut

266-8996

CylinderCentering Block

266-8993

Top Plate

265-8034

50tonCylinder

Guard Group

Item

Description

Quantity

Item 11 267-2108 Guard Group Consists:

11a

ClearPlasticGuard

11b

FlexibleGuard (Upper Half)

11c

Flexible Guard (Lower Half)

11d

Bolt

11e

Bolt

11f

Flat Washer

11g

Nut

11h

Retaining Strap

11i

Retaining Strap with Clip

11j

Retaining Strap Buckle

Item

Part No.

Description

Quantity

267-2108

Guard Group (Individual items not serviced separately)

224-0554

Warning Film

261-7493

Film, blue safety (eye/ear)

261-7491

Film - warn (hand) (oil)

261-7492

Film— warn (debris) (track pressure)

JULY 2018 Undercarriage Tools

6-29

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Additional Tooling to Increase Versatility (Purchased Separately)

Item

Part Number

Description

268-7895

Shim, 12.7 mm (0.5 in) thick

268-7897

Shim, 25.4 mm (1.0 in) thick

268-7898

Shim, 38.1 mm (1.5 in) thick

268-7899

Shim, 50.8 mm (2.0 in) thick

268-7900

Shim, 63.5 mm (2.5 in) thick

268-7901

Shim, 76.2 mm (3.0 in) thick

6V-3170

55tonCylinder

8 (Suggested quantity of six)

279-0095

Contact Spacer Removal

Hydraulic Power Supply

Model Usage: D7 and Larger Track-Type

European Union Compliant, CE marked

• LED display can read out pressure or tonnage

Machines

applied by cylinders.

• Use with 100T and 150T track repair groups

Warranty: Manufacturer’s

• 5-gallon tank allows full extension and

Reference

retraction of large bore, long stroke cylinder.

• NEHS1206 Tool Operating Manual

Part No.

Specifications

Diameter

Weight

457-0818

115V - 5 Gallon Tank

508 x 508 x 460 mm (24 x 24 x 18 in)

18 kg (40 lb)

457-0819

230V - 5 Gallon Tank

508 x 508 x 460 mm (24 x 24 x 18 in)

18 kg (40 lb)

Serviceable Parts

346-6159

Breather Plug

447-0917

Repair Kit

447-2218

MPESeal Kit

466-7455

SoftwareService Kit

Hydraulic Cylinders for Multi-Pitch Track Press Tool for SystemOne Undercarriage

Model Usage: D3 -D8 Track-Type Tractors; 953

• Used to remove and install track links on

• 256-8034 (50 ton), 6V-3170 (55 ton), and

and 963 Track-Type Loaders

SystemOne undercarriage

265-8035 (75 ton) Hydraulic Cylinders are

used with large track press tooling for D6H,

Warranty: Caterpillar ^®Six Months

• Used with all multi-pitch track press tooling

D6M, D6N, D6R, D8N, D8R, D8T Track-Type

for SystemOne undercarriage, power supply,

Tractors and 953, 963 Track-Type Loaders

and high pressure hydraulic hose

• Sold individually

• 256-8034 (50 ton) and 6V-3170 (55 ton)

Hydraulic Cylinders are used with small track

press tooling for D3G, D4G, D5G, D5M, and

D5N Track-Type Tractors

Hydraulic Cylinders Used With Multi-Pitch Track Press Tools

Cylinder

Collapsed

Extended

Plunger

Part No.

Overall Size

Weight

Capacity

Height

Stroke

Diameter

45 metric

67 mm

83 mm

16 mm

57.0 mm

140.0 x 114.0mm

7 kg

265-8034

ton (50 ton)

(2.63 in)

(3.27 in)

(0.63 in)

(2.25 in)

(5.5 x 4.5in)

(15.4 lb)

138.0 mm

50 metric

76 mm

89 mm

13 mm

9.5 kg

6V-3170

(5.44 in)

ton (55 ton)

(3 in)

(3.50 in)

(0.50 in)

(21 lb)

diameter

68 metric

79 mm

95 mm

16 mm

83 mm

165 x 140 mm

11 kg

265-8035

ton (75 ton)

(3.13 in)

(3.75 in)

(0.63 in)

(3.25 in)

(6.50 x 5.50 in)

(24.3 lb)

6-30 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Top Plate Assembly for Large and Small SystemOne™Track PressTools

Model Usage: D3G— D8 Track-Type Tractors,

European Union compliant, CE marked

• NEHS0930, Tool Operating Manual, Operation

and 953, 963 Track-Type Loaders

and Parts for Small Multi-Pitch SystemOne™

• Used with track press tools for SystemOne

Track Press Tool

Warranty: Caterpillar ^®Six Months

undercarriage

• NEHS0931, Tool Operating Manual, Operation

• Used in place of track shoes during removal

and Parts for Large Multi-Pitch SystemOne™

and installation of track link pins

Track Press Tool (European Union compliant,

• Adds versatility to existing groups of tools

CE marked)

• Order in pairs

• NEHS0933, Tool Operating Manual, Operation

and Parts for Small Multi-Pitch SystemOne™

References

Track Press Tool (European Union compliant,

• NEHS0929, Tool Operating Manual, Operation

CE marked)

and Parts for Large Multi-Pitch SystemOne

Track Press Tool

Item

Part No.

