Caterpillar. Dealer service tools catalog (2018)

Hand Tools

TOOL BOXES AND CASES

Tool Boxes, Cat^®26-Inch

Warranty: Caterpillar ^®Lifetime

• Heavy-duty welded construction

26-Inch Top Chests

• Full length double walls

• 4 Drawers

• 1 Top Storage Compartment

• Steel gusset reinforced corners

• Dimensions: 26" W x 20" D x 19" H (66 cm W

• Multiple applications of powder coat paint

x 51 cm D x 49 cm H)

• Long-lasting ball bearing drawer slides

• Volume: 6,200 cubic inches (101,599 cm³)

• Surface Area: 2,000 square inches (12,903

• Lock 'n Roll drawers keeps them secure during

cm²)

movement

• Capacity: 650 lbs (295 kg)

• Each drawer holds up to 100 pounds

26-Inch Roller Cabinets

• Doubled over drawer edges make them

• 7 Drawers

smooth and rigid

• Dimensions: 26" W x 20" D x 37" H (66 cm W

• Deep, comfortable drawer pulls

x 51 cm D x 94 cm H)

• Volume: 10,000 cubic inches (163,870 cm³)

• Upgraded drawer pads

• Surface Area: 2,400 square inches (15,484

• Cat branded

cm²)

• Capacity: 1,100 lbs (499 kg)

Part No.

Description

385-1722

Cat^®26-Inch Top Chest, Black

385-1723

Cat^®26-Inch Roller Cabinet, Black

385-1724

Cat^®26-Inch Top Chest, Red

385-1725

Cat^®26-Inch Roller Cabinet, Red

Tool Chest, Cat^®Drop Front

Warranty: Caterpillar ^®Lifetime

• Heavy-duty welded construction

26-inch Drop Front Tool Chest

• Full-length double walls

• 5 Drawers

• Doubled over drawer edges make them

• 1 Top Storage Compartment

smooth and rigid

• Dimensions: 26" W x 15" D x 17" H(66 cm W x

• Ball bearing drawer slides

37 cmDx44cmH)

• Powder coat paint

• Volume: 4,452 cubic inches (72,955 cm³)

• Round key lock

• Surface Area: square inches 1,814 (11,703

cm²)

• Locking components welded securely inside

box

• Capacity: 650 pounds (295 kg)

• Drop down front lid for extra security

• Durable side handles

• Cat Branded

Part No.

Description

329-6983

Cat^®Drop Front Tool Chest, Black

JULY 2018 Hand Tools

17-131

Hand Tools

TOOL BOXES AND CASES

Storage Cases

Warranty: Manufacturer's 60 Days

• Plastic Construction

• Hinged Lid

• Impact-resistant

• Textured surface to prevent scratches

Depth (E)

Length (A)

Length (B)

Length (C)

Depth (D)

Handle

Number of

Part No.

(exterior,

Color

(exterior, interior)

Material

Latches

interior)

216 mm(8.50in),

198 mm(7.81in),

90 mm(3.56in),

20 mm(0.78in),

70 mm(2.75in),

148-5675

One

Black

192mm(7.56in)

149mm(5.88in)

83mm (3.25in)

17mm (0.67in)

66mm (2.60in)

394 mm (15.50 in),

311 mm (12.25 in),

140 mm(5.50in),

44 mm(1.75in),

95 mm(3.75in),

4C-3975

Yes

Two

Black

356mm(14.00in)

273mm(10.75in)

127mm(5.00in)

35mm (1.38in)

92mm (3.63in)

660mm (26.00 in),

421mm (16.56 in),

114 mm(4.50in),

23 mm(0.90in),

84 mm(3.31in),

4C-4730

Yes

Two

Gray

622mm(24.50in)

330mm(13.00in)

102mm(4.00in)

20mm (0.78in)

79mm (3.12in)

394 mm (15.50 in),

311 mm (12.25 in),

102 mm(4.00in),

25 mm(1.00in),

76 mm(3.00in),

6V-3072

Yes

Two

Black

356mm(14.00in)

273mm(10.75in)

89mm (3.50in)

16mm (0.63in)

73mm (2.63in)

311 mm (12.25 in),

224 mm(8.81in),

99 mm(3.88in),

30 mm(1.19in),

68 mm(2.69in),

6V-3073

Yes

Two

Black

289mm(11.38in)

178mm(7.00in)

90mm (3.56in)

24mm (0.94in)

65mm (2.56in)

254 mm (10.00 in),

191 mm(7.50in),

30mm (1.18 in),

6V-3112

None

Black

238mm(9.38in)

170mm(6.69in)

24mm (0.94in)

191 mm(7.50in),

102 mm(4.00in),

41 mm(1.63in),

10 mm(0.38 in),

31 mm(1.25in),

6V-6045

One

Black

173mm(6.81in)

81mm (3.19in)

33mm (1.31in)

3 mm(0.13 in)

30mm (1.19in)

470 mm (18.50 in),

395 mm (15.56 in),

127 mm(5.00in),

43 mm(1.70in),

84 mm(3.31in),

6V-7145

Yes

Two

Black

432mm(17.00in)

330mm(13.00in)

114mm(4.50in)

35mm (1.38in)

79mm (3.12in)

470 mm (18.50 in),

395 mm (15.56 in),

203 mm(8.00in),

102 mm(4.00in),

101 mm(3.96in),

6V-9449

Yes

Two

Black

432mm(17.00in)

330mm(13.00in)

187mm(7.38in)

89mm (3.50in)

82.5mm (3.25in)

394 mm (15.50 in),

311 mm (12.25 in),

191 mm(7.50in),

95 mm(3.75in),

8T-0841

Yes

Two

Black

356mm(14.00in)

273mm(10.75in)

175mm(6.88in)

83mm (3.27in)

92mm (3.63in)

Storage Case Foam Block

Warranty: Caterpillar ^®Six Months

Part No.

