Caterpillar. Dealer service tools catalog (2018)

Hydraulic/Mechanical Pullers/Drivers

HYDRAULIC WORK TOOLS

Air Hydraulic Pumps

Model Usage: For Hydraulic Torque Wrenches

European Union Compliant, CE marked

• Includes user-adjustable relief valve to set the

application pressure for increased operator

Warranty: Manufacturer’s

• Valve technology reduces oil operating

productivity

temperatures and withstands contaminants to

increase pump reliability.

• Includes filter regulator lubricator mounted

within roll cage for decreased setup time

• Remote pendant control for operation up to

6 m (20 ft) away

• Includes proper quick disconnect couplers

used with hydraulic torque wrenches

•

Specifications

Part No.

451-7991

Max Operating Pressure

689 bar (10,000 psi)

Usable Oil Capacity

6.62 L (1.75 gal)

FlowRate @ 48 bar (700psi)

8,193 cm3/min (500 in 3/min)

Flow Rate @ 689 bar (10,000 psi)

983 cm3/min (60 in 3/min)

DynamicAir Pressure

4.13 - 6.89 bar (60 - 100 psi)

Air Consumption

0.57 - 2.83 m3/min (20 - 100 scfm)

Control Valve

Pendant-Controlled TorqueWrenchValve

Used With

Hydraulic Torque Wrenches

Dimensions(LxWxH)

493 x 318 x 533 mm (19.4 x 12.5 x 21 in)

Weight

45 kg (100 lb)

Service Repair Items

Part No.

Description

447-0917

Pump Seal Kit

455-6558

Air Motor Replacement

455-6559

Air Pendant Kit

455-6560

Air Filter / Regulator

455-6561

Air Control Valve

Accessories

417-9067

Hose - 689 bar - Twin Line - 6 m (20 ft) with Couplers

461-4387

Four-Station Torque Wrench Manifold Connects up to four torque wrenches

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-59

Hydraulic/Mechanical Pullers/Drivers

HYDRAULIC WORK TOOLS

Hydraulic Bolt Tensioner, Adapter Kit

Product Family: Draglines

European Union Compliant, CE marked

Specifications

Model Usage: 8000, 8200, 8750

• Twin Ports for quick connection of multiple

• 384-8906 Bridge Tensioner

tools

- Dimensions: 174 x 171 x 141 mm (6.9 x 6.7

Warranty: Manufacturer’s

x 5.6 in)

• Only one size of bridge per size of load cell

- Bolt Range: 2-2 1/2" (M52-M68)

• Detachable and rotational bridge simplifies

- Material: Carbon Steel

tool positioning

• 384-8909 Adapter Kit (2"-4.5 UNC)

• Full bridge window

• Piston stroke indicator

Part No.

Description

384-8906

Hydraulic Bolt Tensioner

384-8909

Adapter Kit

Service/Repair Parts

384-8907

Repair Kit

384-8908

Seal Kit

Accessories

385-8487

Electric Tensioning Pump - 115V

385-8488

Electric Tensioning Pump - 230V

430-7795

Tensioner Hose - 1m

430-7796

Tensioner Hose - 3m

Large Excavator Pump Removal Adapters

Model Usage: 374D, 374E, 374F, 390D, 390E,

390F

Part Number

Description

Warranty: Caterpillar ^®Six Months

420-6088

Adapter - Lifting

422-8400

Adapter Assembly- Lifting (C - Frame)

420-6088

422-8400

10-60 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

HYDRAULIC WORK TOOLS

Hydraulic Tensioner Tools

Model Usage: All

European Union Compliant, CE marked

• Angled 6 inch pressure gauge with

polycarbonate cover built into a durable steel

Warranty: Manufacturer’s

• 1.7 HP universal electric motor with high

shroud for improved visibility and protection

power to weight ratio and low voltage

operation

• Low voltage pendant for additional operator

safety

• Motor used in multiple DST hydraulic power

supplies for lower owner cost and ease of

• Safety relief valve limits output pressure

repair

Part Number

385-8487

385-8488

208-240 VAC, Single Phase,

Motor

115 VAC, Single Phase, 50/60 Hz

50/60 Hz

Display

Analog Gauge

Power

1.26 kW (1.7 HP)

Flow Rate

180 CU in/min @ 0 PSI and 8 CU in/min @ 21,750 PSI

Reservoir Capacity

4 L (1 gal)

Maximum Operating Pressure

1500Bar(21,750 PSI)

Dimensions

495 x 317 x 520 mm (19.5 x 12.5 x 20.5 in)

Comeswith hydraulic disconnects and roll cage

Service Parts

Analog Pressure Gauge Assembly

385-8736

Pressure Release Valve Assembly

385-8740

Relief Valve Service Kit

385-8742

Relief Valve Seat & Piston Repair Kit

385-8741

Pendant Assembly

385-8743

Brush Replacement Kit

346-6160

Breather Plug

346-6159

Accessories

1 m(3 ft) 1500 Bar Hydraulic Hose with quick

1 m 1500 Bar Hose

430-7795

disconnect fittings

3m(10ft) 1500 Bar Hydraulic Hosewith quick

3 m 1500 Bar Hose

430-7796

disconnect fittings

Kit Adapter (1500 Bar Qdisc)

Quick Disconnect Coupler Kit 1500 Bar

431-8884

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-61

Hydraulic/Mechanical Pullers/Drivers

HYDRAULIC WORK TOOLS

Well Service Pump Torque Tooling

Model Usage: WS223, WS223 XD, WS223 SS,

• Tool group specifically designed to torque the

• Universally designed to work with pump

WS255, WS255 XD, WS255 SS, WS273 XD,

fluid end nuts and hex caps

models listed

WS305 XD

Max Operating

Max Torque

Part No.

Description

Weight

Warranty: Manufacturer’s

Pressure

Output

5,423 Nm

453-7288

Valve Assembly (Control Check)

689 BAR (10,000 psi)

15.42 kg (34lb)

(4,000 ft-lb)

Part No.

Description

478-4014

Drive Unit - 5,423 Nm

417-9067

Hose - Twin Line - 6 M Length - 689 BAR

385-8479*

Pump - Basic Series - 115v

385-3995*

Pump - Basic Series - 220v

384-8916*

Pump - Pro Series - w/ LCD - 115v

385-3996*

Pump - Pro Series - w/ LCD - 220v

451-7991*

Pump - Air Powered

*Only ONE pump is required; listed are suitable pumps for the operation.

Service Repair Items

Item

Part No.

Description

453-7289

Reaction Arm Assembly

453-7290

Hex Adapter

453-7291

Cassette - 2 3/4 A/F (cannot be used in other applications)

466-1820

Socket - Stacked 2 3/4” - 2 15/16”

10-62 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

PULLERS/DRIVERS

Installer Group

Model Usage: SR5 Generators

• Used to remove armature 1400 frame SR5

Specifications

Generator

Warranty: Caterpillar ^®Six Months

• Dimensions: 6.4 X 266.7 mm (.250 X 10.5 in)

• Used to install rear rotor bearing on Cat^®SR5

Generator

• Correctly installs press-fit bearing

• Material: SAE 1020M Steel

Serviceable Parts

Part Number

Description

Quantity

—

Plate

1A-1935

Nut - Full

5F-7366

Screw - Forcing

6V-5223

Bolt, M8 x 31.75 mm (1.25 in)

9M-1974

Washer - Hard

Slide Hammer Puller, 5 Ton Capacity

Warranty: Caterpillar ^®Six Months

• Equipped with a 2.3 kg (5 lb) hammer and 2-

or 3-jaws depending on the application

• Jaws can be reversed to handle inside pulling

jobs such as bearing cups as well as regular

outside pulling jobs on gears, bearings, etc.

Item

Part Number

Description

—

1P-0074

Slide Hammer Puller

1P-0073

Shank

1P-0068

Cone

1P-0070

Two Jaw Head

1P-0069

Three Jaw Head

1A-8285

Nut (3)

6H-0187

Bolt (3)

1P-0071

Jaw (3)

Optional Attachment (not part of 1P-0074 Puller) (Sold Separately)

Leg 4.7 in long, three required to pull seal retainer plates on the input and

2P-2312

output shafts of Lift Truck Hydrostatic transmissions

Dimensions

Inside A (Min.)

Inside A (Max.)

Outside B (Min.)

Outside B (Max.)

2-Jaw Spread

31.75 mm (1.25 in)

85.85 mm (3.38 in)

25.40 mm (1.00 in)

114.30 mm (4.50 in)

3-Jaw Spread

33.27 mm (1.31 in)

120.65 (4.75 in)

38.10 mm (1.50 in)

114.30 mm (4.50 in)

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

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Hydraulic/Mechanical Pullers/Drivers

PULLERS/DRIVERS

Slide Hammer Puller, 5 Ton Capacity (Continued)

Dimensions

Inside A (Min.)

Inside A (Max.)

Outside B (Min.)

Outside B (Max.)

2-Jaw Spread

31.75 mm (1.25 in)

85.85 mm (3.38 in)

25.40 mm (1.00 in)

114.30 mm (4.50 in)

3-Jaw Spread

33.27 mm (1.31 in)

120.65 (4.75 in)

38.10 mm (1.50 in)

114.30 mm (4.50 in)

Slide Hammer Puller Group

Warranty: Caterpillar ^®Six Months

• Used for pulling lip type seals of all sizes

• Weight of hammer: 1.1 kg (2 1/2 lb)

Item

Description

Metal box

Item

Part Number

Description

—

1U-7600

Slide Hammer Puller Group

1U-7603

Hammer

1U-7601

Rod

1U-7602

Adapter

1P-3073

Screw Tip (3)

1U-7649

Shank

1P-2868

Shaft

Optional Accessory (Sold Separately)

5P-6521

ScrewTip— available for removinglip type crankshaft seals with thin metalwalls

Threaded Adapter

Warranty: Caterpillar ^®Six Months

• Used as ends or connectors for Push-Puller

legs

10-64 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

PULLERS/DRIVERS

Threaded Adapters (Continued)

Part Number

Female End

Male End

Capacity (Tons)

Length

Capacity

Type 1

135-0482

5/8 in -18

7/8in -9

18.7

153-8963

5/8 in -18

5/16 in -18

2.1

293-6365

5/8 in -11

1in -14

9.0

5F-7339

5/8 in -18

3/4 in -16

15.5

5F-7340

1in -14

3/4 in -16

15.5

5F-7341

5/8 in -18

3/4 in -10

13.5

5F-7342

5/8 in -18

1in -14

28.5

5H-1274

5/8 in -18

1 1/4 in -12

- a

5H-1276

5/8 in -18

7/8 in -14

21.2

5P-4167

1in -14

3/4 in -10

13.5

5P-4768

1in -14

1 in -8

26.4

5P-6581

1in -14

7/8 in -14

21.2

5P-8677

1 1/4 in -12

1 1/2 in -12

46.7

8B-7556

5/8 in -18

5/8 in -11

9.1

8B-7557

5/8 in -18

3/8 in -16

3.1

8B-7558

5/8 in -18

1/2 in -20

6.6

8B-7559

5/8 in -18

1/2 in -13

5.7

8S-6587

1in -14

1 1/4 in -12

- a

8T-5270

1 1/2 in -12

2in -12

- a

8T-9139

5/8 in -18

7/16 in -14

4.2

Type 2

154-6796

1 in -8

1 1/2 in -12

- a

1H-3111

1in -14

22.9

1M-6763

1 1/4 in -7

2 1/8 in -12

- a

4C-9471

1 1/4 in -7

1 1/2 in -12

- a

4C-9487

1 1/2 in -12

5P-8623

1 1/4 in -12

- a

6H-1626

1 1/4 in -7

2 3/8 in -12

- a

6V-3094

1 1/4 in -12

1 3/4 in -12

- a

8B-7555

5/8 in -18

3/4 in -16

12.3

8T-7781

2 in -8

116.8

8T-9140

1/2 in -20

5/8 in -18

5.3

9H-4072

1 1/4 in -7

2 5/8 in -12

- a

4C-5648 - Male Metric Adapter Kit - Type 1

4C-5649

5/8 in -18

M6 x 1.0

2 1/4 in

1.1 tons

4C-5650

5/8 in -18

M8 x 1.0

2 1/4 in

2.3 tons

4C-5651

5/8 in -18

M8 x 1.25

2 1/4 in

2.1 tons

4C-5652

5/8 in -18

M10 x 1.25

2 1/4 in

3.9 tons

4C-5653

5/8 in -18

M10 x 1.50

2 1/4 in

3.3 tons

4C-5654

5/8 in -18

M12 x 1.25

2 1/4 in

5.6 tons

4C-5655

5/8 in -18

M12 x 1.75

2 1/4 in

4.9 tons

4C-5656 - Male Metric Adapter Kit - Type 1

4C-5657

5/8 in -18

M14 x 1.5

2 1/4 in

7.5 tons

4C-5658

5/8 in -18

M14 x 2.0

2 1/4 in

6.7 tons

4C-5659

5/8 in -18

M16 x 1.5

2 3/4 in

10.3 tons

4C-5660

5/8 in -18

M16 x 2.0

2 3/4 in

9.3 tons

4C-5661

5/8 in -18

M20 x 1.5

2 3/4 in

17.0 tons

4C-5662

5/8 in -18

M20 x 2.5

2 3/4 in

14.6 tons

4C-5663 - Female Metric Adapter Kit - Type 1

4C-5664

5/8 in -18

M6 x 1.0

1 5/8 in

0.9 tons

4C-5665

5/8 in -18

M8 x 1.25

1 5/8 in

1.7 tons

4C-5667

5/8 in -18

M12 x 1.75

1 5/8 in

3.9 tons

4C-5668

5/8 in -18

M14 x 2.0

1 5/8 in

5.4 tons

4C-5669

5/8 in -18

M16 x 2.0

1 5/8 in

7.5 tons

4C-5670

5/8 in -18

M20 x 2.5

1 5/8 in

11.8 tons

4C-5671 - Male Metric Adapter Kit- Type 1

4C-5672

1in -14

M16 x 1.5

3in

10.3 tons

4C-5673

1in -14

M16 x 2.0

3in

9.3 tons

4C-5674

1in -14

M18 x 1.5

3in

13.4 tons

4C-5675

1in -14

M20 x 1.5

3in

17.0 tons

4C-5676

1in -14

M20 x 2.5

3in

14.6 tons

4C-5677

1in -14

M22 x 1.5

3in

21.0 tons

4C-5678

1in -14

M24 x 2.0

3in

23.9 tons

4C-5679

1in -14

M24 x 3.0

3in

21.1 tons

a. Contact Dealer Service Tool Division for capacity. See catalog back cover for numbers and addresses.

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

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Hydraulic/Mechanical Pullers/Drivers

PULLERS/DRIVERS

Threaded Adapter

Model Usage: All Models

• Used to connect English and Metric threaded

• Also used as an adapter to install metric

rods

wheel studs

Warranty: Caterpillar ^®Six Months

• May be used with 8B-7548 Push Puller

Part No.

Capacity

Thread Size

Thread Size (dia x pitch)

Length

Hex Size

140-2183

27.5 tons

1-14 female

M22 x 1.5 female

76.2 mm (3 in)

38.1mm (1.50in)

140-2184

20 tons

1-14 female

M20 x 1.5 female

76.2 mm (3 in)

38.1mm (1.50in)

140-2185

15 tons

1-14 female

M18 x 1.5 female

76.2 mm (3 in)

38.1mm (1.50in)

Step Plates and Centering Spacers

Warranty: Caterpillar ^®Six Months

• Used to protect shaft centers from distortion

• Intended to use between the end of the puller

when extreme pressures are applied through

screw and a hollow shaft

the puller screw

Step Plate Part

Diameter (A)

Diameter (B)

Height (C)

Number a

5P-7377

2.70 in

3.75 in

1.20 in

8B-7560

1.25 in

1.63 in

0.75 in

8B-7561

1.38 in

1.75 in

0.75 in

9S-9154

1.62 in

2.0in

0.75 in

a. Special tools for flywheel housing seal installation

Centering Spacer Part Number

Diameter (A)

Thickness (B)

0L-1774

1.94 in

0.75 in

9S-9155

1.00 in

0.75 in

Wheel Stud Removal Tool

Model Usage: 793 OHTs

• Safely removes and installs wheel studs on

SERVICE REPLACEMENT PARTS

many of the largest haul trucks in the industry

Tiger Tool

Warranty: Caterpillar ^®Six Months

with final drive hubs

Web: www.tigertool.com

Phone: 1.800.661.4661

• Features 25 tons of hydraulic force to provide

fast and effective removal of even the most

seized studs

• Requires service crane or similar apparatus

and a 10,000 PSI hydraulic pump

Part No.

