Caterpillar. Dealer service tools catalog (2018)

Lifting/Blocking/Clamping

STANDS

Heavy Duty Repair Stand, 907 kg (2,000 lb)

Warranty: Caterpillar ^®Six Months

• Adjustable universal mounting arms (4) enable

• Component solidly cradled in stand, supported

you to mount an endless variety of engines,

from both sides, just as it is in vehicle

transmissions, torque converters, rear axles

• Gearbox allows full rotation of mounted unit

and other components,

for service, with just a turn of the crank -

without special adapters being necessary.

locks in position

• Twin-post design, featuring laterally-

• Mounted on wheels and casters, can be easily

adjustable outboard support, provides

maneuvered from storage to work area

extremely stable work holding unit

• Locking rear wheels anchor the stand at the

desired work locations

Part No.

Description

Capacity

Weight

1U-7502 Heavy Duty Repair Stand, 907 kg (2,000 lb) 907 kg (2,000 lb)

127 kg (280lb)

Transmission Bracket

Model Usage: 950 Wheel Loader

• Used to mount constant mesh countershaft

• Transmission can be rotated 180 degrees for

transmissions

complete disassembly and repair

Warranty: Caterpillar ^®Six Months

• Used with 1U-7502 Heavy Duty Repair Stand,

907 kg (2,000 lb)

Part Number

Description

178-8906

Transmission Bracket

1U-7502

Heavy Duty Repair Stand, 907 kg (2,000 lb)

Transmission Adapter Kit

Warranty: Caterpillar ^®Six Months

• Complete with mounting hardware for use on

• Transmission is held at workbench height

1U-9352 and 1U-7502 Engine Stands

with 3 sides fully exposed for working

convenience; and it can be rotated a full 360°

• Converts your engine stand into a

for complete access to all parts

transmission service stand in a matter of

minutes

• Weight: 4.65 kg (10 lb, 4 oz)

• Replaces the adjustable arms of the stand to

hold and position the transmission for repair

or overhaul

Part Number

Description

1U-7506

Transmission Adapter Kit

11-36 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

STANDS

Phase Module Lifting Device

Essential Tool

European Union compliant, CE marked

• Lifting point turnbuckle allows small height

adjustments to align tooling with invertor

Model Usage: 795F AC Off-Highway Truck

• Used to remove and install various invertor

cabinet compartment

cabinet component

Warranty: Caterpillar ^®Six Months

- DC Power Bus Capacitor

• Lower tray has UHMW pads to allow

- Retarding Contactor Tray Assembly

components to easily slide in and out of

- Phase Module

invertor cabinet

• Used with a suitable overhead lifting device

• Lower tray is designed to separate from

tooling to allow phase module to be lifted out

• Alignment plate secures lower tray to invertor

of or lowered into shipping container

cabinet

• Sliding brackets and threaded holes provide a

Reference

method of securing components to the lower

• KENR8715, 795F AC Off-Highway Truck,

tray during removal and installation (includes

Power Train, Disassembly and Assembly

required hardware, stored on the tooling)

• NEHS1078, Tool Operating Manual, 319-1845

Phase Module Removal Tool

Part Number

Description

319-1845

Phase Module Lifting Device

JULY 2018 Lifting Blocking and Clamping

11-37

Lifting/Blocking/Clamping

MISCELLANOUS

Tractor Lift

Warranty: Caterpillar ^®Six Months

• Using the tractor lifts illustrated, any track-

• Each tractor lift has a curved base 30.48 cm

type vehicle can be raised and blocked by 2

(12 in) wide and has 45.72 cm (18 in) radius

menin 3 to 5 minutes

which rolls easily on any concrete floor

• Tractor lift consists of four 9S-0027 Lift

Assemblies

Also Includes:

Item

Description

Quantity

Wheel

Item

Part Number

Description

Capacity

Quantity

9S-0027

Lift Assembly

30 ton

Columbus-McKinnon Drop Forged Load Binder (Overcenter)

Warranty: Manufacturer’s One Year Against

• All steel

REPAIR INFORMATION

Defects In Materials And Workmanship

Columbus-McKinnon

• Drop forged

Audubon and Sylan Parkway

• 360° swivel

Amherst, NY 14228

Phone: (800) 888-0985 Fax: (716) 689-5644

• Each binder individually proof tested

Web site: www.cmindustrial.com

• Short reach for maximum take-up

• Tie-down hole in handle

• Special manufacturing permits use with

transport grade 70 chain

Cat Part

Supplier Part

Working

Description

Chain Size

Take-up

NetWeight

No.

Number

LoadLimit

7.93 mm (5/16 in)

Overcenter

2,449 kg

10.8 cm

1U-9724

320105

Grade 70, 9.52 mm

3.62 kg (8 lb)

Load Binder

(5,400 lb)

(4.25 in)

(3/8 in) Grade 43

Serious damage to a chain may occur when a force exceeding the maximum working load limit is applied to a chain assembly. The maximum working load

limits are not to be exceeded.

Lifting Springs

Warranty: Caterpillar ^®Six Months

• Recommended under all wheels

• Madein 2 lengths

• Canbe used onmost jobs, saving driveunit

• Place the lifting spring on pilot and bring the

and wheel breakage

wheel up to speed before grinding

Part Number

Size

Usage

9U-5399

38.1mm (1 1/2in)

For use with “SK” Wheels

JULY 2018 Lifting Blocking and Clamping

11-39

Lifting/Blocking/Clamping

MISCELLANOUS

Lever Hoists

Model Usage: All models

European Union compliant, CE marked

• Hardened steel chain for strength and long

wear life

Warranty: Manufacturer’s Five Year

• Capacities from 3/4 to 6 tons

• Forged upper and lower hooks with heavy cast

• Impact resistant, stamped steel frame, gear

steel latches

case and cover for durability and light weight

• Rubber handle grip for added operator comfort

• Powder coated finish for added corrosion

protection

• Minimal maintenance with the special tools

required

• Hardened steel load sharing gears

• Metricrated

• Double pawl arrangement for assured load

control

• Meets ASME B30.21 - Manually Lever

Operated Hoist Standard

• Two chain guide rollers for positive chain

• Weston type braking system for positive load

REPAIR INFORMATION

control and positioning

Columbus-McKinnon, Amherst, NY 14228

• Simple one-handed, free chaining for fast load

Phone: (800) 888-0985

attachment

Web Site: www.cmindustrial.com

Min. Distance Between

Hook Throat

Part No.

Max. Rated Capacity

Standard Lift

Pull to Lift Load

Shipping Weight

Handle Length

Breaks

Opening

386-6030

3/4 Ton, 1-chain strand

1.5 m (4.99 ft)

15 kg (33.07lb)

9.1 kg (20 lb)

32.0 cm (1219/32in)

28.0 cm (11in)

28.6mm (1 1/8in)

386-6031

3/4 Ton, 1-chain strand

3 m (9.97 ft)

15 kg (33.07lb)

9.1 kg (20 lb)

32.0 cm (1219/32in)

28.0 cm (11in)

28.6mm (1 1/8in)

386-6032

1 1/2 Ton, 1-chain strand

1.5 m (4.99 ft)

23.1 kg (50.93lb)

13.6 kg (29.98lb)

37.8 cm (14 7/8in)

41.3 cm (16.25in)

31.8mm (1 1/4in)

386-6033

1 1/2 Ton, 1-chain strand

3 m (9.97 ft)

23.1 kg (50.93lb)

15.4 kg (33.95lb)

37.8 cm (14 7/8in)

41.3 cm (16.25in)

31.8mm (1 1/4in)

386-6034

3 Ton, 1-chain strand

1.5 m (4.99 ft)

35 kg (77.16lb)

29.5 kg (65.04lb)

47.7 cm (1825/32in)

41.3 cm (16.25in)

39.7mm (1 9/16in)

386-6035

3 Ton, 1-chain strand

3 m (9.97 ft)

35 kg (77.16lb)

29.5 kg (65.04lb)

47.7 cm (1825/32in)

41.3 cm (16.25in)

39.7mm (1 9/16in)

386-6036

6 Ton, 2-chain strand

1.5 m (4.99 ft)

35 kg (77.16lb)

59.0 cm (2315/64in)

41.3 cm (16.25in)

55.6mm (2 3/16in)

456-4371

1/4 Ton, 1-chain strand

3 m (10 ft)

25.4 kg (56 lb)

3.2 kg (7 lb)

24 cm (9.45 in)

16 cm (6.3 in)

21.1mm (.83in)

Lift Cart

Model Usage: All

• Used to support different components during

• Durable powder coated finish

R&I procedures

Warranty: Caterpillar ^®Six Months

• Superior hydraulic systems feature an

• Heavy-duty construction with captured scissor

integrated pump-cylinder for maximum

rollers for maximum stability

reliability

• High quality casters and wheels for

• Ergonomic push handle with convenient

exceptional reliability

lowering control

• Foot actuated caster brake

• Lowering control automatically stops when

released for added safety

• Heavy-duty maintenance scissor lock pin

Part Number

Dimensions

Weight

Capacity

853.4 x 795 x 449.6 mm

418-4567

34.0 kg (75 lb)

150 kg (330lb)

(33.6 x 31.3 x 17.7in)

1008.4 x 896.6 x 500.4 mm

418-4568

90.1 kg (200lb)

299.4 kg (660lb)

39.7 x 35.3 x 19.7 in

1191.3 x 960.1 x 520.7 mm

418-4569

136.1 kg (300lb)

499 kg (1100 lb)

(46.9 x 37.8 x 20.5in)

1257.3 x 960.1 x 520.7 mm

418-4570

136.1 kg (300lb)

798.3 kg (1760lb)

(49.5 x 37.8 x 20.5in)

11-38

Lifting/Blocking/Clamping

MISCELLANOUS

Hoist Accessories

Part Number

Description

Chain Size

For Use With Lever Hoist

386-6037

Friction Disk

386-6030, 386-6031

386-6038

Friction Disk

386-6032, 386-6033

386-6039

Friction Disk

386-6034, 386-6035, 386-6036

386-6040

Replacement Load Chain x 9.14 m (30 ft)

6 x 18— T (8)

386-6030, 386-6031

386-6041

Replacement Load Chain x 9.14 m (30 ft)

8 x 24— T (8)

386-6032, 386-6033

10 x 30 -

386-6042

Replacement Load Chain x 9.14 m (30 ft)

386-6034, 386-6035, 386-6036

T (8)

439-5584

Upper Hook

386-6030, 386-6031

386-6341

Lower Hook Assembly

386-6030, 386-6031

439-5585

Upper Hook

386-6032, 386-6033

386-6343

Lower Hook Assembly

386-6032, 386-6033

439-5586

Upper Hook

386-6034, 386-6035

386-6347

Lower Hook Assembly

386-6034, 386-6035

439-5587

Upper Hook

386-6036

386-6359

Lower Hook Assembly

386-6036

Columbus-McKinnon Ratchet-Type Binder

• All steel

• Continuous take-up

• Heavy-duty

• Infinite adjustment

• Short reach for maximum take-up

• Meets DOT specifications

Cat Part

Supplier Part

Working

Description

Chain Size

Take-up

NetWeight

Number

LoadLimit

7.93 mm (5/16 in)

Ratchet

2,449 kg

20.32 cm

5.66 kg

1U-9722

D48365

Grade 70, 9.52 mm

Binder

(5,399 lb)

(8 in)

(12 1/2 lb)

(3/8 in) Grade 43

9.52 mm (3/8 in)

4,173 kg

20.32 cm

5.55 kg

1U-9723

D48366

Ratchet

Grade 70, 12.7 mm

(9,200 lb)

(8 in)

(12 1/4 lb)

(1/2 in) Grade 43

Load Binder Chain Assembly and Accessories

Cat Part

Chain Size

Max. Working Load

Description

Number

Grade 43 Load Binder Chain, 6.09 m (20 ft)long

1U-9809

9.5mm(3/8in)

2,449 kg (5,399lb)

with a grab hook at each end (not to be used for

lifting chain)

Grade 43 Load Binder Chain, 6.09 m (20 ft)long

4C-6961

7.9 mm (5/16 in)

2,131 kg (4,698lb)

with a grab hook at each end (not to be used for

lifting chain)

11-40 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

MISCELLANOUS

Truck Body Lifting Pin

Model Usage: All Off-Highway Trucks

CE Compliant

376-4554 Truck Body Lifting Pin

Warranty: Caterpillar ^®Six Months

• Used to remove and install truck bodies on

• Working Load Limit: 18000 kg (39683.16 lb)

Off-Highway Trucks

• Weight (individual): 48.65 kg (107.25 lb)

• Available as individual groups

• Weight (group): 194.6 kg (429 lb)

• 376-4554 used on 785, 789, 793, 795, 797

• Dimensions: 510.9 x 127 mm (20.11 x 5 in)

• 376-4556 used on 770 (formerly the 769), 772

376-4556 Truck Body Lifting Pin

(formerly the 771), 773, 775, 777

• Working load Limit: 7000 kg (15432.34 lb)

• Groups consist of 4 pins and 4 shackles

• Weight (individual): 21.61 kg (47.64 lb)

• Pins available separately 376-4553 long

replacement pin 376-4555 short replacement

• Weight (group): 86.44 kg (190.5 lb)

• Dimensions: 314.9 x 127 mm (12.39 x 5 in)

Reference

• NEHS1120, Tool Operating Manual

Part Number

Description

376-4554

Truck Body Lifting Pin

376-4556

Truck Body Lifting Pin

Dump Body Alignment Tube

Model Usage: MT5300D

• Tool is used to align the dump body bores

• 98” long tube with specific O.D.s on both ends

during initial build up of the dump body

and smaller O.D. in the middle

Part No.