Length

Width

Thickness

Material

Color

Convoluted

148-5677

165mm (6.5in)

200mm (7.9in)

38 mm (1.5 in)

Lightweight Etherfoam

Charcoal

2P-8289

457.2 mm (18.0 in)

254mm(10.0in)

50.8mm (2.0in)

GeneralPurpose Esterfoam

Charcoal

Yes

3P-1549

386.08 mm (15.2 in)

279.4 mm (11.0 in)

12.7mm (.05in)

Dense Ethafoam

Black

6V-4094

279.4 mm (11.0 in)

170.18mm(6.7in)

38.1mm (1.5in)

GeneralPurpose Esterfoam

Charcoal

Yes

6V-4873

360.68 mm (14.2 in)

279.4 mm (11.0 in)

12.7mm (0.5in)

Dense Ethafoam

Black

6V-6044

353.06 mm (13.9 in)

264.16 mm (10.4 in)

25.4mm (1.0in)

Dense Ethafoam

Black

6V-6096

190.5mm (7.5in)

149.86mm(5.9in)

12.7mm (0.5in)

Dense Ethafoam

Black

6V-6105

350.52 mm (13.8 in)

254mm(10.0in)

12.7mm (0.5in)

Lightweight Etherfoam

Charcoal

6V-6107

190.5mm (7.5in)

149.86mm(5.9in)

27.94mm (1.1in)

Dense Ethafoam

Black

6V-6126

365.76 mm (14.4 in)

276.86 mm (10.9 in)

73.7mm (2.9in)

Dense Ethafoam

Black

8S-5128

520.7 mm (20.5 in)

223.52mm(8.8in)

50.8mm (2.0in)

GeneralPurpose Esterfoam

Charcoal

Yes

8T-3153

322.58 mm (12.7 in)

238.76mm(9.4in)

10.16mm (0.4in)

Dense Ethafoam

Black

9S-8105

482.6 mm (19.0 in)

431.8 mm (14.0 in)

38.1mm (1.5in)

Dense Ethafoam

Charcoal

Yes

17-132 JULY 2018 Hand Tools

Hand Tools

TOOL BOXES AND CASES

Utility Boxes with Hinged Lids

Warranty: Manufacturer's 60 Days

• Heavy-duty plastic boxes for organizing,

• Rustproof, dentproof, spark proof, and non-

storing, and protecting small parts

conductive

• Yellow polypropylene material-resistant to

oils, solvents and common chemicals

Number of

Part No.

Length

Width

Thickness

Color

Size

Compartments

152-7997

470.0 mm (18.5 in)

332mm(13.07in)

77mm (3.03in)

Yellow

4C-3722

332.74 mm (13.10 in)

228.60 mm (9.00 in)

58.42 mm (2.30 in)

Yellow

50.8 x 104.14 mm (2.00 x 4.1 in)

50.8 x 101.6 mm (2 x 4.1 in),

4C-3723

332.74 mm (13.10 in)

228.60 mm (9.00 in)

58.42 mm (2.30 in)

Yellow

6, 12

50.8 x 50.8 mm (2 x 2 in)

4C-3724

332.74 mm (13.10 in)

228.60 mm (9.00 in)

58.42 mm (2.30 in)

Yellow

50.80 x 50.80 mm (2.00 x 2.00 in)

104.14 x 104.14 mm (4.10 x 4.10 in),

4C-3725

332.74 mm (13.10 in)

228.60 mm (9.00 in)

58.42 mm (2.30 in)

Yellow

3, 6

50.80 x 104.14 mm (2.00 x 4.10 in)

50.80 x 104.14 mm (2.00 x 4.10 in),

4C-4463

332.74 mm (13.10 in)

228.60 mm (9.00 in)

58.42 mm (2.30 in)

Yellow

4, 1, 1

104.14 x 104.14 mm (4.10 x 4.10 in),

104.14 x 317.50 mm (4.10 x 12.50 in)

Gray/See-through

4C-4783

381mm(15.00in)

298.5 mm (11.75 in)

63.50 mm (2.50 in)

9-24

15RemovableDividers

Smoke Gray

35.05 x 41.15 mm (1.38 x 1.62 in),

4C-4787

177.80 mm (7.00 in)

95.3mm (3.75in)

31.75 mm (1.25 in)

Opaque

8, 1

28.45 x 82.55 mm (1.12 x 3.25 in)

4C-4789

209.55 mm (8.25 in)

114.3 mm (8.66 in)

35.05 mm (1.38 in)

Opaque

31.75 x 50.80 mm (1.25 x 2.00 in)

50.80 x 50.80 mm (2.00 x 2.00 in),

332.74 mm (13.10 in)

50.80 x 158.75 mm (2.00 x 6.25 in),

6V-3007

(Warranty: Six

220mm(8.66in)

58.42 mm (2.30 in)

Opaque

13, 1, 1, 1

50.80 x 212.85 mm (2.00 x 8.38 in),

Months)

104.65 x 104.65 mm (4.12 x 4.12 in)

Storage Boxes

Warranty: Manufacturer's 90 Days

• Hinged Lids with Socket Trays

• Metal Construction

Part No.