Description

Shipping Weight

488-1147

Wheel Stud Removal Tool

54.43 kg (120lb)

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Hydraulic/Mechanical Pullers/Drivers

PULLERS/DRIVERS

Service Coupler Assemblies

Warranty: Caterpillar ^®Six Months

• Quick disconnect couplers used on all Cat^®

Hydraulic Service Tools

• Have a higher disconnected pressure rating

for the male half

• Allows additional protection in case of

accidental pressurization

Item

Part Number

Description

1P-7437

Protective Cap

1P-2378

Dust Cap

Coupler Assembly Quick

1P-2375

Connective (Male)

Coupler Assembly Quick

1P-2376

Connective (Female)(2)

1P-2377

Plug As - Dust

Coupler and Coupler Connected

Item

Part Number

Description

Usage

1P-2375 Coupler and 1P-2376 Coupler Connected

4J-5268

Seal

Part of 1P-2375 and 1P-2376

2P-5539

Seal

Used on later 1P-2376 Couplers a

4J-5140

Seal

Used on early 1P-2376 Couplers a

a. With the threaded locking collar in extended position, later couplers measure 66.5 mm (2.62 in) and earlier couplers measure

77.7 mm (3.06 in) in length

Fast Runner Nuts

Warranty: Caterpillar ^®Six Months

Part Number

Description

Size

1P-0543

Fast Runner Nut

1 in - 8

1P-0544

Fast Runner Nut

1 1/4 - 7

9U-5345

Fast Runner Nut Assembly

M24 x 3.0

9U-5346

Fast Runner Nut, M30

M30 x 3.5

9U-6809

Nut - Fast Runner, (M36 x 4)

M36 x 4.0

9U-6810

Nut - Fast Runner (M48 x 5.0)

M48 x 5.0

9U-6832

Speed Nut

1 1/4 in - 12

9U-6833

Fast Runner Nut Assembly, 250 KN (30 Ton)

1 in - 14

Not Shown

9U-6800

Nut - Speed (M64)

M64

9U-6903

Nut - Speed (M48)

M48 x 5

546-5743

Speed Nut

1 ½ - 6

546-5743

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-67

Hydraulic/Mechanical Pullers/Drivers

PULLERS/DRIVERS

Forcing Screws, Puller Bolts and Studs Dimensions

Part

Thread

Length C

Diameter D

Head Size E a

Number

Size A

Length A

Size B

Length B

Dimensions of Inch forcing screws, puller bolts and studs

165-3790

1 1/4 in-12

60.00 in

1M-6766

7/8 in-9

3.00 in

3/4in-10

1.00 in

33.00 in

0.875 in

1P-1430

7/16 in-20

2.70 in

4.50 in

0.620in H

1P-2324

9/16 in-20

5.90 in

7.00 in b

0.620in H

1P-2326

11/16 in-18

7.90 in

9.10 in b

0.750in H

1P-2328

13/16 in-16

11.40 in

12.80 in b

0.880in H

1U-7758

1 1/8 in-12

Full Length

20.00 in

2B-1957

3/4in-10

3.30 in

5.50 in

0.594 in

1.100 in

3H-0459

3/4in-16

Full Length

10.90 in b

1.100 in

3H-0460

7/8in-14

Full Length

14.30 in b

3H-0470

1 1/4 in-12

17.10 in

4C-9633

1in-14

Full Length

25.00 in

4C-9634

1 1/4 in-12

Full Length

28.90 in

5F-7345

5/8in-18

13.00 in b

0.750in H

5F-7366

1in-14

11.80 in

0.407 in S

5F-7379

1in-14

7.00 in

10.80 in

1.50 in H

5F-9893

1 1/2 in-6

19.50 in

1 1/2 in-12

1.50 in

23.00 in

5H-9976

1in-14

5.80 in

7.30 in b

0.680 in S

5P-0256

1 1/4 in-12

11.50 in

13.20 in b

1.500in H

5P-2678

7/8 in-9

2.95 in

7/8 in-9

1.50 in

38.20 in

0.870 in

5P-4184

1 1/4 in-12

18.00 in

5P-4776

1in-14

Full Length

18.00 in

5P-5207

1 1/2 in-12

2 1/2 in-8

28.00 in

5P-5264

1 1/2 in-12

4 3/4 in

4.50 in

5P-5265

7/8in-14

5 3/8 in

5.30 in

1300 in H

5P-7273

1 1/2 in-12

Full Length

23.60 in

5P-8714

1 1/4 in-7

8.10 in

1 1/4 in-12

1.30 in

14.00 in

1.250 in

5P-8715

1in-14

6 15/16 in

6.90 in

1.500in H

6V-2074

1 1/4 in-12

32.09

6V-2078

1in-14

14.98 in

0.990 in

6V-6084

2 1/2 in-8

5.63 in

2 1/2 in-8

3.94 in

23.62 in

6V-7837

3/4in-16

1.50 in

8S-6470

3/4in-16

4.50 in

8S-6586

1in-14

24.40 in

26.00 in b

1.1 in H

9S-6074

1 in-8

10.50 in

19.70 in

0.680 in S

9U-5267

1 in-8

Full Length

25.00 in

9U-6698

1 1/4 in-12

Full Length

48.00 in

Dimensions of Metric forcing screws, puller bolts and studs: Metric Guide Studs

128-5049

M20 x 2.5

32 mm

152 mm

20 mm

154-6400

M30 x 3.5

75 mm

M30 x 3.5

75 mm

700 mm

30 mm

169-6969

M16 x 2.0

25.4 mm

M16 x 2.0

101.6 mm

435 mm

16 mm

174-8986

M30 x 3.5

55 mm

220 mm

30 mm

175-6853

M36 x 3.5

65 mm

285 mm

36 mm

1U-6130

M24 x 3

70 mm

254 mm

24 mm

1U-9767

M24 x 3

70 mm

279 mm

24 mm

1U-9817

M24 x 3

70 mm

305 mm

24 mm

Metric Forcing Bolts

154-6181

M10 x 1.5

Full

150 mm b

10 mm

16 mm H

154-6182

M12 x 1.75

Full

150 mm b

12 mm

18 mm H

154-6183

M16 x 2.0

Full

300 mm b

16 mm

24 mm H

154-6184

M20 x 2.5

Full

300 mm b

20 mm

30 mm H

154-6185

M24 x 3.0

Full

250 mm b

24 mm

36 mm H

154-6360

M8 x 1.25

Full

150 mm b

8 mm

13 mm H

176-6536

M30 x 3.5

Full

250 mm b

30 mm

46 mm H

325-4173

M24 x 3.0

Full

101.6 mm b

24 mm

36 mm H

a. R-Round Head H-Hex Head S-Square Head

b. Dimensions include bolt head

10-68 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

PULLERS/DRIVERS

Metric Threaded Steel Rod

Model Usage: General Use

• General usage service tools released for

Reference

disassembly and assembly of various

Warranty: Caterpillar ^®Six Months

• SENR3358, Service Manual, Disassembly and

hydraulic pumps and motors

Assembly (calls for metric threaded rods for

• Can be used wherever metric thread bolt,

pumps and motors used in 205, 206, 211, 212,

forcing screw or puller stud required as long

213, 214 and 224 Excavators)

as mechanical limits of rods are not exceeded

• Many components used on Cat^®machines

contain metric threads; threaded holes are

often provided on those components to aid in

disassembly and assembly; metric threaded

bolts, however, are not always readily

available in right size and length; versatile

metric threaded rods come in 6 sizes and can

be cut to correct length for the job.

Dimensions and Capacities for Metric Puller Studs

Part Number

Metric Thread

Stud Length

Capacity

123-4370

M20 x 2.5

350 mm (14in)

20 tons

136-5747

M48 x 5.0

137-8460

M30 x 3.5

1,980mm (78in)

162-4197

M24 x 3.0

1,200mm (47in)

169-6969

M16 x 2

435 mm (17in)

6.8 tons

1U-6340

M6 x 1.0

1,000mm (39in)

0.9 tons

1U-6341

M8 x 1.25

1,000mm (39in)

1.6 tons

1U-6342

M10 x 1.5

1,000mm (39in)

2.5 tons

1U-6343

M12 x 1.75

1,000mm (39in)

3.7 tons

1U-6344

M14 x 2

1,000mm (39in)

5.1 tons

4C-8150

M64 x 6.0

1,800mm (71in)

150 tons

4C-8176

M4 x 0.7

914 mm (36in)

9U-5343

M24 x 3.0

650 mm (26in)

30 tons

9U-5344

M30 x 3.5

800 mm (31in)

50 tons

9U-6702

M64 x 6.0

2,600mm (102in)

150 tons

9U-6811

M36 x 4.0

1,575mm (62in)

80 tons

9U-6812

M48 x 5.0

381 mm (15in)

100 tons

9U-6813

M48 x 5.0

508 mm (20in)

100 tons

9U-6814

M48 x 5.0

920 mm (36in)

100 tons

9U-6815

M48 x 5.0

1,575mm (62in)

100 tons

9U-7692

M16 x 2

1,000mm (39in)

6.8 tons

9U-7998

M36 x 4.0

920 mm (36in)

80 tons

Gauges

Warranty: Caterpillar ^®Six Months

• Capacity 0 to 70,000 kPa (0 to 10,000 PSI)

• Accuracy: Grade A

• Liquid-filled

• 101.6 mm (4 in) diameter face

Part Number

Description

Scales

8T-0820

Standard PressureGauge

10,000 PSI, 70,000 kPa

8T-5342

Back mount - Face in PSI and tonnage

10,000 PSI 30, 50, 70, 100 and 150 ton

8T-5343

Pressure Gauge

10,000 PSI 30, 50, 70, 100 and 150 ton

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-69

Hydraulic/Mechanical Pullers/Drivers

SPECIALTY MINING TOOLS

Puller/Installer Plate

Model Usage: CM210 - CM445 (Continuous

• A tool to remove and install all pivot bushings

• 461-0352 Puller/Installer Plate

Miners) and CM845 (Miner Bolter)

for all Continuous Miners quickly and easily

- Used to remove and install the conveyor

without damaging the brass parts in the

pivot bushing

Warranty: Caterpillar ^®Six Months

process

- Helps remove and install the pivot bushing

• Saves time by evenly applying pressure to the

used on Continuous Miners from CM330

brass part and thereby avoiding damage or a

to CM445 and the CM845 without causing

wedged situation to occur

damage to the brass bushing

• 461-0351 Puller/Installer Plate

Specifications 461-0351

- Used to remove and install the conveyor

• Dimensions: 222 x 152 x 25 mm (8.8 x 6 x 1 in)

pivot bushing

- Helps remove and install the pivot bushing

• Weight: 5 kg (10 lb)

used on Continuous Miners from CM210

Specifications 461-0352

to CM240 without causing damage to the

• Dimensions: 298 x 208 x 25 mm (11.7 x 8 x

brass bushing

1 in)

• Weight: 7 kg (15 lb)

Part Number

Description

461-0351

Puller/Installer Plate

461-0352

Puller/Installer Plate

Hydraulic Rock Drill Tool Kit

Product Family: Hydraulic Track Drill

• Used during D&A and general overhaul of the

• Used to service the HPR4519 and HPR5123

hydraulic rock drills

with one drill rebuild group

Model Usage: MD5050, MD5075 and MD5090

• Used to make the rebuild process faster and

Warranty: Caterpillar ^®Six Months

easier

Part Number

Description

398-3128

Hydraulic Rock Drill Tool Kit

Bearing Installer

Model Usage: 725/730/735/740/745 Articulated

• Used to install the 507-3007 wear ring on

DumpTrucks

507-0132 and 507-0130 suspension group

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

513-8007

Bearing Installer

Dia 118 x 25.4 mm (Dia 4.6 x 1in)

1.6 kg (3.5 lb)

10-71

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-71

Hydraulic/Mechanical Pullers/Drivers

SPECIALTY MINING TOOLS

Puller Assembly

Model Usage: CM10-240 (Continuous Miner)

• Removes traction case sprocket for 200-series

- (10) 8T-3282 Washer

Continuous Miner

Warranty: Caterpillar ^®Six Months

- 316-1493 Cylinder

• Can also be used as lifting device for sprocket

- 395-1099 Lifting Eye

shaft after shaft is pulled

- (2) 8T-6922 Bolt

• Working load limit: 13 metric tons, pulling

- (10) 6V-7742 Nut

(for lifting, refer to lifting eye capacity)

• Components shown not included in kit:

Reference

- (2) 123-4370 Puller Stud

• NEHGE2013-343

- (3) 259-9239 Puller Stud

Part No.

Description

Dimensions

Weight

468-1701

Puller Assembly

1000 x 587 x 400 mm (40 x 34 x 16 in)

70 kg (154 lb)

Hydraulic Rock Drill Tool Kit

Product Family: Hydraulic Track Drill

• Used during D&A and general overhaul of the

• Used to service the HPR5128 and HPR6832

hydraulic rock drills

with one drill rebuild group

Model Usage: MD5125 and MD5150

• Used to make the rebuild process faster and

Warranty: Caterpillar ^®Six Months

easier

Part Number

Description

398-3129

Hydraulic Rock Drill Tool Kit

Hydraulic Rock Drill Seal Installation Tools

Product Family: Track Drills

• Prevent damage to rod seals when installing

• Tool prevents damage to seal caused from

them into small, closed diameter gland

using long nose pliers to install

Model Usage: MD5050, MD5075, MD5090,

openings or deep set rod grooves

MD5125,MD5150

Warranty: Caterpillar ^®Six Months

Part No.

Description

Rod Size

Dimensions

Weight

Hydraulic Rock Drill Seal

203 x 102 x 25 mm

0.12kg

507-2345

1.5 - 2.0in

Installation Tool

(8 x 4 x 1 in)

(0.4 lb)

Hydraulic Rock Drill Seal

254 x 102 x 25 mm

0.2 kg

507-2346

Larger than 2.0 in

Installation Tool

(10 x 4 x 1 in)

(0.4 lb)

10-72 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

SPECIALTY MINING TOOLS

Latchfree Dipper Door Trip Arm Tool Group

Product Family: Electric Rope Shovels

• Used during the R&I of the Latchfree Dipper

• Used with the 453-1537 Alignment Cone and

Door trip arm assembly to eliminate manual

453-1541 Ring Gauge which help to prevent

Model Usage: 7495

effort and assist in the prevention of binding

binding of the splines

Warranty: Manufacturer's

of the splines

Part Number

Description

Dimensions

Weight

453-1540

Latchfree Dipper Door Trip Arm Tool Group

453-1540

450-0669

Hydraulic Cylinder

143.8 mm (5.7 in) x 409.5 mm (16.1 in) L

12.5 kg (27 lb)

453-1538

Puller Hub

171.45 mm (6.7 in) OD x 82.6 mm (3.3 in) L

2.459 kg (5.4lb)

453-1539

Threaded Adapter

50 mm (2 in) OD x 68.3 mm (2.7 in) L

.346 kg (.8 lb)

7X-0350

Bolts (4)

23.8 mm (.9in) x 100 mm (4in) x 4 pcs.

.166 kg (.4 lb)

8T-4122

Washers (4)

32 mm (1.3in) x 3.5 mm (.3 in) x 4 pcs.

.016 kg (.04 lb)

453-1537 and 453-1541

Service/Repair Parts

Seal Kit for the 450-0699

450-0670

Hydraulic Cylinder

451-0444

Quick Disconnect Coupler

Modular Puller Plates for Large Bearings

Model Usage: FB85, FB110, FB140, All Models

• Continuously adjustable puller assembly for

• Modular design allows for alternative puller

With Large Bearings

diameters 175 - 325 mm (6.9 - 12.8 in)

plates to meet space andsize needs.

Warranty: Caterpillar ^®Six Months

• 45 metric ton capacity

• 3/8 lifting eye holes enable lift assist.

• Removes bearing races for all feeder breaker

shafts (8, 10 and 12 in)

Part No.

Description

Dimensions

Weight

WLL

Modular Puller Plates for

590 x 550 x 132 mm

68 kg

45,360 kg

494-1921

Large Bearings

(23.2 x 21.7 x 5.2 in)

(150 lb)

(50 tons)

This table lists all tools and quantities needed with the newly released tools highlighted:

Item

Part No.

Quantity

Description

395-1099

3/8-16 Lift Eye

5P-7273

Threaded Rod (1 ½ - 12 Thd)

8H-3390

Nut (1 ½ - 12 Thd)

150-1784

Cross-Block

6V-3175

50 ton Hydraulic Cylinder

5P-8714

Threaded Rod

198-4772

Washer-Hard

1P-0544

Fast Runner Nut

Set Plates

Model Usage: PM825

• Thin puller plates for 494-1921 modular puller

• Eliminates the need to cut bearing race for

fit in narrow gap to remove bearing from

removal

Warranty: Caterpillar ^®Six Months

PM825 drumdrive gearbox.

• Includes two plates

Part No.

Description

Dimensions

Weight

WLL

494-1920

Set Plates (2)

500 x 200 x 12 mm (19.7 x 7.8 x 0.47 in)

7 kg (15.4 lb)

18,144 kg (40,000 lb)

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-73

Hydraulic/Mechanical Pullers/Drivers

SPECIALTY MINING TOOLS

Latchfree Dipper Door Lower Bearing Installation Tool

Model Usage: 7495

• A bearing installation tool is required for

• The installation of these bearing and seals

the 7495 latchfree link arm eccentric lower

requires accurate placement during the

Warranty: Caterpillar ^®Six Months

bearing assembly.

installation procedure in order to ensure a

longer life cycle of the bearing assembly.

• This tool provides increased safety and

reduces installation time.

Part No.

Description

Quantity Req.

Dimensions

Weight

Latchfree Dipper Door Lower

210 x 45 mm

2.9 kg

485-2106

Bearing Installation Tool

(8.3 x 1.8in)

6.4 lb

Bearing Sleeve Installation Tool

Model Usage: 7495 Electric Rope Shovels

• Used to install the latchfree dipper door link

• Provides approximately 25% service

arm eccentric upper bearing assembly

procedure time reduction compared to

Warranty: Manufacturer’s

previous method

• Ensures accurate installation and alignment of

the upper bearing inner sleeve

Part No.