Description

Outside Diameter

Inside Diameter

Length

Weight

Dump Body

164.78 mm

146.1 mm

2489.2 mm

79.83 kg

480-7974

Alignment Tube

(6.48 inches)

(5.75 inches)

(98inches)

(175.6lbs)

Lift Chain Assembly

Model Usage: Track-Type Machines

European Union compliant, CE marked

Specifications

Warranty: Caterpillar ^®Six Months

• Used to remove, install, and position track

• Working load limit: 454 kg (1,000 lb)

segments on track-type machines

• Approximate length: 922.5 mm (36.0 in) a

• Used with suitable overhead lifting device

• Weight: 5.9 kg (13 lb)

• Clamping shoes provide a quick, secure

• Master link: 65.3 mm (2.57 in) wide opening

method of attaching to track segments

with 12.7 mm (.50 in) diameter steel

• Large master link joins two lengths of Grade

• Clamping shoe: maximum jaw opening -

80 chain and provides attachment point for

25.4 mm (1.0 in) jaw depth— 90 mm (3.6 in)

lifting device

• Versatile design fits a wide range of track

segments with various widths

Reference

• NEHS1077, Tool Operating Manual, 260-9412

Lift Chain

Part Number

Description

260-9412

Lift Chain Assembly

a. Varies with chain angle (spread).

11-42 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

MISCELLANOUS

Lifting Plate, Lift Chain Assembly

Model Usage: D6R, D6T

European Union Compliant, CE marked

• RENR4253, D6R Series II Track-Type Tractor

C9 Engine Supplement

Warranty: Caterpillar ^®Six Months

• Used to safely remove and install C9 engines

from machine

• KENR8563, D6R Track-Type Track Engine

Supplement

• Connects correctly and easily to engine and

lifting device

207-0755

• Use 207-0756 with 142-6893 adjustable

• Working Load Limit: 1588 kg (3500 lb)

C-hook and 207-0755 Lifter Plate

• Material: Durable Steel

References

207-0756

• NEHS1094, Tool Operating Manual

• Working Load Limit: 5443 kg (12,000 lb)

• RENR8175, D6R Series III and D6T Track-Type

• Material: Grade 800 Steel Chain

Tractors Engine Supplement

Part Number

Description

207-0755

Lifting Plate

207-0756

Lift Chain Assembly

Serviceable Part(s)

1U-9793

Hook

Rear Suspension Lifting Device

Model Usage: 793 OHT’s

European Union Compliant, CE marked

Specifications

Warranty: Caterpillar ^®Six Months

• Used to safely remove and install the rear

• Dimensions: 1875.47 x 768.9 x 460 mm

suspension cylinders on the OHT’s

(73.8 x 30.3 x 18.1 in)

• Includes ratchet strap that securely fasten

• Weight: 88.9 kg (196 lb)

rear suspension cylinder to tool

• Working Load Limit: 907.2 kg (2000 lb)

Reference

• NEHS1147 Tool Operating Manual

Part Number

Description

385-1152

Rear Suspension Lifting Device

JULY 2018 Lifting Blocking and Clamping

11-43

Lifting/Blocking/Clamping

MISCELLANOUS

Tapered-Tip Alloy Hooks for Lifting

Warranty: Caterpillar ^®Six Months

CE Compliant

• Maximum temperature 400° F

• Tapered tip on these hooks makes it easy to

484-3601

Reference

insert a hook into holes, eyebolts, rings, and

• NEHS0960

chain links

Part Number

Description

Working Load Limit

Weight

484-3599

76 X 194 mm

250lb (113 kg)

0.42 kg

484-3600

123 X 224 mm

500lb (227 kg)

0.66 kg

484-3601

166 X 294 mm

1300lb (590 kg)

1.35 kg

484-3600

Multi-Purpose Lifting C-Frame (Adjustable)

Model Usage: General

European Union Compliant, CE marked

• ACME threaded rod allows center of gravity to

be changed under load

Warranty: Caterpillar ^®Six Months

• Used to remove and install various pumps and

motors, final drives and other components

• Various adjustments allow for maximum

versatility

• Used with suitable hoist or lifting device

• Horizontal adjustments made using a 7/8"

• Adjustable in horizontal and vertical direction

wrench

• Top and bottom tubes adjustable in horizontal

• Vertical adjustments made manually by

direction

detaching nuts and bolts, sliding inner tube to

• Vertical tube adjust to different lengths

desired location

Part No.

WLL

Dimensions

Weight

Expanded, 159 kg (350 lb)

1647.95 x 736.9 mm (64.8 x 29 in)

31 kg (68 lb)

420-2048

Contracted, 408 kg (900 lb)

1076 x 538.52 mm (42.4 x 21.2 in)

31 kg (68 lb)

Engine Lifting Assembly

Model Usage: Cat MT4400D and Cat MT5300D

European Union Compliant, CE marked

• Designed to fit underneath the cross member

of the frame assembly

Warranty: Caterpillar ^®Six Months

• Used to remove and install the engine and

alternator together

• Shipped with custom turn buckles that are

used to support the front of the engine with

the alternator

Part Number

Purpose

Working Load Limit

417-0486

Cat MT4400D

13,154 kg (29,000 lb)

426-6439

Cat MT5300D

16,782.92 kg (37,000 lb)

417-0486

426-6439

11-44 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

MISCELLANOUS

Alternator Rotor Assembly and Disassembly Tools

Model Usage: 795F AC Off-Highway Truck

• 328-8379 Tube Assembly and 328-1721

• Tube assembly locks onto adapter with four

(electric drive)

Adapter used to remove and install rotor

set screws

assembly with alternator in horizontal position

Warranty: Caterpillar ^®Six Months

• 331-9992 Plate is hardened steel used to

• Tube assembly provides leverage to guide

aid in alternator shaft front bearing removal

rotor assembly in or out of alternator

• Tooling prevents expensive damage to

• Adapter machined to fit onto output shaft of

alternator during disassembly and assembly

alternator rotor

Part No.

Description

328-8379

Tube Assembly

328-1721

Adapter

331-9992

Puller Plate

Adapter

Essential Tool

• Used to remove and install rotor assembly

• 330-9910 Adapter is inserted into 328-1720

with generator in horizontal position

Tube Assembly

Model Usage: C175 1800 Frame Generators

• Used with 328-1720 Tube Assembly (sold

• Four set screws on 328-1720 engage

Warranty: Caterpillar ^®Six Months

separately)

grooves in 330-9910 Adapter to lock it in

position

• Four bolts and brass adapter must be removed

from 328-1720 Tube Assembly before

attaching 330-9910 Adapter

Part Number

Description

330-9910

Adapter

Tube Assembly, Adapter

Essential Tool

• Used to remove and install rotor assembly

• 4 set screws on 328-1720 Tube Assembly lock

with generator in horizontal position

tool onto SR4 and SR5 rotor shaft or 329-1968

Model Usage: SR4, SR5, and C175-16

Adapter

Generators

• Length of 328-1720 Tube Assembly (2083 mm

[82 in]) provides leverage to float rotor

• Brass adapter must be removed from

Warranty: Caterpillar ^®Six Months

assembly in or out of generator

328-1720 Tube Assembly for use with

329-1968 Adapter and C175-16 generator

• 328-1720 Tube Assembly has brass adapter

rotor shaft

that directly fits SR4 and SR5 generator rotor

shaft

Part Number

Description

328-1720

Tube Assembly

329-1968

Adapter

Service/Repair Parts

9F-6641

Bolt

JULY 2018 Lifting Blocking and Clamping

11-45

Lifting/Blocking/Clamping

MISCELLANOUS

Cribbing Block

Model Usage: All Models

Part No.

Description

Dimensions

Weight

Warranty: Manufacturer’s

524-0006

Cribbing Block

304.8 x 152 x 613 mm (12 x 6 x 24.2 in)

23.6 kg (52 lb)

(Unless Noted Otherwise)

524-0007

Cribbing Block

304.8 x 152.4 x 304.8 mm (12 x 6 x 12 in)

11.8 kg (26 lb)

524-0008

Cribbing Block

609.6 x 152.4 x 177.8 mm (24 x 6 x 7 in)

11.5 kg (25.4 lb)

524-0009

Cribbing Block

457.2 x 101.6 x 101.6 mm (18 x 4 x 4 in)

2.3 kg (5 lb)

524-0006

524-0010

Cribbing Block Wedge

508 x 101.6 x 101.6 mm (20 x 4 x 4 in)

1.8 kg (3.9 lb)

524-0011

Cribbing Block Wedge

609.6 x 177.8 x 152.4 mm (24 x 7 x 6 in)

5.4 kg (11.9 lb)

524-0012

Cribbing Block

762 x 177.8 x 152.4 mm (30 x 7 x 6 in)

17.5 kg (38.5 lb)

524-0013

Cribbing Block

457.2 x 38.1 x 457.2 mm (18 x 1.5 x 18 in)

6.6 kg (14.5 lb)

524-0007

524-0014

Cribbing Block

609.6 x 50.8 x 609.6 mm (24 x 2 x 24 in)

17.24 kg (38lb)

524-0015

Cribbing Block

1828.8 x 101.6 x 101.6 mm (72 x 4 x 4 in)

14 kg (30.9 lb)

524-0016

Cribbing Block

2438.4 x 101.6 x 101.6 mm (96 x 4 x 4 in)

18.6 kg (41 lb)

524-0017

Cribbing Block

2438.4 x 152.4 x 152.4 mm (96 x 6 x 6 in)

36.3 kg (80 lb)

524-0018

Cribbing Block

2438.4 x 203.2 x 152.4 mm (96 x 8 x 6 in)

50 kg (110.3lb)

524-0019

Cribbing Block

609.6 x 263.5 x 203.2 mm (24 x 10.4 x 8in)

24.5 kg (54 lb)

524-0008

524-0020

Cribbing Block Tool Group

includes 524-0006 (18 ct) & 524-0014 (1 ct)

441.8 kg (974lb)

524-0021

Cribbing Block Tool Group

includes 524-0008 (18 ct) & 524-0014 (1 ct)

221.4 kg (488.1lb)

524-0022

Cribbing Block Tool Group

includes 524-0012 ( 18 ct) & 524-0014 (1 ct)

331.6 kg (731lb)

524-0023

Cribbing Block Tool Group

includes 524-0009 (18 ct) & 524-0013 (1 ct)

55.6 kg (122.6lb)

524-0025

Forklift Maintenance Tool Grp.

66.7 kg (147lb)

524-0009

524-0010

524-0019

524-0023

524-0015

524-0020

524-0011

524-0016

524-0025

524-0012

524-0021

524-0017

524-0013

524-0022

524-0018

524-0014

11-46 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

MISCELLANOUS

Lifting Eyes

Model Usage: All

European Union Compliant, CE marked

• Load ring foldable

• Powder Coating permanently changes color

Warranty: Caterpillar ^®Six Months

• Lifts basic components using threaded holes

to beige to brown to black, if excessive heat

• Load Ring will rotate 360°

is applied - Do not use, if powder coating is

• WLL clearly identified in Metric Tonnes

beige, brown, or black.

• Adjustable in pull direction

• Surface Pink Powder Coated

Thread

Working Load

Part No.