Description

Length

Width

Height

Storage Capacity (in3)

Color

5P-0946

Box

457.2 mm (18.0 in)

254.0 mm (10.0 in)

127.0mm (5.0in)

900.0

Orange

5S-6092

Tool Box

788.67 mm (31.06 in)

317.5 mm (22.5 in)

146.05 mm (5.75 in)

Red

9S-1725

Case

159.5 mm (6.28 in)

103.1 mm (4.06 in)

25.4mm (1.0in)

Red

JULY 2018 Hand Tools

17-133

Hand Tools

TOOL BOXES AND CASES

Protector Cases - Pelican Line

Warranty: Manufacturer's Lifetime

airtight and watertight they float even when

industrial grade photographic foam secure

loaded. The "O" ring is easily replaced if

and cushion equipment

• Make an excellent lockable storage vault

damaged.

when equipment is not in use - just apply a

• Custom fit for tooling - The "Pick-N'Pluck"

lock

• Purge valve - The exclusive built-in "O" ring

center foam section is pre-scored for quick

purge valve is sealed for pressure allowing for

and clean custom fitting.

• Strong, double-throw latches - easier to open

quick equalization after changes in altitude

with a light pull

• The case lid is lined with the same convoluted

or temperature.Dentproof - The tough,

foamformaximumshockprotection

• Watertight, airtight, dust proof - Pelican cases

cushioned, protective shell eliminates damage

feature an exclusive 6.5 mm (1/4 in) neoprene

• Lightweight - easy to carry by using the

from bumping, jarring, and even airline

"O" ring, to guarantee a perfect seal. Neither

comfortable, molded handle (4C-9650 and

shipments

dust nor water can penetrate this barrier to

4C-9658 have fold-down handles.)

• Protect contents inside - Multiple layers of

harm your equipment. These cases are so

• All cases are gray

Outside

Inside

Shipping

Replacement

Part No.

Description

Weight

Length

Width

Depth

Length

Width

Depth

Weight

FoamSet

O- Ring

Pelican Mini S

273 mm

247.7 mm

127 mm

241 mm

191 mm

114 mm

0.91 kg

1.6 kg

4C-9651,

4C-9650

Case™ (fold-down

4C-9739

(10 3/4in)

(9 3/4in)

(5 in)

(9 1/2in)

(7 1/2in)

(4 1/2in)

(2lb)

(3lb)

3Pc.

handle)

Pelican Mini D

273 mm

247.7 mm

177.8 mm

241 mm

191 mm

165 mm

1.13 kg

1.59 kg

4C-9653,

4C-9652

Case™

(10 3/4in)

(9 3/4in)

(7 in)

(9 1/2in)

(7 1/2in)

(6 1/2in)

(2 1/2lb)

(3 1/2lb)

3Pc.

343 mm

327 mm

152 mm

311 mm

235 mm

133 mm

1.8 kg

2.5 kg

4C-9655,

4C-9654

Pelicase™

4C-9741

(13 1/2in)

(12 7/8in)

(6 in)

(12 1/4in)

(9 1/4in)

(5 1/4in)

(4lb)

(5 1/2lb)

3Pc.

470 mm

387 mm

175 mm

432 mm

299 mm

152 mm

3.2 kg

3.9 kg

4C-9657,

4C-9656

Pelican Case™

4C-9742

(18 1/2in)

(15 1/4in)

(6 7/8in)

(17in)

(11 3/4in)

(6 in)

(7lb)

(8 1/2lb)

3Pc.

Protective Case w/

521 mm

425 mm

216 mm

483 mm

356 mm

197 mm

4.5 kg

6.2 kg

4C-9659,

4C-9658

4C-9743

fold-down handle

(20 1/2in)

(16 3/4in)

(8 1/2in)

(19in)

(14in)

(7 /34in)

(10 lb)

(14 lb)

4Pc.

591 mm

527 mm

229 mm

559 mm

432 mm

203 mm

6 kg

11.5 kg

4C-9660

Carry Case

4C-9744

(23 1/4in)

(20 3/4in)

(9 in)

(22in)

(17in)

(8 in)

(13 lb)

(17 lb)

Instrument Case, 355

940 mm

445 mm

152 mm

914 mm

343 mm

127 mm

6.8 kg

7.7 kg

4C-9663,

4C-9662

x 832 x 115mm

4C-9745

(37in)

(17 1/2in)

(6 in)

(36in)

(13 1/2in)

(5 in)

(15 lb)

(17 lb)

3Pc.