Description

Length

Outer Diameter

Weight

486-7022

Bearing Sleeve Installation Tool

109.91 mm (4.33 in)

222.25 mm (8.75 in)

5.49 kg (12.1 lb)

Snubber Thrust Washer Centering Tool

Model Usage: 7495

• Tool is utilized to center the snubber brake

• Eliminates the cost of a special lifting device

thrust washer and the disc pack.

to center the disc pack

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

Diameter:198mm(7.8in),

506-3876

Snubber Thrust Washer Centering Tool

9.8 kg (21.6 lb)

Height: 110 mm (4.3in)

506-3876

10-74 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

SPECIALTY MINING TOOLS

Attachment Pin Puller

Model Usage: HMS, ERS

European Union Compliant, CE marked

• Greatly increases safety by positively

retaining the pin during R&I and eliminating

Warranty: Caterpillar ^®Six Months

• Provides a safe method to remove and install

the need to sling the pins

attachment pins under 1.0 m long

• Capable of handling 10 metric tons force for

• Requires a M30 x 3.5, M48 x 5, or M64 x 6

pulling or pushing pin (Force must be provided

puller hole

by other equipment.)

• Accessories adapt to 7/8”-9, 1-1/2”-6 and a

3-hole pattern. Other adapters available upon

Reference

request.

• RequiresC-Frame226-2380

• Compatible for diameters of all short pins

• M0074394 Tool Operating Manual

used on hydraulic mining shovels (ø75 - ø400

mm)

Item #

Part No.

Description

Dimensions

Weight

WLL

526-5506

526-5507

5.34 x 1.51 x 1.1 m

3400 kg

10 metric tons

Attachment Pin Puller

(17.5 x 6.3 x 3.6 ft)

(7500 lb)

(22000 lb)

526-5508

526-5509

Serviceable Parts

Part No.

Description

Quantity

McMaster Carr #90200A546

Thumb Screw

8T-6624, or Fastenal #0122170

Bracket Bolt

9X-8258

Washer

McMaster Carr #93750A123

Bracket Hitch Pin

526-5507

M48 Adapter

526-5508

M64 Adapter

189-0863

Shackle (12tn)

Accessories

Item #

Part No.

Description

Quantity

550-9173

Puller Plate (3-Hole Adapter)

550-9172

7/8”-9 and1-1/2”-6Adapter Kit

(not shown)

10-76 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

SPECIALTY MINING TOOLS

Propel Shaft Counterbalance Tool Assembly

Model Usage: 7495 ERS

European Union Compliant, CE marked

• Significantly reduces propel shaft removal/

install time

Warranty: Caterpillar ^®Six Months

• Provides safe method to lift, remove and

install 7495 propel shaft

• Reduces the number of overhead lift devices

necessary for a propel shaft removal/install

• Requires two 10-ton hydraulic cylinders (360-

without a counterbalance weight

6957, 360-6958 or equivalent) for propel shaft

removal

Reference

• Utilizes existing propel shaft as

• M0073765

counterbalance weight to remove/install a

propel shaft

Part No.

Description

Dimensions

Weight

WLL

512-7870 Counterbalance Tool As.

609.6 x 860 x 513.4 mm

Main Lifting Assembly

307 kg (677lb)

4,990 kg (11,000 lb)

(Main Lifting As.)

(24 x 33.9 x 20.2 in)

512-7870

Dia 254 x 311.8

Balance Lift Assembly

26 kg (57 lb)

2,494 kg (5,500lb)

(Dia 10 x 12.3in)

512-7870 Counterbalance Tool As.

(Balance Lift As.)

Lifting Configuration

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-77

Hydraulic/Mechanical Pullers/Drivers

SPECIALTY MINING TOOLS

Cutting Head Removal Tools

Model Usage: CM235 (Continuous Miner)

• A tool to remove cutter head motor for CM235

451-6797 Stand Assembly

quickly and easily without the need to repair

Warranty: Caterpillar ^®Six Months

• Reacts against boom while pulling motor

puller holes in motor housing

452-9866 Puller Plate

451-6797

• Saves time by evenly applying pressure to the

452-9866

pilot fit motor using hydraulic cylinder rather

• Mounts to end of motor utilizing clutch pack

than forcing screws

bolts

• Proven to save 2 hrs labor in removal process

• Uses M30 puller rod and nuts to attach motor

to cylinder

• Working Load Limit: 45 Metric Tons

473-8699 Guide Rod (pair)

Reference

• Supports weight of Stand Assembly while

• NEHGE2013-171

installing hydraulic cylinder

473-8699

Part No.

Description

Dimensions

Weight

451-6797

Stand Assembly

500 x 500 x 485 mm (19.7 x 19.7 x 19 in)

45 kg (99 lb)

452-9866

Puller Plate

449 x 370 x 170 mm (17.7 x 14.6 x 6.7 in)

25 kg (55 lb)

473-8699

Guide Rod (pair)

143 x 82 x 137 mm (5.6 x 3.2 x 5.4 in)

1kg (2lb)

Recommended Components

9U-5344

Threaded Rod (M30)

6V-3175

Cylinder (limit to 45 ton max)

Final Drive Hub Puller Tool Group

Model Usage: MD6640

European Union Compliant, CE Marked

• Approximate setup and removal time is 1hr

Warranty: Caterpillar ^®Six Months

• Provides safe way to remove and install the

• Removal is extremely difficult without this

final drive hub

tool due to hub being pressed onto spline and

cap pressed into hub

490-6248

• Removal/installation can be performed

vertically or horizontally

Part No.

Description

Qty Included

WLL

Dimensions

Weight

Final Drive Hub Puller

507-1470

94,000 kg (100 ton)

ToolGroup

250 x 76 x 110 mm

4.4 kg

490-6249

489-7650

Adapter

32,000 kg (34 ton)

(9.8 x 3.0 x 4.3 in)

(9.7 lb)

200 x 127 mm

8.7 kg

490-6248

Push Plate Assembly

94,000 kg (100 ton)

(7.9 x 5.0in)

(19.1 lb)

27 x 385 mm

1.3 kg

490-6249

Threaded Rod

12,000 kg (13 ton)

(1.1 x 15.2 in)

(2.9 lb)

Shown but not included in Tool Group:

Part No.

Description

Qty Required

9S-8901

Cylinder

489-7650

5F-9306

Sprocket Arm Puller

6H-4158

7B-2499

Snap Ring

7M-9774

Coupling Adapter

7X-0851

Nut (M24)

8T-1482

Washer (M24)

160-6513

Bolt (M36)

198-4773

Washer (M36)

10-78 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

SPECIALTY MINING TOOLS

Hoist Gearcase Input Shaft Holding Fixture Tool

Model Usage: 7495 Engines

• Required during the removal and installation

• Enables attachment to the inboard and

of the 7495 hoist gear case input shaft

outboard end of hoist gearcase during removal

Warranty: Caterpillar ^®Six Months

bearing

and installation of the bearing assemblies

Part No.

Description

Quantity Required

Length

Height

Depth

Weight

495 mm

216 mm

11.5 kg

504-8782

Tool Group Bearing Fixture

(19.5 in)

(8.5in)

(25 lb)

Serviceable Parts

504-8786

Rod-Threaded

504-8787

Rod-Threaded

421-5665

Eyebolt Assy

099-0169

Bolt-Hex Head M16 x 2

8T-4001

Nut-Hex M24 x 3

8T-4122

Washer - Hard

8T-4132

Nut-Hex M16 x2

8T-5001

Bolt-Hex Head M12 x 1.75

8T-5361

Washer - Hard

8T-5878

Bolt-Hex Head M24 x 3

Hoist Drum Assembly Disassembly and Assembly Tooling

Model Usage: 7495 Machines

• Service tools are required to push out (8) press

• Allows proper alignment with bolts to be

fit bolts to enable the removal of the spider

removed

Warranty: Caterpillar ^®Six Months

assembly from the hoist drum assembly.

• Reduced setup time

• Uses existing cylinder and H-bar tooling sold

• Increased safety with right-sized tooling

separately

• WLL: 25,000 kg (55,115 lb or 25 Tons)

516-9394

Part No.

Description

Qty. Req.

Dimensions

Weight

H-Bar Puller

Spread:216 - 521 mm (9 - 21in)

149-5138

Assembly

Reach:610mm(24in)

360-6956

Hydraulic Cylinder

Capacity: 10 Tons

2.3 kg (5 lb)

518-3854

516-9394

Base Plate

H x L xW: 30 x 160 x 127 mm (1.2 x 6.3 x 5 in)

4.8 kg (10.6 lb)

518-3854

Saddle Tool

DxL: 45x 140mm(1.8x 5.5in)

1.2 kg (2.7 lb)

Spider

Hoist Drum

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-79

Hydraulic/Mechanical Pullers/Drivers

SPECIALTY MINING TOOLS

Pin Installation and Removal Tool

Model Usage: 7295 and 7495

European Union Compliant, CE marked

• Cat^®recommends for this tool to be utilized

with the pin puller removal and installation

Warranty: Caterpillar ^®Six Months

• This tool provides increased safety during the

tool for pin lengths greater than 1 m (503-

removal and installation of the saddleblock

9005.

shipper shaft pin assembly.

Part No.

Description

Dimensions

Weight

WLL

515-5029

Pin Puller

430 x 215 x 64 mm (17 x 8.5 x 2.5 in)

26 kg (57 lb)

20 t (22 tn)

Serviceable Parts

Part No.

Description

Dimensions

Weight

369-5916

Eyebolt

105 x 75 mm (4.1 x 3.0 in)

0.6 kg (1.3 lb)

HydraCrowd Pump Control and Circulation Valve Tools

Model Usage: 7495

• Service tools are required for the removal

• The bearing puller service tools enable the

of (11) B-cone logic valves located in the

removal of various sized logic valve caps,

Warranty: Caterpillar ^®Six Months

HydraCrowd circulation valve and in (2)

valve poppets and valve cages without

HydraCrowd pump controlvalves.

causing damage to these sensitive and

precision valve components.

Part No.

Description

Quantity Req.

Dimensions

Weight

Hydraulic Pump Control Logic Valves

244 x 432 x 76 mm

525-2951

3.7 kg (8.2 lb)

Removal and Installation Tools Kit

(9.6 x 17 x 3in)

Hydracrowd Cylinder Transport and Storage Stand

Model Usage: 7495

• Provides a safe and stable platform for

• Due to overall size, requires assembly after

transport to and from customer site.

delivery.

Warranty: Manufacturer’s

• Stand consists of three sections. Two identical

• Optional four piece Cover As. provides total

end sections and a center cradle section.

enclosure for long term weather resistant

strorage and transport.

550-9170

• Cradles cylinder tube at five points and both

rod eyes to prevent damage during transport.

• Made As Ordered (MAO)

• Secures rod ends to prevent unwanted

extension during transport.

Part No.

Description

Dimensions

Weight

550-9170

Stand Assembly

12092 x 1467 x 1065 mm (476 x 58 x 42in)

2275 kg(5000lb)

550-9171

Cover Assembly

11979 x 1241 x 1565 mm (472 x 49 x 62in)

500 kg (1100 lb)

550-9171

10-80 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Lifting/Blocking/Clamping

HOISTS

Heavy-Duty Mobile Lifting Crane, 1996 kg (4,400 lb)

Warranty: Caterpillar ^®Six Months

• Versatile features and rugged construction

• Maximum boom height - Boom extended:

of OTC heavy-duty crane let you handle just

309.9 cm (122 in)

about any lifting job with speed

• Overall height, boom horizontal: 208.3 cm

• Folds into a compact package for storage

(82 in)

• Leg spread adjusts to clear vehicles wheels,

• Overall length: 226.1 cm (89 in)

other obstacles for close-in work

• Minimum throat width: 63.5 cm (25 in)

• Telescoping boom extension gives additional

• Inside leg length: 146.1 cm (57 1/2 in)

reach

• Effective boom reach (retracted): 90.22 cm

• 2-speed hydraulic hand pump provides fast

(35 1/2 in)

boom travel (descent of boom is under precise

• Effective boom reach (extended): 128.3 cm

control of operator)

(50 1/2 in)

• Equipped with roller-bearing mounted wheels,

• Inside leg width (3-position): 66.0 - 101.6 cm

crane rolls smoothly into position or storage

(26 - 40 in), 133.4 cm (52 1/2 in)

location

• Leg height: 24.13 cm (9 1/2 in)

• Steering dolly provides easy maneuverability

• Dolly wheel diameter: 12.7 cm (5 in)

• Space saving Fold-Away feature

• Wheel diameter: 20.32 cm (8 in)

Specifications

• Caster diameter: 15.24 cm (6 in)

• Capacity, boom extracted: 1996 kg (4400 lb)

• Floor space, folded: 78.7 x 106.7 cm

• Capacity, boom extended: 1497 kg (3300 lb)

(31 x 42 in)

• Maximum boom height - Boom extracted:

• Height, folder: 218.4 cm (86 in)

281.9 cm (111 in)

• Lifting chain: 46.7 cm (18 3/8 in)

• Weight: 291 kg (642 lb)

• Supplier part no.: 1820

Part Number

Description

1U-7485

Heavy-Duty Mobile Lifting Crane, 1996 kg (4,400 lb)

JULY 2018 Lifting Blocking and Clamping

11-1

Lifting/Blocking/Clamping

HOISTS

Mobile Lifting Crane, 2,722 kg (6,000 lb)

Warranty: Manufacturer’s Two Year Limited

• Heavyweight, retractable-leg, mobile floor

• Built to take all the hard use you can give it

crane equipped with electric/hydraulic (115V)

• Ideal for freeing up an overhead crane, letting

pump with remote motor control

you pull engines from any bay in the shop

• 3 boom positions give you capacities of 1,814,

• Offers greater mobility and versatility than

2,268 and 2,722 kg (4,000, 5,000 and 6,000 lb)

installing and overhead crane or gantry

- enough to lift the biggest engines

• Coupled with the 6V-3145 Load Leveler (sold

• Features a boom swivel, and extendable legs

separately) and the 1U-5750 Revolver (sold

• Vertical and lateral swing

separately) engine stand this crane gives

you a complete set of heavy-duty engine

• Equipped with an electric/hydraulic pump

equipment

with remote control for raising and lowering

• Includes a steering dolly for maneuverability;

dolly also acts as a floor lock by lifting the

rear wheel off the floor

REPAIR INFORMATION

Bosch Service Solutions

BoomCapacity

Ext. 4,000

Center 5,000

Ret. 6,000

755 Eisenhower Drive

Max. boom height

411.16cm(1617/8in)

382.75 cm (150 11/16 in)

354.33cm(1391/2in)

Owatonna, MN 55060

Min. boom height

15.24 cm (6 in)

44.13 cm (173/8in)

73.03 cm (283/4in)

Attn: Repair Department

Overall height, boom

Phone: 800-344-4013

220.98 cm (87in)

horizontal

Visit the Bosch Repair Track web link to complete and submit

Overall length

327.98 cm (129in)

289.24 cm (114in)

249.56 cm (98in)

the form for proper authorization:

Legs in storage position:

(1291/8in)

(1137/8in)

(98 1/4in)

https://repairtrack.bosch-automotive.com

807/8 in

Inside leg length

232.89 cm (91 11/16 in)

193.36 cm (761/8in)

109.86 cm (431/4in)

Effective boom

239.40 cm (941/4in)

200.03 cm (783/4in)

160.66 cm (631/4in)

horizontal reach

Outsidelegwidth

151.77 cm

146.69 cm

141.61 cm

Legs in storage position:

(59 3/4in)

(57 3/4in)

(55 3/4in)

531/2 in

Boom swing

91.44 cm (36 in)

78.74 cm (31 in)

66.04 cm (26 in)

Inside leg width

90.81 cm (353/4in)

Leg height

23.02 cm (9 1/16in)

Dolly wheel diameter

12.70 cm (5 in)

Wheel diameter

20.32 cm (8 in)

Supplier part no.: 1814

Part Number

Description

1U-7555

Mobile Lifting Crane, 2,722 kg (6,000 lb)

11-2

JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

HOISTS

Hand Hoists

Warranty: Manufacturer’s Five Year Against

European CE Compliant

• Fully machined precision 4-pocket liftwheel

Defects In Workmanship

for better chain fit and reduced wear allowing

• Standard Load Limiter for simple, automatic

for accurate movement of the load chain

overload protection

REPAIR INFORMATION

• Hardened alloy steel load chain assures high

• Weston-style braking system provides reliable

Columbus-McKinnon

strength and long wear life

positive load control

Audubon and Sylan Parkway

• Minimal maintenance, easily disassembled,

Amherst, NY 14228

• Powder coated finish for corrosion protection

requires no special tools

Phone: (800) 888-0985

• All internal gears and pinions are heat treated

Fax: (716) 689-5644

•

Meets ASME B30.16 and European CE

Website: www.cmindustrial.com

steel for high strength and long life.