UsedWith

Large SystemOne™ Track Press Tool for D6H, D6M, D6N,

264-5771

D6R Tractors and 953, 963 Loaders

Small SystemOne™ Track Press Tool for D3G, D4G, D5G, D5M,

266-8993

and D5N Tractors

Large SystemOne™ Track Press Tool for D3G, D4G, D5G, D5M,

268-5658

and D5N Tractors (Additional tools required. Refer to NEHS0929 Tool Operating Manual; Operation

and Parts for Large Multi-Pitch SystemOne™ Track Press Tool)

270-4487

Large SystemOne™ Track Press Tool for Pre-production D6R Tractor

272-6559

Large SystemOne™ Track Press Tool for D8N, D8R, and D8T Tractors

SystemOne Starter Links

Model Usage: All SystemOne Track Link

European Union compliant, CE marked

Reference

Assemblies

• Flat plates replace current forged components

• NEHS0923, Tool Operating Manual

Warranty: Caterpillar ^®Six Months

• Simulates outer links and stabilizes track

components during master link removal/

installation

Part No.

Description

Models

Dimensions

357-9732

Starter Link

D3C, D3G, D3K, D4C, D4G, D4K

258 x 83 x 13 mm (10.2 x 3.3 x .5 in), 1.0 kg (2.04 lb)

357-9733

Starter Link

953, D5K, D6K

279 x 89 x 13 mm (11 x 3.5 x .5 in), 1.0 kg (2.02 lb)

357-9734

Starter Link

D3C, D3G,D3K, D4C,D4G, D4H,D4K,D5C, D5G, D5M, D5N, D6K

260 x 90 x 13 mm (10.3 x 3.6 x .5 in), 1.0 kg (1.88 lb)

357-9735

Starter Link

953, D5H, D6M, D6N

287 x 98 x 13 mm (11.3 x 4 x .5 in), 1.1 kg (2.37 lb)

357-9736

Starter Link

963, D6H, D6R, D6T, D7R

311 x 109 x 13 mm (12.3 x 4.3 x .5 in), 1.3 kg (2.83 lb)

357-9737

Starter Link

973, D7E, D7R

323 x 107 x 123 mm (12.7 x 4.2 x .5 in), 1.3 kg (2.91lb)

357-9738

Starter Link

D8N,D8R,D8T

343 x 127 x 13 mm (13.5 x 5.0 x .5 in), 2.0 kg (4.04 lb)

SystemOne™Tool Spacers

Model Usage: See below

• Used to evenly pull off SystemOne™ links

• NEHS0931, Tool Operating Manual, Operation

from an assembled track chain

and Parts for Large Multi-Pitch SystemOne™

Warranty: Caterpillar ^®Six Months

Track Press Tool (European Union Compliant)

References

• NEHS0933 Tool Operating Manual; Operation

• NEHS0929, Tool Operating Manual, Operation

and Parts for Small Multi-Pitch SystemOne™

and Parts for Large Multi-Pitch SystemOne™

Track Press Tool (European Union Compliant)

Track Press Tool

• NEHS0930, Tool Operating Manual, Operation

and Parts for Small Multi-Pitch SystemOne™

Track Press Tool

Part Number

Description

Model

279-0092

Tool Spacer

D8Track-Type Tractor

279-0095

Tool Spacer

D3-D7 Track-Type Tractor

JULY 2018 Undercarriage Tools

6-31

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Shims for SystemOne™ Track Press Tool

Model Usage: D3— D8 Track-Type Tractors,

• Used with large and small Multi-Pitch Track

References

953, 963 Track-Type Loaders with SystemOne™

Press Tools

• NEHS0929, Tool Operating Manual, Operation

Undercarriage

• Used to remove the inner track link when

and Parts for Large Multi-Pitch SystemOne™

Warranty: Caterpillar ^®Six Months

outer link is not installed

Track Press Tool

• Allows Multi-Pitch Tool to remove inner links

• NEHS0930, Tool Operating Manual, Operation

from outer side of the chain

and Parts for Small Multi-Pitch SystemOne™

Track Press Tool

• Different thickness shims fit a variety of

applications (shims may be stacked to

• NEHS0931, Tool Operating Manual, Operation

required thickness)

and Parts for Large Multi-Pitch SystemOne™

Track Press Tool (European Union Compliant)