(14.0 x 32.8 x 4.5 in)

Travel Vault

(Supplied with

1321 mm

445 mm

152 mm

1289 mm

323 mm

127 mm

11.8 kg

13 kg

4C-9665,

4C-9664

regular foam;

4C-9746

(52in)

(17 1/2in)

(6 in)

(50 3/4in)

(13 1/2in)

(5 in)

(26 lb)

(29 lb)

3Pc.

Pick-N’Pluchis not

available)

17-134 JULY 2018 Hand Tools

Hand Tools

TOOL BOXES AND CASES

Cabinet, Cat^®Wall

Warranty: Caterpillar ^®Lifetime

• 18 gauge SRS steel

• Doors lock open

• Black power coat finish

• Dimensions (closed): 36"W x 9.75" D x 36" H

(914 mm W x 248 mm D x 914 mm H)

• Built-in metal pegboard (1/4 hole diameter)

• Dimensions (open): 72" W x 5.75" D x 36" H

• Hardware assortment

(1826 mm W x 146 mm D x 914 mm H)

• Mounted clasp for locking

Part No.

Description

471-9317

Cat^®Wall Cabinet, Black

Roll Cart, Cat^®Multi-Purpose

Warranty: Caterpillar ^®Lifetime

• Multi-purpose roll cart

• 3" (8 cm) deep tray

• Lockable Drawer

• 150 lbs (68 kg) load capacity per tray

• 32" W x 18" D x 36" H (81 cm W x 46 cm D x

• Weight capacity: 350 lbs (159 kg)

91cmH)

• Cat branded

Part No.

Description

385-1737

Cat^®Multi-Purpose Roll Cart, Black

Roll Cart, All-Purpose

Warranty: Caterpillar ^®Lifetime

• Rugged all-purpose cart

• 36" W x 24" D x 38" H (91 cm W x 61 cm D x

97cmH)

• Drain hole in top shelf

• Weight capacity: 500 lbs (227 kg)

Part No.

Description

385-1738

All-Purpose Roll Cart, Black

Tool Bag with Carrying Strap

Warranty: Caterpillar ^®Six Months

• Nine pockets and ten tool-holding loops on

• Material: cloth

the outside

• Length: 0.61 m (24 in)

• Twelve pockets on the inside for holding

additional tools

Part No.

Description

248-2283

Cat^®Tool Bag with Carrying Strap, Black

JULY 2018 Hand Tools

17-135

Hand Tools

TOOL BOXES AND CASES

Tool Box, Heavy Duty Plastic

Warranty: Caterpillar ^®Six Months

• Heavy duty plastic tool box with tray

• Padlock eyes

• Recessed handle

• 23 in W x 10 1/2 in D x 10 in L

• Two steel latches

Part No.

Description

329-6922

Cat^®Heavy Duty Plastic Tool Box, Yellow and Black

Tool Box

Warranty: Caterpillar ^®Lifetime

• Black, steel construction

• 508 x 219.08 x 219.08 mm (20 x 8.63 x 8.63 in)

• Tote tray included

Part No.

Description

9U-6219

Cat^®Steel Tool Box, Black

Lock

Warranty: Caterpillar ^®Six Months

• Replacement Barrel Lock kit

Part No.

Description

174-9803

Lockwith two keys

Replacement Lock

Warranty: Manufacturer’s Lifetime

European Union Compliant, CE marked

• Cat^®tool chest replacement lock (includes

262-656-4769 or catwarranty@snapon.com

two keys)

Part No.

Description

Weight

555-5360

Replacement Lock

0.12 kg (0.27 lb)

Tool Bag, Cordura Cloth

Warranty: Caterpillar ^®Six Months

• Durable cloth tool bag made of Cordura fabric

• 610 x 203 x 159 mm (24 x 8 x 6.25 in)

• Cat Branded

Part No.

Description

211-0136

Cat^®Cordura Cloth Tool Bag, Black

17-136 JULY 2018 Hand Tools

Hose Assembly Tools

Technical Support, Warranty and Service

For Technical Support, Warranty on Equipment, or Service Needs, contact:

Global Dealer Solutions Network, Parts Technical Support Team

North America (Toll-Free): 1-877-228-2420

International: 1-309-266-4421

Electronic Requests: Send via Product Support Customer Relationship Management (MSCRM)

For Access and Tutorial visit: https://gdsn.cat.com/mscrm

Please provide a basic explanation of the problem, part number, serial number, table values and HMI

revisions (found during boot-up on Crimputer.)

Crimputer (Used on CPC 325 and CSC6)

The Crimputer software is a proprietary software

Updates are made to the Crimputer software

while the Crimputer is booting up.

developed by Cat^®to make crimping quick, easy,

as new hoses are released and made available

The Crimputer package is available on previous

and help assure correct crimp dimensions are

to dealers. The table below shows which

and current versions of the CPC325 and CSC6

built into the product the first time. Through a

crimping machines use the Crimputer. Updates

as well as the C3-290 via a conversion kit (457-

touch screen panel, the user is able to input the

are available on the HIS website: (https://his.

