Caterpillar. Dealer service tools catalog (2018)

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Shoe-Changing Station (Optional)

Warranty: Caterpillar ^®Six Months

European Union compliant, CE marked

• Hydraulic oil cooler

• PLC-controlled hydraulic torque wrench used to

• Designed ramp

remove and replace track shoe bolts during track

• Cat 375 Ton Track Press

reconditioning process

• Steel construction

• CTTW travels on conveyors and has forward and

reverse torqueing, with horizontal and vertical

motion

If separate Shoe-Changing Station is needed, order one of each of the following parts.

Part No.

Description

Dimensions

Weight

450-6680

Conveyor Group, 20’

716 x 6350 x 1372 mm (28.2 x 250 x 37 in)

1973 kg(4440lb)

489-7289

Winch Assembly

661 x 483 x 1145 mm (26 x 19 x 45 in)

285 kg (640lb)

524-2535

Hydraulic Power Supply

915 x 1016 x 1118 mm (36 x 40 x 44 in)

580 kg (1301 lb)

Festoon Electrical Cable and

Includes 1 in and 1-1/2 in

453-5544

100 kg (225lb)

Support System Installation Kit

Output Drive Extensions

If separate Shoe-Changing Station is needed, order one Cat^®Track Torque Wrench based on

your voltage needs.

Part No.

Description

Dimensions

Weight

Voltage

380-415 VAC at

560-6607

Track Torque Wrench

1980 x 2134 x 2287 mm (78 x 84 x 90 in)

3800lb

50/60Hz

440-480 VAC at

560-6608

Track Torque Wrench

1980 x 2134 x 2287 mm (78 x 84 x 90 in)

3800lb

60 Hz

If separate Shoe-Changing Station is needed, order as many 10’ Conveyor Add-On Segments as

required by your facility size. None are required.

Part No.

Description

Dimensions

Weight

450-6683 Conveyor Add-On Segment 10’

716 x 3708 x 932 mm (28.2 x 146 x 37 in)

731 kg (1645 lb)

• 10’ long intermediate section of roller conveyor

• Allows the splitting of the 20’ long 450-6680

with integrated pad lift system

base conveyor to add these 10’ sections in order

to get required length

HYDRAULIC POWER UNIT

WINCH ASSEMBLY

CTTW TORQUE WRENCH

1736 [68.37]

1842 [72.51]

CONVEYOR INFEED END

CONVEYOR OUTFEED END

WITH RAMP

724 [28.50]

1023 [40.27]

758 [29.85]

1019 [40.11]

1758 [69.21]

HYDRAULIC POWER UNIT

CTTW TORQUE WRENCH

WINCH ASSEMBLY

CONVEYOR INFEED END

CONVEYOR OUTFEED END

2318 [91.24]

WITH RAMP

1114 [43.84]

931 [36.64]

1165 [45.85]

467 [18.40]

422 [16.63] WORKING CLEARANCE

473 [18.61]

293 [11.52]

3048 [120.00]

1646 [64.82]

17255 [679.34]

SHOE ASSEMBLY STATION CONFIGURATION

PRODUCT

DIMENSIONS

WEIGHT

524-2535 HYDRAULIC POWER SUPPLY

915 x 1016 x 1118 mm (36 x 40 x 44 in)

580 kg (1301 lb)

489-7289 WINCH ASSEMBLY

661 x 483 x 1145 mm

(26 x 19 x 45 in)

285 kg (640 lb)

450-6680 TRACK CONVEYOR GP. (20') WITH RAMP SECTION

716 x 6350 x 1372 mm (28 x 250 x 37 in)

1973kg (4440 ib)

450-6683 TRACK CONVEYOR (10') INTERMEDIATE

716 x 3708 x 932 mm

(28 x 146 x 37 in)

731 kg (1645 lb)

453-5542 or 4583-5543 CTTW TORQUE WRENCH

1980 x 2134 x 2287 mm (78 x 84 x 90 in)

1690 kg (3800 lb)

453-5544 WRENCH INSTALLATION GP.

500 x 500 x 250 mm

(20 x 20 x 10 in)

100 kg (255 lb)

JULY 2018 Undercarriage Tools

6-43

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Connecting Toolbar Assembly, Serviceable Parts

Model: Cat^®375 Ton Track Press

European Union Compliant, CE marked

• The connecting toolbar assembly is included

on the press.

Warranty: Caterpillar ^®Six Months

• Heavy-dutyconnecting bar required for

operation of the track press

Part No.

Description

Dimensions

Weight

170-2503 Connecting Toolbar Assembly

640 x 340 x 150 mm (25.2 x 13.5 x 60 in)

133 kg (300lb)

Replacement Parts Available (not required)

Item

Qty. Req.

Part No.

Description

Dimensions

Weight

170-2507

Connecting Bar

610 x 102 x 229 mm (24 x 4 x 8 in)

107kg (240.8lb)

170-2504

Slide Bar

534 x 153 x 38.1 mm (21 x 6 x 1.5 in)

15.5 kg (34.9 lb)

477-3882

Press Plate

534 x 38.1 x 19 mm (21 x 1.5 x 0.7 in)

3 kg (6.8 lb)

477-3881

Shim Block

38 x 38 x 38 mm (1.5 x 1.5 x 1.5 in)

0.2 kg (0.5 lb)

477-3880

Shim Block

38 x 38 x 13 mm (1.5 x 1.5 x 0.5 in)

0.4 kg (0.9 lb)

170-2505

Adjusting Bar

141 x 38 x 38 mm (5.6 x 1.5 x 1.5 in)

0.9 kg (2.0 lb)

170-2506

Slide Bar

578 x 62 x 13 mm (22.8 x 2.4 x 0.5 in)

3.3 kg (7.4 lb)

171-5890

Thumb Screw

58 x 58 x 102 mm (2.3 x 2.3 x 4 in)

0.6 kg (1.4 lb)

171-5893

Thrust Washer

31 x 31 x 7 mm (1.2 x 1.2 x 0.3 in)

0.03 kg (0.1 lb)

170-2508

10 x 10 x 68 mm (0.4 x 0.4 x 2.7 in)

0.04 kg (0.1 lb)

4L-8515

Bolt

20 x 20 x 90 mm (0.8 x 0.8 x 3.5 in)

0.1 kg (0.2 lb)

477-3879

Spacer Washer

31 x 31 x 7 mm (1.2 x 1.2 x 0.3 in)

0.03 kg (0.1 lb)

Spring

32 x 32 x 36 mm (1.3 x 1.3 x 1.4 in)

0.1 kg (0.2 lb)

(Not Stocked)

Shoulder Bolt

22.3 x 22.3 x 80 mm (0.9 x 0.9 x 3.1 in)

0.13 kg (0.3 lb)

(Not Stocked)

Shoulder Bolt

22.3 x 22.3 x 98 mm (0.9 x 0.9 x 3.9 in)

0.13 kg (0.3 lb)

(Not Stocked)

171-5892

Swing Bolt

19x26x102mm(0.7x1x4in)

0.2 kg (0.5 lb)

171-5891

Thumb Nut

58 x 58 x 42 mm (2.3 x 2.3 x 1.7 in)

0.6 kg (1.4 lb)

2D-4534

Bolt

15 x 15 x 35 mm (0.6 x 0.6 x 1.4 in)

0.02 kg (0.04 lb)

T-Slot Bolts and Studs

Model: Cat^®375 Ton Track Press

• Mounts contact tooling to the 170-2503

toolbar

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

1U-6263

T-Slot Bolt

32x32x51mm(1.3x1.3x2in)

0.19 kg (0.43 lb)

248-2072

T-Slot Bolt

32 x 32 x 45 mm (1.3 x 1.3 x 1.8 in)

0.19 kg (0.43 lb)

1U-6257

Stud

25 x 25 x 64mm(1x 1 x 2.5in)

0.1 kg (0.23 lb)

6-44 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Hydraulic Power Supply for Shoe Assembly Station

Model Usage: All Track Assemblies

European Union Compliant, CE marked

• 2 open-center direction control valves

Warranty: Caterpillar ^®Six Months

• This power supply will power the conveyor

• Flow control valves for cylinders and winch

pad lift and winch assembly on the shoe

• 460/120v control transformer

assembly station.

• Pendant control with cable

Power Supply consists of:

• Dealer mustprovide hoses to connect tothe

• 50-gallon reservoir

pad lift cylinders and the hydraulic winch.

• 20 GPM pressure comp. vane pump, 1500 psi

Reference

• 20 hp motor 230/460 VAC, 60Hz, 3Ph

• NEHS1295 Hydraulic Power Unit Manual

• 2 manifolds w/relief valves (100-3000 psi)

Part No.

Description

Dimensions

Weight

Hydraulic Power Supply for

524-2535

1016 x 1093 x 1143 mm (40 x 43 x 45 in)

578 kg (1300 lb)

Shoe Assembly Station

Connecting Bar Assembly

Warranty: Caterpillar ^®Six Months

• Heavy duty connecting bar

• Used with Cat^®300T, 350T, and 375T Track

Presses

Part Number

Description

170-2503

Connecting Bars (2)

Service/Repair Parts

170-2504

Slide Tool Mounting Bar

170-2505

Connecting Bar Assembly

170-2506

Slide Bar

170-2508

171-5890

Thumb Screw

171-5891

Thumb Nut

171-5892

Swing Bolt

171-5893

Thrust Washer

JULY 2018 Undercarriage Tools

6-45

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Toolbar

Model Usage: All Track-Type Vehicles

European Union Compliant, CE marked

Reference

Warranty: Caterpillar ^®Six Months

• Repair parts for existing 170-2503 toolbar

• NEHS0800, Cat^®375T Track Press Manual

• NEHS0802, Cat Press Tool Operating Manual

Part No.

Description

Dimensions

Weight

170-2503

Toolbar

64.8 x 33 x 14 cm (25.5 x 13 x 5.5 in)

133 kg (293lb)

Item

Qty

Part No.

Description

Dimensions

Weight

170-2507

Bar-Connecting

610 x 102 x 229 mm (24 x 4 x 9 in)

107 kg (235.9 lb)

170-2504

Bar-Slide

534 x 153 x 38.1 mm (21 x 6 x 1.5 in)

15.5 kg (34.2 lb)

477-3882

Plate-Press

534 x 38.1 x 19 mm (21 x 1.5 x .7 in)

3 kg (6.6 lb)

477-3881

Block-Shim

38 x 38 x 38 mm (1.5 x 1.5 x 1.5 in)

0.2 kg (0.44 lb)

477-3880

Block-Shim

38 x 38 x 13 (1.5 x 1.5 x 0.5 in)

0.4 kg (0.88 lb)

170-2505

Bar-Adjusting

141 x 38 x 38 mm (5.6 x 1.5 x 1.5 in)

0.9 kg (1.98 lb)

170-2506

Bar-Slide

578 x 62 x 13 mm (22.8 x 2.4 x 0.5 in)

3.3 kg (7.28 lb)

171-5890

Screw-Thumb

58 x 58 x 102 mm (2.3 x 2.3 x 4 in)

0.61 kg (1.34 lb)

171-5893

Washer-Thrust

31 x 31 x 7 mm (1.2 x 1.2 x 0.3 in)

0.03 kg (0.07 lb)

170-2508

10 x 10 x 68 mm (0.4 x 0.4 x 2.7 in)

0.04 kg (0.09 lb)

4L-8515

Bolt

20 x 20 x 90 mm (0.8 x 0.8 x 3.5 in)

0.1 kg (0.22 lb)

477-3879

Washer-Spacer

31 x 31 x 7 mm (1.2 x 1.2 x 0.3 in)

0.03 kg (0.07 lb)

Not Stocked

Spring

32 x 32 x 36 mm (1.3 x 1.3 x 1.4 in)

0.1 kg (0.22 lb)

Not Stocked

Shoulder Bolt

22.3 x 22.3 x 80 mm (0.9 x 0.9 x 3.1 in)

0.13 kg (0.29 lb)

Not Stocked

Shoulder Bolt

22.3 x 22.3 x 98 mm (0.9 x 0.9 x 3.9 in)

0.13 kg (0.29 lb)

171-5892

Bolt-Swing

19 x 26 x 102 mm (0.7 x 1 x 4 in)

0.2 kg (0.44 lb)

171-5891

Nut-Thumb

58 x 58 x 42 mm (2.3 x 2.3 x 1.7 in)

0.6 kg (1.32 lb)

2D-4534

Bolt

15 x 15 x 35 mm (0.6 x 0.6 x 1.4 in)

0.02 kg (0.04 lb)

Wrench Drive Components, Cat^®Track Torque (1-1/2” Replacement)

Model Usage: All Track-Type Machines

• Replacement parts for 1-1/2” square drive on

• Attach with (8) 0S-1571 bolts, (2) 0S-1594

453-5542 and 453-5543 Track Torque Wrench

bolts and (2) 3/8” x 1-1/4” hardened dowels.