• Shims are hung in positron on threaded rods

of track press tool

• NEHS0933, Tool Operating Manual, Operation

and Parts for Small Multi-Pitch SystemOne™

Track Press Tool (European Union Compliant)

Item

Part Number

Size

268-7895

12.7 mm (0.5 in) thick

268-7897

25.4 mm (1.0 in) thick

268-7898

38.1 mm (1.5 in) thick

268-7899

50.8 mm (2.0 in) thick

268-7900

63.5 mm (2.5 in) thick

268-7901

76.2 mm (3.0 in) thick

Master Link Removal Tools for SystemOne™ Undercarriage

Model Usage: D3G, D4G, D5G, D6M, D5N, D6H,

European Union compliant, CE marked

• Master kits contain one threaded plate, one

D6M, D6N, D6R, D8N, D8R, D8T Track-Type

contact plate, and two set screws

• Used to remove and install master link on

Tractors and 953, 963 Track-Type Loaders

SystemOne™ Undercarriage

Reference

Warranty: Caterpillar ^®Six Months

• Used with various starter links and yoke plate

• NEHS0923, Tool Operating Manual, Using

groups (stabilizes track components during

the Master Clamp Tools to Connect and

master link removal and installation)

Disconnect SystemOne Undercarriage Track

• Simple forcing system provides easy way

to release master link during assembly and

disassembly

Master Kit

Used On

Service Parts

Used With Yoke Group No.

Part No.

254-2356

D3G, D4G

254-2355 Set Screw (2 req.)

242-5383

254-2374 Threaded Plate (not

D5X, D5G

serviced), 254-2381 Contact

254-2386

(Phase IV), 953-T3

Plate (not serviced), 254-2355 Set

Screw (2 req.)

Threaded Plate, Contact Plate,

254-2387

D5G, D5M, D5N

252-9399

254-2355 Set Screw (2 req.)

Threaded Plate, Contact Plate,

254-2388

D6M, D6N, 953-T2

252-9975

254-2355 Set Screw (2 req.)

Threaded Plate, Contact Plate,

254-2389

D6H, D6R, 963

242-5372

254-2355 Set Screw (2 req.)

263-5389 Threaded Plate,

264-8119

D8N,D8R,D8T

263-5390 Contact Plate,

254-2355 Set Screw (2 req.)

6-32 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Track Repair Group

Model Usage: D7 and Larger Track-Type

European Union Compliant, CE marked

• SEBF8612 Field Service for Positive Pin

Machines

Retention Track

• Portable hydraulic press hardware that, when

• SEBF8613 Field Service for Sleeve Bearing

Warranty: Caterpillar ^®Six Months

combined with 457-0812 150T double-acting

Track

cylinder, is capable of installing and removing

• SEBF8614 Field Repair of Swaged Grease

track pins.

Lubricated Track

• Reuse contact tooling from previous 150T

• SEBF8622 Field Removal and Installation of

track repair groups

Single Tooth Master Links

• SEHS8957 Field Servicing Procedure for Non-

Reference

Positive Pin Retention Sealed and Lubricated

• NEHS1206 Tool Operating Manual

Track

• REHS2586 Field Service for Positive Pin

• SEHS9542 Field Repair of Rotating Bushing

Retention 2 (PPR 2)

Track (RBT)

Part No.

Description

Specifications

458-2111

Track Repair Group

380 x 380 x 1100 mm (15 x 15 x 44in), 450 kg (1000lb)

Serviceable Parts

450-6675

100T Threaded Ram Adapter (1.75”-20)

450-6676

150T Threaded Ram Adapter (3.25”-12)

457-0812

150T Cylinder

458-2114

Back Plate

458-2115

Rod

458-2116

Front Plate

458-2117

Nut Guard

458-2118

Catch Basket

458-2119

Handle

458-2120

1-3/8 ACME Nut

458-2121

Smooth Adapter (38.00 dia.)

458-2122

Smooth Adapter (76.00 dia.)

458-2124

Lexan Guard Assembly

Track Repair Group, 100T

Model Usage: D9 and Smaller SALT Track-

European Union Compliant, CE marked

• Replaces canceled 5P-2379

Equipped Machines, Excavators with GLT Track

• 492-1988 press hardware only. Also order:

• Reuse contact tooling from previous 5P-2379

Warranty: Caterpillar ^®Six Months

100T track repair group.