6030) as shown below. The software has been

key component information including Hose Type,

cat.com/his/servlet/cat.ld.ma.his.controller.

enhanced such that one software version is

Coupling Series, and Dash Size. From there, the

UserIdentificationControllerServlet.) Updates are

able to be used on all controllers to provide the

system tells which crimping dies to install and

downloaded to a flash drive from the website

updates as new hoses are released.

sets machine parameters to correctly crimp the

and then uploaded to the Crimputer via a USB

The older-style CLC290 is no longer supported

coupling. Verification can be made with a built-in

port. Updates are quick and easy. Verifying that

but the software remains available on the

caliper interface which checks crimp dimensions

you have the most up-to-date software is as

website.

at four locations to confirm crimp diameter is in

easy as comparing the latest revision shown

tolerance.

on the website to the revision information seen

Crimputer Software

The latest software updates are available here: https://dealer.cat.com/en/ps/service-tools/c/crimputer-software.html.

CPC 325: 423-4361

CSC6: 533-1146, 533-1147, 533-1148 (Also 358-4532, 457-6037 and 457-6038)

C3-290 : Crimputer III (457-6030) replacement kit for older-style greased radial crimping CLC290 Machines

CLC 290: Crimputer II Software (Older style greased radial crimping machines)

Thelast software revision is revision 5.23. No additional revisions will be released.

JULY 2018 Hose Assembly Tools

5-1

Hose Assembly Tools

Crimputer III 290 Kit (Pending Discontinuation)

Model Usage: All

European Union Compliant, CE marked

• Kit consists of the following:

- 457-6031 Crimputer 3

Warranty: Manufacturer’s

• Direct replacement for Crimputer II group,

- 457-6033 Pressure Sensor

233-8030

- 423-4373 Caliper

• Used on CLC 290 radial hose machines

- 358-4537 Caliper Cable

• Touch screen

- 358-4538 Foot Switch

- 358-4539 Bracket

• Built-in electronics (PLC)

• Adjustable viewing position for operator

References

ergonomics

• NEHS1099, Tool Operating Manual

• Easy to use, full color display (menus have

• NEHS1209, Tool Operating Manual

embedded help screens)

Overall Dimensions

• Multiple platform software (updatable via

• Length: 247 mm (9.7 in)

USB port)

• Width: 228 mm (9 in)

• Ability to track and store multiple crimp data

values

• Thickness: 80 mm (3.2 in)

• Passwordprotectedfor multiple operators

• Weight: 19 kg (41.9 lb)

• Die Change Stop and Auto Open features

included

• Support for multiple languages

Part No.

Description

457-6030

Crimputer III 290 Kit

5-2

JULY 2018 Hose Assembly Tools

Hose Assembly Tools

CPC325 Radial Hose Machine Group

Model Usage: All

European Union Compliant, CE marked

- Die extraction tool

Warranty: Manufacturer’s

• Used to crimp permanent couplings on

- Calibration mandrel

Caterpillar low, medium, and high-pressure

- Single footswitch (for use with C3

hoses

controller)

• Package will crimp all field serviced hose

- Open/close footswitch to operate hose

couplings up to 4".

machine

Hose Machine

- Adapter die (423-4367)

• Uses Crimputer III (C3) controller with easy to

Crimputer III (C3) Controller

follow color menus

• Siemens touch screen

• Touch screen controller stores values required

• Adjustable viewing position for operator

to crimp a full range of hoses

ergonomics

• Compatible with new XT no-skive hose

• Easy to use, full color display (menus have

couplings (XN couplings)

imbeddedhelpscreens)

• Compatible with new AC Flat Crimp Couplings

• Multiple platform software (updatable via

• Lube-less low maintenance radial head design

USB port)

• Die range 12-121 mm (0.47-4.76 in)

• Ability to track and store multiple crimp data

• Shipped without hydraulic oil

values

CPC325

• Hose machine includes the following (die

• Passwordprotectedfor multiple operators

group sold seperately):

• Die Change Stop and Auto Open features

- Radial Hose Machine

included

- Crimputer III (C3) Controller

• Support for multiple languages

- 8" digital caliper with caliper cable

Reference

– Die-changing Tool

• NEHS1099 Operating Manual

Specifications

Crimping Capabilities

Dimensions

1600 x 600 x 1600 mm

2.0" XT-3 ES

Weight

750 kg (1650 lb)

Oil Capacity

100 l (26.5 gal)

2.0" XT-5 ES

Opening with dies

215mm (8.5in)

2.0" XT-6 ES

Electrical Requirements

220-480 V, 3 Phase 50/60 Hz (motor 4 kW)

4.0" LMP

Die Range

12-121 mm (0.47-4.76 in)

Part Number

Description

423-4361

Radial Hose Machine Group

526-5494

Die Group

NOTE: Both machine group and die group part numbers must be ordered to crimp hoses.

JULY 2018 Hose Assembly Tools

5-3

Hose Assembly Tools

CPC325 Radial Hose Machine Group (Continued)

526-5494 Die Group (Includes the following items)

Part No.