Warranty: Caterpillar ^®Six Months

(CTTW)

• Remove from spline adapter with (2) 3/8”-16

• Original drive and gear are one piece.

jacking screws.

Assembled View

Exploded View

• Reduced cost components to replace worn or

damage drive

Item

Qty

Part No.

Description

Dimensions

Weight

134 x 134 x 86 mm

499-8773

Spline Adapter

6.2 kg (13.7 lb)

(5.3 x 5.3 x 3.4 in)

134 x 134 x 74 mm

456-7593

1-1/2" Drive Flange

3.1 kg (13.5 lb)

(5.3 x 5.3 x 2.9 in)

160 x 160 x 19 mm

456-7595

Turn Angle Gear

0.8 kg (1.8 lb)

(6.3 x 6.3 x 0.75 in)

10 x 10 x 51 mm

NONE

3/8” x 1-1/4” Hard Dowel

0.02 kg (0.05 lb)

(0.4x 0.4x 2in)

17 x 17 x 45 mm

0S-1571

3/8”-16 x 1-3/4” Bolt Gr.8

0.02 kg (0.05 lb)

(0.7 x 0.7 x 1.75 in)

10 x 10 x 32 mm

0S-1594

3/8”-16 x 1” Bolt Gr.8

0.02 kg (0.05 lb)

(0.4 x 0.4 x 1.27 in)

6-46 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Saddle Assembly

Model Usage: 245 Excavator

• Used to install and remove pins and bushings

• Heat-treated for added durability and

longe

from track links

life

Warranty: Caterpillar ^®Six Months

Part Number

Description

206-3087

SaddleAssembly

Saddle Tool Assembly, Saddle Plate

Model Usage: D8 Models with PPR Link

• Attaches securely to press base with standard

• Removable wear plate attaches to the side

Assemblies

saddle bolts and wedge bars

of the saddle to prevent gouging of

bushin

when servicing D8 PPR Link Assemblies

Warranty: Caterpillar ^®Six Months

Part Number

Dimensions

Weight

440-5124

410 x 350 x 240 mm (16.2 x 13.8 x 9.5 in)

110 kg (240lb)

440-5125

340 x 130 x 13 mm (13.5 x 5.2 x 0.05 in)

3.5 kg (8.0 lb)

NutWrenches

Model Usage: Cat^®Track-Type Tractors

• Used to hold nuts while removing or installing

• Double-ended design has a different nut size

track shoe bolts

on each end

Warranty: Caterpillar ^®Six Months

• Made from high-strength steel

Part Number

Size

188-0956

32 and42mm(1.25 and1.65in)

188-0959

25 and30mm(0.98 and1.18in)

4C-8207

38.354 and 33.528 mm (1.51 and 1.32 in)

4C-8208

32.258 and 30.226 mm (1.27 and 1.19 in)

4C-8209

29.21 and 26.162 mm (1.15 and 1.03 in)

4C-8210

25.4and22.606mm(1.0and0.89in)

Single Tooth Master Link D&A Tooling

Model Usage: D10Machines with a Single Tooth

CE Compliant

• Tooling has built-in clearance to eliminate

Master Link

contact with link surfaces

• Used with 150T track repair groups

Warranty: Caterpillar ^®Six Months

• Recess in the Pin Protrusion Adapter

• Used to remove and install track pins at D10

automatically sets proper pin protrusion

Single Tooth Master Links

Part No.

Description

451-9196

Cap-Piston Rod

451-9197

Receiver-Pin Removal

451-9198

Adapter-Pin Protrusion

451-9196

451-9197

451-9198

JULY 2018 Undercarriage Tools

6-47

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Contact and Saddle Tooling

Model Usage: Cat^®Track Components

• Recessed threads in removable base allow

• The saddles from OEM track presses are

quick and easy tool setup and teardown

required in order to use Cat conversion groups

Warranty: Caterpillar ^®Six Months

and contact tooling.

• All tools can be used on competitive track

assembly and disassembly machines (Cat

• Centurion tooling requires adapter plates,

conversion group required)

which allow the tooling for the Centurion

250 ton track press to be used on Cat Track

• All contact tools can be ordered separately

Presses; OEM saddles can also be used on the

Positive Pin Retention Tooling

Cat^®track presses using these same adapter

plates in the conversion group

• Used for D8, D9, D10, and D11 Track-Type

Tractors with PPR Track

• Used to unload pin in positive pin retention

(PPR) track during assembly

• Used with 300, 350, and 375 Track Presses

• Helps prevent thrust ring galling

• Heat-treated for added durability

• Used to easily install and remove pins and

bushings from track links

Saddles (designed for use on Cat 300,

350, and 375 Ton Track Assembly and

• Used with Cat-designed track presses

Disassembly Machine only)

(includes current 300 and 375 ton models, as

well as non-current 350 ton models)

• Requires only 1 saddle per pitch which

eliminates saddle duplication within a pitch

Contact Tooling

group (possible cost savings of up to 40%

• Tremendous cost savings to dealers (requires

overmany competitive units)

50% fewer pieces than competitor tool

• Saddles use a semi vee-bushing pocket

packages)

design that allows metal particles and dirt to

• Allows for future cost-effective expansion for

fall away from bushing contact surfaces

servicing of new track groups

• Bushing design also holds track securely in

• Reduces damage to track components

place for assembly and disassembly

(plunger-style assembly tools provide better

• Saddles are secured in place with wedge bars

pin and bushing alignment, resulting in less

or key

damage)

Conversion Groups for Cat Tools on

• Tools give outstanding durability (tools are

Competitive Track Assembly and

made from high alloy steel, heat-treated to

Disassembly Machines

Rc44)

To use the contact tooling with competitive

• Removable base on assembly tools allows

units, order the appropriate conversion group.

work on many models of track, while using

same body and plunger (this means servicing

Cat saddles are designed only for the 300, 350

and 375 Ton Track Presses.

more track sizes with fewer tools)

References

• NEHS0804, Caterpillar Track Press Contact

• SEBF8557, Track Shop Servicing Procedure for

Tooling

Non-PPR Sealed and Lubricated Track

• NEHS0802, Caterpillar Track Press Tool

• SEBF8546, Track Shop Servicing Procedure for

Operating Manual - Introduction

Positive Pin Retention Track

6-48 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Contact and Saddle Tools by Pitch

Qty.

Description RH Link

D11N PPR 6T-8049

5130 Sealed 618643

MS1600 Sealed

Link Spacer

9U-7793

9U-7792

12.50 Inch Pitch Tracks

9U-7564 (First

Pin Assembly Plunger

9U-7564

N/A

Assembly Side)

Pin Assembly Plunger

9U-7565 (Other Side)

9U-7565

N/A

Saddle

9U-7767

N/A

Spacer Group

126-4041

Anvil Assembly

8T-3216

Bush Assembly Base

9U-7570

N/A

Bush Assembly Body

9U-7571

N/A

Bush Assembly Plunger

9U-7569

N/A

Bushing Disassembly

9U-7778

Extruder Assembly, D11N

198-5341

Extruder Base

9U-7829

Handle Assembly

8T-3211

Pin Assembly Base

9U-7567

9U-7566

N/A

Pin Assembly Body

9U-7568

N/A

Pin Disassembly

9U-7777

Stud

1U-6257

Unloading Pin

157-8547

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Spring

248-2069

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

Pitch Tracks (10.25 in)

Description

D10N PPR

D10, 591 PPR

D10N S-LT

D10 S-LT

375 Sealed

Qty.

RH Link

7T-0715

9W-5933

9W-5265

9W-5723

6Y-6721

S.R. Master Adapter

9U-7781

Link Spacer

9U-7794

Pin Assembly Plunger

9U-7578

(First Assembly Side)

Pin Assembly Plunger

9U-7579

(Other Side)

Saddle

9U-7768

Spacer Group

126-4041

Anvil Assembly

8T-3216

Bush Assembly Base

9U-7575

Bush Assembly Body

9U-7577

Bush Assembly Plunger

9U-7572

9U-7573

9U-7572

9U-7573

9U-7574

Bush Disassembly

9U-7780

Extruder Assembly

198-5342

Handle Assembly

8T-3211

Pin Assembly Base

9U-7580

9U-7582

9U-7583

9U-7581

Pin Assembly Body

9U-7585

Pin Disassembly

9U-7779

Stud

1U-6257

Unloading Pin

157-8547

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Spring

248-2069

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

JULY 2018 Undercarriage Tools

6-49

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Pitch Tracks (9.45 in)

Qty.

Description RH Link

D9N PPR 7T-2275

DD9NS-LT 9W-2743

S.R. Master Adapter

9U-7784

Pin Assembly Plunge(First assembly side)

9U-7595

Pin Assembly Plunger (Other side)

9U-7596

Saddle

9U-7769

Spacer Group

126-4041

Anvil Assembly

8T-3216

Bush Assembly Base

9U-7592

Bush Assembly Body

9U-7594

Bush Assembly Plunger

9U-7589

Bush Disassembly

9U-7783

Extruder Assembly D9L and D9N with PPR

198-5343

Handle Assembly

8T-3211

Pin Assembly Base

9U-7830

9U-7600

Pin Assembly Body

9U-7605

Pin Disassembly

9U-7782

Stud

1U-6257

Unloading Pin

157-8547

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Spring

248-2069

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

Pitch Tracks (9 in)

Description

D9L, 589 PPR

D9L, 589 S-LT

350Sealed

E650,MS580

Qty.

RH Link

7T-4137

7T-7629

8E-6091

Sealed 931985

Link Spacer

9U-7796

9U-7797

Pin Assembly Plunge (First

9U-7595

9U-7597

assembly side)

Pin Assembly Plunger (Other side)

9U-7596

9U-7598

Saddle

9U-7770

Spacer Group

126-4041

Anvil Assembly

8T-3216

Bush Assembly Plunger

9U-7588

9U-7590

9U-7591

Bush Disassembly

9U-7783

Extruder Assembly D9L and D9N

198-5343

with PPR

Handle Assembly

8T-3211

Pin Assembly Base

9U-7601

9U-7604

9U-7602

9U-7599

Pin Assembly Body

9U-7605

Pin Disassembly

9U-7782

Stud

1U-6257

Unloading Pin

157-8547

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Spring

248-2069

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

6-50 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Pitch Tracks, 8.50 Inch

D7G, 977,

Description

D8N,578PPR

D8N S-LT

D7H S-LT

D7H HD S-LT

Qty.

973 S-LT

RH Link

8E-4613

8E-4505

9G-2417

61-9239

7T-4657

S.R. Master Adapter

9U-7787

Pin Assembly Plunge(First assembly side)

9U-7622

Pin Assembly Plunger (Other side)

9U-7623

Saddle Spacer

9U-7749

Spacer Group

126-4041

Anvil Assembly

8T-3216

Bush Assembly Base

9U-7613

9U-7612

4C-9412

9U-7614

Bush Assembly Body

9U-7620

4C-9029

9U-7620

Bush Assembly Plunger

9U-7606

4C-9307

9U-7607

Bush Disassembly

9U-7786

Extruder Assembly (198-5439 Body, Extruder)

203-0982

D8N

Handle Assembly

8T-3211

Pin Assembly Base

9U-7632

9U-7633

9U-7634

4C-9413

9U-7633

Pin Assembly Body

9U-7644

Pin Disassembly

9U-7785

4C-9414

9U-7785

Stud

1U-6257

Unloading Pin

157-8547

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Spring

248-2069

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

D7,

D7, 977,

Description

D7G, 977, 235

330Sealed

235Sealed

E450, MS450 Sealed

Qty.