Size

Weight

Engagement

Vertical

At 90°

477-3192

5/16-18 UNC

12 mm

0.47 in

1000 kg

2205lb

300kg

661lb

0.12 kg

0.26lb

395-1099

3/8-16 UNC

19 mm

0.75 in

1000 kg

2205lb

400kg

882lb

0.12 kg

0.26lb

477-3193

7/16-14 UNC

15 mm

0.59 in

1000 kg

2205lb

400kg

882lb

0.12 kg

0.26lb

395-1094

1/2-13 UNC

19 mm

0.75 in

2000 kg

4409lb

750kg

1653lb

0.22 kg

0.49lb

395-1100

5/8-11 UNC

24 mm

0.94 in

4000 kg

8818lb

1500 kg

3307lb

0.33 kg

0.73lb

395-1098

3/4-10 UNC

29 mm

1.14 in

6000 kg

13228 lb

2300 kg

5071lb

0.54 kg

1.19lb

395-1101

7/8-9 UNC

33 mm

1.30 in

6000 kg

13228 lb

2300 kg

5071lb

0.64 kg

1.41lb

395-1096

1-8 UNC

38 mm

1.50 in

8000 kg

17637 lb

3200 kg

7055lb

0.98 kg

2.16lb

395-1093

1 1/4-7UNC

48 mm

1.89 in

12000 kg

26455 lb

4500 kg

9921lb

1.82 kg

4.01lb

395-1092

1 1/2-6 UNC

54 mm

2.13 in

16000 kg

35274 lb

7000 kg

15432 lb

3.60 kg

7.94lb

395-1095

1 3/4-5 UNC

63 mm

2.48 in

24000 kg

52911 lb

9000 kg

19842 lb

4.95 kg

10.91 lb

395-1097

2-4.5 UNC

72 mm

2.83 in

32000 kg

70548 lb

12000 kg

26455 lb

7.60 kg

16.76 lb

477-3190

M6x 1

9 mm

0.35 in

500kg

1102lb

100kg

220lb

0.07 kg

0.15lb

421-5660

M8 x 1.25

12 mm

0.47 in

1000 kg

2205lb

400kg

882lb

0.12 kg

0.26lb

421-5661

15 mm 0.59 in

0.12 kg

0.26lb

M10 x 1.5

1000 kg

2205lb

400kg

882lb

475-4931

25 mm

0.98 in

0.20 kg

0.44lb

421-5662

18 mm

0.71 in

0.20 kg

0.44lb

M12 x 1.75

2000 kg

4409lb

750kg

1653lb

475-4932

30 mm

1.18 in

0.33 kg

0.73lb

477-3191

M14 x 2

18 mm

0.71 in

2000 kg

4409lb

750kg

1653lb

0.20 kg

0.44lb

421-5663

24 mm

0.94 in

0.30 kg

0.66lb

M16 x 2

4000 kg

8818lb

1500 kg

3307lb

475-4933

40 mm

1.57 in

0.50 kg

1.10lb

421-5664

M18 x 2.5

24 mm

0.94 in

4000 kg

8818lb

1500 kg

3307lb

0.30 kg

0.66lb

369-5916

30 mm

1.18 in

0.50 kg

1.10lb

M20 x 2.5

6000 kg

13228 lb

2300 kg

5071lb

475-4934

50 mm

1.97 in

0.83 kg

1.83lb

421-5665

36 mm

1.42 in

0.80 kg

1.76lb

M24 x 3

8000 kg

17637 lb

3200 kg

7055lb

475-4935

60 mm

2.36 in

1.30 kg

2.87lb

421-5666

45 mm

1.77 in

1.60 kg

3.53lb

M30 x 3.5

12000 kg

26455 lb

4500 kg

9921lb

475-4936

75 mm

2.95 in

2.60 kg

5.73lb

421-5667

M36 x 4

54 mm

2.13 in

16000 kg

35274 lb

7000 kg

15432 lb

3.50 kg

7.72lb

421-5668

M42 x 4.5

63 mm

2.48 in

24000 kg

52911 lb

9000 kg

19842 lb

4.90 kg

10.80 lb

421-5669

M48 x 5

72 mm

2.83 in

32000 kg

70548 lb

12000 kg

26455 lb

7.00 kg

15.43 lb

433-2734

M6x 1

500kg

1102lb

100kg

220lb

0.12 kg

0.26lb

433-2735

M8 x 1.25

1000 kg

2205lb

300kg

661lb

0.12 kg

0.26lb

433-2736

M10 x 1.5

1000 kg

2205lb

400kg

882lb

0.12 kg

0.26lb

433-2737

M12 x 1.75

2000 kg

4409lb

750kg

1653lb

0.20 kg

0.44lb

433-2738

M16 x 2

4000 kg

8818lb

1500 kg

3307lb

0.30 kg

0.66lb

433-2739

M20 x 2.5

6000 kg

13228 lb

2300 kg

5071lb

0.50 kg

1.10lb

433-2740

M24 x 3

8000 kg

17637 lb

3200 kg

7055lb

0.80 kg

1.76lb

433-2741

M30 x 3.5

12000 kg

26455 lb

4500 kg

9921lb

1.60 kg

3.53lb

384-9657

M10 x 1.5

17 mm

0.67 in

900kg

1984lb

450kg

992lb

0.30 kg

0.66lb

384-9658

M12 x 1.75

21 mm

0.83 in

1200 kg

2646lb

600kg

1323lb

0.50 kg

1.10lb

384-9659

M14 x 2

21 mm

0.83 in

2000 kg

4409lb

1000 kg

2205lb

0.60 kg

1.32lb

384-9660

M16 x 2

25 mm

0.98 in

2600 kg

5732lb

1300 kg

2866lb

0.60 kg

1.32lb

384-9661

M20 x 2.5

33 mm

1.30 in

4000 kg

8818lb

2000 kg

4409lb

1.40 kg

3.09lb

384-9662

M24 x 3

40 mm

1.57 in

7000 kg

15432 lb

3500 kg

7716lb

2.70 kg

5.95lb

384-9663

M30 x 3.5

50 mm

1.97 in

10000 kg

22046 lb

5000 kg

11023 lb

5.50 kg

12.13 lb

384-9664

M36 x 4

54 mm

2.13 in

10000 kg

22046 lb

8000 kg

17637 lb

4.80 kg

10.58 lb

384-9665

M48 x 5

68 mm

2.68 in

16000 kg

35274 lb

13000 kg

28660 lb

6.20 kg

13.67 lb

384-9666

M64 x 6

94 mm

3.70 in

25000 kg

55116 lb

16000 kg

35274 lb

9.90 kg

21.83 lb

JULY 2018 Lifting Blocking and Clamping

11-47

Lifting/Blocking/Clamping

MISCELLANOUS

Thread

Working Load

Part No.

Size

Weight

Engagement

Vertical

At 90°

477-3194

3/8-16 UNC

16 mm

0.63 in

630kg

1389lb

630kg

1389lb

.30 kg

.67 lb

395-1590

1/2-13 UNC

22 mm

0.87 in

1000 kg

2205lb

1000 kg

2205lb

0.33 kg

0.73lb

395-1591

24 mm 0.94 in

0.55 kg

1.21lb

5/8-11 UNC

1500 kg

3307lb

1500 kg

3307lb

433-3002

34 mm

1.34 in

0.60 kg

1.32lb

395-1592

3/4-10 UNC

28 mm

1.10 in

2500 kg

5512lb

2500 kg

5512lb

1.30 kg

2.87lb

395-1593

7/8-9 UNC

27 mm

1.06 in

2500 kg

5512lb

2500 kg

5512lb

1.30 kg

2.87lb

395-1594

1-8 UNC

41 mm

1.61 in

4000 kg

8818lb

4000 kg

8818lb

1.50 kg

3.31lb

477-3195

1 1/4-7 UNC

41 mm

1.61 in

5000 kg

11023 lb

5000 kg

11023 lb

2.40 kg

5.29lb

395-1595

1 1/4-8 UN

41 mm

1.61 in

5000 kg

11023 lb

5000 kg

11023 lb

3.33 kg

7.34lb

422-5471

11 mm

0.43 in

0.30 kg

0.66lb

477-3137

21 mm

0.83 in

0.30 kg

0.66lb

M8 x 1.25

300kg

661lb

300kg

661lb

477-3138

31 mm

1.22 in

0.31 kg

0.68lb

422-1780*

76 mm

2.99 in

0.35 kg

0.77lb

422-5472

16 mm

0.63 in

0.32 kg

0.71lb

477-3139

26 mm

1.02 in

0.33 kg

0.73lb

477-3140

36 mm

1.42 in

0.34 kg

0.75lb

477-3141

46 mm

1.81 in

0.35 kg

0.77lb

M10 x 1.5

630kg

1389lb

630kg

1389lb

477-3142

56 mm

2.20 in

0.36 kg

0.79lb

477-3143

66 mm

2.60 in

0.37 kg

0.82lb

523-3856

477-3144

76 mm

2.99 in

0.38 kg

0.84lb

422-1781*

96 mm

3.78 in

0.39 kg

0.86lb

422-5473

21 mm

0.83 in

0.33 kg

0.73lb

477-3145

31 mm

1.22 in

0.34 kg

0.75lb

477-3146

41 mm

1.61 in

0.35 kg

0.77lb

477-3147

M12 x 1.75

51 mm

2.01 in

1000 kg

2205lb

1000 kg

2205lb

0.36 kg

0.79lb

477-3148

61 mm

2.40 in

0.37 kg

0.82lb

477-3149

71 mm

2.80 in

0.38 kg

0.84lb

422-1782*

116 mm

4.57 in

0.43 kg

0.95lb

477-3196

M14 x 2

21 mm

0.83 in

1200 kg

2646lb

1200 kg

2646lb

0.53 kg

1.17lb

422-5474

24 mm

0.94 in

0.55 kg

1.21lb

477-3150

34 mm

1.34 in

0.57 kg

1.26lb

477-3151

44 mm

1.73 in

0.58 kg

1.28lb

477-3152

54 mm

2.13 in

0.60 kg

1.32lb

477-3153

M16 x 2

64 mm

2.52 in

1500 kg

3307lb

1500 kg

3307lb

0.61 kg

1.34lb

477-3154

74 mm

2.91 in

0.63 kg

1.39lb

477-3155

84 mm

3.31 in

0.64 kg

1.41lb

523-3856

24 mm

0.94 in

0.68 kg

1.5 lb

422-1783*

149 mm

5.87 in

0.92 kg

2.03lb

422-5475

32 mm

1.26 in

1.30 kg

2.87lb

477-3156

42 mm

1.65 in

1.32 kg

2.91lb

477-3157

52 mm

2.05 in

1.34 kg

2.95lb

477-3158

62 mm

2.44 in

1.36 kg

3.00lb

M20 x 2.5

2500 kg

5512lb

2500 kg

5512lb

477-3159

72 mm

2.83 in

1.38 kg

3.04lb

477-3160

82 mm

3.23 in

1.40 kg

3.09lb

477-3161

127 mm

5.00 in

1.54 kg

3.40lb

422-1784*

187 mm

7.36 in

1.73 kg

3.81lb

422-5476

37 mm

1.46 in

1.50 kg

3.31lb

477-3162

52 mm

2.05 in

1.55 kg

3.42lb

M24 x 3

4000 kg

8818lb

4000 kg

8818lb

477-3163

67 mm

2.64 in

1.60 kg

3.53lb

422-1785*

222 mm

8.74 in

2.13 kg

4.70lb

422-5477

49 mm

1.93 in

3.30 kg

7.28lb

477-3164

M30 x 3.5

79 mm

3.11 in

5000 kg

11023 lb

5000 kg

11023 lb

3.46 kg

7.63lb

470-6591*

279 mm

10.98 in

4.55 kg

10.03 lb

470-6589

63 mm

2.48 in

6.00 kg

13.23 lb

477-3165

M36 x 4

103 mm

4.06 in

8000 kg

17637 lb

8000 kg

17637 lb

6.31 kg

13.91 lb

470-6590*

223 mm

8.78 in

7.20 kg

15.87 lb

* Max thread engagement available in that particular size. Does include washer and nut for

clearance hole applications.

11-48 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

MISCELLANOUS

Eyebolt Assemblies

Model Usage: All

European Union Compliant, CE marked

• Rated at 100% for 90 degree angle.

Warranty: Manufacturer's

• Encasulted bolt design Eyebolt Assemblies

• Fatigue rated to 20,000 cycles at 1-1/2 times

provide enhanced safety features by ensuring

the working load limit

that the technician has the proper bolt and

• Meets the Machinery directive 2006/42/EC

retaining hardware to achieve maximum rated

guidelines and is marked with CE accordingly.

lifting capcity.

• Bolt specification for metric bolt is Grade 10.9

• Lower cost options to the current Caterpillar

alloy cap screw to ISO 898

line.

• Unique locking mechanism makes the lifting

• Bail is forged Alloy Steel - Quenched and

point well suited for quick attachment to load

Tempered

surface. No need for tools.

• Bail swivels 360° degree

• Features markings on bail to know when

device is ready for lift.

Effective

Working

Dimensions (in) / Bolt Size

Part No.

Thread Length Load Limit

(T)

(t)*

D E H J

540-1189

3/8 - 16 x 1.0

1.4

2.09

1.1

0.33

1.11

1.77

0.6

0.5

540-1190

1/2 - 13 x 1.25

1.67

2.47

1.3

0.41

1.3

2.13

0.79

0.75

540-1191

5/8 - 11 x 1.625

2.17

2.98

1.46

0.52

1.46

2.5

1.01

1.5

540-1192

3/4 - 10 x 2.0

2.71

3.59

1.72

0.63

1.72

2.98

1.26

2.3

540-1193

7/8 - 9 x 2.5

2.71

3.61

1.72

0.63

1.72

2.98

1.23

2.3

540-1194

1 - 8 x 3

3.25

4.33

2.08

0.76

1.93

3.59

1.59

3.2

Metric Standard Dimensions (mm)

540-1195 M10 - 1.5 x 25

35.5

8.5

27.8

14.6

0.5

540-1196 M12 - 1.75 x 30

42.5

62.6

10.5

32.9

18.3

0.75

540-1197 M16-2.0x40

75.7

13.2

63.4

24.5

1.5

540-1198 M20 - 2.5 x 50

68.8

91.1

43.9

43.6

75.6

2.3

540-1199 M24-3.0x60

82.5

110

52.8

19.2

52.8

91.2

3.2

*Ultimate Load = 4 times Working Load Limit

•

JULY 2018 Lifting Blocking and Clamping

11-49

Lifting/Blocking/Clamping

Truck Lift Assembly

Model Usage: Off-Highway Trucks

European Union Compliant, CE marked

Reference

Warranty: Caterpillar ^®Six Months

• Used in pairs to lift the rear of the truck frame

NEHS1177, Tool Operating Manual

off the transport trailer during initial machine

Specifications

builds

• Length: 869 mm (34.2 in)

• Used at the rear location of the truck body

mounts on the rear of the frame during initial

• Height: 430.5 mm (16.9 in)

assembly of truck

• Width: 204 mm (8.0 in)

• Mounts in the truck body pin bores

• Working Load Limit:18,144 kg (40,000 lbs)

• Sold individually

• Weight: 73 kg (161 lbs)

• Painted Safety Orange

Part Number

Description

437-5528

Truck Lift Assembly

Tube Support

Model Usage: Multiple Machines & Uses

European Union Compliant, CE marked

Specifications

Warranty: Caterpillar ^®Six Months

• Used as a supportive beam to span frame

• Dimensions: 50.8 x 50.8 x 6.35 mm (2 x 2 x

rails and attach a lever hoist to lift small

.25 in)

components

• Length: 182.9 cm (72 in)

• Working Load Limit is a function of worst case

• Weight: 15 kg (33 lb)

scenario, which is supported at both ends and

• Working Load Limit: 272 kg (600 lb)

load in the center

Part Number

Description

456-4449

Tube Support

LatchFree Dipper Link Arm Swivel Lift

Model Usage: 7495, 495, 495HR

European Union Compliant, CE marked

Specifications

Warranty: Manufacturer's

• Used to lift the LatchFree dipper door link arm

• Dimensions: 350.4 x 204 x 506.1 mm

assembly from the shipping crate up to the

• (13.8 x 8 x 20 in)

dipper for installation purposes

Weight: 22 kg (48.5 lb)

•

• Provides quick attachment capability plus

increased safety and shortens duration of

time required to remove and install the latch

free dipper door link arm assembly

Part Number

Description

458-0899

LatchFree Dipper Link Arm Swivel Lift

Service/Repair Parts

395-1595

EyeboltAssembly

11-50 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

SPECIALTY MINING TOOLS

Swing Gearbox Lifting Tool

Model Usage: 6015-6090 Hydraulic Mining

European Union Compliant, CE marked

• NEHS1259, Swing Gearbox Lifting Tool

Shovels

Operating Manual

• Provides removal and installation of the swing

Warranty: Caterpillar ^®Six Months

gearbox with or without the brake housing

• NEHS1184, Adjustable C-Hook Extension Tool

installed

Operating Manual

• NEHS0966, Multi-Purpose Lifting Bracket

Reference

Group Tool Operating Manual

• NEHS1260, Lifting Attachment Assembly for

226-2380 Adjustable C-Frame Tool Operating

Manual

Part No.