Standard

• Chain guide and stripper assures load chain

alignment

Shortest

Approximate

Capacity

Distance

Chain Pull to

No. of Chain

Part Number

Standard Lift

Shipping

(Tons)

Between

Lift Load

Falls

Weight

Hooks

0.30 m

398-5484

0.5

3 m (10 ft)

10.4 kg (23 lb)

44 lb

(11.8 in)

0.34 m

398-5485

1.0

3 m (10 ft)

11.8 kg (26 lb)

54 lb

(13.2 in)

0.40 m

398-5486

2.0

3 m (10 ft)

20.4 kg (45 lb)

74 lb

(15.6 in)

55.3 kg

0.65 m

398-5487

5.0

3 m (10 ft)

76 lb

(122 lb)

(25.7 in)

95.3 kg

0.83 m

398-5488

10.0

3 m (10 ft)

102lb

(210 lb)

(32.5 in)

JULY 2018 Lifting Blocking and Clamping

11-3

Lifting/Blocking/Clamping

HOISTS

Electric Chain Hoists

Warranty: Manufacturer’s One Year Against

• Heavy-duty motors

• Snap action control station carries only

Defects In Workmanship

115 volts and is completely sealed,

• Workings are completely enclosed and

weatherproofed and waterproofed

compact for low headroom

• Gears receive lifetime lubrication at factory

• Safety features include: Lodestar Protector^®,

a friction clutch assembly designed to stop

NOTE: Due to various applications, suspension

the hoist when overloading occurs (a dual

for hoist must be ordered separately. Please see

braking system - heavy-duty magnetic and

part numbers listed under accessories.

regenerative - plus upper and lower limit

features)

Lifting Speed/

Electrical

Part Number

Max. Capacity

Maximum Lift

Motor HP

Min

Requirements

4.88 m/min

115 V/1

4C-6953

1/2 ton

4.5 m (15 ft)

1/2 HP

(16 fpm)

Phase/60 Hz

4.88 m/min

115 V/1

4C-6954

1 ton

4.5 m (15 ft)

1 HP

(16 fpm)

Phase/60 Hz

REPAIR INFORMATION

2.44 m/min

115 V/1

4C-6956

2 ton

6.1 m (20 ft)

1 HP

Columbus-McKinnon

(8 fpm)

Phase/60 Hz

Audubon and Sylan Parkway

1.68 m/min

230/460 V/3

4C-6959

3 ton

6.1 m (20 ft)

1 HP

Amherst, NY 14228

(5.5 fpm)

Phase/60 Hz

Phone: (800) 888-0985

Fax: (716) 689-5644

Web site: www.cmindustrial.com

Accessories

Part Number

Length of Lift

Use with Hoist

Rigid Hook Suspension

1U-6361

1U-9195, 4C-6953

1U-6362

1U-9197, 4C-6954

1U-9812

4C-6959

Chain Container

1U-9561

15ft

1U-9197, 4C-6954

1U-9813

15ft

4C-6959

Lifting Magnets

Model Usage: 6020B

• Compact and powerful Rare Earth Permanent

• Test load feature

Lift Magnet for use on flat or round surfaces

Warranty: Caterpillar ^®Six Months

• Stationary lift lug(s)

• Internal on/off release device does not

• Heat resistant up to 180°F (82°C)

contact or damage the surface of the part.

• 3:1 design factor

• Locking on/off handle prevents the handle

• ASMEB30.20 BTH-1 Design Category B

from being bumped “on” or “off.”

Service Class

• Permanent magnetic lift, eliminates the fear

of dropping the load.

Reference

• Embedded RFID chip

• NEHG 14-330

Part No.

Description

Capacity

Dimensions

Weight

489-5666

Lifting Magnets

600lb

178 x 178 x 165.1 mm (7 x 7 x 6.50 in)

9 kg (20 lb)

489-5667

Lifting Magnets

1200lb

279 x 279 x 166 mm (11 x 11 x 6.50 in)

12 kg (27 lb)

11-4

JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

HOISTS

Spreader Bar Assembly

Warranty: Caterpillar ^®Six Months

European Union Compliant, CE marked

Specifications

• Requires double chain sling with 12.7 mm

• Lifting Capacity (WLL): 454 kg (1000 lb)

(1/2 in) and 6V-3145 Load Leveler (not

• Adjustable Length: 1067 mm (42.0 in) to

supplied with tool)

1677 mm (66.0 in)

• Adjustable length from 1067 to 1677 mm (42.0

• Incremental Adjustment: 76 mm (3.0 in)

to 66.0 in) in increment of 76 mm (3.0 in)

• Tube Size (External): 44.5 mm (1.75 in)

• Used with a double sling chain to lift cab

• Tube Size (Internal): 38.1 mm (1.50 in)

vertically at attach points, eliminates side

• End pin keeps chain from becoming

disengaged when device is being used

Part Number

Description

362-0960

Spreader Bar Assembly

Load Leveler

Warranty: Caterpillar ^®Six Months

• Provides a much improved design over the

• Lead screw can be turned manually or with

conventional spreader bar

air-powered tools

• Carriage on the main support beam is moved

• Spreader bar adjustment is secured with

by turning the lead screw, which permits fine

locking bolts

adjustment of the tilt angle of the component

• Chain grade 80 (ASTM)

being lifted

Distance

Max.

Chain

Part

Betw.

Item

Description

Lifting

Grade

Weight

Number

Hooks

Capacity

(ASTM)

Minimum

Maximum

Load Leveler

2,721 kg

76.2 cm

116.8 cm

34 kg

—

6V-3145

(Optional)

(5,998.77 lb)

(30in)

(46in)

(74.98 lb)

4,535 kg

91.4 cm

142.2 cm

43.1 kg

—

6V-6146

Load Leveler

(9,997.95 lb)

(36in)

(56in)

(95 lb)

6V-3144

Chaina

a. Use with 6V-3145 and 6V-6146

•

JULY 2018 Lifting Blocking and Clamping

11-5

Lifting/Blocking/Clamping

HOISTS

Load Leveling Assembly

Essential Tool

European Union compliant, CE marked

• Includes remote-operation, air-hydraulic

switch with 7.62 m (25.0 ft) air hose

Model Usage: 994 and 994D Wheel loaders with

• Replaces canceled 137-4370 Leveling

3512 Engines, Off-Highway Trucks with C175

Assembly

• Removable caster assemblies provide mobility

Engines, Other similar engine lifting applications,

for load leveler

• Used to lift, level, and position heavy loads

795F AC Off-Highway Truck

such as 3512 and C175 Engines and can also

• Removable tool box stores and protects

Warranty: Manufacturer’s Limited Lifetime on

be used on transmissions or other similar

remote switch, air hose, and related

Lifting Device, Manufacturer’s Limited 6 Month

components

on Chain,Wire Rope, and Hoses

• Used with overhead lifting device rated for

• 310-7787 Wire Rope Assembly may be

lifting heavy loads

purchased as replacement for 309-2794 Chain

Assembly

• Adjust and keep load level during lifting

procedures by retracting or extending

Reference

hydraulic cylinder on leveling beam

• NEHS1011, Tool Operating Manual, 309-2793

• Eliminates constant readjustment (raising

Load Tilter

and lowering) of lifting device to obtain both

stable and level load

Specifications

• Capacity: 22,680 kg (50,000 lb)

• Uses heavy-duty, air-over-hydraulic system

to allow for small adjustments so load can

• Length: 299.7 cm (118.0 in)

be accurately positioned during removal and

• Width: 29.2 cm (11.5 in)

REPAIR INFORMATION

installation

• Height: 129.5 cm (51.0 in)

Bosch Service Solutions

• Increased load rating over previous

755 Eisenhower Drive

• Weight: 544 kg (1,200 lb)

design allows tooling to be used on more

Owatonna, MN 55060

applications

Attn: Repair Department

Phone: 800-344-4013

Part Number

Description

Visit the Bosch Repair Track web link to complete and submit

309-2793

LoadLeveling Assembly

the form for proper authorization:

Service/Repair Parts

https://repairtrack.bosch-automotive.com

309-2794

Chain Assembly

309-2795

Air Hose Group (Remote Switch)

310-7787

Wire Rope Assembly

Aluminum Lever Hoists

Model Usage: All Machines

• Aluminum alloy construction for strength and

• One-hand control

durability

Warranty: Manufacturer’s One Year

• Longer replacement chain available

• Forged steel upper and lower hooks and

latches

REPAIR INFORMATION

• Hoist alloy hardened steel link type load

Columbus-McKinnon

chain provides strength, long wear life and

Audubon and Sylan Pkwy.

flexibility

Amherst, NY 14228

• Compact, lightweight, simplified construction

Phone: (800) 888-0985

for ease of use and service

Fax: (716) 689-5644

• Weatherized, automatic friction brake for

Web site: www.cmindustrial.com

positive load control

Pull on Std. Lever

Min. Distance

Lever

Part No.

Supplier Part No.

Max. Capacity

Standard Lift

NetWeight

Hook Throat Openings

to Lift Full Load

Between Hooks

Length

1U-9199

4043

3⁄4 ton

5 ft

58 lb

14 lb

10 3⁄4

21 1⁄4 in

1 1⁄32 in

1U-9200

4060

3⁄4 ton

10ft

58 lb

20 lb

10 3⁄4

21 1⁄4 in

1 1⁄32 in

1U-9201

4045

11⁄2 ton

5 ft

83 lb

24 lb

14 1⁄4 in

21 1⁄4 in

1 1⁄8 in

1U-9202

4062

11⁄2 ton

10ft

83 lb

30 lb

14 1⁄4 in

21 1⁄4 in

1 1⁄8 in

1U-9203

4047

3 ton

5 ft

95 lb

34 lb

17 in

21 1⁄4 in

1 7⁄32 in

1U-9204

4065

3 ton

10ft

95 lb

65 lb

17 in

21 1⁄4 in

1 7⁄32 in

1U-9205

4050

6 ton

5 ft

96 lb

65 lb

21 3⁄8 in

21 1⁄4 in

1 3⁄4 in

11-6

JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

HOISTS

Lifting Group

Essential Tool

European Union compliant, CE marked

• 323-1712 Pin Assembly is serviced separately

Model Usage: C175 Engines

• Used to remove and install C175 Engine

• Lifting bars are not serviced separately

Assembly

Warranty: Caterpillar ^®Six Months

• Meets the following requirements: ANSI

• Used with 309-2793 Load Leveler

- ASMEB30.20:2006, AS 4991:2004, CE

Compliant To Machinery Safety

• Sold as complete set - two lifting bars and

Directive 98/37/EC, EN 13155:2003

two 323-1712 Pin Assemblies

• Working Load Limit is stamped into each

Reference

323-1146 Lifting Group (Bar)

• NEHS1040, Tool Operating Manual

• Heat-treated for added strength and durability

Item

Description

Quantity

Lifting Group (Bar)

Item

Part Number

Description

Working Load Limit

Qty.

—

323-1146

Lifting Group

323-1712

Pin Assembly

11,340 kg (25,000 lb)

Air System Lifting Plate, C175-20 High Altitude Arrangement (HAA)

Model Usage: C175-20

European Union compliant, CE marked

Specifications

Warranty: Caterpillar ^®Six Months

• Used to safely remove and install HAA Air

• Dimensions: 768 x 691 mm (30 x 27 in)

System

• Thickness: 31.75 mm (1.25 in)

• Prevents damage to air handling system

• Weight:46 kg (102 lb)

during installation and removal

• Working Load Limit (WLL): 3175 kg (7000 lb)

• Material: Steel

Part Number

Description

432-5403

C175-20 High Altitude Arrangement (HAA) Air System Lifting Plate

Fuel Pump Lifting Device, High-Pressure

Model Usage: C175 Engines

• Accommodates safe rotation and movement

• Contains (2) permanently fixed encapsulated

needed during angular installation of HPFP

bolt swivel lifting eyes

Warranty: Caterpillar ^®Six Months

• Contains (2) position-locking handles

Part No.

Description

Dimensions

Weight

WLL

High-Pressure Fuel Pump

487-8643

641 x 367 x141 mm (26 x15 x 6 in)

7 kg (16 lb)

227 kg (500lb)

Lifting Device

JULY 2018 Lifting Blocking and Clamping

11-7

Lifting/Blocking/Clamping

HOISTS

Lifting Tool Assembly, C175 Main Bearing

Model Usage: C175 16 & 20

• Used to remove and install crankshaft main

Specifications

bearing caps

Warranty: Caterpillar ^®Six Months

• Dimensions: 376 x 313 x 109.35 mm

(14.80 x 12.32 x 4.30 in)

• Weight: 3.2 kg (7.0 LB)

Part Number

Description

420-7630

Lifting Tool Assembly, C175 Main Bearing

Lifting Bracket Assembly

Model Usage: Articulated Truck, 735B, 740B,

European Union Compliant, CE marked

Reference

740B Ejector

• Used to assist in the loading and off loading

• NEHS1143, Tool Operating Manual

Warranty: Caterpillar ^®Six Months

of the Articulated Truck during shipping

• Allows it to be attached to mounting bracket

located on front bumper of Articulated Truck

Part number

Description

359-3896

Lifting Bracket Assembly

C175 Cylinder Head Lifting Bracket

Model Usage: C175 16 & 20

European Union compliant, CE marked

Specifications

Warranty: Caterpillar ^®Six Months

• Used to lift and move cylinder head

• Dimensions: 304.8 x 285.5 x 101.6 mm

(12.0 x 11.2 x 4.0 in)

• Eliminates the use of hooks or straps

• Weight: 4.0 kg (8.8 lb)

• Provides quick, secure engagement and

balanced lift

• Working Load Limit: 91.0kg (200.6 lb)

Part number

Description

423-1743

C175 Cylinder Head Lifting Bracket

11-8

JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

HOISTS

Adjustable Lifting Bar

Model Usage: 795F AC Off-Highway Truck, C175

European Union compliant, CE marked

Reference

Engine

• Used to remove and install C175 Engine

• NEHS1076, Tool Operating Manual

Warranty: Caterpillar ^®Six Months

Assembly on 795F AC Off-Highway Truck

Specifications

• Used in pairs with 309-2793 Load Leveler

• Working load limit: 11340 kg (25,000 lb)

(attach at outer pin locations on load leveler)

• Weight:73 kg (161 lb)

• Working load limit is stamped into each tool

• Adjustable length: 86 to 122 cm

• Adjustable design allows use in many other

(34.0 to 48.0 in) in 5 cm (2.0 in) increments

lifting applications

• Heat-treated for strength and durability

• Meets the following requirements:

ANSI - ASME B30.20:2006

AS 4991:2004

CE Compliant To Machinery Safety Directive

98/37/EC

EN 13155:2003

Part Number

Description

336-7250

Adjustable Lifting Bar

Cylinder Block Lifting Device, C175

Model Usage: C175 16 & 20, 3500 Gas and

• Used to lift bare C175 cylinder blocks

Specifications

Diesel Engines

• Reduces installation time by eliminating the

• Dimensions: 838.2 x 863.6 x 177.8 mm

Warranty: Caterpillar ^®Six Months

need to install lifting brackets and associated

(33 x 34 x 7 in)

straps and cables

• Weight: 43.1 kg (95.0 lb)

• Improves quality by eliminating block deck

damage from cable ends

Part Number

Description

420-9053

C175 Cylinder Block Lifting Device

Low-Profile Lifting Device for Alternator

Model Usage: 795F AC

CE Compliant

• Reduces the amount of vertical distance

required in the lifting operation

Warranty: Caterpillar ^®Six Months

• Reduces the amount of slack in the chains

used to lift the alternator out of the frame

while the truck body bed is installed

Part Number

Description

421-1012

Low-Profile Lifting Device for Alternator

JULY 2018 Lifting Blocking and Clamping

11-9

Lifting/Blocking/Clamping

HOISTS

Tool Group C175 Cam Bearing

Model Usage: C175 16 & 20

• Used to remove and install cam bearings in

• Eliminates the use of pullers

C175 engines

Warranty: Caterpillar ^®Six Months

• Installs bearings in less than one minute

• Aligns the tool for a repeatable, safe and

• Requires 1U-7524 or equivalent power supply

efficient press of the bearing to the proper

depth without possible bore damage caused

Specifications

by misalignment

• Dimensions: 469 x 320 x 117 mm

• Removal mandrel (included) allows the

(18.46 x 12.59 x 4.60 in)

bearing to be pressed out with the same

• Weight: 14 kg (31 lb)

alignment to eliminate bore damage

• Eliminates need to assemble tooling for each

bearing bore

Part Number

Description

423-1236

Tool Group C175 Cam Bearing

Load Positioners

Warranty: Manufacturer’s Two Year Limited

• Used with a crane or hoist

REPAIR INFORMATION

Bosch Service Solutions

• Useful for tilting heavy or bulky assemblies in

755 Eisenhower Drive, Owatonna, MN 55060

confined areas

Attn: Repair Department

• For use with floor cranes only. Not to be used

Phone: 800-344-4013

with overhead hoists or cranes.

Visit the Bosch Repair Track web link to complete and submit

the form for proper authorization:

• 439-3940 Link Bracket (2) is part of 9S-9101

https://repairtrack.bosch-automotive.com

and 9S-9100

Reference

• NEHS0823, Tool Operating Manual

Load

Chain

Chain Grade

Gear

Part No.