- (1) 478-4034 100T Double-Acting Cylinder

- (1) 493-0804 Threaded Ram Adapter

Reference

• A power supply for Double-Acting Cylinders

• NEHS1249, Tool Operating Manual

is also required. See the Hydraulic Pumps &

• SEBF8614 Field Repair of Swaged Grease

Presses section of the catalog.

Lubricated Track

• 478-4034 Cylinder, 493-0804 Threaded

• SEHS8957 Field Servicing Procedure for Non-

Adapter and a compatible power supply are

Positive Pin Retention Sealed/Lubricated Track

not included and must be ordered seperately.

Part No.

Description

Dimensions

Weight

492-1988

Track Repair Group, 100T

380 x 350 x 800 mm (15 x 14 x 32 in)

311 kg (700lb)

Serviceable Parts

492-1989

Back Plate

492-1992

Rod

492-1993

Front Plate

492-1991

Nut Guard

458-2118

Catch Basket

458-2120

1-3/8” ACME Nut

492-1990

Lexan Guard Assembly

493-0804

Ram 100T Tooling Adapter

JULY 2018 Undercarriage Tools

6-33

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Contact Tooling for 100T Track Repair Group

Model Usage: 305.5, 307, 308 Excavators

• Tooling used with 492-1988 Track Repair

• Used to service 305.5, 307, and 308 link

Group

assemblies

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

510-3917

Forcing Pin

40 dia x 300 mm (1.6 x 12in)

2.7 kg (6 lb)

Forcing Pin

510-3918

Removal Adapter

70 x 47 mm (2.75 x 1.9in)

1kg (2lb)

510-3919

Alignment Pin

22 x 203 mm (0.9 x 8 in)

1kg (2lb)

510-3918 RemovalAdapter

510-3920

Install Adapter

70 x 47 mm (2.75 x 1.9in)

1kg (2lb)

510-3920 Install Adapter

510-3921

Install Adapter

70 x 47 mm (2.75 x 1.9in)

1kg (2lb)

510-3921 Install Adapter

510-3919

Alignment Pin

Field Repair Tools for Positive Pin Retention Track

Model Usage: Cat^®Track-Type Machines

• Used for field repairs on positive pin retention

Reference

track

Warranty: Caterpillar ^®Six Months

• SEHS8870, Special Instruction, Field Repair

Procedure for Positive Pin Retention Track

Item

Part Number

Description

1U-6321

Pin Adapter D9N

5P-9688

Pin AdapterD10N

8T-3210

Pin Adapter D10 and D9L

8T-3263

Pin AdapterD11N

8T-3208

ReceiverD10 andD10N

8T-5133

Receiver D9L and D9N

8T-7785

Receiver D11N

8T-3209

Piston Rod Cap D11N and D9N

3D-2898

Seal

5B-2547

Spring

198-5341

Extruder Assembly, D11N

198-5343

Body, Extruder D9L and D9N

198-5350

Extruder Setscrew

203-0982

Extruder Assembly (198-5349 Body, Extruder) D8N

206-2868

Extruder Spring

Forcing Pin

Warranty: Caterpillar ^®Six Months

• Tooling used with discontinued 5P-9729 Track

Repair Group

Part No.

Description

Dimensions

5P-8749

Forcing Pin

400 mm long, 98.4 mm Diameter

6-34 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Post Turn Seal Installer

• Used to install Post Turn replacement seals

• Original installers can be used to install

when reworking track

new rigid seals. The larger diameter of

discontinued 8E-4512 seal assembly will not

• Seal has lip in new location - eliminates

fit discontinued 6V-4811 installer. New-style

need to replace shaft

installers can be used to install original rigid

seals but care must be taken because in most

cases there is a large clearance between

original rigid seal and the new installer.

Post Turn Seal Installers

Model

Track Seal

Seal Installer

Groove Gauge

D10N, D10R

262-9822

4C-8612

D11N, D11R

241-1854

4C-8613

Track Bushing Groove Gauge

Model Usage: D8N, D8L, D7H

• Used to check wear on track bushing ends

• Provide quick visual check for bushing

reusability when track bushings are turned

Warranty: Caterpillar ^®Six Months

Part Number

Model

Description

4C-8605

D8N, D8L, D7H

Track Bushing Groove Gauge

4C-8609

D9L

4C-8610

D9N

4C-8611

D10

4C-8612

D10N

4C-8613

D11N

JULY 2018 Undercarriage Tools

6-35

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Double-Acting Cylinder (150T)

Model Usage: D7 and Larger Track-Type

European Union Compliant, CE marked

Reference

Machines

• Serviceable parts: 457-0813 seal kit for 150T

• NEHS1206 Tool Operating Manual

Warranty: Manufacturer’s

hydraulic cylinder

• 18” stroke cylinder for use with 458-2111

150T track repair group

Part No.