Description

Dimensions

Weight

WLL

375 x 375 x 161 mm

13 kg

1362 kg

469-7632

Swing Gearbox Lifting Tool

(14.8 x 14.8 x 6.3 in)

(28.6 lb)

(3000 lb)

Swing Gearbox Removal and Installation Tools

Model Usage: 6030-6090

European Union Compliant, CE Marked

• The tool’s adjustment capability provides

increased safety and efficiency during the R&I

Warranty: Caterpillar ^®Six Months

• These service tools provide removal and

procedure.

installation of the swing gearbox with or

without the brake housing installed.

Reference

• These tools are utilized in combination with

• NEHS1260, M0068962, NEHS1184,

469-7632and226-2380.

NEHS0966

• Provides total time reduction of 3 hours vs.

not utilizing these tools during the removal

and installation of each swing gearbox

436-0138

assembly.

Part No.

Description

Quantity Required

WLL

Dimensions

Weight

1814 kg

1830 x 150 x 780 mm

122kg

226-2380

499-5379

Lifting Assembly

(4000 lb)

(72 x 6 x 31in)

(270 lb)

499-5379

Tube Assembly -

1814 kg

3180 x 290 x 120 mm

105kg

436-0138

Extension

(4000 lb)

(125x 12x 6in)

(230 lb)

Slew Gearbox Cavity Cover Plate

Model Usage: See Chart

• The cover plate is installed after the removal

• Increases life of the slew gear assembly.

of the slew gearbox and prevents built up

Warranty: Caterpillar ^®Six Months

material and water from entering into the

slew ring grease lubrication bath during the

cleaning procedure of the cavity.

501-4325

Part No.

Model

Quantity Req.

WLL

Diameter (O.D.)

Depth

Weight

501-4325

6030-6090

181 kg (400lb)

585 mm (23in)

45 mm (1.8 in)

10.3 kg (22.7 lb)

512-7941

6015

181 kg (400lb)

560 mm (22in)

50 mm (2 in)

8.6 kg (19 lb)

512-7942

6018

181 kg (400lb)

483 kg (19 in)

75 mm (3 in)

7.1 kg (15.7 lb)

512-7943

6020B

181 kg (400lb)

560 mm (22in)

75 mm (3 in)

9.1 kg (20 lb)

11-51

JULY 2018 Lifting Blocking and Clamping

11-51

Lifting/Blocking/Clamping

SPECIALTY MINING TOOLS

Bearing Handling Tool

Model Usage: CST45, CST65, and all models

European Union Compliant, CE marked

• Bearings can be heated to 120 C with device

with large bearings

installed.

• Allowssafe handling of large bearings used

Warranty: Manufacturer’s

on mining machines

• Allows rotation of bearings from horizonal to

vertical position

• Improves efficiency by allowing one

technician to safely handle bearings using

• Handles bearings from 450-650 mm with

slings and overhead crane

outer ring width from 60 mm to 270 mm and

weight to 500 kg

Part No.

Description

Dimensions

Weight

507-8437

Bearing Handling Tool

1200 x 180 x 80 mm (47 x 7 x 3.2 in)

500 kg (1000 lb)

Cutter Head Support Stand

Model Usage: CM340, CM445

European Union Compliant, CE marked

• Stands are sold individually, but should

always be used in pairs.

Warranty: Caterpillar ^®Six Months

• Used to support cutter head while work is

being performed or to lift the gathering head

• Safely and securely supports cutter head

via connection with cutter head

providing a safe means of performing work on

or near the cutting head or gathering head

• Telescoping stand with two height positions

to allow for adjustability

Part No.

Description

Dimensions

Weight

Support WLL

Lift WLL

Cutter Head

1513 x 305 x 185 mm

140kg

18144 kg

13608 kg

489-4627

Support Stand

(60 x 12 x 7.3 in)

(309 lb)

(40000 lb)

(30000 lb)

11-5211-52 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

SPECIALTY MINING TOOLS

Intrinsically Safe Ultrasonic Thickness Gauges

Model Usage: Underground Mining

European Union Compliant, CE marked

• Selectable Resolution: 0.1 or 0.05 mm (0.005

(546-4507)

or 0.002 in)

Warranty: Caterpillar ^®One Year (see below)

Compliance CE, British Standard BS EN

• Probes: Single crystal soft-faced compression

15317:2007

- 6 mm (1/4 in) - 5 MHz

Environmental Protection: IPX5 & IPX7

- 13 mm (1/2 in) - 2.25, 3.5 or 5 MHz

- 19 mm (3/4 in) - 2.25 MHz

549-4506 CSA for USA & Canada, Class 1 group

- Lower frequency probes offer better

A,B,C,D division 1

penetration on heavy corrosion/coatings.

549-4507 ATEX for Europe, EX I M 1 Ex ia I Ma

• Power: NiMH rechargeable battery pack

(Ta=0 to 45C). EX II 1 G Ex ia IIC T6 Ga (Ta=0 to

• Battery Life: 10 hours of continuous operation

45C)

• Display: Large, bright LED display

• Intrinsically safe

• Size: 235 x 75 mm (9.252 x 3.0 in)

• Approved for use in mines

• Weight: 1040 g (34.7 oz) with remote probe

• Sealed IPX5 and IPX7 rated

and batteries

• Two rechargeable battery packs

Operating Temp: 14 - 122 F

•

• Bright LED display/polarised filter

•

Certification:

Specifications

- ATEX: {Ex} I M 1 Ex ia I Ma (Ta = 0 to 45 C),

• Measurement Range in Steel:

{Ex} II 1 G Ex ia IIC T6 Ga (Ta = 0 to 45 C)

- 3 - 250 mm (0.1 - 10.0 in)

- CSA: Class 1 Group A, B, C & D Division 1

with 2.25 MHz probe

Kit Contents

- 2 - 150 mm (0.065 - 6.0 in)

• Instrument heavy duty remote

with 3.5 MHz probe

• 2.25 MHz x 1/2 in diameter probe

- 1 - 50 mm (0.04 - 2.0 in)

with 5.0 MHz probe

• Nose cone tommy bar, probe locking ring key

• Materials: Sound velocities between 2000 and

• 2 rechargeable batteries, battery charger

7000 m/s (0.059 and 0.31 in/microsec) covers

• Spare membranes, o-rings, steel test block,

virtually all common engineering materials.

calibrator jumper lead, calibration trim tool,

• Accuracy: 0.1 mm (0.005 in) when calibrated

hex key, operation manual, carrying case

Repair Information: Cygnus Instruments Inc.

in accordance with Cygnus Instruments

1993 Moreland Parkway, Suite 202, Annapolis,

Calibration Procedures

• Must order couplant separately (505-8671)

MD 21401, Attn: Repairs/Calibrations, Phone

Part No.

Description

Dimensions

Weight

410 267 9771, Fax 410 268 2013

549-4506

Intrinsically Safe Ultrasonic Thickness Gauge (CSA)

235 x 75 mm

1.04 kg

•

549-4507

Intrinsically Safe Ultrasonic Thickness Gauge (ATEX)

(9.25 x 3.0 in)

(2.17 lb)

JULY 2018 Lifting Blocking and Clamping

11-53

Lifting/Blocking/Clamping

SPECIALTY MINING TOOLS

Attachment Pin Puller

Model Usage: HMS, ERS

European Union Compliant, CE marked

• Greatly increases safety by positively

retaining the pin during R&I and eliminating

Warranty: Caterpillar ^®Six Months

• Provides a safe method to remove and install

the need to sling the pins

attachment pins under 1.0 m long

• Capable of handling 10 metric tons force for

• Requires a M30 x 3.5, M48 x 5, or M64 x 6

pulling or pushing pin (Force must be provided

puller hole

by other equipment.)

• Accessories adapt to 7/8”-9, 1-1/2”-6 and a

3-hole pattern. Other adapters available upon

Reference

request.

• RequiresC-Frame226-2380

• Compatible for diameters of all short pins

• M0074394 Tool Operating Manual

used on hydraulic mining shovels (ø75 - ø400

mm)

Item #

Part No.

Description

Dimensions

Weight

WLL

526-5506

526-5507

5.34 x 1.51 x 1.1 m

3400 kg

10 metric tons

Attachment Pin Puller

(17.5 x 6.3 x 3.6 ft)

(7500 lb)

(22000 lb)

526-5508

526-5509

Serviceable Parts

Part No.

Description

Quantity

McMaster Carr #90200A546

Thumb Screw

8T-6624, or Fastenal #0122170

Bracket Bolt

9X-8258

Washer

McMaster Carr #93750A123

Bracket Hitch Pin

526-5507

M48 Adapter

526-5508

M64 Adapter

189-0863

Shackle (12tn)

Accessories

Item #

Part No.

Description

Quantity

550-9173

Puller Plate (3-Hole Adapter)

550-9172

7/8”-9 and1-1/2”-6Adapter Kit

(not shown)

11-54 JULY 2018 Lifting Blocking and Clamping

Lubricating Equipment

GracoWarranty

Graco warrants all equipment referenced in

This warranty is exclusive, and is in lieu of any

Special Warranties for Lubrication

this document which is manufactured by Graco

other warranties, express or implied, including

Equipment

and bearing its name to be free from defects in

but not limited to warranty of merchantability or

Graco offers an extended warranty for the

material and workmanship on the date of sale

warranty of fitness for a particular purpose.

following products at no additional cost. All

by an authorized Graco distributor to the original

Graco’s sole obligation and buyer’s sole remedy

other terms and conditions of the Graco warranty

purchaser for use. With the exception of any

for any breach of warranty shall be as set

shall apply.

special, extended, or limited warranty published

forth above. The buyer agrees that no other

Fire-Ball 300 Pumps: oil and grease 30 years

byGraco, Graco will, for a period of twelve

remedy (including, but not limited to, incidental

Fire-Ball 425 Pumps: grease 30 years

months from the date of sale, repair or replace

or consequential damages for lost profits,

Fire-Ball 425 Pumps: oil 10 years

any part of the equipment determined by Graco

lost sales, injury to person or property, or any

Fire-Ball 225 Pumps: oil 5 years

to be defective. This warranty applies only

other incidental or consequential loss) shall be

Falcon Pumps: grease 5 years

when the equipment is installed, operated and

available. Any action for breach of warranty

Diaphragm Pumps 15 years air valve center

maintained in accordance with Graco’s written

must be brought within two (2) years of the date

section; 5 years pump

recommendations.

of sale.

250 & 500 Series Hose Reel 3 years

This warranty does not cover, and Graco shall

Electronic Fluid Meters 2 years

GRACO MAKES NO WARRANTY, AND

not be liable for general wear and tear, or

Matrix 2 years

DISCLAIMS ALL IMPLIED WARRANTIES OF

any malfunction, damage or wear caused by

These extended warranties reflect Graco’s

MERCHANTABILITY AND FITNESS FOR A

faulty installation, misapplication, abrasion,

high degree of confidence in the quality and

PARTICULAR PURPOSE IN CONNECTION WITH

corrosion, inadequate or improper maintenance,

consistency of our products.

ACCESSORIES, EQUIPMENT, MATERIALS

negligence, accident, tampering, or substitution

OR COMPONENTS SOLD BUT NOT

For GRACO Canada Customers

of non-Graco component parts. Nor shall

MANUFACTURED BY GRACO. Those items sold,

Graco be liable for malfunction, damage or

The parties acknowledge that they have

but not manufactured by Graco (such as electric

wear caused by the incompatibility of Graco

required that the present document, as well as

motors, switches, hose, etc.), are subject to the

equipment with structures, accessories,

all documents, notices and legal proceedings

warranty, if any, of their manufacturer. Graco will

equipment or materials not supplied by Graco, or

entered into, given or instituted pursuant hereto

provide purchaser with reasonable assistance in

the improper design, manufacture, installation,

or relating directly or indirectly hereto, be drawn

making any claim for breach of these warranties.

operation or maintenance or structures,

up in English. Les parties reconnaissent avoir

In no eventwill Graco be liable for indirect,

convenu que la rédaction du présente document

accessories, equipment or materials not supplied

incidental, special or consequential damages

sera en Anglais, ainsi que tous documents, avis

by Graco.

resulting from Graco supplying equipment

et procédures judiciaries exécubés, donnés ou

This warranty is conditioned upon the prepaid

hereunder, or the furnishing, performance, or

intentés à la suite de ou en rapport, directement

return of the equipment claimed to be defective

use of any products or other goods sold hereto,

ou indirectement, avec les procedures

to an authorized Graco distributor for verification

whether due to a breach of contract, breach of

concernées.

of the claimed defect. If the claimed defect

warranty, the negligence of Graco, or otherwise.

is verified, Graco will repair or replace free

of charge any defective parts. The equipment

will be returned to the original purchaser

transportation prepaid. If inspection of the

equipment does not disclose any defect in

material or workmanship, repairs will be made at

a reasonable charge, which charges may include

the costs of parts, labor, and transportation.