Diameter

Retention Pin

239L Die Set Series (requires 423-4367 Adapter)

526-5529

12 mm (.47 in)

330-3951 b

526-5530

14 mm (.55 in)

330-3951 b

526-5531

17 mm (.67 in)

330-3951 b

526-5532

20 mm (.79 in)

330-3951 b

526-5533

22 mm (.87 in)

330-3951 b

526-5534

24 mm (.94 in)

330-3951 b

526-5535

26mm (1.02in)

330-3951 b

526-5536

28mm (1.10in)

330-3951 b

526-5537

30mm (1.18in)

330-3951 b

526-5538

32mm (1.26in)

330-3951 b

526-5539

36mm (1.42in)

330-3951 b

526-5540

40mm (1.57in)

330-3951 b

526-5541

44mm (1.73in)

330-3951 b

358-4560

47mm (1.85in)

330-3951 b

358-4561

50mm (1.97in)

330-3951 b

358-4562

54mm (2.13in)

330-3951 b

358-4563

57mm (2.24in)

330-3951 b

358-4564

62mm (2.44in)

330-3951 b

237L Die Set Series

423-4365

67.0mm (2.64in)

233-8077 a

423-4366

71.0mm (2.80in)

233-8077 a

521-4296

78mm (3.07in)

233-8077 a

424-1400

84.0mm (3.31in)

233-8077 a

424-1401

96.0mm (3.78in)

233-8077 a

424-1402

103.0 mm (4.06 in)

233-8077 a

526-5543

121mm(4.76in)

233-8077 a

a. Sold and Serviced Individually

b. Retention pins should be replaced when they are damaged. Package quantity is eight per package.

5-4

JULY 2018 Hose Assembly Tools

Hose Assembly Tools

CPC325 Radial Hose Machine Group (Continued)

CPC325 Radial Hose Machine Capability

Hose Type

Coupling Type

Dash Size (Hose machine will crimp these coupling sizes)

294

-4, -5, -6, -8, -10, -12, -16, -20, -24, -32, -40, -48

294TG

-4, -6, -8, -10, -12, -16

294CP

-10

294CPTG

-4, -6

294HT

-32, -40

716

-4, -6, -8, -10, -12, -16, -20, -24, -32

716TG

-4, -6, -8, -10, -12, -16

716CP

-4, -6, -8, -10, -12, -16

-12, -16, -20, -24, -32, -40, -56

844

-48

-40, -56

844HP

-48, -64*

-6, -8, -10, -12, -16

ESA

-10, -12, -16

XT3ES

S4G

-6, -8, -16, -20, -24, -32

-6, -8, -10, -12, -16

XN4

-20*, -24

-6, -8, -10, -12, -16

ESA

-10, -12, -16

XT3ESTG

S4G

-6, -8, -16, -20, -24, -32

-6, -8, -10, -12, -16

XN4

-20*, -24

-12, -16

MCSH

-12, -16, -20, -24, -32

MCSX

-12, -16, -20, -24

XT5ES

12, -16

XN6

-20, -24

XS6

-32

-12, -16

MCSH

-12, -16, -20, -24, -32

XT5ESTG

MCSX

-12, -16, -20, -24

-12, -16

XN6

-20, -24

-6, -8, -10, -12, -16, -20, -24

MCSM

-6, -12, -16, -20, -24

XT6ES

-6, -8, -10, -12, -16

XN6

-20, -24

XS6

-32

-6, -8, -10, -12, -16, -20, -24

MCSM

-6, -12, -16, -20, -24

XT6ESTG

-6, -8, -10, -12, -16

XN6

-20, -24

1028

-3, -4, -5, -6, -8, -12

CAT A/C FC

A/C

-6, -8, -10, -12, -14

2760

-4, -5, -6, -8

2786

-4, -6, -8, -10, -12, -16

2929

-4, -5, -6, -8

2929TG

-4, -6

-4, -5, -6, -8, -10, -12, -16

743

-3

-4, -6, -8, -12

945

-3

662

-6, -8

2771A

-4, -5, -6, -8, -10, -12

-8, -12*

4636

-10, -16*

-8, -12*

4639

-10, -16*

4901

-4, -6, -8, -10, -12, -16, -20, -24, -32, -40, -48

5014

-4, -8, -12

5065

DS4

-4, -6

*Not released as of 4-1-18

JULY 2018 Hose Assembly Tools

5-5

Hose Assembly Tools

CSC6 Radial Hose Machine Group

Warranty: Manufacturer’s

European Union compliant, CE marked

• Designed with lubeless, low-maintenance

radial crimp head

• Used to crimp permanent couplings on Cat^®

low, medium, and high-pressure hose

• Can be bench mounted or used with optional

358-4545 Universal Table Assembly

• Crimps field serviced couplings onto hoses

ranging from 1/4 to 3 inch I.D.

• Shipped without hydraulic oil

• Compatible with new XT no-skive hose

• Includes radial hose machine, Crimputer

couplings (XN series couplings)

III (C3) controller, 8 inch digital calipers

with caliper cable, Die changing tool, Die

• Compatible with new AC Flat Crimp Couplings

extraction tool, Calibration mandrel, Single

• Includes adapter die 421-2653

foot switch (for use with C3 controller), Open/

close foot switch to operate hose machine

Hose Machine

and adapter die

• CE, CSA, and UL compliant

• Die group sold seperately

• Uses Crimputer III (C3) controller with easy to

follow color menus

358-4535 Crimputer III (C3)

Controller Features

• Touch screen controller stores values required

to crimp a full range of hoses

• CE, CSA, and UL compliant

• Die range -12 through 92 mm

• Siemens touch screen

• 533-1148 requires 3-Phase, 220 to 480V,

• Adjustable viewing position for operator

50-60 hz, electrical supply for 4kW motor

ergonomics

(The use of manufactured or artificially

• Full-color display with embedded help screens

generated 3-phase power with 533-1148 Hose

• Multiple platform software (updatable via

Machine that is not specially approved by

USB port)

the manufacturer or Caterpillar^®will result in

voiding the warranty.)