Description

Diameter

Weight

457-0812

150T Double-Acting Cylinder

205 x 254 x 508 mm (8 x 10 x 20 in)

160 kg (370lb)

Extruder Group for 345 PPR2 Undercarriage

Essential Tool

• Used for field repairs on positive pin retention

Reference

track

Model Usage: 345 Excavator with Positive Pin

• SEHS8870, Special Instructions, Field Repair

Retention Undercarriage

• Used to assemble track links

Procedure for Positive Pin Retention

Warranty: Caterpillar ^®Six Months

• Used with 150T Portable Track Press

Item

Part Number

Description

266-9698 Extruder Group

198-5348

Extruder Base (not serviced)

PPR / PPR2 Extruder Tooling

Model Usage: See Chart

European Union Compliant, CE marked

• Quick replacement of faces that are in place

with ball detent

Warranty: Caterpillar ^®Six Months on Base

• Replaces previous extruder groups that

Assembly

screwed together

Reference

• Easily centers onto end of track pin

• REHS2586 Field Service for PPR2 Track

• Base accepts all PPR and PPR2 extruder faces

• SEBF8612 Field Service for PPR Track

• For shop and field service operations

• SEBF8546 Shop Repair Procedure for PPR

Track

Part No.

Description

Model

Dimensions

Weight

458-2137

Base

90 x 90 x 81 mm (3.6 x 3.6 x 3.3 in)

8.0 kg (18.0 lb)

458-2145

PPR Face

D8N

81 x 81 x 25 mm (3.2 x 3.2 x 1.0 in)

0.73 kg (1.6 lb)

458-2146

PPR Face

D9N

81 x 81 x 25 mm (3.2 x 3.2 x 1.0 in)

0.73 kg (1.6 lb)

458-2147

PPR Face

D10N

81 x 81 x 25 mm (3.2 x 3.2 x 1.0 in)

0.73 kg (1.6 lb)

458-2148

PPR Face

D11N

81 x 81 x 25 mm (3.2 x 3.2 x 1.0 in)

0.73 kg (1.6 lb)

458-2149

PPR2 Face

345

81 x 81 x 25 mm (3.2 x 3.2 x 1.0 in)

0.73 kg (1.6 lb)

458-2150

PPR2 Face

325

81 x 81 x 25 mm (3.2 x 3.2 x 1.0 in)

0.73 kg (1.6 lb)

458-2151

PPR2 Face

365/385

81 x 81 x 25 mm (3.2 x 3.2 x 1.0 in)

0.73 kg (1.6 lb)

458-2152

PPR2 Face

325FM

81 x 81 x 25 mm (3.2 x 3.2 x 1.0 in)

0.73 kg (1.6 lb)

499-3422

Unlocking Face

All

81 x 81 x 25 mm (3.2 x 3.2 x 1.0 in)

0.73 kg (1.6 lb)

Serviceable Parts

458-2138

Base

458-2139

Cap

458-2140

458-2141

Spring Plunger

458-2142

Set Screw

458-2143

Die Spring

458-2144

Retaining Ring

6-36 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Positive Pin Retention 2 Tooling

Model Usage: 325, 345 Hydraulic Excavator, D6R

• Used to swage cartridge pins on 325, 345, and

relief valve, a high-pressure hose 700 bar

Track-Type Tractor

D6R machines with PPR2 track

(10,000 PSI) maximum pressure with a gauge,

and a 265-8035 75-ton Hydraulic Cylinder

Warranty: Caterpillar ^®Six Months

• Locks cartridge pins into assembled track

• Extrudes (swages) track link material in 4

References

places around end of cartridge pin

• REHS2586 Installation of Positive Pin

• Both ends of cartridge pin are swaged

Retention 2 (PPR2) Track

(locked) in 1 operation

• SEBF8558 Guidelines for Reusable Track Parts

• Once track link is swaged, compression

• SEBF8598 Track Shop Servicing for Greased

forces in track link and cartridge pin are

and Lubricated Track

relieved using an unloader face

• SEBF8599 Undercarriage Reconditioning

• Used in shop or out in field for on-site repairs

Guide

• Used with dealer-supplied hydraulic power

• SEBF8614 Field Repair of Swaged Greased

supply (energy source) equipped with a

and Lubricated Track

700 bar (10,000 PSI) maximum pressure

Item

Part No.