JULY 2018 Lubricating Equipment

12-1

Lubricating Equipment

Typical Lubrication System

Fire-Ball Pump

• Industry leader for lubrication equipment in

• Available in stubby length for wall mounting

• Simple design for continuous use

fast lubes, car dealerships, and medium-sized

or various tube lengths to fit containers from

• Provides uniform power on up and down

fleet and equipment service garages

60 to 1100 L (16 to 275 gal) and larger

strokes

• Quiet

• Rugged, industrial design

• Corrosion-resistant - rust-free for longer

• Provides the power to supply several remote

• Valve-in-piston design - only four moving

working life

outlets in stationary installations, yet is

parts

• Positive sealing even with contaminated air

economical enough for use with portable

• Balanced differential design

- provides high air flow

lubricators

• Hard-coat aluminum construction

• Continuous operation without icing

• 7.6 cm (3 in) air motor

• Nonmetallic poppet air valves

• No operational costs while pump holds stalled

• Available in stubby length for wall mounting

pressure

• Open-exhaust porting

or various tube lengths to fit containers from

• Rigid alignment for withstanding abuse

20 to 1100 L (5 to 275 gal) and larger

• Demand-only operation

• Positive pump feed even with heavy greases

President Pump

• Simple in-line design

• Pump adjusts speed to match system

• Power leader - top choice in large fleet and

• Double acting

demands

mass transit service installations

• Variable volume

• Proven reliability for long life under

• With a big 10.8 cm (4 1/4 in) air motor, it can

• Adjustable throat packing

demanding operating conditions and

supply many outlets for simultaneous use

• Priming piston (grease only)

infrequent maintenance intervals

• 10:1 ratio

Item

Description

Oil Supply Pumps, also ATF, Gear Lube, and Hydraulic Oil

Oil Valves and Meters

Oil Dispense Bar

Oil Reels

Grease Reels

Air andWater Reels

Grease Pumps

Grease Valve and Swivel

Anti-Freeze Supply

Air Controls

Regulators

Filters

Lubricators

Used Oil Equipment

Drain Funnels

Evac Systems

Fluid Inventory Control System

Diaphragm Pumps

Portable Lube Units

12-2

JULY 2018 Lubricating Equipment

Lubricating Equipment

Pump Performance Specifications

Fast Ball 1:1

Fire Ball 5:1

President 10:1

Air motor size

3.6 cm (1.48in)

7.6 cm (3 in)

10.8 cm (4.25in)

Continuous duty flow rate

18.92 lpm (5 gpm)

9.56 lpm (2.5 gpm)

25 lpm (3 gpm)

Free flow

37.85 lpm 10 gpm)

22.71 lpm (6 gpm)

28.39 lpm (7.5 gpm)

Maximum fluid pressure

12 bar (180 PSI)

62 bar (900 PSI)

124 bar (1800 PSI)

Maximum air inlet pressure

12 bar (180 PSI)

7 bar (100 PSI)

Air inlet size

1/4 in NPT(f)

3/8 in NPT(f)

1/2 in NPT(f)

Fluid outlet size

3/4 in NPT(f)

1/2 in NPT(f)

3/4 in NPT(f)

Fluid inlet size

1 1/2 in NPT(f)

1 1/2 in NPT

Pump type

Double Ball

Stroke length

101.6mm (4in)

76.2 mm (3 in)

101.6mm (4in)

.042 m³/min.

1.35 m³/min.

6 m³/min.

Air consumption

(1.5 cfm/gal)

(7.5 cfm/gal)

(13 cfm/gal pumped)

Instruction manual

307-906

306-518

306-726

Part Number

Description

9U-6776

Air Motor Repair Kit

Lubrication Fast-Ball^®Drum Pumps

Warranty: Manufacturer’s (See The Graco

• 1:1 ratio

• 1/4 inch(f) air inlet

Warranty)

• 2.8 to 12.6 bar (40 to 180 PSI) air pressure

• 3/4 inch(f) fluid outlet

range

• 15 lpm (5 gpm) maximum delivery

Part No.

Description

Detail

4C-7359

Pump

Drum Length Fast-Ball Pump, 208 L (55 gal)

208L (55 gal),Comes completewith bung

4C-7379

Comes with bung adapter for drum mounting

adapter for drum mounting

Drum Length Fast-Ball Pump, 1041 L

1041 L (275 gal), Comes complete with bung

4C-7380

(275gal)Includes bung adapter for drum

adapter for drum mounting

mounting

Metered Power-Fil Consists of Fast-Ball

Consists of Fast-Ball pump (bung mounted) for

4C-7383

pump (bung mounted) for 208 L (55 gal) drum

208 L (55 gal) drum and metered dispense kit

and metered dispense kit a

Allows direct pump mountinginto 50.8 mm

4C-8964

Bung Adapter

(2in) drum bung

Tubes can be used with stubby Fast-Ball to

4C-7348

Suction Tube

provide pump length to fit specific drum sizes

Prevents air from entering metered dispense

4C-7190

Low Level Cut Off

valves by closing pump intake when oil supply

is exhausted; has 1 1/2 in NPT(f) connection.

Fast-Ball Pump AcceConsists of tube, hose and fittings; use with

4C-7261

Suction Hose Kit

wall bracket; for use with 208 L (55 gal) drum

4C-7196

Wall Bracket

For wall mounting of stubby Fast-Ball pump

Comes with 6.4 mm (1/4 in) air hose, 19 mm

4C-8962

Hose and Fitting Kit, 457.2 mm (18 in)

(3/4 in) fluid

Prevents pipe scale, rust, etc. from damaging

4C-8851

Filter

pump. 1/4 in NPT(f)

Controls air pressure to pump. 0-200 PSI

4C-8852

Air Regulator

Adjustable range. 1/4 in NPT(f)

Adds controlled amount of lubricant to air

4C-8853

Lubricator

supply; prolongs pump life. 1/4 in NPT(f)

a. Power-Fil dispensers include a 0 - 414 kPa (0 - 60 PSI) regulator to minimize splashing during dispensing. Power-Fil dispensers

fit any workbench tank having a 889 mm (35 in) height

JULY 2018 Lubricating Equipment

12-3

Lubricating Equipment

Suction Tube Extention Tubes

Warranty: Manufacturer’s (See The Graco

• Used with universal Fire-Ball or President

Warranty)

pumps to allow cover or bung mounting

Part NumberA

Dim. A

80.79 cm(31.81in)

Pump

208 L (55 gal)

1,041 L (275 gal)

Fire-Ball 5:1 Bung Mtd. a

4C-7348

President 10:1 Bung Mtd. a

4C-7348

a. Also order bung adapter

Part Number

Description

Diameter

Part NumberA

4C-7348

Suction Tube Extension Tube

71.27 cm(28.06in)

Bung Adapter

• Allows direct mounting of Fire-Ball 5:1 and

President 10:1 pumps into standard 50.8 mm

(2 in) drum bung

Part Number

Description

4C-8964

Bung Adapter

Low-Level Cutoff

• Use with pumps supplying metered outlets

• Connection thread: 1 1/2 inch NPT(f)

• Prevents air from entering pump by closing

• Can be used with suction hose kit or standard

intake when supply is exhausted

suction tube without changing tube length

• Replaces stand-off of suction tube

Part Number

Description

4C-7190

Low Level Cut Off

Oil Dispense Accessories

Warranty: Manufacturer’s (See The Graco

• Shutoff valves for isolation of oil dispense

• Use 4C-7045 for main header lines

Warranty)

lines

• Both valves rated for 138 bar (2000 PSI)

• Use 4C-7044 for branch lines

working pressure

Part Number

Description

Detail

4C-7044

Oil Line Shutoff Valve

1/2 in NPT(f)

4C-7045

Oil Line Shutoff Valve

3/8 in NPT(f)

12-4

JULY 2018 Lubricating Equipment

Lubricating Equipment

Dispense Pump Hose and Fitting Kits

Warranty: Manufacturer’s (See The Graco

• Use 18 inch kit for connecting wall mounted

• Use 4C-7046 3/8 inch air regulator as required

Warranty)

pumps to piping

(sold separately)

• Use 72 inch kit with drum mounted pumps

Reference

• Instruction Form 307-883

Part No.

Description

Size

4C-7362

Air/Fluid Hose Kit for Fire-Ball 5:1

3/8in diam x 1.83 m (6 ft) L

4C-7101

Union

1/2in

4C-7102

Union

3/8in

4C-7334

Hose 3000

1/2in

• Use 45.72 cm (18 in) kit for connecting wall

• Use 4C-7046 3/8 inch air regulator as required

mounted pumps to piping

(not included, sold separately)

• Use 1.83 m (72 in) kit with drum mounted

pumps

Part No.

Description

Length

Fittings

4C-7364

Hose and Fitting Kit for President 10:1

12.7mm (1/2 in) ID— 207 bar (3000 PSI)

4C-7334

Hose 3000

1.83 m (72 in)

1/2inMx 1/2inM

4C-7354

Hose 3000

15.24 m (50 ft)

1/2inMx 1/2inM

19.05 mm (3/4 in) ID - 157.5 bar (2250 PSI)

4C-9019

Suction Hose

304.8 cm (12 in)

3/4inMx 3/4inM

Consist a

4C-7101

Union

1/2in

4C-7221

Hose 180

1/2in

a. Includes Instruction Form: 307-883

Air Operated Oil Pumps - Universal Length

Warranty: Manufacturer’s (See The Graco

• Universal Length Dispense Pumps consist of a

• Pump free flow is approximately 28.5 lpm

Warranty)

short “Stubby” length pump with a threaded

(7 1/2 gpm) and will deliver 7.6 to 11.4 lpm

inlet, allowing the use of a variety of inlet

(2 to 3 gpm) under typical operating conditions

tubes or hoses

• Includes instruction form 306-518

• Can be wall mounted for use with a suction

4C-7228 Universal Air Pump 10:1

hose kit or add a suction tube to create a

drum pump of the length of your choice

• Use this pump for large installations having

long dispense lines where low air pressures

• For cover mounting, add only the appropriate

would otherwise limit pump performance, or

suction tube

for cold weather operation

• For bung mounting, add the appropriate

• Similar to Fire-Ball 5:1 but uses the President

suction tube and a bung adapter

air motor and has a higher ratio

• Does not include hoses or accessories

• Pump free flow is approximately 28.5 lpm

4C-7195 Universal Fire-Ball 5:1

(7 1/2 gpm) and will deliver 11.4 to 15.2 lpm

(3 to 4 gpm) under typical operating conditions

• The pump of choice for most installations

• Includes instruction form 306-726

MaximumAirInlet

Part No.

Air Inlet

Fluid Outlet

Fluid Inlet

Pressure

4C-7195

12.6 bar (180 PSI)

3/8 in NPT(f)

1/2 in NPT(f)

1 1/2 in NPT(f)

4C-7228

12.6 bar (180 PSI)

1/2 in NPT(f)

1in NPT(f)

1 1/2 in NPT(f)

JULY 2018 Lubricating Equipment

12-5

Lubricating Equipment

Air Operated Oil Pumps - Bung-Mounted

Warranty: Manufacturer’s (See The Graco

• Pumps are both designed for direct bung

• Order low level cut-off separately for metered

Warranty)

mounting in 51 mm (2 in) bung in 205 L

dispense systems (sold separately)

(55 gal) closed-head drums

Part Number

Description

Fire-Ball 5:1

4C-7195

Fire-Ball 5:1 pump (Stubby)

4C-7348

Suction Tube

4C-7362

Air/Fluid Hose Kit, 1.8 m (6 ft)

4C-8964

Bung Adapter

President 10:1

4C-7228

Pump

4C-7348

Suction Tube

4C-7364

Hose and Fitting Kit

4C-8964

Bung Adapter

Bulk Tank Assembly - Air-Operated, Tank-Mounted Pump Assembly

Warranty: Manufacturer’s (See The Graco

• Order tanks separately

Warranty)

Item

Part Number

Description

4C-7195

Fire-Ball 5:1 pump (Stubby)

4C-8964

Bung Adapter

4C-7362

Air/Fluid Hose Kit, 1.8 m (6 ft)

4C-7044

Fluid Ball Valve

4C-7046

Regulator

4C-7190

Low Level Cut Off

Pump Tubes

Stubby Mounted Pump Assembly

Warranty: Manufacturer’s (See The Graco

Item

Part Number

Description

Warranty)

For use on 454 to 7,570 L (120 to 2,000 gal) tanks

4C-7195

Fire-Ball 5:1 pump (Stubby)

4C-7362

Air/Fluid Hose Kit, 1.8 m (6 ft)

4C-7044

Fluid Ball Valve

4C-7046

Regulator

12-6

JULY 2018 Lubricating Equipment

Lubricating Equipment

Above Ground Storage Tanks

Availability: NACD

• Multi-purpose tanks for storage of lubricants

• Single and double wall available

and used oil. Four-inch welded bottom skids

Warranty: Manufacturer’s (See The Graco

• Portable

keep the tank bottom off the floor.