973Sealed

235Sealed

RH Link

S-LT 8S-2589

6Y-2589

7T-9823

96-9944

7T-4657

8S-2589

Link Spacer

9U-7801

9U-7799

9U-7800

9U-7802

Pin Assembly Plunge(First assembly side)

9U-7622

9U-7626

9U-7622

9U-7624

Pin Assembly Plunger (Other side)

9U-7623

9U-7627

9U-7623

9U-7625

Saddle Spacer

9U-7749

Spacer Group

126-4041

Bush Assembly Base

9U-7614

9U-7615

9U-7619

9U-7615

9U-7612

Bush Assembly Body

9U-7620

9U-7621

9U-7620

Bush Assembly Plunger

9U-7607

9U-7609

9U-7607

Bush Disassembly

9U-7786

Pin Assembly Base

9U-7633

9U-7634

9U-7633

Pin Assembly Body

9U-7644

Pin Disassembly

9U-7785

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Spring

248-2069

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

JULY 2018 Undercarriage Tools

6-51

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Pitch Tracks (8 in)

Description

D6H HD S-LT

D6H S-LT

D6D, 955, 963 S-LT

D6D, 955 S-LT

D6, D7, 977 Sealed

Qty.

RH Link

8E-7405

8E-2355

7T-4645

3P-1112

1S-1863

Link Spacer

9U-7801

Pin Assembly Plunge(First assembly side)

9U-7628

Pin Assembly Plunger (Other side)

9U-7629

Saddle

9U-7772

Saddle Spacer

9U-7749

Spacer Group

126-4041

Bush Assembly Base

9U-7619

9U-7616

9U-7618

Bush Assembly Body

9U-7621

Bush Assembly Plunger

9U-7608

9U-7610

Bush Disassembly

9U-7786

Pin Assembly Base

9U-7637

9U-7638

9U-7639

9U-7640

Pin Assembly Body

9U-7644

Pin Disassembly

9U-7785

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Spring

248-2069

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

Description

D6, D7, 977 Sealed

D6, 955, 225 Sealed

Qty.

325 Sealed 6Y-1607

EL300 Sealed 960264

RH Link

1S-6433

3P-1112

Link Spacer

9U-7805

9U-7808

9U-7806

9U-7807

Pin Assembly Plunge(First assembly side)

9U-7628

Pin Assembly Plunger (Other side)

9U-7629

Saddle

9U-7772

Saddle Spacer

9U-7749

Spacer Group

126-4041

Bush Assembly Base

9U-7618

9U-7619

9U-7617

Bush Assembly Body

9U-7621

Bush Assembly Plunger

9U-7610

9U-7611

9U-7610

Bush Disassembly

9U-7786

Pin Assembly Base

9U-7640

9U-7639

9U-7643

9U-7636

Pin Assembly Body

9U-7644

Pin Disassembly

9U-7785

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Spring

248-2069

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

6-52 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Pitch Tracks (7.5 in)

Qty.

Description, RH Link

D5H HD S-LT 1061625

D5H S-LT 6Y-9267

315, 320, 322 Sealed 9W-3137

Link Spacer

9U-7812

Pin Assembly Plunge(First assembly side)

9U-7670

9U-7664

Pin Assembly Plunger (Other side)

9U-7671

9U-7665

Saddle

9U-7773

Saddle Spacer

9U-7749

Spacer Group

126-4041

Bush Assembly Base

9U-7661

9U-7652

9U-7654

Bush Assembly Body

9U-7663

9U-7662

Bush Assembly Plunger

9U-7651

9U-7646

9U-7645

Bush Disassembly

9U-7789

Pin Assembly Base

9U-7672

9U-7675

9U-7674

Pin Assembly Body

9U-7682

Pin Disassembly

9U-7788

Spring (For the Bushing Assembly Tools)

248-2070

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

Qty.

Description, RH Link

E240, 3200B Sealed 966201

E240, E300 Sealed 965252

E300, EL240 Sealed 931981

Link Spacer

9U-7812

9U-7810

Pin Assembly Plunge(First assembly side)

9U-7664

9U-7666

Pin Assembly Plunger (Other side)

9U-7665

9U-7667

Saddle

9U-7773

Saddle Spacer

9U-7749

Spacer Group

126-4041

Bush Assembly Base

9U-7653

9U-7652

9U-7653

Bush Assembly Body

9U-7662

Bush Assembly Plunger

9U-7645

9U-7648

9U-7645

Bush Disassembly

9U-7789

Pin Assembly Base

9U-7675

9U-7672

9U-7673

Pin Assembly Body

9U-7682

Pin Disassembly

9U-7788

Spring (For the Bushing Assembly Tools)

248-2070

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

Pitch Tracks (6.91 in)

D5B-, 951 S-LT

D5B-, 951, 953 S-LT

D5, 951, 955 Dealed

951Sealed

E180, EL180 Sealed

Qty.

Description RH Link

7T-4539

3P-7153

7T-4539

957130

Link Spacer

9U-7813

9U-7814

Pin Assembly Plunge(First assembly side)

9U-7664

Pin Assembly Plunger (Other side)

9U-7665

Saddle

9U-7774

Saddle Spacer

9U-7749

Spacer Group

126-4041

Bush Assembly Base

9U-7655

9U-7654

9U-7652

Bush Assembly Body

9U-7662

Bush Assembly Plunger

9U-7645

Bush Disassembly

9U-7789

Pin Assembly Base

9U-7675

Pin Assembly Body

9U-7682

Pin Disassembly

9U-7788

Spring (For the Bushing Assembly Tools)

248-2070

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

JULY 2018 Undercarriage Tools

6-53

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Pitch Tracks (6.75 in)

Description

D5C, D4H S-LT

D4H S-LT

D4H HD S-LT

D4E, 941,

943 S-LT

D4 Sealed

D5, 561, 951B Sealed

Qty.

RH Link

6Y-9261

9G-8581

1080947

943 S-LT 9K-6629

7T-4173

9Y-6629

2S-5959

Link Spacer

9U-7816

9U-7815

Pin Assembly Plunge

9U-7668

9U-7664

9U-7668

9U-7664

(First assembly side)

Pin Assembly Plunger

9U-7669

9U-7665

9U-7669

9U-7665

(Other side)

Saddle

9U-7775

Saddle Spacer

9U-7749

Spacer Group

126-4041

Bush Assembly Base

9U-7652

4C-8055

9U-7657

9U-7652

9U-7656

Bush Assembly Body

9U-7662

Bush Assembly Plunger

9U-7647

4C-6988

9U-7649

Bush Disassembly

9U-7789

Pin Assembly Base

9U-7677

9U-7678

4C-8087

9U-7678

9U-7676

Pin Assembly Body

9U-7683

9U-7682

9U-7683

9U-7682

Pin Disassembly

9U-7788

4C-8125

9U-7788

Spring (For the Bushing

248-2070

Assembly Tools)

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

Description

D4, 941 Sealed

941, 955 Sealed

933, 955 Sealed

213Sealed

205, 211, 213

E140Sealed

E110, E110B, E120

Qty.

RH Link

7K-1825

5K-9457

5K-9423

5W-4147

Sealed 8U-2927

931978

Sealed 990650

Link Spacer

9U-7820

9U-7815

9U-7819

9U-7818

9U-7816

Pin Assembly Plunge

9U-7668

(First assembly side)

Pin Assembly Plunger

9U-7669

(Other side)

Saddle

9U-7775

Saddle Spacer

9U-7749

Spacer Group

126-4041

Bush Assembly Base

9U-7658

9U-7659

9U-7652

9U-7660

Bush Assembly Body

9U-7662

Bush Assembly Plunger

9U-7649

9U-7650

9U-7649

9U-7650

Bush Disassembly

9U-7789

Pin Assembly Base

9U-7678

9U-7680

9U-7678

9U-7679

Pin Assembly Body

9U-7683

Pin Disassembly

9U-7788

Spring (For the Bushing

248-2070

Assembly Tools)

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

6-54 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Pitch Tracks (6.125 in)

D3B, D3C, 931

D3, 931, SF250

TR225B Sealed

D3 Sealed

Qty.

Description , RH Link

S-LT 6Y-0935

Sealed 6Y-0935

6S-8343

6S-8682

Link Spacer

9U-7824

9U-7823

Pin Assembly Plunge(First assembly side)

9U-7684

Pin Assembly Plunger (Other side)

9U-7685

Saddle

9U-7776

Saddle Spacer

9U-7749

Spacer Group

126-4041

Bush Assembly Base

9U-7689

9U-7690

Bush Assembly Body

9U-7691

Bush Assembly Plunger

9U-7688

Bush Disassembly

9U-7791

Pin Assembly Base

9U-7686

Pin Assembly Body

9U-7687

Pin Disassembly

9U-7790

Spring (For the Bushing Assembly Tools)

248-2070

Spring (For the Pin Assembly Tools)

9U-7748

Jam Nut (100/pkg)

1B-2578

Set Screw

5B-0448

Tee Slot Bolt

248-2072

Socket Head Screw

9F-5975

Pin and Bushing Installation and Removal Tools

• Used to easily install and remove pins and

bushings from 5.31 pitch tracks (links)

Part Number

Description

169-0641

Bushing, Disassembly

169-0642

Bushing, Plunger

169-0643

Pin, Disassembly

JULY 2018 Undercarriage Tools

6-55

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Tools for Servicing Sealed and Lubricated Track

Model Usage: Cat^®Sealed and Lubricated Track

• Tools and equipment for servicing Sealed and

• Undercarriage Reconditioning Bulletin MP-

Lubricated Track

13.1 (12/87), Sealed and Lubricated Track

Warranty: Caterpillar ^®Six Months

Servicing Procedure for Non-Restrained Track

• Use 5P-3010 deburring tool to clear/chamfer

(use of 5P-3010 Deburring Tool)

oil reservoir hole and make new chamfer;

track shoes do not need to be remove

• Form SEBF8554 Track Press Assembly

Specification Decals

Part No.

Description

Usage

5P-3010

Deburring Tool

Clear and rechamber the oil reservoir hole

Install rubber stoppers in track pins on D11N, D10, D10N,

5P-1725

Stopper Installation Tool Group

D9L, D9N, D9, D8L, D8N, D8, D7H, D7, 983, 977 and 973

Install rubber stoppersin track pins on D6H, D6, D5H, D5,

5P-7392

Stopper Installation Tool Group

D4H, 963, 955, 953, 951, 943, and 941

5P-7419

Plug Installer

Install plug in rubber stopper

6V-0136

Stopper Installation Tool Group

Install rubber stoppers in track pins on D3, 931, and 935

Vacuum Tank Assembly

Item

Description

Detail

19 L (5 gal) capacity, air tight and capable of withstanding 635 mm (25 in) Hg.

Tank

vacuum.