• Track and store multiple crimp data values

• 533-1146 requires a single-phase 230V, 50Hz

• Passwordprotectedfor multiple operators

electrical supply

• Die change STOP and OPEN feature included

• 533-1147 requires a single-phase 230V, 60 Hz

• Support for multiple languages

electrical supply.

References

• NEHS1098, Tool Operating Manual

• NEHS1099, Tool Operating Manual

Part No.

Description

533-1146

Single Phase 230 V, 50Hz, Radial Hose Machine

533-1147

Single Phase 230 V, 60Hz, Radial Hose Machine

533-1148

3-Phase Radial Hose Machine Group

358-4545

Universal Table Assembly

526-5493

Die Group

Note: Both machine group and die group part numbers must be ordered to crimp hoses.

Specifications

Crimping Capabilities

Dimensions

1000 x 600 x 700 mm

2.0" XT-3 ES

Weight

260 kg (575 lbs)

1.5" XT-5 ES

Oil Capacity

50 L (53 qt)

1.5" XT-6 ES

Opening without Dies

147mm (5.8in)

Die Range

12 to 92 mm

3.0" LMP

5-6 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

CSC6 Radial Hose Machine Group (Continued)

526-5493Die Group (Includesthe Following Items)

Part Number

Diameter

Retention Pin a

239-100 Die Set Series (requires 421-2653 Adapter)

526-5529

12 mm (.47 in)

330-3951b

526-5530

14 mm (.55 in)

330-3951b

526-5531

17 mm (.67 in)

330-3951b

526-5532

20 mm (.79 in)

330-3951b

526-5533

22mm (0.86in)

330-3951b

526-5534

24 mm (.94 in)

330-3951b

526-5535

26mm (1.02in)

330-3951b

526-5536

28mm (1.10in)

330-3951b

526-5537

30mm (3.07in)

330-3951b

526-5538

32mm (1.26in)

330-3951b

526-5539

36mm (1.42in)

330-3951b

526-5540

40mm (1.57in)

330-3951b

526-5541

44mm (1.73in)

330-3951b

358-4560

47mm (1.85in)

330-3951b

358-4561

50mm (1.97in)

330-3951b

358-4562

54mm (2.13in)

330-3951b

358-4563

57mm (2.24in)

330-3951b

358-4564

62mm (2.44in)

330-3951b

266L Die Set Series

358-4565

67mm (2.64in)

233-8077 a

358-4566

71mm (2.80in)

233-8077 a

526-5542

78mm (3.07in)

233-8077 a

358-4567

84mm (3.31in)

233-8077 a

358-4568

92mm (3.62in)

233-8077 a

a. Sold and Serviced Individually

b. Retention pins should be replaced when they are damaged. Package quantity is eight per package

Serviceable Parts

Part Number

Part Name

233-8027

Pins for Adapter Dies

233-8045

Calibration Mandrel

330-3951

Pins for 239 Series Dies

358-4536

Electronic Caliper

358-4537

Caliper Cable

358-4538

Switch Assembly - Foot (Single Pedal Enter)

358-4544

Switch Assembly - Foot (Double Pedal Open / Close)

416-6391

Bearing Kit

416-6396

Plunger Kit (Master Die)

416-6401

Retainer Kit

416-6402

Bolt Kit

416-6403

Master Die Assembly

416-6395

Tool Assembly-Extraction (Master Die)

421-2653

Die-Adapter

421-2654

Screw Detent (8 pcs)

358-4545 Universal Table Assembly

• Front-facing, die racks conveniently store up

(optional)

to 18 die sets

• Heavy-duty table supports 533-1146, 533-

• Dimensions (L x W x H): 840 x 815 x 765 mm

1147, 533-1148 Radial Hose Machines at a

(33 x 32 x 30 in)

comfortable working height

• Requires simple assembly

JULY 2018 Hose Assembly Tools

5-7

Hose Assembly Tools

CSC6 Radial Hose Machine Group Capability

Hose Type

Coupling Type

Dash Size (Hose machine will crimp these coupling sizes)