Warranty)

• Underwriters Laboratory approved

• Tanks are painted white

• 3-year manufacturer’s warranty

• Locking fill cap

• Call for quote

• In-tank level gauge provides a means of

inventory control

Description

Capacity

Length

Width

Height (Add 10.16 cm for skids)

Single-Wall Bulk Tank

456 L (120 gal)

66.04 cm(2ft 2in)

76.2 cm (30in)

91.44 cm (3 ft)

Single-Wall Bulk Tank

1064 L (280 gal)

152.4 cm (5 ft)

76.2 cm (30in)

91.44 cm (3 ft)

Single-Wall Bulk Tank

1900 L (500 gal)

152.4 cm (5 ft)

81.28 cm (32 in)

152.4 cm (5 ft)

Single-Wall Bulk Tank

2470 L (650 gal)

198.12 cm (6 ft 6 in)

81.28 cm (32 in)

152.4 cm (5 ft)

Single-Wall Bulk Tank

3800L (1000 gal)

304.8 cm (10 ft)

81.28 cm (32 in)

152.4 cm (5 ft)

Single-Wall Bulk Tank

5700L (1500 gal)

457.2 cm (15 ft)

81.28 cm (32 in)

152.4 cm (5 ft)

Single-Wall Bulk Tank

7600L (2000 gal)

548.64 cm (18 ft)

76.2 cm (30in)

182.88 cm (6 ft)

Description

Capacity

Length

Width

Height (Add 38.1mmfor skids)

Double-Wall Bulk Tank

456 L (120 gal)

66.04 cm(2ft 2in)

92.71 cm (361/2in)

101.6 cm(3ft 4in)

Double-Wall Bulk Tank

1064 L (280 gal)

160.02 cm (5 ft 3 in)

92.71 cm (361/2in)

101.6 cm(3ft 4in)

Double-Wall Bulk Tank

1900 L (500 gal)

160.02 cm (5 ft 3 in)

97.79 cm (381/2in)

162.56 cm (5 ft 4 in)

Double-Wall Bulk Tank

2470 L (650 gal)

222.25 cm (7 ft 3 1/2 in)

91.44 cm (36 in)

162.56 cm (5 ft 4 in)

Double-Wall Bulk Tank

3800L (1000 gal)

328.93 cm (10 ft 9 1/2 in)

91.44 cm (36 in)

162.56 cm (5 ft 4 in)

Double-Wall Bulk Tank

5700L (1500 gal)

481.33 cm (15 ft 9 1/2 in)

91.44 cm (36 in)

162.56 cm (5 ft 4 in)

Double-Wall Bulk Tank

7600L (2000 gal)

572.77 cm (18 ft 9 1/2 in)

86.36 cm (34 in)

193.04 cm (6 ft 4 in)

Hand-Lever Diaphragm Pump

Warranty: Manufacturer’s (See The Graco

• 4C-9710 replaces discontinued 4C-9769

• Telescopic suction tube mounts in 2 inch NPT

Warranty)

Quartstroke Pump

bung opening of 60 or 205 L (16 or 55 gal)

drum

• Double-action, high volume diaphragm pump

-transfers approximately 3.7 L (1 gal) per 9

• Package includes 1.8 m (6 ft) hose and fitting

strokes

kit and bung adapter

Part Number

Description

4C-9710

Hand-Lever Diaphragm Pump

Bulk Lube Pump Accessories

Warranty: Manufacturer’s (See The Graco

Part Number

Description

Warranty)

4C-7261

Suction Hose Kit (Drum not included)

JULY 2018 Lubricating Equipment

12-7

Lubricating Equipment

Remote Drum Pump Assemblies - Air Operated

Warranty: Manufacturer’s (See The Graco

Warranty)

Item

Part Number

Description

Detail

4C-7044

Fluid Ball Valve

4C-7046

Regulator

4C-8858

Coupler

Quick Disconnect Coupler 3/8 in(f)

4C-7159

Fitting

3/8 in(m)

Item

Part No.

Description

Detail

4C-7195

Fire-Ball 5:1 pump (Stubby)

Wall Mounted, 457.2 mm (18 in) Air and Fluid Hoses

4C-7044

Fluid Ball Valve

4C-7046

Regulator

4C-8858

Coupler

QuickDisconnectCoupler3/8in (f)

4C-7159

Fitting

3/8in (m)

4C-7261

Suction Hose Kit

(Drum not included)

Pump Mounting Accessories

Warranty: Manufacturer’s (See The Graco

• Drum covers mount any Fire-Ball or President

• Use with 4C-7146 Adapter for cover mounting

Warranty)

lubrication pumps

bung pumps to convert mounting to standard

2 inch NPT bung opening

• Pail Covers mount Fire-Ball 50:1 pump using

4C-7166

friction-type clutch lock and allows use of

31.8 kg length pump with 18.9 kg (35 lb) pail

Part No.

Description

Use with

4C-7166

Drum Cover

Open-Head Drums: 181.4 kg/208.2 L (400 lb/55 gal)

Open-HeadDrums:54.4 kg/60.6L (120lb/16gal)or31.8 kg/37.9 L (70lb/10

4C-7209

Drum Cover

4C-7209

gal)

4C-7360

PailCover

15.9 kg/18.9 L (35 lb/5 gal) pails

4C-7234

PailCover

15.9 kg/18.9 L (35 lb/5 gal) pails

Coverto Bung

4C-7146

208.2 L/181.4 kg (55 gal 400lb) or 60.6 L/54.4 kg (16 gal/120 lb) drum cover

Adapter Plate

Universal Wall

Use with Fast-Ball 1:1, Fire-Ball 5:1, President 10:1 (Clamps onto

4C-7196

4C-7360

Bracket

“Universal” pump tube)

4C-7234

4C-7146

4C-7196

12-8

JULY 2018 Lubricating Equipment

Lubricating Equipment

Lubrication Pump

• Used in locations where a large amount of

• Pressures corresponding to the pin positions

maintenance is performed regularly, such

indicated by the arrows can be attained using

as in a maintenance shop or new machine

NLG#1 Grease at a delivery rate of ten strokes

assembly area

per minute

Item

Description

351 kg/cm², (5000 PSI) Pin Position

281 kg/cm², (4000 PSI) Pin Position

175 kg/cm², (2500 PSI) Pin Position

Hook On Coupling Assembly. Part of the 7H-1680

3F-3915

Lubrication Pump

Part Number

Description

7H-1680

Lubrication Pump

Air Quick Disconnect Coupler and Nipple

Part Number

Description

Size

4C-8858

Coupler

3/8 in NPT(f)

4C-7159

Fitting

3/8in (m)

Portable Bases

Warranty: Manufacturer’s (See Graco Warranty)

• Pail nests inside band ring

• Casters provide portability

• Ring clamps hold pail/drum secure

Part Number

Description

Detail

4C-7216

Band Dolly

for 18.92 L (5 gal) Pail

4C-7199

Band Dolly

for 10/16 gallon Drums

Caster Base - 10/16 gallon Drums

• Drum fits into recess on formed base

• Casters provide portability

• Rim clamps hold drum securely onto base

Part Number

Description

Detail

4C-7187

Caster Base

for 10/16 gallon Drums

Two Wheel Cart - 10/16 gallon Drums

• Drum fits into recess on formed base

• Wheels provide portability

• Rim clamps hold drum securely onto base

Part Number

Description

Detail

4C-7189

Wheel Cart

for 10/16 gallon Drums

JULY 2018 Lubricating Equipment

12-9

Lubricating Equipment

Un-metered Dispensing Valves

Warranty: Manufacturer’s (See The Graco

• In-line style gear lube and A.T.F. mechanical

• Each valve includes non-drip nozzle

Warranty)

valves for dispensing oil

Part No.

Description

Flow Rate

Inlet

4C-7241

Un-metered ATF Dispensing Valve

0 - 11.3lpm (0 - 3 gpm)

1/2 in NPT

4C-7242

Un-metered Oil Dispensing Valve

0 - 11.3lpm (0 - 3 gpm)

1/2 in NPT

4C-7182

Un-meteredGearLubeDispensingValve

0 - 11.3lpm (0 - 3 gpm)

1/2 in NPT

Electronic Meter Valve, Electronic Preset Meter Automatic Shut-off Valve

Warranty: Manufacturer’s (See The Graco

European Union compliant, CE marked

• Other features include protective swivel cover,

Warranty)

impact guard, non-drip nozzle, and battery

• Meter valve dispenses bulk service fluids such

operated internal memory

as motor oil, gear oil, automatic transmission

fluid, hydraulic oil, or antifreeze

• Resettable memory totals will track daily or

weekly volumes of fluids

• 157-5550 has preset capability to allow

“hands-free” operation with automatic

• Non-resettable memory for lifetime

shut-off

accumulated total

• Dispenses in pints, quarts, gallons, or liters

• Comes with both flexible hose and rigid tube

-change units of measure in seconds

extensions

• FM and CSA approved

Inlet

Outlet

Part No.

Max. Flow Rate

Operating Pressure

Weight

Battery

Thread

6.9 - 69 bar

1.14 kg

1U-9534,

157-5550

18.5 lpm (5 gpm)

1/2 NPT

3/8 NPT

(10 - 1000 PSI)

(2.5 lb)

9V alkaline

6.9 - 69 bar

1.14 kg

1U-9534,

157-5548

18.5 lpm (5 gpm)

1/2 NPT

3/8 NPT

(10 - 1000 PSI)

(2.5 lb)

9V alkaline

Electronic Grease Meter

Model Usage: 795F AC Off-Highway Truck

Specifications

• Flow Rate: .1 to 2.5 kg/min flow rate

Warranty: Caterpillar ^®Six Months

• Inlet/Outlet: 1/8" NPFT

• Max Operating Pressure: 10,000 PSI (700 bar)

• Metric Current Delivery and Total delivery

• Operating Temperature Range: -10°C (14°F) to

units: 3% accuracy

60°C (140°F)

• Current Delivery Rate: 0 - 9999 g (0 - 1.3 oz)

• Dimensions (Approximate): 70 mm x 80 mm x

46 mm (.23 ft x .23 ft x .15 ft)

• Total Delivery Rate: 0 to 999999 kg

(36.13 lb/in³)

• Batteries: Two 1.5V N size

Part Number

Description

360-9249

Electronic Grease Meter

12-10 JULY 2018 Lubricating Equipment

Lubricating Equipment

Metered Dispensing Valve, English or Metric

Warranty: Manufacturer’s (See The Graco

European Union compliant, CE marked

• Easy trigger pull for operator comfort

Warranty)

(157-5556)

• Electronic meter designed to withstand

• Great for applications where up to 45 lpm

rugged environment

(12 gpm) is required

•

Meets CSA and FM approvals

• Locking trigger allows hands-free dispensing

Max.

Maximum

Operating

Part No.

Description

Recommended

Operating

Temperature

Inlet

Outlet

Flow Rate

Pressure

Range

10.5 MPa,

Metered Dispensing

-20° to 55°C

1/2in

157-5553

45 lpm (12 gpm)

105 bar

3/4 in NPT

Valve (English)

(-4° to 130°F)

NPT

(1500 PSI)

10.5 MPa,

Metered Dispensing

-20° to 55°C

1/2in

157-5556

45 lpm (12 gpm)

105 bar

3/4 in NPT

Valve (English)

(-4° to 130°F)

NPT

(1500 PSI)

Dispensing Valve

Warranty: Manufacturer’s (See The Graco

• Great for applications where up to 45 lpm

• Easy trigger pull for operator comfort

Warranty)

(12 gpm) is required

• Meets CSA and FM approvals

• Locking trigger allows hands-free dispensing

Maximum

Operating

Part No.

Description

Recommended

Operating

Weight

Temperature

Inlet

Outlet

Flow Rate

Pressure

Range

Dispensing

10.5 MPa, 105

0.18 kg

-40° to 82°C

3/4in

1/2in

157-5567

45 lpm (12 gpm)

Valve

bar (1500 PSI)

(0.4 lb)

(-40° to 180°F)

NPT

Meter Kit

Warranty: Manufacturer’s (See The Graco

• Fluid meter can be added to any individual tap

• Kit includes all necessary mounting hardware

Warranty)

by the installation of a meter kit

(mechanical meter)

Part Number

Description

4C-7330

Meter Kit

JULY 2018 Lubricating Equipment

12-11

Lubricating Equipment

Filter Assembly

Warranty: Caterpillar ^®Six Months

• Used to filter oil in hose reel, drop-lines

• Housing is made from aluminum

applications for all oil viscosities

• Filter assembly is sold without filter element

• 3/4 inch NPT female ports makes filter easy to

Specifications

install before a dispensing valve

• Flow Rate: 114 lpm (30 gpm)

• 10 micron element filters oils up to 15W40

while 25 micron element filters up to 60

• Weight: 0.998 kg (2.2 lb)

weight oils

• Working Pressure: 10,342 kPa (1,500 PSI)

• Use 5K-0216 O-ring for filter housing seal

replacement, if necessary

Part

Collapse

Description

Material

Length

Diameter

Weight

Number

Pressure

Filter

294-2317

Assembly

Synthetic Z-glass

Filter Element

filter media with zinc

113.8 mm

44.7 mm

1034kPa

294-2320

1 kg (2.20 lb)

(10 micron)

plated-cage and

(4.48 in)

(1.76 in)

(150 PSI)

epoxy bedding

Synthetic Z-glass

Filter Element

filter media with zinc

113.8 mm

44.7 mm

1034kPa

294-3487

1 kg (2.20 lb)

(25 micron)

plated-cage and

(4.48 in)

(1.76 in)

(150 PSI)

epoxy bedding

Inventory Control Systems

What it Does...

• Labor Savings - Dispensing lubricants from

bulk eliminates the costly and labor-intensive

The Fluid Commander provides the key to making

use of individual cans and containers,

bulk dispensing of lubricants practical. From

allowing the service technician to be more

a centrally-mounted console, a manager can

productive

determine when and in what quantity lubricants

are dispensed to a specific service location.

How it Works...