Carrying handle

Item

Part Number

Description

Detail

Connected to tank with 13 mm (0.50 in) minimum

5P-6014

Nylon Tubing

internal diameter rubber hose

5P-0306

Transducer - Vacuum

Connect vacuum side directly to tank

Lubricator Tip

Model Usage: Cat^®Sealed and Lubricator Track

• Replaces discontinued 5P-2415 Lubricator Tip

• Provides a better seal and will not break as

easily

Warranty: Caterpillar ^®Six Months

• Diameter of tip has been increased from 3.20

to 4.80 mm (0.125 to 0.1875 in)

Part Number

Description

8T-0831

Tip - Lubricator

Gauge (500 PSI), Gauge Connection

Warranty: Caterpillar ^®Six Months170-5665

• Used to test roller, idler, and track joints

Gauge (500 PSI)

(20 PSI pressure test procedure)

Item

Part Number

Description

8T-0831

Tip - Lubricator

4C-7099

Hex Nipple, 1/4 x 1/8 NPT

170-5665

Pressure Tester

5P-8998

Nipple - Pipe

006-0210

Pipe Tee

8T-0848

Gauge GP - Pressure (3)

4C-7090

Valve

6-56 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Test and Fill Machine

Essential Tool

• Pressure tests/fills undercarriage components

References

suchas rollers, idlers, and track joints

Model Usage: Cat Rollers, Idlers, and Track

• NEHS0785, Using the 170-5664 Test and Fill

Joints

• Simple, easy-to-use controls are designed

Machine

for one-person operation with a start button

Warranty: Caterpillar ^®Six Months

• PEVN4776, Undercarriage Test and Fill

located on nozzle handle

Machine (Video)

• Accurately fills joints within 80 to 90% of

Specifications

total capacity (no fill charts required)

• Power: 120/220 V (single-phase)

• Performs a nitrogen pressure test with

improved test results over vacuum testing

• Frequency: 50 - 60 Hz

• Pulls vacuum on rollers, idlers, and track joints

• Electric motor: 1/3 HP

to evacuate component for proper fill

• Pressure check period: 10 seconds

• Fills components with oil through plug hole

• System relief setting: 1379 kPa (200 PSI)

without using an adapter

• Overall size: 1575 x 889 x 1575 mm

• Equipped with LCD display

(62 x 35 x 62 in)

• Pneumatic wheels for added convenience

• Weight: 136 kg (300 lb)

Part Number

Description

170-5664

Test and Fill Machine

Test Tube

Item

Part Number

Description

Size

Test Tubes

216-2856

Test Tube

50 ml

183-9303

Test Tube

1000ml

Not shown

188-5058

Blocking Valve

—

188-5059

Air Valve

—

188-5060

Solenoid

—

188-5061

Relief Solenoid

—

188-5062

Transducer

—

8T-0831

Tip - Lubricator

Test Tube

Model Usage: All track

• Used to visually show operator how oil flows

• 2 oil fill level marks make sure pin is filled

from inner cavity of pin to outer cavity—

between80 and 90%

Warranty: Caterpillar ^®Six Months

verifies “test and fill machine” is correctly

• Hex fitting is used to drain second chamber

filling track pins

References

• Simulates inner and outer cavity of track pins

• NEHS0785, Using the 170-5664 Test and Fill

• If oil fills first chamber and then stops, “test

Machine

and fill machine” is not working properly and

should be serviced or repaired

• PEVN4776, Undercarriage Test and Fill

Machine (Video)

Part Number

Description

216-2856

Test Tube

JULY 2018 Undercarriage Tools

6-57

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Test and Fill Machine

Essential Tool

• Used to test and fill track joints, rollers, and

• Simple, easy-to-use controls are designed for

idlers to the recommended Cat specifications

1-person operation

Model Usage: Cat Rollers, Idlers, and Track

Joints

• Used with FT1238 Trac Vac, for removing oil

• Unit is portable for use on service trucks or

from components

shop carts

Warranty: Caterpillar ^®Six Months

• Proper testing and filling of undercarriage

Reference

components (track pins, rollers, and idlers)

• NEHS0942, Using the 275-9607 Portable Test

is essential for extending service life of

and Fill Machine

undercarriage components

• Test undercarriage components using a

Specifications

pressure test which measures loss-of-

• Pressure check differential: 10 seconds

pressure over a ten second period

• System pressure (relief valve setting):

• Oil-fill-cylinder dispenses a pre-measured

1378 kPa (200 PSI)

volume of oil with a single stroke capacity of

• Oil-fill-cylinder capacity: 510 mL (17.3 oz)

510.0 mL (17.3 oz)

• Minimum recommended oil temperature:

• Pressure differential test is used to identify

27°C (80°F)

leaks and results in improved testing

compared to vacuum testing

• Maximum recommended oil temperature:

49°C (120°F)

• Pulls a vacuum in rollers, idlers, and track

joints to enable quick oil-fill times

• Oil Types

- Sealed and lubricated track: 8T-9582;

• Accurately fills required volume of total joint

80W-90 EP Gear Oil, 19 L (5 gal) pail

capacity, which will ensure oil reaches seals

- Sealed and lubricated (arctic) track:

• In-line extractor/dryer and air regulator are

242-3466 75W-140 EP Gear Oil, 19 L

built into cabinet to provide a clean, dry,

(5 gal) pail

regulated [138 kPa (20 PSI)] air supply

- Rollers and idlers: 8C-3698 SAE 30W Oil,

• Uses a remote, air-powered pump to dispense

19 L (5 gal) pail

oil from a 19 L (5 gal) container

- Rollers and idlers (arctic): 109-0926 a

1 SAE 30W Oil, 19 L (5 gal) pail

• Pump can be adapted to fit larger oil

containers, such as 208 L (55 gal) drums

Part Number

Description

275-9607

Test and Fill Machine

Service Parts

188-5058

Blocking Valve

282-9092

GraduatedCylinder

282-9093

Air Switch

4C-7146

Adapter Plate

4C-7159

Fitting

4C-7234

PailCover

4C-7359

Pump

4C-8858

Coupler

4C-8964

Bung Adapter

8T-0831

Tip - Lubricator

6-58 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Portable Track Lubricator

Model Usage: D10, D10N, D11N, D7G, D8K,

• Provides easy method of lubricating track link

• 6V-7921 Seal Kit is used to service the

D9H, D9N, 589, 973

joints in field

8T-3115 Portable Track Lubricator; location

of the seal kit components is shown in the

Warranty: Caterpillar ^®Six Months

• Can be used to evacuate track link joints, and

illustration; gasket that goes between the lid

then to fill them to correct level

and the body of the pump is included in the

• Easier to transport than former Track

kit, but not shown in the illustration

Lubricator, and does not need compressed air

to operate

Part Number

Description

6V-7921

Seal Kit

8T-3115

Portable Track Lubricator

Undercarriage Tools for Challenger 34, 45, and 55

Model Usage: Challenger 35, 45, and 55

Guide Studs

• Taper on end of stud helps align hole during

installation

Warranty: Caterpillar ^®Six Months

• Used to guide undercarriage into place during

assembly and make removal easier and faster

• Wrench flat on end of pin makes installation

and removal of pins much easier

• For installation, put 1U-9785 in top hole of

drive wheel; put 1U-6130 in bottom hole of

• Heat treated for hardness and durability

drive wheel; put 1U-9817 in upper right hard

bar mounting hole

• For removal, put 1U-9785 in top hole of drive

wheel and put 1U-9817 in top center hard bar

mounting hole

Part

Description

Length

Diameter

Wrench Flat Thickness

Thread

Number

1U-6130

Guide Stud

254 mm (10in)

23.9mm (0.94in)

19mm(0.744in)

M24 x 3

1U-9785

Guide Stud

279 mm (11in)

23.9mm (0.94in)

19mm(0.744in)

M24

1U-9817

Guide Stud

305 mm (12in)

23.9mm (0.94in)

19mm(0.744in)

M24 x 3

JULY 2018 Undercarriage Tools

6-59

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Grease Pin Kit

Model Usage: 354C, 364, 385C Excavators

• Used to lubricate greased track link joints in

field

Warranty: Caterpillar ^®Six Months

Part Number

Description

254-8168

Grease Pin Kit

Service/Repair Parts

3B-8489

Adapter STR (Dryseal to PTF)

5D-1152

O-ring Seal (2)

Grease Pin (D11)

Model Usage: D11T Track Pins in Custom

• Used to facilitate a temporary repair to rebuild

Specifications

Conveyor

the damaged track joint components until

• Dimensions: 26 x 26 x 236 mm (1 x 1 x 9.3 in)

schedule maintenance can occur

Warranty: Caterpillar ^®Six Months

• Weight: 2.2 kg (1 lb)

• Made of Aluminum

Reference

• SEBF8598 Shop Repair Procedure for Grease

Lubricated Track

Part Number

Description

456-7580

D11 Grease Pin

Track Installation Tools

Model Usage: Cat^®Track-Type Machines

• Can be used on all track-type tractors to make

track installation much easier and safer

Warranty: Caterpillar ^®Six Months

Item

Part Number

Description

1P-3533

Carrier Bar

1P-3532

Track Block Assembly

1P-3545

Chain Coupling Tool Group

Track Block Assembly

Model Usage: D3 Tractor, 931 Track-Type Loader

• Can also be used on triple grouser track when

larger 1P-3532 Track Block Assembly is too

Warranty: Caterpillar ^®Six Months

big to be used effectively

Part Number

Description

5P-6214

Track Block Assembly

6-60 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Master Pin Plug Removal Tools

Model Usage: Cat^®Track-Type Machines

• Used for easy removal of threaded taper plugs

used in some earlier master pins

Warranty: Caterpillar ^®Six Months

Thread Size

Item

Description

12.7 mm (1/2 in NF)

9.5 mm (3/8 in NF)

Screw

3B-1027

Nut

7B-2710

Clamps for Shipping and Storage of Track Assemblies

Model Usage: See Chart

• 8 clamps (10 on track groups for D10 and

• Use chart to find correct size and length of

D11NTractors) are equally spaced in sets of

threaded rod to use with each clamp and

Warranty: Caterpillar ^®Six Months

2 around rolled track groups to keep them

track shoe width; order 2 clamps for each set

together during shipping and storage

required; threaded rod, nuts, and washers not

included

Standard Track

Threaded Rod

Part No.

Machine Model

Rod Diameter

ShoeWidth

Length

D11N

711 mm (28in)

457 mm (18in)

20.0mm (0.75in)

D10

711 mm (28in)

457 mm (18in)

20.0mm (0.75in)

D10N

610 mm (24in)

356 mm (14in)

20.0mm (0.75in)

D9H, D9L, D9N

610 mm (24in)

356 mm (14in)

20.0mm (0.75in)

931B and D3B

305 mm (12in)

203 mm (8 in)

20.0mm (0.75in)

9A-0436

973

508 mm (20in)

305 mm (12in)

20.0mm (0.75in)

Clamp

963

457 mm (18in)

254 mm (10in)

20.0mm (0.75in)

953

381 mm (15in)

279 mm (11in)

20.0mm (0.75in)

(Order 2 Clamps

943 and D4H

356 mm (14in)

254 mm (10in)

20.0mm (0.75in)

For EachSet

245

762 mm (30in)

508 mm (20in)

20.0mm (0.75in)

Required.)

D7G

508 mm (20in)

305 mm (12in)

16.0 mm (0.625 in)

D6D

457 mm (18in)

254 mm (10in)

16.0 mm (0.625 in)

227

711 mm (28in)

508 mm (20in)

16.0 mm (0.625 in)

225

559 mm (22in)

457 mm (18in)

16.0 mm (0.625 in)

215

508 mm (20in)

406 mm (16in)

16.0 mm (0.625 in)

JULY 2018 Undercarriage Tools

6-61

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Hydrostatic Pump and Track Installation Tools

Model Usage: 287 and 287B Multi-Terrain Loader

Hex (Extension) Wrench

Track Installer Assembly

Warranty: Caterpillar ^®Six Months

• Removes hydrostatic pump assembly

• Used to install rubber tracks

mounting bolts

• Significantly reduces installation time

• 24 mm hex end wrench with 1/2" square drive

• 76.2 mm (3.0 in) center-to-center distance

from drive to socket

Part Number

Description

242-6163

Hex (Extension) Wrench

242-6165

Track Installer Assembly

Installers and Remover

Essential Tool

• 292-3838 and 292-3839 Installers are used

• A pair of 292-3840 Removers are used to push

together to push track roller frame onto front

track roller frame off torsion axles

Model Usage: 277C (JWF1-UP), 287C (MAS1-

and rear torsion axles

UP), and 297C (GCP1-UP) Multi-Terrain Loader

Warranty: Caterpillar ^®Six Months

Item

Part No.