Description

Chain Size

Drive Size

Capacity

Length

(ASTM)

Ratio

907 kg (2000

6.4 mm

137.16 cm

9S-9100

Hoists

34-1

5/8 in Hex

lb)

(1/4 in)

(54in)

1814 kg (4000

7.9 mm

157.48 cm

9S-9101

Sling Assembly

82-1

5/8 in Hex

lb)

(5/16 in)

(62in)

Warning Tag - Load Positioners

Warranty: Caterpillar ^®Six Months

• Used to warn technician against using load

• Attach tag to all 9S-9100 and 9S-9101 Sling

positioner for overhead lifting

Assemblies (load positioners) currently in use;

required because the chain is grade 43

• Can be ordered free-of-charge

Part Number

Description

205-5688

Warning Tag

11-10 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

HOISTS

Fabric Slings, Protective Sleeve, and Shackles

Model Usage: 769, 773, 777, 785, 789, and 793

European Union compliant, CE marked

Safety

Off-Highway Trucks and General Usage

(140-7738, 140-7741)

• 140-7738 and 140-7741 Slings meet all

Warranty: Fabric Slings: Manufacturer’s Six

• Used to lift truck bodies or other loads with

applicable national, international, and

Months Against Defects In Materials Or

a hoist or other lifting devices (provides

industry standards, including, but not limited

Workmanship; Shackle, Spool, and Plate: Six

strength of steel without drawbacks of

to: ASME B30.9, ANSI 120.74, and Japanese

Months

weight, corrosion, or electrical conductivity)

standards

•

Reducesnumber ofpeople required to perform

• 141-0288 and 141-0289 Slings meet all

a lift— fiber slings are up to 90% lighter

applicable national, international, and

than other rigging materials, can be easily

industry standards, including, but not limited

handled by a single person, stored easily, do

to: CE Certification and Australian Standards

not require lubrication or reannealing like wire

AS4497.1 and AS4497.2

rope or chains, and will not scratch or mar

• Contrasting color coded slings provide extra

surfaces that they contact

protection and early warning (if red inner

• Helps reduce injuries to mechanics such as

tube or cords are visible, the sling should

hand punctures, pinching, back strain, etc.,

be immediately removed from service and

caused by heavy metal chains and hooks

repaired by manufacturer)

• Slings provide a high-performance, low-cost

• 2 “Tell Tail” cords are used as an indicator of

method of lifting loads using vertical, basket,

shock or overloading of sling (cords should

and choker-type hitches

protrude 13 mm (0.5 in) beyond label tag

and if shorter, sling should be returned to

• Slings provide the most inspectable lifting

manufacturer for evaluation)

device by using double layered, contrasting

colors and two types of visible Tell Tail cords

• ”Fiber Optic Tell Tail” cord is used to

to indicate damage

determine if inner core fibers are damaged or

broken - if light from one end of cord will

• Added protection can be gained by using a

not shine through to opposite end, the sling is

140-7742 Protective Sleeve when slings are

probably damaged and should be returned to

used in severe applications (made of the same

manufacturer for evaluation

bulked nylon material as the outer tubes)

• All slings are proof-tested to twice their rated

• Sleeves feature velcro closures for easy

capacity

installation and removal from slings

Hardware

Construction

• A shackle is used to attach hooks, links,

• Made from two complete and separate slings

chains, or other lifting systems to fabric slings

(cords), combined into one (provides unique

REPAIR INFORMATION

back-up system, in case of failure of either

• Shackles extra wide contact area gives

Alloy Slings

cord)

increased load distribution to sling fabric

1406 175th Street

and allows sling to achieve up to 100% of its

Hazelcrest, IL 60429

• Inner load carrying cords are constructed of

rated load lifting capacity

Phone: (708) 647-4900

interwoven high performance fibers which

Dealer Service Tool Catalog

provide excellent chemical resistance and

• A spool keeps the loaded hook centered on

have less than 1% elongation at working load

the shackle pin and spreads lifting load evenly

across pin

• Separate inner cords are encased in a double-

walled fabric tube - inner tube is made

• Alink plate allows attachment of 2 shackles

of polyester while outer tube is made of a

to lifting hook

bulked, abrasion-resistant nylon

References

• All slings are labeled with model number,

• REHS0033, Special Instruction, 777D

serial number, length, load capacities, and

Off-Highway Truck

warnings

• SEHS9980, Special Instruction, 793C

Off-Highway Truck

• SEHS9992, Special Instruction 769D/771D

Off-Highway Truck

• SEHS9993, Special Instruction 773D/775D

Off-Highway Truck

JULY 2018 Lifting Blocking and Clamping

11-11

Lifting/Blocking/Clamping

HOISTS

Fabric Slings, Protective Sleeve, and Shackles (Continued)

Lifting

Part Number

Description

Length

Width

Vertical

Capacity

Choker

Basket

9,000 kg

18,000 kg

7,200 kg

140-7738 a

Fabric Sling

2.4 m (8.0 ft)

100 mm (4 in)

(2,000 lb)

(40,000 lb)

(16,000 lb)

4,500 kg

9,000 kg

3,600 kg

140-7741 a

Fabric Sling

2.4 m (8.0 ft)

75 mm (3 in)

(10,000 lb)

(20,000 lb)

(8,000 lb)

Protective

600 mm

250 mm

140-7742 b

Sleeve

(24.0 in)

(10in)

9,000kg

18,000 kg

7,200 kg

141-0288 c

Fabric Sling

2.4 m (8.0 ft)

100 mm (4 in)

(20,000 lb)

(40,000 lb)

(16,000 lb)

4,500 kg

9,000 kg

3,600 kg

141-0289 c

Fabric Sling

2.4 m (8.0 ft)

75 mm (3 in)

(10,000 lb)

(20,000 lb)

(8,000 lb)

a. For use in all markets except Europe and Australia

b. Recommended for use with all Fiber Slings

c. Required for use in Europe and Australia

Specifications

• 143-8699 Shackle Link Plate

(Synthetic Sling Saver):

• 143-8695 Shackle (Synthetic Sling Saver):

- Working load limit: 18,600 kg (41,000 lb)

- Thickness: 44.5 mm (1.75 in)

- Throat width: 54 mm (2.1 in)

- Width: 76.2 mm (3.0 in)

- Outside length: 248 mm (9.8 in)

- Length: 177.8 mm (7.0 in)

- Maximum sling width: 114 mm (4.5 in)

- Hole diameter: 41.2 mm (1.62 in)

- Inside depth: 146 mm (5.8 in)

- Distance between holes: 95.2 mm (3.75 in)

- Outside width: 191 mm (7.5 in)

- Weight: 4.8 kg (10.6 lb)

- Pin diameter: 38 mm (1.5 in)

- Material: Alloy steel

- Weight: 8.5 kg (18.7 lb)

- Material: Alloy steel with threaded

screw pin

• 143-8698 Shackle Spool

(Synthetic Sling Saver):

- Outside diameter: 63.5 mm (2.5 in)

- Width: 47.8 mm (1.88 in)

- Inside diameter: 41.4 mm (1.63 in)

- Weight: 1.3 kg (2.8 lb)

– Material: Alloy steel

Part Number

Description

143-8695

Shackle

143-8698

Shackle Spool (Synthetic Sling Saver)

143-8699

Shackle Link Plate (Synthetic Sling Saver)

11-12 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

HOISTS

Nylon Lifting Slings

Warranty: Caterpillar ^®Six Months

Rated No. Of

Part No. a

Length

Sling Width

Eye Length

Capacity Choker

Vertical

Basket

Body Plys

Endless Slings (Type V)

1U-8221

0.91 m (3 ft)

25.4 mm (1 in)

1125 kg(2480lb)

1406 kg(3100lb)

2812 kg(6200lb)

1U-8222

1.22 m (4 ft)

25.4 mm (1 in)

1125 kg(2480lb)

1406 kg(3100lb)

2812 kg(6200lb)

1U-8223

1.83 m (6 ft)

25.4 mm (1 in)

1125 kg(2480lb)

1406 kg(3100lb)

2812 kg(6200lb)

1U-8224

2.44 m (8 ft)

25.4 mm (1 in)

1125 kg(2480lb)

1406 kg(3100lb)

2812 kg(6200lb)

1U-8225

1.83 m (6 ft)

50.8 mm (2 in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

1U-8226

2.44 m (8 ft)

50.8 mm (2 in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

1U-8227

3.05 m (10 ft)

50.8 mm (2 in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

1U-8228

1.83 m (6 ft)

76.2 mm (3 in)

3357 kg(7440lb)

4218 kg(9300lb)

8437kg (18600lb)

1U-8229

2.44 m (8 ft)

76.2 mm (3 in)

3357 kg(7440lb)

4218 kg(9300lb)

8437kg (18600lb)

1U-8230

3.05 m (10 ft)

76.2 mm (3 in)

3357 kg(7440lb)

4218 kg(9300lb)

8437kg (18600lb)

1U-8231

2.44 m (8 ft)

10.2 cm (4 in)

4500 kg(9920lb)

5625kg (12400lb)

11249 kg (24800 lb)

1U-8232

3.05 m (10 ft)

10.2 cm (4 in)

4500 kg(9920lb)

5625kg (12400lb)

11249 kg (24800 lb)

1U-8233

3.66 m (12 ft)

10.2 cm (4 in)

4500 kg(9920lb)

5625kg (12400lb)

11249 kg (24800 lb)

Eye and Eye Slings (Type III)

1U-8234

0.91 m (3 ft)

25.4 mm (1 in)

20.3 cm (8 in)

562 kg (1240 lb)

703 kg (1550 lb)

1406 kg(3100lb)

1U-8235

1.22 m (4 ft)

25.4 mm (1 in)

20.3 cm (8 in)

562 kg (1240 lb)

703 kg (1550 lb)

1406 kg(3100lb)

1U-8236

1.83 m (6 ft)

25.4 mm (1 in)

20.3 cm (8 in)

562 kg (1240 lb)

703 kg (1550 lb)

1406 kg(3100lb)

1U-8237

2.44 m (8 ft)

25.4 mm (1 in)

20.3 cm (8 in)

562 kg (1240 lb)

703 kg (1550 lb)

1406 kg(3100lb)

1U-8238

3.05 m (10 ft)

25.4 mm (1 in)

20.3 cm (8 in)

562 kg (1240 lb)

703 kg (1550 lb)

1406 kg(3100lb)

1U-8239

3.66 m (12 ft)

25.4 mm (1 in)

20.3 cm (8 in)

562 kg (1240 lb)

703 kg (1550 lb)

1406 kg(3100lb)

1U-8240

1.22 m (4 ft)

50.8 mm (2 in)

20.3 cm (8 in)

1125 kg(2480lb)

1406 kg(3100lb)

2812 kg(6220lb)

1U-8241

1.83 m (6 ft)

50.8 mm (2 in)

20.3 cm (8 in)

1125 kg(2480lb)

1406 kg(3100lb)

2812 kg(6220lb)

1U-8242

2.44 m (8 ft)

50.8 mm (2 in)

20.3 cm (8 in)

1125 kg(2480lb)

1406 kg(3100lb)

2812 kg(6220lb)

1U-8243

3.05 m (10 ft)

50.8 mm (2 in)

20.3 cm (8 in)

1125 kg(2480lb)

1406 kg(3100lb)

2812 kg(6220lb)

1U-8244

3.66 m (12 ft)

50.8 mm (2 in)

20.3 cm (8 in)

1125 kg(2480lb)

1406 kg(3100lb)

2812 kg(6220lb)

1U-8245

4.27 m (14 ft)

50.8 mm (2 in)

20.3 cm (8 in)

1125 kg(2480lb)

1406 kg(3100lb)

2812 kg(6220lb)

1U-8256

1.83 m (6 ft)

50.8 mm (2 in)

20.3 cm (8 in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

1U-8257

2.44 m (8 ft)

50.8 mm (2 in)

20.3 cm (8 in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

1U-8258

3.05 m (10 ft)

50.8 mm (2 in)

20.3 cm (8 in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

1U-8259

3.66 m (12 ft)

50.8 mm (2 in)

20.3 cm (8 in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

Eye and Eye Slings (Tapered Eyes) (Type III) 1

1U-8246

2.44 m (8 ft)

76.2 mm (3 in)

22.9 cm (9 in)

1687 kg(3720lb)

2109 kg(4650lb)

4218 kg(9300lb)

1U-8247

3.05 m (10 ft)

76.2 mm (3 in)

22.9 cm (9 in)

1687 kg(3720lb)

2109 kg(4650lb)

4218 kg(9300lb)

1U-8248

3.66 m (12 ft)

76.2 mm (3 in)

22.9 cm (9 in)

1687 kg(3720lb)

2109 kg(4650lb)

4218 kg(9300lb)

1U-8249

4.27 m (14 ft)

76.2 mm (3 in)

22.9 cm (9 in)

1687 kg(3720lb)

2109 kg(4650lb)

4218 kg(9300lb)

1U-8250

4.88 m (16 ft)

76.2 mm (3 in)

22.9 cm (9 in)

1687 kg(3720lb)

2109 kg(4650lb)

4218 kg(9300lb)

1U-8251

3.05 m (10 ft)

10.2 cm (4 in)

25.4 cm (10in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

1U-8252

3.66 m (12 ft)

10.2 cm (4 in)

25.4 cm (10in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

1U-8253

4.27 m (14 ft)

10.2 cm (4 in)

25.4 cm (10in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

1U-8254

4.88 m (16 ft)

10.2 cm (4 in)

25.4 cm (10in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

1U-8255

5.49 m (18 ft)

10.2 cm (4 in)

25.4 cm (10in)

2250 kg(4960lb)

2812 kg(6200lb)

5625kg (12400lb)

1U-8260

3.05 m (10 ft)

76.2 mm (3 in)

22.9 cm (9 in)

3357 kg(7440lb)

4218 kg(9300lb)

8437kg (18600lb)

1U-8261

3.66 m (12 ft)

76.2 mm (3 in)

22.9 cm (9 in)

3357 kg(7440lb)

4218 kg(9300lb)

8437kg (18600lb)

1U-8262

4.27 m (14 ft)

76.2 mm (3 in)

22.9 cm (9 in)

3357 kg(7440lb)

4218 kg(9300lb)

8437kg (18600lb)

1U-8263

4.88 m (16 ft)

76.2 mm (3 in)

22.9 cm (9 in)

3357 kg(7440lb)

4218 kg(9300lb)

8437kg (18600lb)

a. On wider slings, tapered eyes provide a configuration designed for easier use with chainhooks.

Inspect sling for damage before each use and remove from service if damaged. Do not overload, cut, or expose to temperatures above 82°C (180°F). Use of

damaged sling may result in personal injury.

JULY 2018 Lifting Blocking and Clamping

11-13

Lifting/Blocking/Clamping

HOISTS

Synthetic Slings

ModelUsage: AllModels &Machines

European Union Compliant, CE

• Lift loads with a hoist or other lifting devices

Warranty: Manufacturer’s

Exceeds ANSI 30.9 American Standards

• Built to world-wide accepted standards

CE built and tested to meet EN1492-1 / -2

• Additional lengths may be available.

Please contact your Dealer Service Tools

AS built and tested to meet AS4497

Representative for further information.

Round Synthetic Sling

* Regional Standard

WLL

Length

Color

CE (Europe)

Vertical

Choker

Basket

(Australian)

516-9375

529-8332

2 m (7 ft)

250 kg (550lb)

200 kg (440lb)

500 kg (1100 lb)

White

516-9395

529-8333

1 m (3 ft)

2 t (4410 lb)

1.6 t (3530 lb)

4 t (8820 lb)

Green

516-9397

529-8334

2 m (7 ft)

2 t (4410 lb)

1.6 t (3530 lb)

4 t (8820 lb)

Green

516-9376

529-8335

3 m (10 ft)

2 t (4410 lb)

1.6 t (3530 lb)

4 t (8820 lb)

Green

516-9399

529-8336

2 m (7 ft)

3 t (6615 lb)

2.4 t (5290 lb)

6 t (13230 lb)

Yellow

516-9401

529-8337

3 m (10 ft)

3 t (6615 lb)

2.4 t (5290 lb)

6 t (13230 lb)

Yellow

516-9377

529-8338

4 m (13 ft)

3 t (6615 lb)

2.4 t (5290 lb)

6 t (13230 lb)

Yellow

516-9406

529-8339

3 m (10 ft)

6 t (13230 lb)

4.8 t (10580 lb)

12 t (26450 lb)

Brown

516-9378

529-8340

6 m (20 ft)

6 t (13230 lb)

4.8 t (10580 lb)

12 t (26450 lb)

Brown

Flat Synthetic Sling

* Regional Standard

WLL

Length

Sling Width

Eye Length

Color

CE (Europe)

Vertical

Choker

(Australian)

516-9379

529-8341

1 m (3 ft)

50 mm (2 in)

150 mm (6 in)

1 t (2200 lb)

0.8 t (1760 lb)

Violet

516-9381

529-8342

2 m (7 ft)

50 mm (2 in)

150 mm (6 in)

1 t (2200 lb)

0.8 t (1760 lb)

Violet

516-9383

529-8343

3 m (10 ft)

50 mm (2 in)

150 mm (6 in)

1 t (2200 lb)

0.8 t (1760 lb)

Violet

516-9386

529-8344

2 m (7 ft)

65 mm (3 in)

180 mm (7 in)

2 t (4410 lb)

1.6 t (3530 lb)

Green

516-9388

529-8345

3 m (10 ft)

65 mm (3 in)

180 mm (7 in)

2 t (4410 lb)

1.6 t (3530 lb)

Green

516-9390

529-8346

4 m (13 ft)

65 mm (3 in)

180 mm (7 in)

2 t (4410 lb)

1.6 t (3530 lb)

Green

516-9393

529-8347

3 m (10 ft)

90 mm (4 in)

270 mm (11in)

3 t (6515 lb)

2.4 t (5290 lb)

Yellow

* Regional Standards require different marking/labeling. Consult local regulations for requirements.