Description

Quantity

279-7148

Plate Assembly

279-7152

Threaded Rod

ClearPlasticGuard

280-0946

(Guard must cover the tooling and track link whenever swaging cartridge pins)

280-2563

Retaining Strap

280-2565

Unloader Face

276-3746

Extruder Tool Base

276-3747

Extruder Tool, D6R (used with 276-3746)

276-3748

Extruder Tool, 325 (used with 276-3746)

264-5770

Puller Plate

265-8989

Nut - Full

265-8035

75tonCylinder

264-5777

CylinderCentering Block

5S-2586

Bolt - Hex Socket Head

2J-5245

Bolt - Hex Socket Head

5M-2894

Washer

9S-8752

Nut - Full (3/8 - 16)

281-0201

Extruder Tool, 345 (used with 276-3746)

261-7492

Film— warn (debris) (track pressure)

261-7491

Film - warn (hand) (oil)

224-0554

Warning Film

261-7493

FIlm, blue safety (eye/ear)

Pin Remover Receiver, Pin Protrusion Adapter

Model Usage: D11 Machines with Single Tooth

European Union Compliant, CE marked

Specifications

Master Links

• Used with 150T track repair group

• Dimensions: 120.0 dia. x 77.0 mm

Warranty: Caterpillar ^®Six Months

(4.8 dia x 3.0 in)

• Used to remove and install track pins at D11

Single Tooth Master Links

• Weight: 7.5 kg (13 lb)

• Tooling has built in clearance to eliminate

• Material: Steel

contact with link surfaces

• Recess in the Pin Protrusion Adapter

automatically sets proper pin protrusion

Part Number

Description

425-6824

Pin Remover Receiver

425-6825

Pin Protrusion Adapter

JULY 2018 Undercarriage Tools

6-37

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Track Bolt Sockets

Model Usage: See Chart

• Impact sockets for use in removing and

• Hydraulic Torque Wrenches are featured in

installing track bolts

the Torquing Tools Section.