Description

292-3838

Installer

292-3839

Installer

292-3840

Remover

Offset Wrench

Model Usage: 277C (JWF1-Up), 287C (MAS1-

• Used to remove and install mounting bolts for

• Used with 194-4944 Ratchet and 3/4 inch

Up), 297C (GCP1-Up) Multi-Terrain Loader

bogie axles of Level II undercarriage

socket

Warranty: Caterpillar ^®Six Months

• Six point socket 3/4 inch

Part Number

Description

292-9203

Offset Wrench

Wrench

• Used to remove and install nut securing

• Wrench opening: 47.625 mm (1 7/8 in)

accumulator (nut located between the

• Thickness: 6.3 mm (0.25 in)

accumulator and right or left-hand manifold)

• Thin open end wrench easily fits onto nut (not

enough space to insert thickness of standard

wrench)

Part Number

Description

1U-9097

Wrench

6-62 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Hose Group

• Used to adjust tension on Mobil-Trac belts

• Items (14), (15), and (16) are only required

when cylinder guard is in place

• Allows Challengers hydraulic system to

increase tension by directing oil from

• Includes a hose and hose clamp for bleeding

implement valve through hose assembly and

oil from nitrogen accumulator (part of belt

into tension cylinder

tensioning system)

• Hose group directs oil from tension cylinder

• 5P-6442 Hose Length: 200 cm (79 in) Inside

back into sump during detensioning

diameter: 6.3 mm (0.25 in)

• One end of hose assembly attaches to tension

Reference

cylinder and other end to implement valve

• SENR8300, Service Manual

located at the rear of Challenger

Item

Part Number

Description

—

1U-9058

Hose Group

5P-6442

Hose

1P-4278

Clamp Hose

6V-4144

Coupler Assembly (For 42000 kPa)

1U-9649

Hose Assembly

2D-7325

Tee - Pipe

8T-0859

Gauge - Pressure

8S-7169

Coupling-Pipe Hexagon

5P-8998

Nipple - Pipe

1S-8937

Valve - Needle

6V-3966

Pressure Test Valve, 1/4 in-18 NPTF external

1U-9650

Hose Assembly

6B-5072

Reducing Bushing (2)

9X-2018

Nipple Assembly

6V-4143

Coupler Assembly

3B-6552

Elbow - 90° Pipe

8T-3613

Valved Nipple, External, 1/8 in NPT

6V-7145

Case

Shop Repair Tools for Two-Piece Design Positive Pin Retention Track

Model Usage: Cat^®Track-Type Machines

• Repairs positive pin retention track

• Allows easy service of extruder face

Warranty: Caterpillar ^®Six Months

• New track press assembly tooling and new

References

jaws (or modification of the original jaws)

• SEBF8546, Undercarriage Reconditioning

are required; new tooling and information

Bulletin, Shop Repair Procedure for Track

for modifying original jaws is available from

Links with Positive Pin Retention

manufacturer of your track press

• SEVN1347, Video Tape, “Shop Repair Positive

• Extruder assembly as used on PPR track is

Pin Retention Track” Major Equipment Guide

compatible with Wolfe, Centurion, and OTC

Track Presses

• NEHC2008, Caterpillar 350 Ton Track Press

Item (includes)

Description

Extruder Assembly D10 and D10N

Extruder Assembly D9L and D9N

Extruder Assembly (198-5349 Extruder Body) D8N

Item

Part Number

Description

8T-3211

Handle Assembly

2L-6726

Ring

3K-6933

8T-3216

Anvil Assembly

3D-2898

Seal

5B-2547

Spring

Not Shown

198-5343

Extruder Assembly D9L and D9N with PPR

JULY 2018 Undercarriage Tools

6-63

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Pivot Shaft Seal Installation Tools for D9R and D10R Track-Type Tractor

Essential Tool

• Used to install pivot shaft seal into retainer

Reference

and also to install retainer assembly onto

Model Usage: All D8L, D9L, D9N, D9R, D9T,

• RENR3927, Service Manual, Disassembly and

roller frame

D10N, D10R, and D10T Track-Type Tractors

Assembly

• Prevents damage to seal during assembly

Warranty: Caterpillar ^®Six Months

process

Part Number

Description

249-6689

Seal Installer

249-6690

Seal Installer

251-0908

Puller Plate

Axle Installation Fixture Groups

Model Usage: Challenger Tractor

• Repairs Challenger 65 minor bogie axle

- MT116(3YL)

assemblies if damaged due to worn axle shaft

- MP73(3YL)

Warranty: Caterpillar ^®Six Months

- MT73(8KL)

• Not necessary to replace complete axle assy

- MP116 (9HL)

• Accurately positions axle within axle

- MP128 (8ZL)

assembly support (length axle extends beyond

- Challenger 65C (2ZJ1-499)

both sides of axle support is critical - it

- Challenger 75C (4KK1-499)

controls preload applied to metal-to-metal

seal (duo-cone) at inside end of track roller)

Dimensions

• Axle Installation Fixture Group by Serial

• 508 mm (20 in) L x 424.0 mm (16.7 in) W x

Number:

419.0 mm (16.5 in) H

- Challenger 65 (7YC)

• Weight: 48.8 kg (107 lb)

– Challenger 75 (4CJ)

Axle Assembly

Axle

Retainer (Seal)

100-3153

8R-8780

8R-9006

8R-9022

8R-8780

8R-9006

Bearing Nut Spanner Wrench

Model Usage: Challenger 65 Tractor, Model T466

• Used to remove and install the bearing nut on

• Use with 1/2 inch square drive

the bogie axles

Warranty: Caterpillar ^®Six Months

• Dimensions: 6.35 mm (2 1/2 in) diameter,

• Will not slip

12.7 cm (5 in) long

• Provides fast, easy way to set bearing loads

Part Number

Description

4C-9439

Bearing Nut Spanner Wrench

Box End Wrench (Snubber Nut)

Model Usage: 525 Log Skidders Equipped

• Used to adjust snubber nut to obtain proper

Specifications

with ESCO Series 2000 Sorting and Bunching

front-to-rear and side-to-side grapple head

• Wrench opening (box end): 3 in hex

Grapples

dampening

•

Overall length: 54.00 mm (21.25 in)

Warranty: Caterpillar ^®Six Months

• Required for daily maintenance of grapple

• Heavy-duty design and construction is

necessary for proper maintenance

Part Number

Description

126-5762

Box End Wrench (Snubber Nut)

6-64 JULY 2018 Undercarriage Tools

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Additional Accessories To Make Your Track Shop Run Optimally

Track Seal Installers and Track Bushing End Groove Gauges for Rigid Seals

Model Usage: See Chart

• Install and inspect track link assembly

(S and L)

Warranty: Caterpillar ^®Six Months

Model

UC Type

Bushing

Track Seal

Groove Gauge

Seal Installer

955, 963, 963B, 963C

SALT

8E-5257

250-3996

133-1537

133-1533

SALT

6S-9051

250-4002

165-2572

133-1532

D3, D3B, D3C, D3G, D3K, D4B, D4C, D4G, D4K

SALT

188-6246

250-4002

165-2572

133-1532

D4H, 561H

SALT

9G-8588

250-4000

4C-8602

4C-8615

D5, 953, 953B, 953C, 955, 977

SALT

7T-4636

250-3990

197-6569

165-2571

D5H, D5H TSK, 953C

Hybrid

229-6915

250-3988

4C-8603

4C-8616

D4H, D4H TSK, D5M, D5N, 561H, 561M, 561N

108-0944

250-3992

133-1535

133-1532

D6, D6H, 955, 963, 963B, 963C, 963D

SALT/Hybrid

230-4512

207-0544

133-1538

4C-8617

D6C, D6D, 955L, 963, 963B

SALT

3P-1109

250-3996

133-1537

133-1533

D6H

SALT

6Y-0930

207-0544

4C-8604

4C-8617

D5H, D5H TSK, 953C, D6K, D6M, D6N, 517

106-1618

250-3988

133-1356

4C-8616

D6D, D6H, D6R, D6T

8E-7222

207-0544

133-1538

4C-8617

D7, 973, 973C, 977

Ext Wear Life/Large OD Bushing

8E-5258

250-3998

133-1539

133-1534

D7, D7G, 977

SALT

3P-0621

250-3998

133-1539

133-1534

D7, D7H,973, 973C, 973D, 977

Hybrid

237-3790

251-1659

4C-8605

4C-8919

D7E, D7H, D7R, 572R

115-4924

239-7943

133-1540

4C-8919

D8, D9, 983

SALT

2P-9424

248-1537

4C-8608

4C-8916

D8L, D8N, D8R, D8T, 578

PPR, Non-PPR

6Y-3914

239-7943

4C-8607

4C-8916

D9L, 589

PPR, Non-PPR

6Y-2141

207-0545

4C-8609

4C-8917

D9N,D9R,D9T

PPR, Non-PPR

186-0781

207-0545

4C-8610

4C-8921

D10

PPR

143-0746

222-7001

4C-8611

4C-8622

D10N, D10R, D10T

PPR, Non-PPR

6Y-2057

222-7001

4C-8612

4C-8622

D11N, D11R, D11T

PPR

306-9425

222-7007

4C-8613

4C-8623

D10N, D10R

252-6327

4C-8612

262-9822

D11N, D11R

261-4338

4C-8613

241-1854

Track Bushing End Groove Gauges

• Designed for use with original rigid seals and

• SEBF8557 Shop Repair Procedure for Non-PPR

new, improved rigid seals

Sealed and Lubricated Track

• Simpler and more durable than original design

• SEBF8558 Undercarriage Reconditioning

• Checks circumference of bushing for grooving

Guide

without repeated attaching/removing

• SEBF8565 Track Service Evaluation Checklist

• SEHS9371 Track Seal Installers and Track

References

Bushing Gauges for Rigid Track Seals

• SEBF8546 Shop Repair Procedure for Positive

Pin Retention Track

Post Turn Seal Installer

• Used to install Post-Turn replacement seals

• The larger diameter of discontinued 8E-4512

when reworking track

seal assembly will not fit discontinued

6V-4811 installer. (New-style installers can

• Seal has lip in new location - eliminates

be used, but care must be taken in the large

need to replace shaft

clearance between orig. and new installer.)

JULY 2018 Undercarriage Tools

6-65

Undercarriage Tools

UNDERCARRIAGE ANDTRACK

Axle Bearing Nut Spanner Wrench

Model Usage: 65C (2ZJ500-UP), 70C (2YL1-UP),

• Used to remove and install 4H-6507 Axle

Specifications

75C (4KK500-UP), and 85C (9TK1-UP) Challengers

Bearing Nut

• Height: 100 mm (4 in)

Warranty: Caterpillar ^®Six Months

• Used with 3/4 inch square drive wrenches

• Inside diameter: 114.3 mm (4.5 in)

(can be used with torque wrench)

Distance between pins: 105.75 mm (4.16 in)

•

• Grips nut tightly - will not slip

•

Square drive: 3/4 in

• Reduces chance of damage and saves time—

eliminates use of hammer and chisel

Part Number

Description

1U-6230

Axle Bearing Nut Spanner Wrench

Seal Driver

Model Usage: D7R and D8R Track-Type Tractor

• Used to correctly install new roller frame

• Made of lightweight, high strength aluminum

seals

Warranty: Caterpillar ^®Six Months

Part Number

Description

204-3513

Seal Driver

Model Usage: D10R Track-Type Tractor

• Used to correctly install roller frame seal

• Helps eliminate possible seal damage caused

by other tooling

Warranty: Caterpillar ^®Six Months

• Designed specifically for this application

• Madefrom high-strength aluminum

• Quickly and accurately installs seal to correct

(lightweight, yet durable)

depth

Part Number

Description

214-9540

Seal Driver

Seal Installer

Model Usage: D7E Track-Type Tractor (electric

• Used to install 308-3053 Seal in track adjuster

• Hinged design for easy installation

drive)

group

• Replacement CL-6-BLPB-2.00 Lock-Pin

Warranty: Caterpillar ^®Six Months

• Durablesteel construction

available from Carr-Lane Mfg. Co.