• Reduce Product Costs - By purchasing in

The service technician requests a desired

bulk, product costs are reduced; Fluid

quantity of product and gives his service bay

Commander allows dispensing from a hose

number.

reel or oil bar only in the quantity authorized

The manager then enters the type of

• Prevent Theft— A key lock on the control

product, the quantity, and the service

prevents unauthorized dispensing of fluids,

location, and then activates a dispense

even after hours. Eliminates inventory

button.

shrinkage

A ready light, located on the technician’s

• Eliminate Forgotten Charges - By controlling

hose reel or dispense bar, indicates when

dispense from a central point, entering

dispensing can begin.

charges on a job ticket or fleet record no

As product is dispensed, the Fluid

longer depends on the memory or record-

Commander keeps count of the amount

keeping ability of the service technician

dispensed and shuts off when the preset

• Inventory Management - A digital display

amount is reached. The system is then

on each product module shows the total

closed to further dispensing until again

amount dispensed (allows usage totals to

authorized.

be recorded and bulk tanks to be refilled

Contact the Dealer Service Tools Division for

according to actual demands, eliminating

design of these systems.

an out-of-stock situation)

12-12 JULY 2018 Lubricating Equipment

Lubricating Equipment

Air-Operated Grease Pumps - Fire-Ball and President Pumps

Fire-Ball Pumps

President Pumps

• Heavy-duty quiet Fire-Ball pumps are the

• Heavy-duty, high-capacity President

industry choice for manufacturing, process

50:1 pump is the top choice for in-plant,

and maintenance applications

construction, mining and railroad maintenance

facilities

• The Fire-Ball 50:1 provides the power to

supply several remote outlets in stationary

• Available with tube lengths to fit 54.4 kg (120

installations, yet is economical enough for use

lb) or 181.4 kg (400 lb) drums

with portable lubricators

• With a big 10.1 cm (4 1/4 in) air motor, the

• The 50:1 pump is available in 3 standard tube

President pump can supply grease to many

lengths to fit 15.8 kg (35 lb), 54.4 kg (120 lb)

outlets for simultaneous use

and 181.4 kg (400 lb) grease containers

• For use in supplying grease to heavy

equipment in high volumes

Fire-Ball 50:1

President 50:1

Flow capacity (grease at 8 lb/gal)

Free flow

1.8 kg/min (4 lb/min)

5 kg/min (11 lb/min)

60 cycles/min

0.90 kg/min (2 lb/min)

1.8 kg/min (4 lb/min)

Maximum fluid pressure

550 bar (8100 PSI)

510 bar (7500 PSI)

Fluid inlet

Priming piston (slot)

3/8 in NPT(f)

Fluid outlet

1/4 in NPT(f)

3/8 in NPT(f)

Pump design

Priming piston (shovel)

Air motor diameter

3 in (7.6 cm)

4 1/4in (10.1 cm)

Air inlet

3/8 in NPT(f)

1/2 in NPT(f)

Maximum inbound air pressure

10.2 bar (150 PSI)

23.3 bar (180 PSI)

Service kit for pump lower

204-164

206-928

Service kit for air motor

206-728

207-385

Air-operated grease pumps available in the 76.2 mm (3 in) Fire-Ball and 108 mm (4 1/4 in) President, with a variety of tube lengths to fit any size container,

from small pails to 181.4 kg (400 lb) drums to bulk tanks. Available as cover mounted, roll-around portable, or with elevators to facilitate drum changing.

Very high pressure. Read instruction manual for safe use of grease pumps.

Drum-Length Pumps

Warranty: Manufacturer’s (See The Graco

Fire-Ball 50:1

President 50:1 - High-Volume

Warranty)

• The pump of choice of most installations

• The pump of choice for applications where

higher flow is necessary

• Free flow is approximately 3.8 lpm (1 gpm),

andthe pump will provide flow for up to2

• Free flow is approximately 5.3 lpm (1.4

dispense valves, operated simultaneously,

gpm), and pump will provide flow for up to

although the number of dispense drops is

4 dispense valves operated simultaneously,

unlimited

although the number of dispense drops is

unlimited

• Does not include hoses or accessories

Maximum Air

Part No.

Description

Weight

Air Inlet

Fluid Outlet

Inlet Pressure

Fire-Ball 50:1

Drum-Length Pump,

4C-7193

9.26 kg(20.41lb)

180 PSI

3/8 in NPT(f)

1/4 in NPT(f)

Fire-Ball 50:1

Drum-Length Pump,

4C-7194

8.48 kg(18.70lb)

180 PSI

3/8 in NPT(f)

1/4 in NPT(f)

Fire-Ball 50:1

President 50:1— High-Volume

Drum-Length Pump,

16.08 kg

4C-7220

180 PSI

1/2 in NPT(f)

3/8 in NPT(f)

President 50:1

(35.45 lb)

JULY 2018 Lubricating Equipment

12-13

Lubricating Equipment

Air Operated Portable Grease Dispensers

Warranty: Manufacturer’s (See The Graco

E-Line System

System with Cart

Warranty)

• Caster base of this system provides maximum

• Same as 4C-7389 but has a 2-wheel cart

portability; the pump and cover mount directly

• Includes pump, cover, cart, follower plate,

on a 54.4 kg (120 lb) product drum

holster, dispense kit, instruction form

• Exposed drum provides ready product

• Use 4C-7046 3/8 inch Air Regulator as

identification

required (not included, sold separately)

• Includes pump, cover, base, follower plate,

Pail Dispenser

holster, 1.8 m (6 ft) dispense kit, instruction

form

• Hand-portable assembly mounts directly on a

15.9 kg (35 lb) pail and is the best choice for

• Dispenser does not include drum

maximum portability

• Use 4C-7046 3/8 inch Air Regulator as

• Includes pump, cover, follower plate, 1.8 m

required (not included, sold separately)

(6 ft) dispense kit, instruction form

• Use 4C-7046 3/8 inch Air Regulator as

required (not included, sold separately)

Part Number

Description

Weight

E-Line System

4C-7389

Air Operated Portable Grease Dispenser, Fire-Ball 50:1

22.23 kg (49lb)

System with Cart

4C-7392

Air Operated Portable Grease Dispenser, Fire-Ball 50:1

7.26 kg (16 lb)

Pail Dispenser

4C-7367

16 kg (35 lb) Pail Dispenser, Fire-Ball 50:1

12.66 kg (27.90lb)

Volume Compressor

Model Usage: Small stored engines

• 331-3626 Volume Compressor is used as a

• Connector is a 1/8" - 27 NPT Female

pre-lube pump to pump oil into engines being

Warranty: Caterpillar ^®Six Months

• Tool replaces the cancelled 1P-0540

removed from storage.

Part Number

Description

331-3626

Volume Compressor

Hand-Operated Portable Grease Dispenser

Warranty: Manufacturer’s (See The Graco

• Delivers lubricants from 16 kg (35 lb) pail

• The pump delivers 0.01 L (0.25 oz) of grease

Warranty)

or portable bulk containers. They provide

per stroke at pressures to 207 bar (3000 PSI)

portability to the job site even when no source

• It includes a 1.5 m (5 ft) hose with coupler and

of power is available.

4C-7191 “Hot-Shot” Booster Gun

• This lever operated pump and cover mount

• The pump can service fittings directly or

directly on a 35 lb (5 gallon) pail

can be used with a booster gun for more

portability and higher pressures

Part No.

Description

Detail

Weight

4C-7414

Pail Dispenser

Buckshot Luber with Booster Gun

5.99 kg (13.2 lb)

12-14 JULY 2018 Lubricating Equipment

Lubricating Equipment

Cover-Mounted Grease Pumps, Fire-Ball 50:1

Warranty: Manufacturer’s (See Graco Warranty)

181.4 kg (400 lb) System

54.4 kg (120 lb) System

• Pump, cover, hoses and hardware are ready

for direct mounting on 181.4 kg (400 lb) open-

for direct mounting on 181.4 kg (120 lb) open-

head product drum

• Both systems consist of pump, cover, follower

• Includes pump, cover, follower plate, 1.8 m

plate, 1.8 m (6 ft) hose and fitting kit,

(6 ft) hose and fitting kit, instruction kit

instruction kit

• Use 4C-7046 3/8 inch Air Regulator as

• 4C-7391 - use 4C-7046 3/8 inch Air

required (sold separately)

Regulator as required (sold separately)

• 4C-7405 - Use 4C-7033 1/2 inch Air

Regulator as required (sold separately)

Part Number

Weight

4C-7391

20.80 kg (45.85lb)

4C-7405

23.36 kg (51.50lb)

4C-7390

14.06 kg (31.00lb)

Follower Plates

Warranty: Manufacturer’s (See The Graco

• Follower plates ride on the surface of the

• The plates have a center rubber grommet to

Warranty)

grease in a drum to reduce aeration and

seal around the pump tube and a formed cone

channeling

to allow the pump to fully empty the drum

without uncovering the pump inlet slots

Part Number

Description

Drum Size

Fits Pumps

4C-7198

Follower Plates

181.4 kg (400lb)

Fire-Ball 50:1 and 15:1

4C-7218

Follower Plates

181.4 kg (400lb)

President 50:1

4C-7344

Follower Plates a

31.7/54.4 kg (70/120 lb)

Fire-Ball 50:1 and 15:1

4C-7343

Follower Plates a

16 kg (35 lb)

Fire-Ball 50:1 and 15:1

a. Has flexible lip for use with tapered drums/pails.

Dispense Hose

Warranty: Manufacturer’s (See The Graco

Dispense Kit for Fire-Ball 50:1

72" Hose and Fitting Kit for President 50:1

Warranty)

• For use with portable 50:1 Fire powered

• For use with stationary drum mounted

lubricators

President 50:1 pumps

• Use 4C-7046 3/8 inch Air Regulator, as

required (not included, sold separately)

Part Number

Description

Size

Dispense Kit for Fire-Ball 50:1 Consist (307-878 Instruction Form included)

4C-7300

Grease Dispense Valve

4C-7253

Coupling

1/4 in NPT(f)

4C-7159

Fitting

3/8in (m)

72 inch Hose and Fitting Kit for President 50:1 Consist (307-880 Instruction Form included)

4C-7221

Hose 180

1/2 x 72 in

4C-7101

Union

1/2in

4C-7102

Union

3/8in

JULY 2018 Lubricating Equipment

12-15

Lubricating Equipment

Grease Dispense Valves and Accessories

Warranty: Manufacturer’s (See Graco Warranty)

A full selection of lubrication accessories to

• High-pressure grease valve with knurled grip

complete a lubrication system includes nozzles,

handle for operator comfort

meters, dispense valves, hydraulic couplers, and

• 545 bar (8,000 PSI) working pressure

similar accessories to make all lubrication work

• Includes 4C-7167 Nozzle

easier and faster.

• Order 4C-7169 Swivel separately

4C-7300

Part Number

Description

4C-7300

Grease Dispense Valve

4C-7167

Nozzle

• Boosts pressure of incoming grease to 1,260

• Not for use with flexible hose nozzle

bar (18,000 PSI)

• Order 4C-7170 Hose Swivel separately

4C-7171

• For use with any high-pressure lubricator or a

• Includes 4C-7167 Nozzle

booster/dispense valve with hose reels

• Has molded rubber grip handle

Part Number

Description

Inlet and Outlet

MaximumInletPressure

4C-7171

Power-Shot Booster Gun

1/8 in NPT(f)

560 bar (8,000 PSI)

• 1/2 inch NPT(f) ported valve for drop-line

• Needle valve construction rated for 345 bar

4C-7174

isolation

(5,000 PSI)

Part Number

Description

4C-7174

Grease Dispense Line Shut-Off Valve

• For portable operation without continuous

• Has grease fitting for recharge from manually-

connection to grease supply

or air-powered luber

• Has 0.12 L (4 oz) self-contained grease

• Single-hand operation squeeze handle

reservoir in handle capable of servicing up to

develops up to 700 bar (10,000 PSI)

100 fittings before recharge

• Includes standard taper nose hydraulic

coupler

4C-7191

Part Number

Description

4C-7191

Hot-Shot Booster Gun

• Three way Z-type hose swivel

• High pressure ball bearing pivots 360° -

prevents hose tangling and allows free

• For use with 4C-7300 Valve

4C-7169

movement of grease valves

Part Number

Description

Size

4C-7170

4C-7169

NPT Coupling

1/4inch NPT(m) x 1/4inch NPT(f)

4C-7170

Swivel

1/8inch NPT(m) x 1/4inch NPT(f)

UsedWith

4C-7300

Grease Dispense Valve

12-16 JULY 2018 Lubricating Equipment

Lubricating Equipment

Grease Dispensing Hand-Pump

Essential Tool

• Used for quick filling of Groeneveld Autolube

• Used when air-powered greasing system is

systems on Cat^®machines

not available

Model Usage: Articulated Trucks and Wheel

Loaders with autolube system

• Used with 5P-0960 Grease Cartridge; sold

• Pumps grease at a much higher rate than

separately

conventional hand-operated grease pumps

Warranty: Manufacturer’s

• Includes one 317-6530 Male Quick Connect

• Refilling an empty reservoir will require nine

Coupler which replaces standard filling

5P-0960 Grease Cartridges

coupling on machine

Reference

• Additional 317-6530 Male Quick Connect

• RENR6739; Service Manual; 725, 730, 730

Couplers can be purchased so hand-pump can

Ejector, 735, 740 and 740 Ejector Articulated

be used on multiple machines

Trucks Automatic Lubrication System

Item

Part No.

Description

Detail

317-6529

Grease Gun (Auto lube)

Coupler-Grease (Autolube) (Oneincludedin kit. Order additional

317-6530

adapters for multiple machines)

5P-0960

Grease - A3M (order seperately)

397g (14 oz)

Hand Held Adhesive Applicator, Bell Inlet Static Mixer

Model Usage: Asphalt Pavers & Screeds

• Hand held applicator and mixer are used in

REHS1612-02, “Installation Procedure for the

Warranty: Manufacturer’s

Bushings on the Height Adjusters and the

Extenders”

Part Number

Description

450-1081

Hand Held 2-Part Manual Applicator, 1-1 or 2-1

450-1082

Disposable Mixer with Bell Inlet, (3/8 inch x 24)

Spanner Wrench Assembly

Model Usage: Various Cat^® Machines

• Allows easy access to remove and install

• Used with 1/2 inch square drive wrench

106-8186 Ecology Drain Valve to replace

Warranty: Caterpillar ^®Six Months

077-3241 O-ring Seal

Part Number

Description

290-5686

Spanner Wrench Assembly

Lock-On Grease Coupler

Model Usage: All Models

• This tool replaces 482-7548.