11-14 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

HOISTS

Undecking Sling

Model Usage: CT660 Truck

• Combination nylon and chain sling designed

Specifications

to allow lifting and lowering vehicles, without

Warranty: Manufacturer’s

• Dimensions: 19.8 x 17.1 x 9.8 in

damaging the front bumper, grille and/or hood

• Weight: 13.90 kg (30.65 lb)

Part Number

Description

372-5265

Undecking Sling

Columbus McKinnon “Herc-Alloy 800” Chain

Warranty: Caterpillar ^®Six Months

• Manufactured from special alloy steels and

• Embossed approximately every 10 inches with

engineered for superior combinations of

the make (CM) and grade (HA-800) appearing

strength, lightness, and durability - qualities

alternately

that give the “Herc-Alloy 800” system higher

working load limits and longer life than

conventional alloy chain products, and make it

easier to handle

Part Number

Description

Chain Size

Max. Working Load

Pail, 43.0 m/18.9 L

4C-6938

7.14 mm (9/32 in)

1,588 kg (3,501lb)

(141 ft/5 gal)

Pail, 19.2 m/18.9 L

4C-6939

9.52 mm (3/8 in)

3,221 kg (7,101lb)

(63 ft/5 gal)

Coupling Links

• Dependable and easy to use for fast assembly

on the job, for attaching chain to master links

and eye type hooks and for installing new

body chain in old slings

• CVSA approved

Diameter hole

Working Load

Chain Size

Part Number

E a

Max. Width

to accept male

Limit

leg

21,636 kg

146.05 mm

55.56 mm

157.16 mm

39.69 mm

(1 in)

270-0320

31.75mm (11/4in)

50.80mm (2in)

(47,699 lb)

(5 3/4in)

(2 3/16in)

(6 3/16in)

(1 9/16in)

5,442 kg

85.73 mm

30.96 mm

79.38 mm

23.42 mm

(1/2 in)

270-0315

17.46mm (11/16in)

25.40mm (1in)

(11,999 lb)

(3 3/8in)

(1 7/32in)

(3 1/8in)

(59/64 in)

12,836 kg

121.46 mm

45.64 mm

38.10 mm

109.54 mm

31.75 mm

(3/4 in)

270-0316

23.81 mm (15/16 in)

(28,300 lb)

(4 25/32in)

(1 51/64in)

(1 1/2in)

(4 5/16in)

(1 1/4in)

3,221 kg

61.12 mm

21.03 mm

19.05 mm

56.36 mm

18.65 mm

(3/8 in)

363-0795

12.70 mm (1/2 in)

(7,101 lb)

(2 13/32in)

(53/64 in)

(3/4 in)

(2 7/32in)

(47/64 in)

1,588 kg

30.16 mm

15.88 mm

12.70 mm

42.86 mm

13.89 mm

(9/32 in)

270-0312

7.94 mm (5/16 in)

(3,500 lb)

(1 13/16in)

(5/8 in)

(1/2 in)

(1 11/16in)

(3 5/64in)

a. Diameter of stock of largest master link intended to be used with Hammerlok

Serious damage to a chain may occur when a force exceeding the maximum working load limit is applied to a chain or chain assembly. These maximum

working load limits are not to be exceeded.

11-16 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

HOISTS

Columbus McKinnon “Herc-Alloy 800” Chain (Continued)

Master Link Sub-Assemblies

Chain

Working Load limit

Master Link Sub-

Diameter

Dimensions

Size

45degrees

30degrees

Assembly Number

Material A

Inside Width B

Inside Length C

12.70 mm

14,152 kg

11,567 kg

8,165 kg

19.05 mm

111.13mm

222.25 mm

4C-3576

(1/2 in)

(31,200 lb)

(25,500 lb)

(18,000 lb)

(3/4 in)

(4 3/8

in)

(8 3/4in)

7.14 mm

4,128 kg

3,357 kg

2,359 kg

19.05 mm

69.85 mm

139.70 mm

4C-3576

(9/32 in)

(9,100 lb)

(7,400 lb)

(5,200 lb)

(3/4 in)

(2 3/4in)

(5 1/2in)

9.52 mm

8,346 kg

6,849 kg

4,808 kg

25.40 mm

88.90 mm

177.80 mm

4C-3577

(3/8 in)

(18,400 lb)

(15,100 lb)

(10,600 lb)

(1 in)

(3 1/2in)

(7 in)

Safety Note:

A quad branch chain sling usually does not

sustain loads with even distribution to its four

branches, especially when loads are of rigid

structure. Therefore, maximum working load

limits are set at the same values as for triple

branchchain slings of equal quality and size

and used with branches at the same angle of

inclination.

Information to Make Triple and Quad

Chain Sling Type

Oblong Master Link

Link Size

Type and size of chain sling on which used

Working Load

Part Number

Diameter

Single Type S

Limit

Inside Width B

Inside Length C

Double Type D

Triple Type T

QuadTypeQ

Material A

and C

2,767 kg

12.70 mm

63.50 mm

127.00 mm

7.14 mm

5.56 mm

4C-3573

(6,100 lb)

(1/2 in)

(2 1/2in)

(5 in)

(9/32 in)

(7/32 in)

5,579 kg

19.05 mm

69.85 mm

139.70 mm

9.53 mm

7.14 mm

4C-3574

(12,300 lb)

(3/4 in)

(2 3/4in)

(5 1/2in)

(3/8 in)

(9/32 in)

9,435 kg

25.40 mm

88.90 mm

177.80 mm

12.70 or 15.88

12.70 mm

9.53 mm

4C-3575

(20,800 lb)

(1 in)

(3 1/2in)

(7 in)

1/2 or 5/8 in

(1/2 in)

(3/8 in)

JULY 2018 Lifting Blocking and Clamping

11-17

Lifting/Blocking/Clamping

HOISTS

Columbus McKinnon “Herc-Alloy 800” Chain (Continued)

Clevlok Sling Hook with Latch

Working

Dimensions

Replacement

Chain Size

Part No.

LoadLimit

Latch Kit

7.14 mm

1,588 kg

8.90 mm

130.96 mm

8.33 mm

18.64 mm

9.07 mm

87.30 mm

30.56 mm

26.70 mm

26.97 mm

1U-9795

1U-9798

(9/32 in)

(3,500 lb)

(3.500 in)

(5.156 in)

(0.328 in)

(0.734 in)

(0.357 in)

(3.437 in)

(1.203 in)

(1.051 in)

(1.062 in)

9.53 mm

3,220 kg

110.31 mm

169.47 mm

11.51 mm

24.21 mm

12.88 mm

113.49 mm

36.91 mm

32.54 mm

33.32 mm

1U-9794

1U-9797

(3/8 in)

(7,100 lb)

(4.343 in)

(6.672 in)

(0.453 in)

(0.953 in.)

(0.507 in)

(4.468 in)

(1.453 in.)

(1.281 in)

(1.312 in)

12.70 mm

5,443 kg

139.70 mm

203.20 mm

15.06 mm

29.77 mm

15.88 mm

133.73 mm

49.23 mm

42.06 mm

39.67 mm

1U-9793

1U-9796

(1/2 in)

(12,000 lb)

(5.500 in)

(8 in)

(0.593 in)

(1.172 in.)

(0.625 in)

(5.265 in)

(1.938 in.)

(1.656 in)

(1.562 in)

Alloy Eye Hooks - Grab

Part Number

Chain Size

Max. Working Load Limit (lb)

1U-9799

12.70 mm (1/2 in)

5,443 kg (12,000 lb)

1U-9883

7.94 mm (5/16 in)

2,041 kg (4,500lb)

1U-9884

9.53 mm (3/8 in)

3,221 kg (7,101lb)

4C-3581

6.35 mm (1/4 in)

1,588 kg (3,500lb)

Chain Sling Identification Tag

Warranty: Caterpillar ^®Six Months

• Used to identify size, grade, rated capacity

• Opening for chain link: 27 mm (1.06 in)

(WLL), and reach of device

diameter

• Use a 6.35 or 9.53 mm (1/4 or 3/8 in) stamp to

• Slit opening makes tag easy to attach to a link

imprint specifications on tag

• Made from carbon steel

• Measures 105 x 38 x 4 mm

• Meets OSHA Specification 1910.184

(4.13 x 1.50 x 0.16 in)

Part Number

Description

253-9937

Chain Sling Identification Tag

Chain Adjuster, Chain Adjuster (272C)

Essential Tool

• Used to adjust drive chain tension

Model Usage: 216, 226, 228, 236, 246, 248, 252,

Part Number

Description

252B, 262C, 246C, 256C and 262 Skid Steer

159-3337

Chain Adjuster

Loaders

292-9206

Chain Adjuster (272C)

Warranty: Caterpillar ^®Six Months

11-18 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

HOISTS

Link Brackets

Model Usage: 5000 Series Mining Excavators

• Used to remove or install large components

• All link brackets meet ANSI Standards for

and General Usage

such as excavator swing gears (provides

lifting devices

acceptable method of attaching hoist to

Warranty: Caterpillar ^®Six Months

• Used for any general purpose lifting where

component)

bracket can be attached to component

• 439-3940 Link Bracket is used specifically

• 100% proof tested at 2 times the working

to remove and install swing gear and

load limit and complies with the requirements

bearing assembly on 5130 and 5230 Mining

of ANSI/ASME B30.9-1984 as noted on the

Excavators

Certificate of Proof Test contained with each

• Bolts directly onto swing bearing/gear or

piece

other component (always use Grade 8 bolts to

References

attach link bracket to component)

• SEHS9721, Special Instruction, Assembly

• Requires less clearance than standard eyebolt

Procedure for Hydraulic Excavator (5130 only)

and makes placement/alignment of swing

gear/bearing much faster and simpler

• NEHS1064 Tool Operating Manual

Item

Part Number

Bolt Size

Working Load Limit

Minimum Bolt Torque

439-3938

9.52 mm (3/8 in)

1,000 kg (2,205lb)

43 N·m (32 ft-lb)

439-3939

19.05 mm (3/4 in)

4,000 kg (8,818lb)

360 N·m (266 ft-lb)

439-3940

12.7 mm (1/2 in)

1,800 kg (3,968lb)

95 N·m (70 ft-lb)

439-3941

30 mm (1 1/4in)

4,000 kg (8,818lb)

1,300 N·m (959 ft-lb)

439-3942

22.225 mm (7/8 in)

4,536 kg (10,000 lb)

620 N·m (457 ft-lb)

439-3943

36mm (1.41in)

5,448 kg (12,011 lb)

2,700 N·m (1,991 ft-lb)

Cylinder Head Lifting Bracket

Model Usage: CT660 Truck, CT11, CT13

• Used to remove and install the cylinder head

Specifications

on engine

Warranty: Manufacturer’s

• Dimensions: 279.4 x 233.7 x 14.0 mm

(11.0 x 9.2 x 0.5 in)

• Weight: 2.42 kg (5.33 lb)

Part Number

Description

374-6396

Cylinder Head Lifting Bracket

Tow Straps

Warranty: Caterpillar ^®Six Months

• Ability to take shock - the stretching of the

• Flexible— tow strap flexibility makes

tow strap allows a cushion against sudden

handling in cold weather a snap

shock (nylon strap will stretch 6-8% when

• Storage - coiling and storing in vehicle or

loaded at rated capacity and will return to

tool box is simple and easy

normal length when not loaded)

• Alloy hooks - tow straps alloy hooks are an

• Lightweight - tow straps are lightweight,

integral part of the strap

tough, woven nylon that withstand grease,

water and multiple folding

Part No.

Strap Width

Length

Ply

Breaking Strength

Hook Size

4C-3049

50.8 mm (2 in)

6.10 m (20 ft)

Single

8,890 kg (19,600 lb)

9.53 mm (3/8 in)

4C-3050

50.8 mm (2 in)

7.62 m (25 ft)

17,781 kg (39,200 lb)

12.7 mm (1/2 in)

JULY 2018 Lifting Blocking and Clamping

11-19

Lifting/Blocking/Clamping

HOISTS

Hoist Rings and Anchor Shackle

Essential Tool

European Union compliant, CE marked

Model Usage: 797 Off-Highway Trucks

• Used to handle large or heavy components on

machines

Warranty: Caterpillar ^®Six Months

• Anchor shackle is capable of handling

components up to 77 t (85 tons)

• Hoist rings used for lifting differential

housing, transmission, spindle group, or axles

Inside

Part Number

Description

LoadLimit

Bolt Size

Thread Length

Thickness

Width

Weight

Material

Diameter

M30 x 3.50

7,000 kg

164-4033

Hoist Ring

x 100 mm

45 mm(1.77in)

(15,432 lb)

(3.9 in) long

M36 x 4.00

11, 000 kg

164-4034

Hoist Ring

x 150 mm

61 mm(2.40in)

(24, 251lb)

(5.9 in) long

Anchor

galvanized

164-4035

77 t (85 tons)

92 mm(3.62in)

127 mm (5 in)

330 mm (13in)

70 kg (154 lb)

Shackle

alloy steel

Lifting Shackles

Model Usage: All Models

NOTE: Be sure to read and understand the

European Union compliant, CE marked

limited warranty that covers this product during

Warranty: Manufacturer’s One Year Against

• Used for a variety of lifting applications

the first 12 months following transfer of title to

Defects In Workmanship

• Assorted sizes and capacities for multiple

the purchaser. The manufacturer reserves the

shop or field uses

choice to repair, replace, or refund the purchase

price of any product they determine to be

• Forged, quenched, and tempered

defective.

• Each shackle includes an alloy steel screw-pin

to secure loads

• Working load limit is permanently imprinted

on every shackle

Part Number

Description

Working Load Limit

REPAIR INFORMATION

189-0408

Shackle (2 ton)

1,814 kg (4,000lb)

Crosby Group P.O. Box 3128

189-0409

Shackle (3.25 ton)

2,948 kg (6,500lb)

Tulsa, OK 74101

189-0410

Shackle (4.75 ton)

4,309 kg (9,500lb)

Phone: (918) 834-4611

189-0411

Shackle (8.5 ton)

7,711 kg (17,000 lb)

Fax: (918) 832-0940

189-0412

Shackle (9.5 ton)

8,618 kg (19,000 lb)

Email: crosbygroup@earthlink.net

189-0863

Shackle (12 ton)

10,886 kg (24,000 lb)

Web site: www.thecrosbygroup.com

193-5474

Shackle (55 ton)

49,895 kg (110,000 lb)

5P-8622

Shackle (6.5 ton)

5,900 kg (13,007 lb)

11-20 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

JACKS

Mechanical Screw Jacks, 20 and 24 Ton

Warranty: Manufacturer’s Unlimited Against

• To make leveling work easier, as well as

• No maintenance is required. Housings are of

Defects In Materials And Workmanship

exact, the floating cap on the screw jacks

malleable iron to prevent breakage and are

reduce operating friction by 88% over jacks

flared at the base to help assure stability

not using this principle

• Safety peep hole lets you visually inspect the

• Non-flattening, single chrome-moly ball gives

screw position, reducing the possibility of

the cap 9° float to automatically level and

over extension

center load forces

• These screw jacks have long been accepted

• Floating cap construction also increases

as reliable tools (their sturdy, simple design

safety, by reducing the possibility of load

provides safe support for machinery, general

twist-out (to prevent load slippage, the load

rigging, and construction applications)

cap is serrated)

Handle

Part

Sustaining

Closed

Operable

Effort per

Base

Weight

Lever Bar Length

Number

Capacity

Height

Rise

Ton

Diameter

20 Ton Series

REPAIR INFORMATION

18,144 kg

30 cm

13 cm

6.8 kg

15 cm

7.7 kg

Templeton-Kenly

1U-9324

91 cm (36 in)

(20 ton)

(11 3/4in)

(5 in)

(15 lb)

(6 in)

(17 lb)

2525 Gardner Road

18,144 kg

35 cm

18 cm

6.8 kg

15 cm

9 kg

Broadview, IL 60153

1U-9325

91 cm (36 in)

(20 ton)

(13 3/4in)

(7 in)

(15 lb)

(6 1/2in)

(20 lb)

Phone: (800) 323-9114

24 Ton Series

Fax: (708) 865-0894

21,722 kg

43 cm

21 cm

6.8 kg

18 cm

16.8 kg

Web site: www.tksimplex.com

1U-9327

1m(42in)

(24 ton)

(17in)

(8 1/4in)

(15 lb)

(7 1/4in)

(37 lb)

21,722 kg

58 cm

36 cm

6.8 kg

22 cm

23.6 kg

1U-9328

1m(42in)

(24 ton)

(23in)

(14 1/4in)

(15 lb)

(8 1/2in)

(52 lb)

Mechanical Ratchet Lever Jacks, 5 and 10 Ton

Warranty: Manufacturer’s Unlimited Against

5 Ton Series for lowest minimum heights

• 1U-9322 has a lightweight aluminum alloy

Defects In Materials And Workmanship

housing [weighing just 19.05 kg (42 lb) total]

• Especially suited for moving machinery and

for maximum mobility; malleable-iron cap and

for lifting or skidding mine and construction

large grooved lifting toe [57.15 x 82.55 mm (2

equipment

1/4 x 3 1/4 in)] give added safety on all types

• Minimum toe height is 44.45 mm (1 3/4 in) on

of loads

all types of loads; safety speed trigger lets

• Housings for other models are of malleable

you trip jack instantly when not under load

iron and include safety speed trigger for

10 Ton Series for fast, height lifting

tripping jack when not under load

• Designed for use with oil and drilling

equipment, mining machinery, road building

REPAIR INFORMATION

equipment, railroad bolster, and coupler

Templeton-Kenly

repairs

2525 Gardner Road

Broadview, IL 60153

• Minimum toe heights range from 44.45 mm

Phone: (800) 323-9114

(1 3/4 in) to 50.8 mm (2 in), with strokes

Fax: (708) 865-0894

from 24.13 cm (9 1/2 in) to 30.48 cm (12 in);

Web site: www.tksimplex.com

minimum cap heights from 43.18 cm (17 in) to

52.07 cm (20 1/2 in)

Optional

Handle Capacity

Lever Bar

Part No.