Part Number

Description

316-3490

Seal Installer

6-66 JULY 2018 Undercarriage Tools

Undercarriage Tools

SPECIALTY MINING TOOLS

Undercarriage Field Pin Press Contact Tools

Model Usage: 6015, 6015B, 6018, 6020B

• These service tools enable qualified service

• Each track group requires specific

personnel to remove or install track pins into

undercarriage tooling. This tooling has been

Warranty: Manufacturer’s

undercarriage link assemblies on the track

designed and validated for these specific

chain and can be used in the shop or the field

Hydraulic Mining Shovels Model Numbers.

• Do not try to remove or replace track pins

without these recommended service tools.

Refer to the Undercarriage Reconditioning

Guides for the proper tooling to be used.

Part Number

Description

Specifications

75 X 75 X 435 mm (2.9 X 2.9 X 17.1

457-0784

Alignment Pin (HMS 6018)

in) 3 kg (6.6lb)

100 X 100 X 490 mm (3.9 X 3.9 X

457-0785

Forcing Pin (HMS 6018)

19.3 in) 8 kg (17.6 lb)

100 X 100 X 77 mm (3.9 X 3.9 X 3.0

457-0786

Piston Rod Cap (HMS 6015)

in) 2 kg (4.4lb)

100 X 100 X 77 mm (3.9 X 3.9 X 3.0

457-0787

Piston Rod Cap (HMS 6018)

in) 2 kg (4.4lb)

100 X 100 X 77 mm (3.9 X 3.9 X 3.0

457-0788

Piston Rod Cap (HMS 6015)

in) 2 kg (4.4lb)

100 X 100 X 77 mm (3.9 X 3.9 X 3.0

457-0789

Piston Rod Cap (HMS 6015)

in) 2 kg (4.4lb)

PPR2 Extruder Tooling

Model Usage: 6020B

European Union Compliant, CE marked

• Quick replacement of faces that are in place

with ball detent

Warranty: Caterpillar ^®Six Months on Base

• Easily centers onto end of track pin

Assembly

• For shop and field service operations

• Base accepts extruder and unlocking faces

Part No.

Description

Dimensions

Weight

489-7400

Base

118 x118 x 81 mm (3.6 x 3.6 x 3.3 in)

6 kg (13.5 lb)

489-7401

PPR2 Face

110 x110 x 25 mm (3.2 x 3.2 x 1.0 in)

1.5 kg (3.2 lb)

489-7403

Unlocking Face

110 x 110 x 25 mm (3.2 x 3.2 x 1.0 in)

1.5 kg (3.2 lb)

Part No.

Serviceable Parts

493-4430

Base

458-2139

Cap

458-2140

458-2141

Spring Plunger

458-2142

Set Screw

458-2143

Die Spring

458-2144

Retaining Ring

Part No.

Description

Quantity

494-9374

Plate Assembly

494-9375

Rod

JULY 2018 Undercarriage Tools

6-67

Undercarriage Tools

SPECIALTY MINING TOOLS

Undercarriage Load Roller Removal and Installation Tools

Model Usage: 6015-6090 Hydraulic Mining

• Reducescapital expenditure (Previous method

Forklift Service Tool (469-7608) dual

Shovels

required tools for each model.)

functionality:

Warranty: Caterpillar ^®Six Months

• Provides reduction of load roller removal/

• Support skid carrier

installation time by an estimated 30% vs.

- Provides increased safety by pushing

previous procedure (based on removal/

each support skid under each end of the

installation of (7) load rollers in one machine

undercarriage assembly vs. previous

raise/lower setting vs. (2) machine raise/

procedure which required installation under

lower settings of previous procedure)

suspended load

• Estimated 35% time savings is achieved when

• Load roller carrier

complete machine undercarriage assembly is

- Tremendous safety advantage: technician is

raised on both sides utilizing (4) support skids

not required to get underneath the machine

(469-7607)

to attach a forklift truck to each load roller

• Result = Higher machine uptime

vs. previous method.

469-7607

Support Skids (469-7607) durability &

- Meets tool functional requirements for

Support Skid Assembly -

versatility:

Models 6015-6060

Undercarriage Load Roller

- Steel construction support skids will not

- Optional Attachment (494-9376): required

HMS Models 6015-6090

break vs. wood

for HMS Model 6090 - works with Forklift

Service Tool (469-7608)

- Meets tool functional requirements for all

hydraulic mining shovel models (6015-

Reference

6090)

• NEHS1256 Tool Operating Manual

Part No.

Description

Quantity

HMS Model

Dimensions

Weight

WLL

Support Skid

1720 x 1540 x 440 mm

670 kg

340,000 kg

469-7607

6015-6090

Assembly

(68 x 61 x 17 in)

(1480 lb)

(750,000 lb)

Part No.

Description

Quantity

HMS Model

Dimensions

Weight

WLL

Base Forklift Service

1620 x 790 x 190 mm

182kg

4000 kg

469-7608

6015-6060

Tool

(64 x 31 x 7.5 in)

(400 lb)

(8820 lb)

Base Forklift Service Tool -

494-9376

Requiredfor HMS

HMS Models 6015-6060

760 x 118 x 326 mm

35 kg

4000 kg

Optional

Model 6090

6090

(30 x 5 x 13in)

(76 lb)

(8820 lb)

Attachment

(works with 469-7608)

Serviceable Parts for 469-7608

Item

Part No.

Description

Quantity

Dimensions

Weight

494-9374

Plate Assembly

382 x 60 x 133 mm (15 x 2.4 x 5.3 in)

6.3 kg (14 lb)

494-9375

Rod

1030 x 40 mm (41 x 1.6in)

9 kg (20 lb)

494-9376

Optional Attachment -

Required for HMS Model 6090

6-68 JULY 2018 Undercarriage Tools

Undercarriage Tools

SPECIALTY MINING TOOLS

Undercarriage Track Pin Alignment Tool

Model Usage: Hydraulic Mining Shovels

• Assists in alignment of undercarriage track

• 503-1856 attaches to each 499-8803

pin during installation of the track assembly

undercarriage track pin alignment tool

Warranty: Caterpillar ^®Six Months

• Tool provides a much higher level of

Reference

safety compared to previous pin alignment

• NEHS1256, Skid Assembly and Fork Lift

procedures

Service Tool Assembly Operating Manual

• Tool requires two Come-A-Longs (not

• NEHS1257 (M0067586), Tensioner Assemblies

included) rated at four metric tons each

Tool Operating Manual

Quantity

Part No.

Description

Model Usage

Dimensions

Weight

WLL

Req.

2286 x 305.9 x 453.9 mm

109.6 kg

499-8803

Pin Alignment Tool

6030-6090

8 tons

(90 x 12.04 x 17.87in)

(241.6 lb)

Attachment for

493 x 327 x 232 mm

28 kg (62

503-1856

6015-6020B

Pin Alignment Tool

(19.4 x 13 x 9 in)

lb)

Part No.

Description

Quantity Required

498-6321

Tube Assembly

498-6322

Block - Profile

498-6323

Hitch Assembly

498-6325

Tool Assembly

499-8774

Tool Assembly

503-1856

Track Bolt Impact Socket, 60 mm

Model Usage: 6020B Hydraulic Mining Shovels

• Enables technician to efficiently disassemble

• 1.5 inch square drive

and assemble undercarriage assembly track

Warranty: Caterpillar ^®Six Months

bolts

Part No.

Description

Dimensions

Weight

489-0344

Track Bolt Impact Socket, 60 mm

92x 92 mm (3.62 x 3.62in)

1.134 kg (2.5lb)

JULY 2018 Undercarriage Tools

6-69

Undercarriage Tools

SPECIALTY MINING TOOLS

Undercarriage Assembly Saddle

Model Usage: 6020B Hydraulic Mining Shovels

• Assists in the removal and installation of track

• Attaches securely to shop press base with

link pins and bushings

standard saddle bolts and wedge bars

Warranty: Caterpillar ^®Six Months

• Recessed threads in removable base allow for

• Heat-treated for durability

quick and easy tool set up and tear down

Part No.

Description

Dimensions

Weight

484-2750

Undercarriage Assembly Saddle

240 x 560 x 166 mm (9.5 x 22 x 6.5 in)

75 kg (170 lb)

Undercarriage Track Indexer Dog Extension Arm

Model Usage: 6020B

• Required during the first phase of the

• Increases safety and reduces assembly time

undercarriage track links assembly procedure

Warranty: Caterpillar ^®Six Months

to enable the track assembly conveyor dog to

pull the track assembly onto the conveyor

Part No.

Description

Quantity Required

Dimensions

Weight

Undercarriage Track Indexer Dog

1026 x 405 mm

511-6434

8.3 kg (18.3 lb)

Extension Arm

(41 x 16 in)

Undercarriage Hold-Down Shoe Plate

Model Usage: 6020B Hydraulic Mining Shovels

• Used with 375T undercarriage track press to

• Enables technician to efficiently and

raise and lower the track shoes during the

safely disassemble and assemble the new

Warranty: Caterpillar ^®Six Months

disassembly and assembly procedure

Caterpillar^®Design Series II Undercarriage

Part No.

Description

Dimensions

Weight

476.6 x 72 x 26mm

484-2753

Undercarriage Hold-Down Shoe Plate

6.182 kg (13.63lb)

(18.76 x 2.83 x 1.02 in)

Idler Tumbler Sprocket Rebuild Template Tool

Model Usage: 7495, 7495 HF

• Template used to determine placement of

• Template is used to check contour after finish

weld buildup during salvage of 7495 and 7495

grinding tooth profile.

Warranty: Caterpillar ^®Six Months

HF sprockets

• Helps technician determine proper pitch and

522-0630

• If the tooth is slightly worn, it may be possible

profile of sprocket tooth

to build-up the tooth with weld metal utilizing

Reference

the template.

• M0072574

Part No.

Description

Qty. Required

Dimensions

Weight

278 x 175 x 3 mm

522-0630

Template - Tooth Wear

1.6 kg (3.5 lb)

(11 x 7 x 0.12 in)

6-70 JULY 2018 Undercarriage Tools

Undercarriage Tools

SPECIALTY MINING TOOLS

Contact Tools for Track Repair Group

Model Usage: 6020B

• These field press contact tools are compatible

• Do not try to remove or replace track pins

with the 300-Ton Field Track Pin Press (478-

without the recommended service tools. Refer

Warranty: Caterpillar ^®Six Months

4036) and 300-Ton Double-Acting Hydraulic

to the Undercarriage Reconditioning Guides

Cylinder (478-4036)

for the proper tooling to be used.

• These service tools enable qualified service

personnel to remove and install track pins

to perform field repairs on 6020B Link

Assemblies.

Part No.

Item

Description

Diameter

Weight

484-2747

Adapter - Ram 300 Tons

140 x 212 mm (5.5 x 8.4in)

12 kg (27 lb)

484-2745

Cap - Piston Rod

130 x 90 mm (5.1 x 3.6in)

6.4 kg (14.5 lb)

484-2748

Pin - Alignment

80 x 415 mm (3.2 x 16.3in)

7.3 kg (16.5 lb)

484-2746

Adapter - Ram 6020B

100 x 500 mm (4 x 19.7in)

17.3 kg (39 lb)

484-2749

Bolster Adapter

151 x 70 mm (6 x 2.8 in)

4kg (9lb)

Link Assembly Gauge

Model Usage: 6020B

• Allows technician to confirm that track links

• Measures spacing of track bolt holes so that

are properly pressed together

track shoes can be properly installed

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

501-4328

Link Assembly Gauge

376 x 181 x 81 mm (14.8 x 7.2 x 3.2 in)

6 kg (13.5 lb)

Undercarriage Shop Press Contact Tools

Model Usage: 6020B

• These plunger-style contact tools are

• Anvil is mounted to the center of toolbar to

compatible with shop track presses and

support swagging and unlocking tools.