Warranty: Caterpillar ^®Six Months

• Specially designed for use with high torque

impact wrenches

• In some cases undersize sockets are available

for removal of worn track bolts

• Used with a 9S-4026 Drive Adapter, 1 1/2 inch

female to 1 inch female, a 9S-4027 Extension,

1 inch male drive both ends, and a 5P-3588

Adapter, 1 inch female to 3/4 inch male

Impact Sockets for Track Bolts

Inch

Metric Graduations

Part Number

Description

Drive

Application

—

19.0 mm

1U-7626

Tapered

1in Square

E70, 307

—

22.0 mm

1U-7627

Tapered

1in Square

E90

—

24.0 mm

1U-7628

Tapered

1in Square

E110, E120, E140, 311, 312

—

27.0 mm

1U-7629

Tapered

1in Square

E(L)180, E(L)200, E(L)240, E300

—

30.0 mm

1U-7630

Tapered

1in Square

EL300, 320, 325

—

32.0 mm

1U-7631

Tapered

1in Square

E450, E650, 330, 350

1 1/16 in

214-6559

Thin Wall a

3/4 in Square

E(L)180, E(L)200, E(L)240, E300

1 1/2 in

9S-6371

Standard

1in Square

D9, D9L, D9N, 245

1 1/4 in

214-6562

Thin Wall a

3/4 in Square

E450, E650, 330, 350

1 1/8 in

9S-6373

Standard

1in Square

D6, D7, 963, D6H, D7H

1 1/8 in

9S-6369

ThinWall

1in Square

955, 977, 235

1 11/16 in

1U-8586

Tapered

1 1/2 in Square

D10, D10N

1 15/32 in

5P-3581

Standard

1in Square

D9, D9L, D9N, 245 worn bolts

1 3/16 in

214-6561

Thin Wall a

3/4 in Square

EL300, 320, 325

1 3/32 in

5P-3579

Standard

1in Square

D6, D7, 963, D6H, D7H worn bolts

1 5/16 in

9S-6372

Standard

1in Square

D8, 973, 983, D8L, D8N

1 5/8 in

41.0 mm c

1U-8798

Tapered

1 1/2 in Square

D10, D10N worn bolts and 375, 5080

1 9/32 in

5P-3580

Standard

1in Square

D8, 973, 983, D8L, D8N worn bolts

15/16 in

9S-6370

Standard

1in Square

D5, D6, D4H, D5H

15/16 in

9S-6374

ThinWall

1in Square

D4, 941, 943, 951, 953, 955, 215, 225

15/16 in

214-6557

Thin Wall a

3/4 in Square

E110, E120, E140, 311, 312

2 1/16 in

8T-9174

Standard

1 1/2 in Square

D11N, 5130

2in

8T-9175

Standard

1 1/2 in Square

D11N worn bolts

D4, 941, 943, 951, 953, 955, 215, 225 worn

29/32 in

6V-7928

ThinWall

1in Square

bolts

29/32 in

6V-2002

Standard

1in Square

D5, D6, D4H, D5H worn bolts

3/4in

214-6553

Thin Wall a

3/4 in Square

E70, 307

7/8in

9S-6375

ThinWall

1in Square

D3, D4, 941, 933, 931

7/8in

214-6556

Thin Wall a

3/4 in Square

E90

a. Do not use these sockets on standard impact wrenches

b. Chrome Finish

41 mm Metric for 375 and 5080 Applications only

6-38 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Track Presses, 375 Ton

Model Usage: All Cat^®Track Types and Sizes

European Union compliant, CE marked

References

Warranty: Caterpillar ^®Six Months

• Designed by and built exclusively for the Cat^®

• NEHS0800, Cat 375T Track Press Manual

Dealer Service Tools Division

• NEHS0802, Cat Track Press Tool Operating

• Disassembles and assembles track link

Manual - Introduction

assemblies to perform pin and bushing turns

• Included with the press:

• Increased ram speeds reduce cycle times.

- Two connecting bars (170-2503)

• Individual hydraulic pressure control dials and

- 53 kN (12,000 lb) winch with pendant

gauges for each main ram - gauges read

control for loading track on conveyor

directly in tons to eliminate PSI conversion

- Work area lights (2)

- Hydraulic hold-down shoe

• Two 436 L (115 gal) hydraulic tanks provide

- Saddle bolts and wedge bars

cool and efficient flow to the unique non-drift

hydraulic system.

• Sold Separately:

- Cat saddles and contact tooling for

• 170-2503 Connecting Bars use “T-slot bolts”

disassembly and assembly of track groups

for easy mounting of contact tooling. Fine-

- Conversion groups to mount competitive

tuning knobs allow for quick and precise

contact tooling

positioning of tooling.

• Related Tooling (Sold Separately):

• Uses Cat part-numbered components when

- 15.25 m (50 ft) conveyor-includes

possible for simplified maintenance

hydraulically activated track shoe lifter and

1.5 m (5 ft) ramp: Cat Track Torque Wrench

- ChainIndexer

Part No.

Description

Specifications

Dimensions

Weight

453-5547

375 Ton

380-415 VAC, 50/60 hz 2,032 x 3,260 x 1,985 mm

7,556 kg

453-5548

Track Press

440-480 VAC,60 hz

(80 x 128 x 78 in)

(16,623 lb)

Indexer and Hardware Group

Model: Cat^®375 Ton Track Press

CE Compliant

• Heavy chain drive reliably moves track chain.

Warranty: Manufacturer’s

• Designed and built exclusively for the Cat^®

• Integrated extension arms move link assembly

Dealer Service Tools Division

into saddles.

• Mounts between a roller conveyor and the

• A hydraulic motor is included and is powered

track press

by an auxiliary circuit on track press.

• Attachesto pad lift cylinders of the press

• This is heat-treated for added durability and

longer life.

Part No.

Description

Dimensions

Weight

453-5545

Chain Indexer

813 x 3000 x 508 mm (32 x 118 x 20 in)

755 kg (1700 lb)

453-5546

Hardware Group

180x180x204mm(7x7x8in)

13.3 kg (30 lb)

Replacement Parts Available

Part No.

Description

Specifications

453-5493

Drive Blocks (2)

5in

453-5494

Drive Blocks (2)

7in

Not Serviced

SHC Bolts (4)

5/8 in -11 x 5-1/2 in

Not Serviced

SHC Bolts (4)

5/8 in -11 x 7-1/2 in

JULY 2018 Undercarriage Tools

6-39

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Conveyor Group

Model: Cat^®375 Ton Track Press

Order one 20’ Conveyor Group which comes with pad lift system and ram p. One is required.

Part No.

Description

Dimensions

Weight

Warranty: Manufacturer’s

450-6680 Conveyor Group, 20’

716 x 6350 x 1372 mm (28.2 x 250 x 37 in)

1973 kg(4440lb)

• 20’ Roller Conveyor Group includes pad lift

• Hydraulic cylinders powered by track press

cylinders, leg attachments and ramp for the

hydraulics or auxiliary power unit.

indexer.

Order as many 10’ Conveyor Add-On Segments as required by your facility size. None are

required.

Part No.

Description

Dimensions

Weight

450-6683 Conveyor Add-On Segment 10’

716 x 3708 x 932 mm (28.2 x 146 x 37 in)

731 kg (1645 lb)

• 10’ long intermediate section of roller

NOTE: A typical conveyor is 50 feet (15.25 m)

conveyor with integrated pad lift system

which requires the 20-foot base conveyor group,

plus three 10-foot add-on segments.