• When a pressure lock situation is created

during greasing, the valve expells grease,

Warranty: Manufacturer’s

• Fits any standard grease gun

lowering the pressure, and allows the gun to

• Does not leak

be safely removed from a grease zerk, without

• Easy to connect and disconnect

damage to the zerk.

• Up to 10,000 psi

• Improves efficiency during greasing and

reduces grease zerk breakage

• Built-in relief valve allows easy disconnect of

zerk in high pressure applications.

Part No.

Description

Diameter

Weight

514-3534

Lock-On Grease Coupler

25 x 60 mm (0.984 x 2.362 in)

0.113 kg (0.249lb)

JULY 2018 Lubricating Equipment

12-17

Lubricating Equipment

Grease Nozzles

Warranty: Manufacturer’s (See The Graco

• Provided as standard with most grease

• 15.24 cm (6 in) extension tube to reach out-of-

Warranty)

dispense valves

the-way fittings and taper nose coupler

• Has 1/8 inch NPT(m)

Part Number

Description

4C-7167

StandardGreaseNozzle

4C-7167

• Nozzles have straight 1/8 inch NPT(m),

• Coupler has 360° swivel adapter for maximum

17.78 cm (7 in) or 35.56 cm (14 in) extension

adaptability

tubes and taper nose coupler

4C-7197

Part Number

Description

Size

4C-7197

Swivel Grease Nozzle

17.78 cm (7 in)

4C-7212

Swivel Grease Nozzle

35.56 cm (14 in)

• 30.48 cm (12 in) flex hose provides ability to

• 4C-7185 includes lock sleeve connector for

reach difficult-to-reach fittings

quick connection to any grease nozzle having

taper nose coupler

• Nozzles include taper nose coupler

• Warning: Potential injection hazard. Not for

• 4C-7201 has 1/8 inch NPT(m) inlet

4C-7201

use above 345 bar (5000 PSI)

Part Number

Description

4C-7185

4C-7201

Hose Nozzle

4C-7185

Hose Nozzle with Lock Sleeve Connector

4C-7065

• 76.2 cm (30 in) flex hose having 1/8 inch

• Use with taper nose coupler

NPT(m) both ends

• Warning: Potential injection hazard. Not for

• Use as alternate for rigid nozzle

use above 345 bar (5000 PSI)

Part Number

Description

Size

4C-7065

Hose Nozzle (Less Coupler)

76.2 cm (30in)

Air-Operated Diaphragm Pumps

Warranty: Manufacturer’s (See The Graco

• With acetal plastic construction, Buna-N

• It can also be used for short distance transfer

Warranty)

seals, and stainless steel trim, this 1:1

of light oils such as ATF and 10 wt. motor oil

diaphragm pump is ideally suited for handling

• Permits 4C-7342 pump to be wall mounted

antifreeze and water or windshield wash

using 1.82 m (6 ft) suction tube with a

solvent and water

stainless steel filter

Part No.

Description

Detail

Size

4C-7342

Air-Operated Diaphragm Pump

1:1 Husky

62 lpm (16 gpm)

Accessories

1.82 m (6 ft), 12.7 mm

4C-8971

Suction Hose

with Filter

(1/2 in)

12-18 JULY 2018 Lubricating Equipment

Lubricating Equipment

Hydraulic Couplers

Warranty: Manufacturer’s (See The Graco

• Gives fast, positive seal on buttonhead

• Choice of two sizes for standard or giant

Warranty)

fittings

buttonhead fittings

Part Number

Description

Inlet

4C-7162

Standard Buttonhead Hydraulic Coupler

1/8 in NPT(f)

4C-7163

Giant Buttonhead Hydraulic Coupler

1/8 in NPT(f)

Grease Coupler (Lock-On)

Model Usage: All

• Fits any standard grease gun

Specifications

Warranty: Manufacturer’s

• Does not leak

• Dimensions: 20 x 40 mm (0.78 x 1.77 in)

• Easy to connect and disconnect

• Weight: 0.05 kg (0.11 lb)

• Up to 10,000 psi

Part No.

Description

482-7548

Grease Coupler (Lock-On)

Diaphragm Pump, 1:1 Husky - 114 lpm (30 gpm)

• Cast aluminum construction and Buna-N seals

• 369-7513 Diaphragm Repair Kit available

for use in high volume transfer of light oils

• 369-8144 Air Valve Repair Kit available

and service fluids such as ATF, 10 wt. motor

oil, antifreeze or windshield wash solvent

• Can also be used in oil evacuation systems

• CE, UL Compliant

Maximum Free

Max. Free Flow

Air Pressure

Max.Suction

Fluid Inlet

Part No.

Description

Air Inlet Size

Fluid Outlet

Flow Delivery

Air Consumption

Operating Range

LiftWet

Lift Dry

Size

Husky

1.4 - 7.0 bar

369-7510

Diaphragm

114 lpm (30 gpm)

67 scfm

7.62 m (25 ft)

4.87 m (16 ft)

1/2 in NPT (f)

1 in NPT (f)

(20-100 PSI)

Pump

Diaphragm Pump, 1:1 Husky - 55 lpm (145 gpm)

• Cast aluminum construction and Buna-N

• Maximum fluid temperature: 100°C (212°F)

diaphragm seals for use in high volume

• Maximum pumpable solid size: 6.35 mm

lubricant fluid transfer

(1/4 in)

Specifications

• Maximum recommended viscosity: 20,000 cps

• Gallons/cycle: 3.02 L (0.8 gal)

• Maximum suction lift wet: 6.096 m (20 ft)

• Fluid inlet size: 2 in NPT(f)

• Maximum suction lift dry: 4.572 m (15 ft)

• Fluid outlet size: 2 in NPT(f)

• Air inlet size: 3/4 in NPT(f)

• Air pressure operating range: .7 - 8.4 bar

• Maximum decibel level: 90 dBA

(10 - 120 PSI)

• Mounting hole layout: 26.41 x 33.78 cm

• Maximum fluid pressure: 8.4 bar (120 PSI)

(10.4 x 13.3 in)

Maximum Free

Part No.

Description

Weight

Size (H x W x D)

Flow Delivery

Aluminum33kg

55.88 x 45.72 x 35.56 cm

4C-6786

Pump (complete)

55 lpm (145 gpm)

(72.7 lb)

(22 x 18 x 14 in)

JULY 2018 Lubricating Equipment

12-19

Lubricating Equipment

Drum-Mounted, Portable Fluid Evacuation System

Warranty: Manufacturer’s (See The Graco

• Nothing is faster than the evacuation system

• No installation required; just connect the air

Warranty)

for routine used fluid disposal - hydraulic

supply

oil, motor oil, cutting oils, and coolants

•

Use 4C-8854 Filter-Regulator-Lubricator and

• Drum-mounted, portable fluid evacuation

9U-6038 Mounting Bracket (not included, sold

system utilizing UL approved, air-powered

separately)

double diaphragm pump

• Mounts on a user-supplied 205 L (55 gal)

• Designed to empty used fluids from hard-to-

closed head drum

reach reservoirs on many types of machinery

• System includes a pump, hoses, dolly with

and equipment

casters and handle, and a 12.7 x 812.8 mm

• Portable so you can move it wherever on the

(1/2 x 32 in) OD nylon wand

plant floor is convenient for you and your

operation

Part No.

Description

9U-6037

Drum-Mounted, Portable Fluid EvacuationSystem

Suction Wand Kits for Fas-Vac

Warranty: Manufacturer’s (See The Graco

• All tubes are nylon unless otherwise specified

- OD 4.76 mm (3/16 in), 6.35 mm (1/4 in),

Warranty)

9.525 mm (3/8 in), 12.7 mm (1/2 in)

• 4-wand kit with 121.92 cm (48 in) tubes

Part No.

Description

9U-6042

SuctionWandKits for Fas-Vac

12-20 JULY 2018 Lubricating Equipment

Lubricating Equipment

QuickEvac Service Kit

Essential Tool

• Saves time on engine oil changes (removes

• Quick and easy connections (Flush Faced

and fills engines with oil)

Quick Disconnects) to machine and/or

Model Usage: Most Cat^®Off-Highway Trucks

containers

• Evacuates most engine oil sumps in less than

Warranty: Manufacturer’s (See RPM Industries

one minute

• Purging tool virtually eliminates oil spillage by

Warranty)

removing trapped oil from filter elements and/

• Provides environmentally safe oil changes

or oil coolers

(minimizes oil spillage by pumping oil directly

to PM truck or waste container)

• Can be retrofitted to most machines

• Contributes to increased profit margins

• Equipped with Deutsch electrical connectors

• Used on machines that have QuickEvac

installed on machine

Part No.

Description

187-1458

QuickEvac Service Kit

Oil Drain Cart

Warranty: Caterpillar ^®Six Months

• Low profile and caster mounting

• Easily transports waste oil from machine to

receptacle

• Can be conveniently positioned under any

machine

• 45 gallon capacity; provided with baffles to

prevent sloshing

Item

Part Number

Description

—

1P-2850

Oil Drain Cart

Parts for Oil Drain Cart

8S-9574

Caster

5B-7666

Street Elbow 90°

8S-9573

Caster (2)

Oil Receiver

Warranty: Manufacturer’s 1 year

• 25 gallon polyethylene tank

• Provides oversized rear wheels for easy

portability

• Includes used filter tray, tool holder, and sight

gauge

• Front wheels provide swivel casters for

mobility

• Color: Black

Part No.

Description

148-6740

Oil Receiver

JULY 2018 Lubricating Equipment

12-21

Major Equipment

HYDRAULIC CYLINDER SERVICE

Hydraulic Cylinder Repair Stands - 40.8 and 54.4 kN·m (30,000 and 40,000 ft-lb) Torque

Model Usage: Cat^®Hydraulic Cylinders

• Heavy-duty pendant control provides on/off,

• Cylinder barrel support includes both

torque/detorque, screw/unscrew, and extend/

horizontal and vertical adjustments

Warranty: Caterpillar ^®Six Months

retract functions at operators finger tips

• Portable oil basin and dolly collects oil from

(pendant uses a 8 m [25 ft] cable for operator

the cylinder during the honing process

convenience and safety)

• Mounting hardware

• Designed to use a waste barrel to capture

• Manual valve package switches between the

hydraulic fluid during overhaul procedures

torque cylinder and the nut runner without

• Adjustable support stand provides vertical,

disconnecting and reconnecting the hydraulic

horizontal, and diagonal adjustment to

hoses

prevent seal damage during assembly due to

• Low torque monitor displays the break away

misalignment

and the applied torque below 415 kg m (3000

• Eye-level torque gauge gives operator applied

lb ft) while the high torque monitor displays

European Union compliant, CE marked

torque and break-away torque readings

the applied torque above 415 kg m (3000 lb ft)

• All machines require 3-phase power supply;

(assures factory torque specifications are met

customer must specify 50 Hz or 60 Hz and

during assembly)

Reference

required voltage when ordering.

• Unit is completely wired and ready for

• PEHJ0135

• Used to remove and install threaded barrel

installation (comes complete with mounting

Specifications

caps and piston retaining nuts of hydraulic

hardware and installation instructions)

• Cylinder extension: 244 cm (8.0 ft) in less than

cylinders being overhauled

• Hydraulic power supply and hoses

1 minute

• Repair stand is operated from 1 side (saves

• Handheld, pendant-mounted controls

• Head nut runner capacity: 5440 N·m

valuable floor space by installing unit next to

• Headstock chuck wing, which supports the

(4000 ft-lb)

wall)

cylinder eye, and the tailstock chuck wing,

• Head nut runner speed: 6 RPM

• Hydraulic nut runner, conical mounting

which supports the rod eye, are standard size

bushings (small and medium included), double

• Indexing cylinder travel: 122 cm (4.0 ft)

• Small and medium sets of conical bushings

acting torque head, indexing cylinder

• Small and medium size conical adapters:

• Universal high torque wrench handles piston

• Adjustable tailstock for various cylinder

25 mm (1.0 in) - 146 mm (5.75 in) diameters

nuts from 50.8 to 127 mm (2 to 5 in)

lengths

• Large size conical adapter (optional): 152 mm

• Universal spanner wrench loosens the

• Fast and powerful rod extension and

(6.0 in) - 203 mm (8.0 in) diameters

threaded glands or crown heads

retraction

• Electric motor: 5 HP

• Rod support uses a wooden cradle to protect

• Conical rod eye adapters make cylinder

the chromium-plated rod and includes

• Hydraulic tank capacity: 38 L (10 gal)

installation, with various rod eye diameters,

horizontal and vertical adjustments

much faster and easier (no need to search for

just the right size adapter)

Part No.

Description

Torque Capacity

Extended Cylinder Length Capacity

Cylinder Diameter Capacity

152-4249

HCS-30 CE

30,000 ft-lb (40.7 kN·m)

30cm(1.0ft) - 5.9m (19.4 ft)

300 mm (15in)

152-4251

HCS-40 CE

40,000 ft-lb (54.2 kN·m)

30cm(1.0ft) - 7.9m (26.0 ft)

560.0mm (22in)

263-9036

Adapter, Spline 30 and 40

263-9037

PanKit, Telescopic Drip

(Made for the 30, but will work on the 40 with a 3 foot gap at the end)

263-9038

Crown Wrench Group

263-9039

Wing Group, Offset Chuck

263-9040

Wing Group - D11 Chuck

263-9041

Adapter— D11

263-9042

Bushing Kit, Larger Conical

4C-4296

Ball Joint Chuck Adapter

4C-4299

Blank Chuck Adapter

4C-4301

V Block Chuck Wings

4C-4305

Square Drive Adapter

4C-4306

Square Drive Adapter

4C-4307

Square Drive Adapter

4C-4308

Square Drive Adapter

4C-8092

Extra Large Adjustable Torque Wrench

4C-9309

Spanner Pin Group

JULY 2018 Major Equipment

8-1

Caterpillar. Dealer service tools catalog (2018) - page 18