Warranty: Caterpillar ^®Six Months

enable qualified technicians to assemble track

• Dolly block corrects improper pin protrusion

pins, bushings and links and set pin/bushing

• By using it on the non-nominal side, you can

protrusion.

push pin farther into the nominal side tooling

• Do not remove or replace track pins without

so that proper pin protrusion is achieved.

these tools. Refer to the Undercarriage

Reconditioning Guides for the proper tooling.

Part No.

Item

Description

Dimensions

Weight

480-8846

Base - Pin

127x 127x 23mm(5x 5 x 1in)

1.8 kg (3.9 lb)

480-8847

Body - Pin

127 x 127 x 80 mm (5 x 5 x 3.2 in)

4 kg (9.2 lb)

480-8848

Plunger - Pin

86 x 86 x 71 mm (3.4 x 3.4 x 2.8 in)

2.6 kg (5.9 lb)

480-8849

Plunger - Pin

86 x 86 x 71 mm (3.4 x 3.4 x 2.8 in)

2.6 kg (5.9 lb)

480-8843

Base Bushing

170 x 170 x 23 mm (6.7 x 6.7 x 1 in)

5.5 kg (12.3 lb)

480-8844

Body - Bushing

170 x 170 x 156 mm (6.7 x 6.7 x 6.2 in)

11.9 kg (26.7 lb)

480-8845

Plunger - Bushing

127 x 127 x 148 mm (5 x 5 x 5.8 in)

9.9 kg (22.2 lb)

489-7405

Anvil

127 x 127 x 90 mm (5 x 5 x 3.6 in)

8.5 kg (19.2 lb)

489-7404

Dolly Block

135 x 135 x 77 mm (5.3 x 5.3 x 3 in)

3.3 kg (7.5 lb)

JULY 2018 Undercarriage Tools

6-71

Undercarriage Tools

SPECIALTY MINING TOOLS

Track Repair Group (300T)

Model Usage: 6020B Hydraulic Mining Shovels

European Union Compliant, CE marked

Reference

Warranty: Caterpillar ^®Six Months

• Portable hydraulic press hardware that when

• NEHS1266, Tool Operating Manual

combined with 478-4036 300T double-acting

• REHS2586, Field Service for Positive Pin

cylinder, power supply, hoses and contact

Retention 2 (PPR 2)

tooling is capable of installing and removing

• SEBF8614, Field Repair of Swaged Grease

track pins

Lubricated Track, Retention Sealed and

Lubricated Track

Part No.

Description

Dimensions

Weight

490-7505

300T Track Repair Group

2784 x 959 mm (110 x 38 in)

469 kg (1034 lb)

Part No.

Serviceable Parts

490-7506

Back Plate Assembly

490-7507

Lexan Guard Assembly

490-7508

Nut Guard

490-7509

Tie Rod

490-7510

Front Plate Assembly

492-6097

Nut

492-6098

Rear Cylinder Plate

395-1100

Eyebolt Assembly - Lift

422-5476

EyeboltAssembly

458-2118

Catch Basket

1P-2377

Plug Assembly - Dust

447-6426

Coupler - Force

Idler Adjustment Block Removal Tool

Model Usage: 7495 ERS

European Union Compliant, CE

• Offers a safe, efficient method of block

removal

Warranty: Caterpillar ^®Six Months

• Allows use of hollow hydraulic cylinder to

removesprocketadjustment block from

• Tool has built-in lifting points for handling.

undercarriage

Part No.

Description

Dimensions

Weight

WLL

711 x 446 x 318 mm

176kg

27,216 kg

546-5748

Idler Adjustment Block Removal Tool

(28 x 17.6 x 12.5 in)

(387 lb)

(60,000 lb)

6-72 JULY 2018 Undercarriage Tools

Undercarriage Tools

SPECIALTY MINING TOOLS

Crawler Belt Track Pin Removal & Installation Tools

Model Usage: All 7495 Models

• These tools allow for the service technician

• These tools enable the service technician to

to safely remove and install the crawler track

replace individual track links or a complete

Warranty: Caterpillar ^®Six Months

link pins.

removal of the crawler belt assembly.

Lifting

Qty

Part No.

Description

Dimensions

Weight

WLL

Support

487-8637

Pin Puller Group

1579 x 202 x 1131 mm (62 x 8 x 45 in)

47 kg (103 lb)

227 kg (500lb)

(chains

535-7754

Adapter*

210 x 210 x 51 mm (8.3 x 8.3 x 2 in)

4kg (9lb)

required at

3 eyelets,

Weld Puller

Puller Stud

* For use ONLY on 7495HF machines

not shown)

Nut

Serviceable Parts

Qty

Part No.

Description

Dimensions

Weight

WLL

1050 x 64 x 903 mm

487-8631

Lifting Assembly

18 kg (40 lb)

227 kg (500lb)

(42 x 2.5 x 36 in)

570 x 237 x 237 mm

487-8632

Guard Assembly

8 kg (17.4 lb)

(23 x 9.3 x 9.3in)

Frame Assembly

581 x 130 x 228 mm

487-8633

15 kg (33 lb)

- Pin

(23 x 5 x 9 in)

Puller

487-8634

Nut

41.3 x 25.4 m

0.2 kg (0.45 lb)

Cylinder

Nut - Weld

64 x 64 x 42 mm

528-0403

1.2 kg (2.7 lb)

Puller Nut

(Puller)

(2.5x 2.5 x 1.7in)

Puller Sleeve

L x Thread Type:

Cylinder Rod

487-8636

Rod-Threaded

1100 mm x 1-5 ACME- 2G

4.4 kg (9.7 lb)

(extend to

Guard Assembly

43 in x 1-5 ACME-2G

pull track

pin)

Specifications

Qty

Part No.

Description

Dimensions

Cylinder Assembly CE Compliant

15 kg (33 lb)

Maximum Force (Advance)

25.3 T (22.95 MT)

Maximum Force (Retract)

15.7 T (14.24 MT)

Stroke

14in (355.6mm)

Effective Area (Advance)

5.07in² (32.72 cm²)

Effective Area (Retract)

3.14in² (20.26 cm²)

526-5510

Oil Capacity (Advance)

70.9 in³ (1161.84 cm³)

Oil Capacity (Retract)

43.9in³ ( 719.39 cm³)

Collapsed Height

19.45 in (494.03 mm)

Extended Height

33.45 in (849.63 mm)

Plunger Diameter

2.17in (55.12mm)

Maximum Pressure

1000 PSI (689.47 bar)

Serviceable Parts

Qty

Part No.

Description

Dimensions

Weight

L x Ø

1P-2377

Plug Assembly - Dust

0.6 kg (1.3 lb)

132 x 33 mm ( 5.2 x 1.3 in)

451-0444

Coupler - Quick Disconnect

72 x 35.4 mm (2.8 x 1.4 in)

0.3 kg (0.6 lb)

JULY 2018 Undercarriage Tools

6-73

Undercarriage Tools

SPECIALTY MINING TOOLS

Propel Shaft Counterbalance Tool Assembly

Model Usage: 7495 ERS

European Union Compliant, CE marked

• Significantly reduces propel shaft removal/

install time

Warranty: Caterpillar ^®Six Months

• Provides safe method to lift, remove and

install 7495 propel shaft

• Reduces the number of overhead lift devices

necessary for a propel shaft removal/install

• Requires two 10-ton hydraulic cylinders (360-

without a counterbalance weight

6957, 360-6958 or equivalent) for propel shaft

removal

Reference

• Utilizes existing propel shaft as

• M0073765

counterbalance weight to remove/install a

propel shaft

Part No.

Description

Dimensions

Weight

WLL

512-7870 Counterbalance Tool As.

609.6 x 860 x 513.4 mm

Main Lifting Assembly

307 kg (677lb)

4,990 kg (11,000 lb)

(Main Lifting As.)

(24 x 33.9 x 20.2 in)

512-7870

Dia 254 x 311.8

Balance Lift Assembly

26 kg (57 lb)

2,494 kg (5,500lb)

(Dia 10 x 12.3in)

512-7870 Counterbalance Tool As.

(Balance Lift As.)

Lifting Configuration

6-74 JULY 2018 Undercarriage Tools

Vehicle System Tools

BRAKE AND STEERING SYSTEMS

Brake and Clutch Adjusting Tool

Model Usage: See Below

• Used to adjust brakes and flywheel clutches

on earlier motor graders and to adjust

Warranty: Caterpillar ^®Six Months

flywheel clutches on DW10, DW15, DW20

and DW21 Tractors

Part Number

Description

5B-3032

Brake and Clutch Adjusting Tool

Brake Gauge

Model Usage: TH103 Telehandler, B-Series

• Used to check brake disc wear (checks

• Stamped with “This Side Up” to eliminate

Telehandlers, and Backhoe Loaders

minimum thickness between brake discs)

misuse of the gauge

Warranty: Caterpillar ^®Six Months

• Easily determines if replacement is needed (if

Specifications

gauge fits between brake discs, they do not

• Overall size: 6.35 mm (0.25 in) square x

require replacement)

180.0 mm (7.1 in) long

• Gauge is inserted through axle housing

• Material: Steel with black oxide coating

inspection port

Part Number

Description

242-0992

Brake Gauge

Brake Purge Group

Essential Tool

• Used to purge air from auxiliary brake line for

trailers, implements, and other similar types

Model Usage: TH210 (CEC1-Up, MHT1-Up),

of equipment

TH215 (CEG1-Up, MHS1-Up) Telehandler

Warranty: Caterpillar ^®Six Months

Part Number

Description

273-3148

Brake Purge Group

Brake Adjusting Tool

Model Usage: 12F, 14, 112E, 112F and 120 Motor

• Used to adjust brakes

Graders

Part Number

Description

Warranty: Caterpillar ^®Six Months

5S-9925

Brake Adjusting Tool

Alignment Plate for Brake Cooling

Model Usage: 793D and 793F

• New gear pump shaft alignment tray for

• New timing tray allows technician to set the

brake-cooling pumps

timing between dual-gear pump sections on

Warranty: Caterpillar ^®Six Months

brake-cooling pumps on 793D and F trucks

to reduce vibration and increase life of the

discharge tubes.

Part No.

Description

Dimensions

Weight

558-4612

Alignment Plate for Brake Cooling

548 x 165 x 65 mm (21.6 x 6.5 x 2.6 in)

5.9 kg (13 lb)

JULY 2018 Vehicle System Tools

7-1

Vehicle System Tools

BRAKE AND STEERING SYSTEMS

Spring Compressor Assembly

Model Usage: 623E

• Used for the assembly and disassembly of

• Material: SAE 1020 Steel

spring-actuated emergency and parking brake

Warranty: Caterpillar ^®Six Months

• Assembly includes all items in figure

air chamber mechanisms

• Prevents the spring jumping out when the

brake chamber is being worked on

Part Number

Description

7S-6704

Spring Compressor Assembly

Brake Bleeder

Essential Tool

• Allows brake system to be bled by one person

• Features a self-contained, hand-pressurized

pump, more than 3 m (10 ft) hose with a

Model Usage: B-Series Telehandlers

• Requires two 132-3056 O-ring Seals

shutoff, pressure gauge, and quick coupler

(provided) when used with hydraulic oil

Warranty: Caterpillar ^®Six Months

for use with other brake bleeder adapters to

• Capacity: 4 L (1 gal)

provide easy hookup to brake bleeder valves

Part Number

Description

253-0987

Brake Bleeder

Pliers

Warranty: Caterpillar ^®Six Months

• Replaces discontinued 1P-0541 Pliers

• Used to compress brake shoe springs

Part Number

Description

9U-6265

Pliers

Brake Spring Pliers

Model Usage: M312 Wheeled Excavators

• Removes and install extra-heavy brake springs

• Overall length: 66.0 cm (26.0 in)