Capacity

Stroke

Effort per Ton

Min. Toe Min.

Base Size

Weight

Lever Bar

Height

Length

(not included)

5 Ton Series

33.1 kg

44.45 mm

12.7 x 18.7 cm

1U-9320

4536kg (5 ton)

33 cm (13 in)

51 cm (20.08 in)

15.8 kg (35 lb)

4C-4034

91 cm (36 in)

(72.97 lb)

(1 3/4in)

(5 x 7 3/8 in)

10 Ton Series

9071 kg

13.6 kg

16.5 x 26 cm (6

1U-9322

30 cm (12 in)

52 cm (20.50 in)

50.8 mm (2 in)

19 kg (42 lb)

4C-4035

1.5 m (60 in)

(10 ton)

(29.98 lb)

1/2 x 10 1/4 in)

11-21

JULY 2018 Lifting Blocking and Clamping

11-21

Lifting/Blocking/Clamping

Belly Guard Lift Table

Warranty: Caterpillar ^®Six Months

Basic Specifications

• Ergonomic design includes adjusting locking

locater to allow handle to be located at three

• Lift Table for the installation and removal of

different heights for user comfort

dozer belly guards

• Custom rotatable caster with auxiliary bar

• Air over hydraulic operation

attachment

• Load Capacity -5,000 LBS

Durability

• CE compliant

• Heavy duty casters with independent locks

• A maximum working height of 36 in

and toe guards

Key Benefits

• Rugged steel components of the scissor stack

• Greater range of weight capacity (5,000 lb

provide stable lifting

from min. to max height.) Other devices do not

• Load tested up to a working load limit of

offer this capability. This was a key dealer

5,000 lb

requirement during the VOD collection phase.

• Guard plate at bottom protects hydraulic

• Air-powered capability reduces fatigue and

hoses and interior components

improves the cycle time.

Versatile Design

• Depending on operator ability and experience,

wehave seen 15% to 25% improvement in

• Hydraulic pump can be manually operated

overall cycle time of tool. Due to other factors,

using the handle

this improvement in cycle time of the tool

• Easily attach air supply for operating air-

might not translate in to a lower total repair

powered hand tools

time.

Easy to use simple controls made from sturdy

•

Safety & Regulation

materials

• Safety skirt is fire retardant to provide

• Lifting points at all four corners to allow ease

protection for the user and tool components

of transport between facilities

• Worldwide compliant

• Designed to fit in the back of the Cat^®Service

Truck

• Dual cylinders provide substantial lifting

ability in compact spaces (min. height

Reference

8.5 in/max height 36 in)

• CLICK: An application video is available here

• Built-in counterbalance valve safety holds

on Channel 1.

load if hydraulic line is damaged

• CLICK: Additional pictures and specifications

Serviceability & Ergonomics

are available here.

• Adequately sized tabletop can be pinned in

• NEHS-1211 Tool Operating Manual

the raised position for ease of service and

maintenance

Part No.

Description

Dimensions

Weight

463-3380

Belly Guard Lift Table

1585 x 813 x 216 mm (62.4 x 32 x 8.5 in)

178.7 kg (393.9lb)

11-22 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

JACKS

Ratchet Lever Jack, 20 Ton Support, 15 Ton Lift

Warranty: Manufacturer’s Unlimited Against

• For easier lifting of heavy loads

• Easy lifting (just 34 lb handle effort per ton)

Defects In Materials And Workmanship

makes this jack exceptionally suited to both

• Provides needed lifting capacity for repairing

light and heavy applications

equipment used in heavy construction

applications

• Minimum toe height is 57 mm (2 1/4 in), with

457 mm (18 in) stroke

• Can also be used in pairs in place of an

overhead crane to load heavy machinery and

• Minimum cap height is 718 mm (28 1/4 in)

equipment

• Supports 20 tons, lifts 15 tons

Handle

Capacity

Optional

Lever

Part

Capacity

Stroke

Effort

Min.

Toe Min.

Base Size

Weight

Lever

Bar

Number

per Ton

Height

Bar a

Length

20.32 x

18,144 kg

46 cm

5.4 kg

72 cm

57.15 mm

47.17 kg

1.8 m

1U-9323

27.94 mm

(20 ton)

(18in)

(34 lb)

(28 1/4in)

(2 1/4in)

(104 lb)

(72in)

(8 x 11 in)

a. Lever Bar not included as part of Mechanical Ratchet Lever Jacks; see Steel Lever Bar chart.

REPAIR INFORMATION

Templeton-Kenly

2525 Gardner Road

Broadview, IL 60153

Phone: (800) 323-9114

Fax: (708) 865-0894

Web site: www.tksimplex.com

Mechanical Ratcheting Screw Jacks

Warranty: Manufacturer’s Unlimited Against

• 35- and 50-ton capacity

• Low minimum height of these Superjacks

Defects In Materials And Workmanship

makes them ideal for low clearance loads

• Low profile for fast lifting, support and exact

leveling of heavy loads

• Equipped with a fully-enclosed ratchet

mechanism, aluminum housings

• Original journal jacks by Templeton, Kenly and

Co., are used widely in all industries where

• Can be lubricated through grease plug,

powerful; all-position jacks are required

without removing the base

• Beveled-gear construction combines the best

principles of ratchet and screw jacks to give

REPAIR INFORMATION

fast lifting and exact leveling of heavy loads,

Templeton-Kenly

with minimal amount of handle effort per ton

2525 Gardner Road, Broadview, IL 60153

Phone: (800) 323-9114

• Low minimum height of these Superjacks

Fax: (708) 865-0894

makes them ideal for low clearance loads

Web site: www.tksimplex.com

Handle

Part

Min.

Base

Optional

Lever Bar

Capacity

Stroke

Effort per

Weight

Number

Height

Diameter

Lever Bar

Length

Ton

31,752 kg

13 cm

26 cm

147 mm

14.5 kg

91.44 cm

1U-9330

3kg (7lb)

4C-4034

(35 ton)

(5 in)

(10 1/4in)

(5 1/2in)

(32 lb)

(36in)

45,360 kg

10 cm

1.8 kg

26 cm

184 mm

27 kg

142.2 cm

1U-9331

4C-4039

(50 ton)

(4 in)

(4lb)

(10 5/16 in)

(7 1/4in)

(60 lb)

(56in)

11-24 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

JACKS

Steel Lever Bars (Sold Separately)

REPAIR INFORMATION

Part Number

Length

Weight

For UseWith:

Templeton-Kenly

1U-9320 - 5 ton Jack

4C-4034

91.5 cm (36in)

3.6 kg (8 lb)

2525 Gardner Road

1U-9330— 35 ton Jack

Broadview, IL 60153

4C-4035

15.2 cm (6 in)

7.7 kg (17 lb)

1U-9322— 10 ton Jack

Phone: (800) 323-9114

4C-4039

142.2 cm (56 in)

4.5 kg (10 lb)

1U-9331— 50 ton Jack

Fax: (708) 865-0894

Web site: www.tksimplex.com

Hydraulic Bottle Jacks

Model Usage: All

European Union Compliant, CE marked

• Automatic by-pass port to prevent

overextension

Warranty: Caterpillar ^®Limited Lifetime

• Used to lift a variety of items

• Meets or exceeds ASME, PALD, and CE

• Lower handle effort reduces operator fatigue

standards

• Safety relief valve to prevent overload

Specifications

Collapsed

Screw

Part Number

Description

Max Height

Base Size

Weight

Height

71.25 kN

219 mm

444 mm

75 mm

95 x 138 mm

5.9 kg

439-5575

(8 t)

(8.62 in)

(17.48 in)

(2.95 in)

(3.74 x 5.43 in)

(13 lb)

228 mm

453 mm

75 mm

112 x 163 mm

9.0 kg

439-5576

133.4 kN (15 t)

(8.98 in)

(17.83 in)

(2.95 in)

(4.41 x 6.42 in)

(19.8 lb)

234 mm

459 mm

75 mm

127 x 171 mm

12.1 kg

439-5577

177.9 kN (20 t)

(9.21 in)

(18.07 in)

(2.95 in)

(5.00 x 6.73 in)

(26.7 lb)

242 mm

467 mm

75 mm

142 x 196 mm

15.5 kg

440-4777

266.9 kN (30 t)

(9.53 in)

(18.39 in)

(2.95 in)

(5.59 x 7.72 in)

(34.2 lb)

252 mm

402 mm

180 x 230 mm

28.5 kg

439-5578

444.8 kN (50 t)

(9.92 in)

(15.83 in)

(7.09 x 9.06 in)

(62.8 lb)

Serviceable Parts

Part Number

Description

442-1723

Seal Kit - 8.8 Ton

442-1724

Seal Kit— 16.5 Ton

442-1725

Seal Kit - 22 Ton

442-1726

Seal Kit - 33 Ton

442-1727

Seal Kit - 55 Ton

442-1728

Release Valve Kit

442-1729

Handle Replacement Kit

JULY 2018 Lifting Blocking and Clamping

11-25

Lifting/Blocking/Clamping

JACKS

Mobile Low Lift Transmission Jack, 2,000 lb

Warranty: Manufacturer’s Two Year Limited

• Transmission jack and equipment will be

• Saddlerotates 360° for easily servicing

(Warranty: Six Months - Transmissions

direct shipped from Owatana Tool Company

transmission after removal from vehicle

Adapters and Mountings)

• Permits easy one-man transmission removal

• Worldwide reputation for dependability/

and replacement

reliability

• Ideal for handling other assemblies, too

• Includes four 1U-7558 mounting arms

• Wide-spaced ball-bearing swivel casters

Specifications

provide exceptional stability and mobility

• Weight: 134 kg (297 lb)

• Versatile AdjustaGrip mounting arms feature

• Lifting Range: 25.4— 91.44 cm (10— 36 in)

5-point adjustment, permitting attachment to

any unit

REPAIR INFORMATION

• Attachment chains furnished

Bosch Service Solutions, 755 Eisenhower Drive

• Flow control valve slows descent of load

Owatonna, MN 55060, Attn: Repair Department

Phone: 800-344-4013

• 3-point screw adjustment allows precise

tilting of saddle - essential for proper

Visit the Bosch Repair Track web link to complete and submit

the form for proper authorization:

aligning of transmission with engine

https://repairtrack.bosch-automotive.com

Part Number

Description

Weight

1U-7505

Jack

Transmissions Adapters and Mountings

Part Number

Description

Weight

1U-7506

Transmission Adapter Kit

4.64 kg (10 15/64lb)

1U-7558

Transmission Mounting Arm

1.81 kg (4 lb)

Transmission Jack, 1.5 Ton (3,000 lb)

Warranty: Manufacturer’s One Year

• Super low clearance— platform can be

Specifications

lowered all the way to the floor

• Capacity: 1.5 ton (3,000 lb)

• Smooth rolling - loads move easily on

• Lift minimum: 8.89 cm (3 1/2 in)

10.16 cm (4 in) heavy-duty caster wheels

LIft maximum: 101.6 cm (40 in)

•

• Convenient hydraulic control - handle can be

• Pad clearance (width): 59.05 cm (23 1/4 in)

operated from rear or either side

• Sidetilt: 9°

• Stable lifting platform— 53.34 cm (21 in)

wide pivots provide extra stability

• Front and rear tilt: 25°

• Precise tilt control— adjusts platform in 4

• Four steel wheel casters: 10.16 cm (4 in)

different directions

• Frame length: 114.3 cm (45 in)

• Wide base - 78.74 cm (31 in) wide base

• Frame width: 78.74 cm (31 in)

provides stable support for heavy, bulky loads

• Frame height: 36.83 cm (14 1/2 in)

• Detachable handle - allows easy movement

• Weight: 133 kg (295 lb)

without limiting access in tight spots

REPAIR INFORMATION

Meyer Hydraulics Corporation

• Adjustable cradles - adapt to different

512-22 W. Burr Oak Street

shapes and sizes providing improved stability

Centerville, MI 49032

Phone: (800) 253-2076, (269) 467-6302

Fax: (269) 467-6897

Part Number

Description

Web site: www.meyerhydraulics.com

4C-4089

Transmission Jack, 1.5 Ton (3,000lb)

11-26 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

JACKS

Drive Train Handler Accessory

Warranty: Manufacturer’s One Year

• Accessory from Meyer Hydraulics that adds

• Attaches to the top of the transmission jack

even more versatility to the transmission jack

platform to steady the difficult-to-handle

components

• The wide lifting platform on the transmission

jack is ideal for handling:

- Drive shafts

REPAIR INFORMATION

- Transfer cases

Meyer Hydraulics Corporation, 512-22 W. Burr Oak Street

- Rear differentials

Centerville, MI 49032,

- Entire axle assemblies

Phone: (800) 253-2076, (269) 467-6302

Fax: (269) 467-6897, Web site: www.meyerhydraulics.com

Part Number

Description

4C-4090

Drive Train Handler Accessory

Steering Cylinder Removal and Installation Tooling

Model Usage: 797

Component Handler

Adapter

Warranty: Manufacturer’s Two Years

• Large wheels provide easy maneuvering.

• This adapter provides a safe and efficient

method of changing out steering cylinders

• Independent locking mechanism for safety

when used with the 509-9679 component

• Tow loops front and back

handler.

• Head tilt ± 5° and traverse of 101.6 mm (4 in)″

• The final adjustment to the steering cylinder

• Air over hydraulic control system

must be made with the hand-actuated bottle

jack on the adapter.

• 2,268 lkg (5,000 lb) capacity

• The adapter is equipped with a load-holding

• 254 mm (10 in) retracted height (without

strap to secure the steering cylinder through

adapters)

the service operation.

• 1,117 mm (44 in) raised height (without

adapters)

Part No.