• Allows the splitting of the 20’ long 450-6680

base conveyor to add these 10’ sections in

order to get required length

Winch Rope

Model Usage: 375T Track Press

• Plasma^®12-strand winch rope is

• Rope has no memory and will easily re-wrap

manufactured from High Modulus

onto winch spools.

Warranty: Manufacturer’s

Polyethylene (HMPE).

• End #1 has heavy-duty thimble with swivel

hook and latch.

Features & Benefits

• Steel cables have historically been used on

• End #2 has soft eye.

track press winches to move track groups

Applications

onto the conveyor for service work. Cables are

• Replacement for wire rope on the hydraulic

difficult to wind onto the winch spool and are

winch mounted on track press

prone to wire strands being exposed which, in

turn, creates safety issues for technicians.

• Improves operator safety from steel splinters

and provides lightweight, flexible rope to pull

• 1/2” Plasma 12 Rope is lightweight and

track groups onto conveyors for service

has 31,300 lb tensile strength. Technician

feedback shows that plasma rope is preferred

when used side-by-side with steel cable.

Part No.

Description

Specifications (Diameter x Length)

Weight

499-6303

Winch Rope

12 mm x 36.5 m (0.5 in x 120 ft)

10 kg (25 lb)

6-40 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Cat^®Track Torque Wrench and Installation Kit

Model: All Cat^®Track Equipment

European Union compliant, CE marked

• Load-sensing and horsepower-limiting pum

Warranty: Caterpillar ^®Six Months

• PLC-controlled hydraulic torque wrench used to

• Variable displacement fluid motor provides

remove and replace track shoe bolts during track

smoother and quieter shifting than mechani

reconditioning process

shifting wrenches, for reduced wear,

maintenance and downtime.

• Travels up and down the rails of the conveyor

• Joystick-controlled functions (forward and

• Performs the Cat^®“Torque Turn” bolt-torqueing

reverse torqueing, horizontal, vertical moti o

process by adding a 120 degree torque turn after

reaching a selected pre-torque value that is input

• Hydraulic oil cooler

by the operator

• Designed and built exclusively for Dealer S

• For non Cat track, the CTTW can also torque

Tools Division

to a “final torque” setting, eliminating the 120

• Uses Cat part-numbered hydraulic compon

degree turn.

for simplified maintenance

• Max torque of 9520 N·m (7000 ft-lb) at low

References

speed (40 RPM max); 1496 Nm (1100 ft-lb) at

high speed (195 RPM max)

• NEHS0830, CTTW Operation Manual

• NEHS0831, CTTW Maintenance

• NEHS0832, CTTW Parts and Schematics

Order one Cat^®Track Torque Wrench based on your voltage needs.

Part No.

Description

Dimensions

Weight

Voltage

560-6607

Track Torque Wrench

1980 x 2134 x 2287 mm (78 x 84 x 90 in)

3800lb

380-415VAC, 50/60Hz

560-6608

Track Torque Wrench

1980 x 2134 x 2287 mm (78 x 84 x 90 in)

3800lb

440-480VACat 60 Hz

Order one Installation Kit.

Part No.

Description

Contents

Festoon Electrical Cable and

453-5544

includes 1 in and 1-1/2 in output drive extensions

Support System Installation Kit

Replacement Parts Available for CTTW:

(Not Required)

Part No.

Description

499-8753

Tool Gp. Festoon Cable Repair

499-8754

LoadCell - Cttw

499-8755

Power Supply - 24V

499-8756

Relay Module 24V 10A

499-8757

Base-Plc (6 Slot)

499-8758

Cpu Card (D2-250-1)

499-8759

Input Card - Analog (F2-04Ad-1)

499-8760

InputModule (24V Dc)

499-8761

Output Module (Relay)

499-8762

Module - Analog Output (2 Ch)

499-8763

Socket - Relay

448-4424

Proximity Switch

499-8765

Operator Panel (Op1500)

499-8766

Cartridge - Check Valve

499-8768

Cartridge - Reducing Valve

499-8769

Cartridge - Relief Valve

499-8770

Cartridge - Counter Balance Valve

499-8771

Tool Gp. - Cttw Elec Switch

499-8772

Tool Gp. - Gearbox Repair

499-8773

Spline Adapter Assembly

501-0354

Control Stick

456-7593

Flange-Drive

456-7595

Gear-Cttw Turn Counter

499-6303

Rope-Winch(1/2InchPlasma)

JULY 2018 Undercarriage Tools

6-41

Caterpillar. Dealer service tools catalog (2018) - page 28