Warranty: Caterpillar ^®Six Months

• Replaceable tip ensures long tool life

• Replaceable tip: 135-9879

Part Number

Description

135-9811

Brake Spring Pliers

Steering Lines Adapter Tools

Model Usage: 631B, 641, 651 and 657 Tractors

• Used on tractors with steering swivel joints

• A junction block (part of steering lines adapter

group) is bolted to swivel joint with steering

Warranty: Caterpillar ^®Six Months

• Makes it possible to tow a tractor-scraper unit

cylinder lines bolted to junction block; junction

with tractor wheels on lowboy and scraper

block permits hydraulic steering oil to flow

wheels on the ground

freely between steering cylinders

Part Number

Description

Quantity

1B-5174

Plug

3B-4507

Lock Washer

3H-5368

Bolt

4F-7226

Bolt

4J-0522

Seal (not shown)

4J-7570

Block

7-2 JULY 2018 Vehicle System Tools

Vehicle System Tools

BRAKE AND STEERING SYSTEMS

Displacement Gauge Assembly

Model Usage: 768B, 768C, 772, 772B Track-Type

• Formerly available as FT1097; inventoried due

• Assembly includes all items in figure

Tractors, 769B, 769C, 773, 773B Off-Highway

to dealer interest

References

Trucks

• Used to measure and check piston

• SENR2940, Service Manual

Warranty: Caterpillar ^®Six Months

movement in master cylinder and brake

• SENR2960, Service Manual

cylinder on the models listed above (9J-1254

• SENR4763, Service Manual

and 9J-1255 Brake Cylinder Groups)

• SENR7868, Service Manual

• Movement indicates leaking seals on pistons

Part Number

Description

1U-9360

Displacement Gauge Assembly

Bearing Puller Adapter

Model Usage: 613B Scraper

• Used with 9S-5559 Stud and 6V-3160

Hydraulic Puller to remove 7J-6862 Steering

Warranty: Caterpillar ^®Six Months

Link Bushing from draft frame

Part Number

Description

5P-7428

Bearing Puller Adapter

Plug Gauge

Model Usage: 772B, 773B, 777, 785, 789

• Used to check brake disc wear on service

Specifications

brakes

Warranty: Caterpillar ^®Six Months

• Overall length: 70.0 mm (2.75 in)

• Installed stack height of brake disc pack is

• Hex size: 25.4 mm (1.0 in)

measured with brake piston in applied and

• Thread size: 7/8 - 14

retracted positions; if difference between the

two measurements is 14.07 mm (0.554 in) or

• A measurement of installed stack height

more, brake discs should be replaced

of brake disc pack should be taken and

recorded with brakes applied after new discs

• Installed in place of the top 9D-6125 Brake

have been “run in”. Measurements should

Bleeder Screw Adapter

again be taken at prescribed intervals. If

• Can be used with 1U-7425 Displacement

difference between initial and subsequent

Gauge Assembly for measurement reading

measurements exceed machine specifications,

• Service part: 6V-5722 O-ring Seal

the brake discs should be replaced.

Part Number

Description

5P-9726

Plug Gauge

Brake Drum Gauge

Model Usage: 600 Series Wheel Tractor-

• Used to quickly and easily check brake drums

References

Scrapers, with the exception of 613 and 613B

for reusability

• SEBF8035, Guideline for Reusable Parts,

Warranty: Caterpillar ^®Six Months

• Also, markings on gauge indicate whether

Inspecting and Machining Brake Drums

standard or oversize brake linings will be

• SMHS6826, Special Instruction, Installation of

needed

Oversize Brake Linings

Part Number

Description

6V-0114

Brake Drum Gauge

JULY 2018 Vehicle System Tools

7-3

Vehicle System Tools

BRAKE AND STEERING SYSTEMS

Brake Adjuster Assembly

Essential Tool

• Replaces 221-2589 Brake Adjuster Assembly

• Use a 3/8 inch drive ratchet to turn 6 mm ball

socket hex bit

Model Usage: 735 Articulated Truck (SN#

• Used to simultaneously adjust check nut and

AWR451-UP), 740 Articulated Truck (SN#

adjuster screw on service brakes

• Designed to keep socket and hex bit perfectly

AXM856-UP), 740 Articulated Ejector Truck (SN#

aligned during adjustment procedure

• Used with 1 1/2 inch wrench and 3/8 inch

AZZ294-UP)

square drive ratchet

• Assembly includes all items in figure

Warranty: Caterpillar ^®Six Months

• Use only on trucks with mechanical slack

References

adjusters (not for use on hydraulically

• 735/740 Articulated Truck Disassembly and

operated slack adjusters)

Assembly Manual

• Use a 1 1/2 inch wrench to remove plug from

• 735/740 Articulated Truck, Brake System

service brake, install adapter, and rotate

Module, in Machine Systems Test and

socket

Adjusting

Part Number

Description

251-6568

Brake Adjuster Assembly

Disc Brake Wear Gauges

Essential Tool

• Used to check brake disc wear on service

• A measurement of installed stack height

brakes

of brake disc pack should be taken and

Model Usage: See below

recorded with brakes applied after new discs

• May be used with 1U-7425 Displacement

Warranty: Caterpillar ^®Six Months

have been “run in.” Measurements should

Gauge Assembly for measurement reading

again be taken at prescribed intervals. If

• Installed in place of brake inspection plug

difference between initial and subsequent

• Service/Repair Part: 6V-5722 O-ring Seal

measurements exceed machine specifications,

the brake discs should be replaced.

Part

Overall

Thread

Item

Hex Size

Tip Style

Model

Number

Length

Size

D350E, D400E, 735, and 740

158.0 mm

25.4 mm

160-1726

7/8 - 14

Ball nose

Articulated Trucks; 797 and

(6.22 in)

(1.0in)

797B Off-highway Trucks

135.0 mm

25.4 mm

733F, 775F, and 777F

344-9164

7/8 - 14

Bullet nose

(5.31 in)

(1.0in)

Off-highway Trucks

135.0 mm

25.4 mm

345-7976

3/4 - 16

Bullet nose

770 and 772 Off-highway Trucks

(5.31 in)

(1.0in)

Shim Kit

Model Usage: 966H and 972H Wheel Loaders

• Used to check and set adjustment of brake

• Shimsets are connected by a 50.2 cm (19.8in)

light switch on machines with dual brake

long chain which organizes the tooling yet

Warranty: Caterpillar ^®Six Months

pedals

allows both pedals to be checked at the same

time

• With 3.5 mm (.14 in) thick shims installed

under pedal heel, brake lights should be ON

• Each shim is stamped by size for easy

identification

• With 1.5 mm (.06 in) thick shims installed

under pedal heel, brake lights should be OFF

• Steel components are plated for corrosion

resistance and long service life

• Brake light switch adjustments are

simultaneously done with shims in place

Reference

under both pedals

• RENR8855, Testing and Adjusting, 966H

Wheel Loader and 972H Wheel Loader

Part Number

Description

338-3572

Shim Kit

7-4 JULY 2018 Vehicle System Tools

Vehicle System Tools

BRAKE AND STEERING SYSTEMS

Brake Piston Puller

Essential Tool

• Used to remove brake piston

Reference

Model Usage: D250E Series II and D300E Series

• Slides onto top of piston, fitting into piston

• SENR9129, Service Manual

II Articulated Dump Trucks

groove

Specifications

Warranty: Caterpillar ^®Six Months

• Grips piston for easier removal - reduces

• Overall diameter: 79.4 mm (3.13 in)

repair time

• Inside diameter (brake piston): 67.5 mm

• Helps eliminate potential damage to brake

(2.66 in)

piston during removal

• Inside groove dimension: 61.3 mm (2.41 in)

Part Number

Description

132-1415

Brake Piston Puller

Clamp Assembly

Essential Tool

• Used to compress parking brake piston guide

Specifications

spring

Model Usage: 785C and 793C Large Mining

• Clamp opening (max): 143.0 mm (5.63 in)

Truck, 24H Motor Grader

• Required to disassemble and assemble brake

• Clamp throat depth: 89.0 mm (3.50 in)

group

Warranty: Caterpillar ^®Six Months

• Spring diameter (max): 34.0 mm (1.34 in)

• Safely compresses guide spring

• Locates over spring and guide - prevents

tool from disengaging

Part Number

Description

164-4622

Clamp Assembly

Stop Group

Essential Tool

• Used to stall steering pump for testing

Reference

Model Usage: 24M Motor Grader

• C-style clamp fits into bore

• KENR6022, 24M Machine System,

Disassembly and Assembly

Warranty: Caterpillar ^®Six Months

• Cap screw used to lock stop in place

• 8T-2223 Socket Head Bolt serviced separately

• Material: lightweight aluminum

Part Number

Description

292-1274

Stop Group

Spacer

Model Usage: All “G” Series Motor Graders

• Provides space necessary to pull front axle

• Has capacity to safely withstand compression

spindle king pins on

load of both 6V-3160 and 6V-3175 Hydraulic

Warranty: Caterpillar ^®Six Months

Puller at full 703 kg/cm² (10,000 PSI)

maximum working pressure

Part Number

Description

5P-4197

Spacer

JULY 2018 Vehicle System Tools

7-5

Vehicle System Tools

BRAKE AND STEERING SYSTEMS

Transparent Plug Assembly, Punch Assembly

Model Usage: 120G Motor Graders beginning

• Used to determine brake wear

• Plug assembly, which contains a transparent

with 87V-2262

plastic rod, is installed in spindle housing

• At rebuild, punch assembly is installed in

port for viewing a mark on brake piston;

Warranty: Caterpillar ^®Six Months

housing port and used to mark piston

with brakes applied, position of mark as

viewed through transparent plug assembly,

is indicator of brake service life remaining;

when mark is no longer visible, brake should

be rebuilt

Item

Part Number

Description

—

3K-0360

Seal— O-ring— STOR

5P-7389

Transparent Plug Assembly

5P-8678

Punch Assembly

Not Shown

4K-2039

Seal

5F-9144

Seal

Tire Lifting Bracket

Model Usage: 621H, 623H, 627H

European Union Compliant, CE marked

Specifications

Warranty: Caterpillar ^®Six Months

• Used to safely and easily remove and install

• Dimensions: 1775 x 1217 x 902 mm

tire assemblies on 621H, 623H and 627H

(69.9 x 47.9 x 35.5 in)

series Wheel Tractor-Scrapers.

• Working Load Limit: 1451 kg (3200 lb)

• Use with 142-1664 C-hook

• Weight: 150 kg (331 lb)

• 397-4794 Roller Assemblies are black oxide

coated for corrosion resistance

Part Number

Description

386-3378

Tire Lifting Bracket

Serviceable Parts

397-4794

Roller Assembly

Wheel Alignment Tube Assembly

Model Usage: 621H, 623H, 627H

• Used to guide wheel assembly onto the

Reference

spindle during installation

Warranty: Caterpillar ^®Six Months

• KENR9488, KENR8883 621H and 627H Wheel

• Helps prevent damage to Duo-Cone seals

Tractor-Scraper Power Train Disassembly &

during wheel assembly installation

Assembly

• Black oxide coated for corrosion resistance

Specifications

• Dimensions: 280 x 203 mm (11 x 7.9 in)

• Weight: 5.5 kg (12 lb)

Part Number

Description

390-0479

Wheel Alignment Tube Assembly

7-6

JULY 2018 Vehicle System Tools

Vehicle System Tools

BRAKE AND STEERING SYSTEMS

Wheel Alignment Tool Assembly

Model Usage: 631K and 637K

• Wheel alignment tool for aiding in assembly

• Helps prevent damage to the duo cone seals

of the wheel assembly onto the spindle

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

485-9697

Wheel Alignment Tool Assembly

632 x 241 mm (25 x 9.5in)

36 kg (79 lb)

Parking Brake Spanner Wrench

Model Usage: 446 Backhoe Loader

• Used to adjust parking brake linkage -

References

makes adjustment much faster and easier

Warranty: Caterpillar ^®Six Months

• SENR3971, Service Manual Service

Magazine, April 11, 1991

Part Number

Description

9U-6736

Parking Brake Spanner Wrench

JULY 2018 Vehicle System Tools

7-7

Caterpillar. Dealer service tools catalog (2018) - page 29