Description

Dimensions

WLL

Weight

1905 x 1143 x 838.2 mm

509-9679

Component Handler

2268 kg(5000lb)

100kg (220.5lb)

(75 x 45 x 33 in)

509-9680

Adapter

50 kg (110.3lb)

JULY 2018 Lifting Blocking and Clamping

11-27

Lifting/Blocking/Clamping

JACKS

Blade Lift Jack (Blade Master) and Extension Tube

Model Usage: All Products With Cutting Edges

• Used to replace cutting edges on front, wing,

Specifications

and underbody blades in less time and with

Warranty: Manufacturer’s Two Year Limited

• Maximum carrying capacity: 113.5 kg (250 lb)

far less effort

• Blade carrying capacity: 0.92 - 3.66 m

• 1 person can move heavy, awkward cutting

(3 - 12 ft) long

edges and comfortably raise them into

• Minimum cradle height: 133 mm (5.3 in)

position

• Maximum lifting height: 483 mm (19.0 in)

• 183-1262 Extension Tube (sold separately)

allows the discontinued 174-6004 Blade Lift

• Overall size: 597 x 1016 mm (23.5 x 40.0 in)

Jack to handle up to 3.7 m (12 ft) blades with

• Weight: 36 kg (80 lb)

great stability

Part Number

Description

183-1262

Extension Tube

REPAIR INFORMATION

Bosch Service Solutions

755 Eisenhower Drive

Owatonna, MN 55060

Attn: Repair Department

Phone: 800-344-4013

Visit the Bosch Repair Track web link to complete and submit

the form for proper authorization:

https://repairtrack.bosch-automotive.com

11-28 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

JACKS

DualWheel Dolly

Warranty: Manufacturer’s Two Year Limited

• Allows one man to remove, transport and

Specifications

replace heavy truck dual wheel and tire

• Capacity: 680 kg (1,500 lb)

assemblies without strain or struggle

• Floor space: 114.3 x 104.1 cm (45 x 41 in)

• Ruggedly built unit

Lift travel: 12.7 cm (5 in)

•

• Handles wheels weighing up to 680 kg

• Tilt adjustment: 2°

(1,500 lb), any tire diameter

• Front caster diameter: 88.9 mm (3 1/2 in)

• Hydraulic jacking mechanism provides full

12.7 cm (5 in) lift; gives serviceman fingertip

• Rear caster diameter: 10.1 cm (4 in)

control when positioning or lowering lifting

• Weight:79 kg (175 lb)

arms

• 1.83 m (6 ft) chain provided to hold wheel

assembly in place during removal and

transport

• Free-rolling swivel casters provide effortless

REPAIR INFORMATION

maneuverability

Bosch Service Solutions

755 Eisenhower Drive

Owatonna, MN 55060

Part Number

Description

Attn: Repair Department

4C-3051

Dual Wheel Dolly

Phone: 800-344-4013

Visit the Bosch Repair Track web link to complete and submit

the form for proper authorization:

https://repairtrack.bosch-automotive.com

Hydraulic Service Jack, 3.5 Ton

Warranty: Manufacturer's One Year

• Replaces 1U-9744 Hydraulic Service Jack

Specifications

• Fast acting pump reaches lifting height in less

• Capacity, tons (metric ton): 3.5 (3.2)

than a pump to allow user to reach a variety

• Low Height: 3.75 in (95.2 mm)

of service height situations quickly

Maximum Lift Height: 22.0 in (558.8 mm)

•

• Universal joint release mechanism

Net Weight: 103.0 lbs (46.72 kg)

•

• Rolled side frames resist flexing

•

Saddle Diameter: 4.25 in (107.9 mm)

• Low profile design allows for easy access

under vehicles

• Meets ANSI-PALD standards

Part Number

Description

380-5719

Hydraulic Service Jack, 3.5 Ton

JULY 2018 Lifting Blocking and Clamping

11-29

Lifting/Blocking/Clamping

JACKS

Manual/Hydraulic Jack (10 Ton Capacity)

Model Usage: Cat Machines

• Replaces 1U-9745 Hydraulic Jack

Specifications

Warranty: Manufacturer’s

• Low start height combined with a high lift

• Capacity: 10 tons (20,000 lb)

height accommodates variety of vehicles

• Minimum start height: 177.8 mm (7 in)

• Heavy duty steel frame design stands up to

• Maximum lift height: 685.8 mm (27 in)

the most vigorous shop use

• Weight: 185.97 kg (410 lb)

• Manual pump feature included

•

Overall Width: 555.62 mm (21 .875 in)

• Large front wheels and long-life heavy duty

• Overall Length: 2584.45 mm (101.75 in)

rear swivel casters allows ease of portability

and durability

• Saddle Diameter: 203.2 mm (8 in)

Part Number

Description

444-0526

Manual/Hydraulic Jack (10 Ton Capacity)

Hydraulic Jack

Warranty: Caterpillar ^®Six Months

• Replaces discontinued 5P-2385

Specifications

• Used for quick, easy lift truck service work

• Capacity: 3,630 kg (8,000 lb)

• Lowinitial height, high lifting capacity, small

• Minimum height: 57 mm (2.25 in)

size and weight

• Maximum lift height: 40.6 cm (16 in)

• Can be used in shop or field to lift most lift

• Weight : 29 kg (63 lb)

trucks

Length (folded): 79 cm (31 in)

•

• Folding handle (when in closed position

• Width: 20 cm (8 in)

allows jack to be carried)

• Height: 15.2 cm (6 in)

• Handle can be locked in vertical position for

moving unit across floor

Part Number

Description

Includes

159-3175

Hydraulic Jack

Service/Repair Parts

4C-9482

Seal Kit

O-ring (7), Seals (2)

Pump housing, O-ring, seal,

4C-9483

Pump Kit

plunger

11-30 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

STANDS

Support Stand

Warranty: Manufacturer’s One Year

• Vehicle support stand

Specifications

• Sold in pairs, sold separately

• Capacity : 7 Tons (each)

• Tabbed bottom to provide superior stability

• Start Height: 241.3 mm (9 1/2 in)

• Pin hole design provides multiple height

• Maximum Lift Height: 406.4 mm (16 in)

positions

• Adjustment Increments: 25.4 mm (1 in)

• Shipping Weight per pair: 14.5 kg (32 lb)

Part Number

Description

417-1324

Support Stand

Warranty: Manufacturer’s

• Vehicle support stand

Specifications

• Sold in pairs, sold separately

• Capacity: 7 Tons (each)

• Tabbed bottom to provide superior stability

• Start Height: 304.8 mm (12 in)

• Pin hole design provides multiple height

• Maximum Lift Height: 508 mm (20 in)

positions

• Adjustment Increments: 25.4 mm (1 in)

• Shipping Weight per pair: 17.2 kg (38 lb)

Part Number

Description

422-8733

Support Stand

Support Stand Group

Warranty: Manufacturer’s

• Tabbed bottom to provide superior stability

Specifications

• Pin hole design provides multiple height

• Capacity: 12 Tons

positions

• MinimumHeight: 508mm (20 in)

• Built-in wheels for ease or portability

• Maximum Height: 813mm (32 in)

• Sold in pairs, sold separately

• Adjustment Increments: 25mm (1 in)

• Shipping Weight Per Pair: 32kg (70 lb)

Part Number

Description

422-2352

Support Stand

Warranty: Manufacturer’s

• Tabbed bottom to provide superior stability

Specifications

• Pin hole design provides multiple height

• Capacity: 12 Tons

positions

• Minimum Height: 762 mm (30 in)

• Built-in wheels for ease or portability

• Maximum Height: 1,321 mm (52 in)

• Sold in pairs, sold separately

• Adjustment Increments: 25 mm (1 in)

• ShippingWeight Per Pair: 36 kg (80 lb)

Part Number

Description

422-2353

Support Stand

JULY 2018 Lifting Blocking and Clamping

11-31

Lifting/Blocking/Clamping

STANDS

Lift Stands, 25, 55 and 100 Ton

Warranty: Caterpillar ^®Six Months

European Union compliant, CE marked (447-0910

• Tested to 3 times rated capacity - exceeds

and 447-0911)

requirements of ASME/ANSI PALD-4C-1991

- exceeds requirements of Australia

Lift and support your largest equipment

Standard AS 2538-1985

with these reliable lift stands designed

by Caterpillar^®and tested to 3 times rated

• Combines lifting and supporting functions

capacity.

• Shipped assembled with 6.10 m (20 ft) hose

• Sold individually but it is recommended they

- ready to use

be purchased in pairs

• Completely self storing

• Infinitely variable blocking range

• ”Flip Over” saddle to match saddle to load

• Rolls easily on smooth, hard surface -

point

simple to move with a fork lift truck or on

• Velocity fuse valve prevents sudden dropping

attached 12.7 cm (5 in) wheels

of load if pressure loss occurs

• Rugged construction of steel plate and tubing;

Reference

critical parts are heat treated for durability

• NEHS0603, Lift Stand Tool Operating Manual

• Hydraulic system has two voltage options:

for Service/Repair Parts NEHS0943, Hydraulic

115 VAC, single-phase, 50/60 Hz (447-0910)

Pump Group

and 230 VAC, single-phase, 50/60 Hz

(447-0911)

• Hydraulic system, 447-0910 and 447-0911,

powers 2 stands at the same time for uniform

lifting and lowering

Part

Rated

Min.

Max.

Usable

Cylinder effective

Item

Description

kPa

PSI

Approx. Weight

Base Contact Area

Number

Capacity

Height

Stroke

area

Cat^®Lift Stands (pictured in pairs, back to front)

90,800 kg

634 mm

1600 mm

241 mm

9U-7489

Lift Stand, 100 Ton

66,798

9695

133cm²(20.63in²)

390 kg (860lb)

898cm²(139.2in²)

(100 ton)

(25.87 in)

(62.97 in)

(9.5in)

49,940 kg

660 mm

1613 mm

318 mm

9U-7536

Lift Stand, 55 Ton

68,590

9955

71 cm² (11.05in²)

277 kg (610lb)

898cm²(139.2in²)

(55 ton)

(26.0 in)

(63.5 in)

(12.5 in)

22,700 kg

597 mm

1626 mm

286 mm

9U-7540

Lift Stand, 25 Ton

66,830

9700

33 cm² (5.15in²)

151 kg (333lb)

898cm²(139.2in²)

(25 ton)

(23.5 in)

(64.0 in)

(11.25 in)

Specifications

Part Number

447-0910

447-0911

115 VAC,Single-phase,

230 VAC,Single-phase,

Motor

50/60 Hz, US Plug

50/60 Hz, Euro Plug

Display

AnalogPressureGauge

Power

1.12 kW (1.5 hp)

Flow Rate

650 in³/min @ 100 PSI, 60 in³/min @ 10,000 PSI

Reservoir Capacity

18.93 L (5.0 gal)

Valve

3 Way / 3 Pos Tandem Center Manual

Max Operating Pressure

700 Bar (10,000 PSI)

Dimensions (H x W x D)

485.4 x 500 x 653.8 mm (19.11 x 19.69 x 25.74 in)

Includes

Couplers, Needle Valves

Service Parts

Valve Assembly Kit

447-0912

Pressure Gauge (15 kpsi)

447-0914

Manifold Only Kit

447-0915

Shear Seal Repair Kit

447-0916

Seal Repair Kit

447-0917

Induction Eccentric Kit

447-2217

MPESeal Kit

447-2218

Accessories

Roll Cage Kit

447-0913

Hose - 11 ft (no couplers)

6D-7726

11-32 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

STANDS

Undecking Tool

Model Usage: CT660 Truck

Used to assure safe and non-destructive

Specifications

undecking of vehicles.

Warranty: Manufacturer’s

• Dimensions: 1048 x 630 x 269 mm

• Weight: 41.3 kg

Part Number

Description

372-5264

UndeckingTool

Serviceable Parts

388-0422

Frame Assembly

388-0424

Bracket Assembly

388-0426

Pin Assembly

388-0427

Pin Assembly Linch

Tube Stand Groups, 12, 20, and 25 Ton Capacity

Essential Tool

• Meets stability standards and load capacity

• Dual lock-pin design provides 2 load-bearing

for AS/NZS 2538, ANSI, PALD, and CE

surfaces

Model Usage: All

• Used to support (block) track-type or rubber

• Adjustable height in 19 mm (0.75 in)

Warranty: Caterpillar ^®Six Months

tired vehicles

increments

• Tube stand capacity is rated in US tons, not

• 20 and 25 ton tube stand bases feature

metric tons

retractable spring-loaded casters

• Used with separate lifting device or hydraulic

References

jacks

• NEHS0967, 286-7889 Jack Stand Group,

• Designed to be used in pairs

12 Ton Capacity

• Rugged heavy-duty design with welded, all

• NEHS0938, 283-1495 and 284-5122 Tube

steel construction

Stand Groups, 20 and 25 Ton Capacity

Base Contact

Part Number

Rated Capacity

Minimum Height

Maximum Height

Diameter

10,886 kg

72.0 cm (28.3in) 111.3 cm

46.2 cm

286-7889

43.2 cm (17.0in)

(23,999 lb)

(43.8 in) medium tube

(18.2 in)

59.9 cm (23.6 in) short

84.7 cm (33.3 in) short

18,144 kg

65 cm

283-1495

tube; 86.6 cm (34.1in)

tube;111.3cm (43.8in)

(40,001 lb)

(25.6 in)

medium tube a

81.0 cm (31.8 in) short

105.7 cm (41.6 in) short

22,680 kg

tube; 107.7 cm (42.4 in)

tube; 132.5 cm (52.1 in)

91.5 cm

284-5122

(50,001 lb)

medium tube; 125.9 cm

medium tube; 171.6 cm

(36in)

(49.5 in) long tube a

(67.5 in) long tube a

a. Optional283-1498 Saddle adds 44 mm (1.7 in) to height when installed

Service/Repair Parts for 286-7889 Jack Stand Group - 12 Ton (US) Capacity

Item

Part Number

Description

—

286-8090

Film Group

286-7892

Base

286-7895

Tube

286-7896

Lock-Pin

4C-6709

Lanyard

JULY 2018 Lifting Blocking and Clamping

11-33

Lifting/Blocking/Clamping

STANDS

Service/Repair Parts for 283-1495 Tube Stand Group - 20 Ton (US) Capacity

Item

Part Number

Description

Detail

Service/Repair Parts for 283-1495 Tube Stand Group - 20 Ton (US) Capacity

—

287-2094

Film Group

283-1470

Base

283-1478

Tube, 594 mm (23.4 in)

283-1500

Lock-Pin

4C-6709

LanyaOptional Ite

—

283-1482

Tube, 84.1 cm (33.1 in)

Increases height capability of tube stand

Fits over tube and locates load on center of

283-1498

Saddle

tube stand (adds 44 mm [1.7in] to height)

Attaches for quick and easy positioning of

277-7195

Handle

tube stands

Service/Repair Parts for 284-5122 Tube Stand Group - 25 Ton (US) Capacity

Item

Part Number

Description

Detail

Service/Repair Parts for 284-5122 Tube Stand Group - 25 Ton (US) Capacity

283-1480

Base

283-1478

Tube, 594 mm (23.4 in)

283-1500

Lock-Pin

4C-6709

Lanyard

Optional Items

283-1482

Tube, 84.1 cm (33.1 in)

Increases height capability of tube stand

283-1493

Tube, 128.0 cm (50.4 in)

Increases height capability of tube stand

Fits over tube and locates load on center of

283-1498

Saddle

tube stand (adds 44 mm [1.7in] to height)

Attaches for quick and easy positioning of

277-7195

Handle

tube stands

Do not use 283-1493 Long Tube with 283-1470 Base. This combination of parts can result in an unstable load, which could cause serious injury or death.

Super Structure Stand

Model Usage: Cat MT4400D and Cat MT5300D

• Used during initial machine build

• Stability Factor*: 7.5

Warranty: Caterpillar ^®Six Months

• Puts super structure at a workable height

• Weight: 443.5 kg (202 lb)

• Aids in installing hand rails on super structure

• Working Load Limit: 12,000 kg (26,455 lb)

Specifications

Reference

• Dimensions: 838.2 x 838.2 x 1,524 mm (33 x

• AS/NZS 2538:2004

33 x 60 in)

Part Number

Description

455-8054

Super Structure Stand

11-34 JULY 2018 Lifting Blocking and Clamping

Lifting/Blocking/Clamping

STANDS

Tube Stands

Warranty: Caterpillar ^®Six Months

• Used to lift and block track-type or rubber

• Chart lists the proper selection of tools that

tired vehicles within their specified capacities

will provide a lifting range from 32.39 to

212.73 cm (12.75 to 83.75 in); lifting capacity

• Can also be used with the 9S-0019 Tractor

is 20 tons for each stand and 25 tons for each

Lifts for blocking after the lifts have raised

cylinder and base combination - using a

the tractor

suitable hydraulic pump with these tools, it

is possible to lift and block most vehicles in

about five minutes)

• Hydraulic pumps that will efficiently operate

these tools must have a maximum output

pressure of 69,000 kPa (10,000 PSI)

Lifting Only Tool Height

Blocking Only Tool Height

Lifting and Blocking Tool Height

Item

Part No.

Description

32.4 - 69.9 cm

51.4 - 88.9 cm

49.5 - 77.5 cm

74.9 - 101.6 cm

85.1 - 137.8 cm

121.9 - 174.6 cm

160.0 - 212.7 cm

(12.75 -27.5 in)

(20.25 - 35.0 in)

(19.50 - 30.5 in)

(29.48 - 40.0 in)

(33.50 - 54.25 in)

(48.00 - 68.75 in)

(63.00 - 83.75 in)

8S-7641

Tube

4C-6486

Stand Assembly

4C-6562

Pin Assembly

8S-7631

Tube

8S-7640

Stand Assembly

8S-7621

Tube

8S-7620

Base Assembly

8S-7610

Base Assembly

8S-7611

Tube

396-9840

Cylinder

1 c

1 d

8S-7625

Collar

8S-8048

Saddle

1 e

8S-7615

8S-7645

Hose Group

1 f

Not Shown

1S-8937

Valve - Needle

—

9S-1557

Saddle

1 c

1 d

a. Includes: NEEG2453 Warning Decal and NEEG2001 Cat^®Logo Decal

b. Includes: NEEG2025 Warning Decal

c. Lifting capacity of 396-9840 Cylinder used with the 8S-7620 or 8S-7610 Base Assembly is 25 ton (50,000 lb at 10,000 PSI).

d. Lifting capacity of 396-9840 Cylinder used with offset 8S-7640 Stand is 20 ton (40,000 lb at 10,000 PSI).

e. Saddle (8S-8048) is used for lifting against convex surfaces.

f. Hose (8S-7645) required if two cylinders are used with one pump.

Pumps for Use on Double and Single Acting Hydraulic Cylinders (396-9840) Specifications

Electric Operated Pumps

Line

Reservoir

Maximum

Oil Delivery (cu in/min)

10,000

Part No.

Voltage

Motor HP

Control

Frequency

Capacity

Pressure

1,000 PSI

5,000 PSI

Valve

69,000 kPa

350-7758

115

50-60

7.57 L (2.0 gal)

1.7

Manual

(10,000 PSI)

69,000 kPa

350-7769

230

50-60

7.57 L (2.0 gal)

1.7

650

(10,000 PSI)

Air Operated Pumps

Reservoir

Maximum

Oil Delivery (cu in/min)

Part Number

Air Requirement

Motor HP

Control Value

Capacity

Pressure PSI

5,000 PSI

10,000 PSI

69,000 kPa

3-Position

1U-7522

50 cfm at (80 PSI)

7.57 L (2.0 gal)

465

(10,008 PSI)

4-Way

JULY 2018 Lifting Blocking and Clamping

11-35

Caterpillar. Dealer service tools catalog (2018) - page 17