294

-4, -5, -6, -8, -10, -12, -16, -20, -24. -32, -40, -48

294TG

-4, -6, -8, -10, -12, -16

294CP

-10

294CPTG

-4, -6

294HT

-32, -40

716

-4, -6, -8, -10, -12, -16, -20, -24, -32

716TG

-4, -6, -8, -10, -12, -16

716CP

-4, -6, -8, -10, -12, -16

-12, -16, -20, -24, -32, -40

844

-48

-40

844HP

-48

-6, -8, -10, -12, -16

ESA

-10, -12, -16

XT3ES

S4G

-6, -8, -16, -20, -24, -32

-6, -8, -10, -12, -16

XN4

-20*, -24

-6, -8, -10, -12, -16

ESA

-10, -12, -16

XT3ESTG

S4G

-6, -8, -16, -20, -24, -32

-6, -8, -10, -12, -16

XN4

-20*, -24

-12, -16

MCSH

-12, -16, -20, -24, -32

XT5ES

MCSX

-12, -16, -20, -24

-12, -16

XN6

-20, -24

-12, -16

MCSH

-12, -16, -20, -24

XT5ESTG

MCSX

-12, -16, -20, -24

-12, -16

XN6

-20, -24

-6, -8, -10, -12, -16, -20, -24

MCSM

-6, -12, -16, -20, -24

XT6ES

-6, -8, -10, -12, -16

XN6

-20, -24

-6, -8, -10, -12, -16, -20, -24

MCSM

-6, -12, -16, -20, -24

XT6ESTG

-6, -8, -10, -12, -16

XN6

-20, -24

1028

-3, -4, -5, -6, -8, -12

CAT A/C FC

A/C

-6, -8, -10, -12, -14

2760

-4, -5, -6, -8

2786

-4, -6, -8, -10, -12, -16

2929

-4, -5, -6, -8

2929TG

-4, -6

-4, -5, -6, -8, -10, -12, -16

743

-3

-4, -6, -8, -12

945

-3

662

-6, -8

2771A

-4, -5, -6, -8, -10, -12

-8, -12*

4636

-10, -16*

-8, -12*

4639

-10, -16*

4901

-4, -6, -8, -10, -12, -16, -20, -24, -32, -40, -48

5014

-4, -8, -12

5065

DS4

-4, -6

*Not released as of 4/1/18

5-8 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

Pressure Sensor and Oil Filter Element

Model Usage: CPC325 (423-4361) and CSC6

• 457-6033, Pressure Sensor, can be used on

NOTE: Since there are two possible oil filter

(533-1146, 533-1147, 533-1148) Hose Machines

both radial hose press models CPC325 and

elements for CPC325, the Cat part number used

CSC6 machines

will be labeled on the filter cover, attached to

Warranty: Manufacturer’s

the panel. Refer to NEHS1153 for installation

• Oil filter elements (458-2920 and 458-2921)

details.

will be used ONLY on radial hose press model

CPC325

Part No.

Description

Dimensions

Weight

457-6033

Pressure Sensor

35 x 75 mm (1.4 x 3 in)

0.09 kg (0.2 lb)

458-2920

45 x 85 mm (1.8 x 3.3 in)

0.11 kg (0.24 lb)

Oil Filter Element

458-2921

45 x 88 mm (1.8 x 3.5 in)

0.14 kg (0.3 lb)

Plunger Kit for Master Dies

Model Usage: CPC 325 Crimper

• Repair kit for 423-4361 radial hose machines

• Ensures that the dies are always seated

properly without gaps

Warranty: Caterpillar ^®Six Months

• Used to center the gap between crimping dies

and die pins

Part Number

Length

Diameter

Description

482-4417

136mm

12mm

Plunger Kit

Die Release Tool

Model Usage: All Radial Hose Presses

• Used to release adapter dies on radial type

Reference

hose machines

Warranty: Caterpillar ^®Six Months

NEHS1153, Tool Operating Manual

• Used on all radial hose presses

Specifications

• Fast and efficient

• Overall Length: 170 mm (6.7 in)

• Use the red handled die change tool to push

• Overall Diameter:

in and hold the spring loaded retaining pin in

- Head Size: 18.5 mm (.7 in)

hole

- Shaft OD: 5 mm (.2 in)

Part Number

Description

233-8047

Die Release Tool

JULY 2018 Hose Assembly Tools

5-9

Hose Assembly Tools

Hose-Cutting Machines

• The solid-steel friction blade used in the

advanced TM C blade, coated with fine,

saw, part numbers 6V-6015 or 250-6807.

Cat^®EM range of hose cutters provides a

hardened particles, produces a precise cut

This model can cut the full Cat hose product

clean-cutting operation and reduces the need

leading to an even greater reduction in

line. Please refer to the Cat Hose Products

for fume extraction (compared to alternative

contaminant and smoke (ordered seperately.)

and Tooling Guide, PECP5030 for more

abrasive wheel cutters.)

information.

• All saws except EM115 are designed for on/

• Each machine is equipped with the standard

off use and not designed to run continuously.

• A fume extraction device including a spark

long-lasting steel-grooved TM G blade. The

Cat still offers the abrasive bladed hose

arrester is recommended (533-1184.)

EM115 Hose Saw

Warranty: Manufacturer’s One Year

European Union Compliant, CE marked

Specifications

• Target application: large mining machines,

• Dimensions: 1210 x 650 x 1650mm

high-volume production

(48 x 26 x 65 in)

• Best match with CPC325

• Weight: 245 kg (540 lb)

Part No.

Description

Max. Cutting Capability

2in XT-5ES / XT-6ES

3 PHMultivoltage: 230/380-420V at 50 Hz/26A

444-5974

2 in x XT-3ES

and 230/380-480V at 60 Hz/15A

3 in LMP

Servicable Parts

Part No.

Description

533-1165

TM G blade

533-1167

TM C blade

EM6-P Hose Saw

Warranty: Manufacturer’s One Year

• Pneumatic operation requires minimum 90

Specifications

psi/621 kPa with adequate flow.

• Dimensions: 785 x 760 x 710mm

• Target Application: advanced do-it-yourself

(31 x 30 x 28 in)

customers, standard hose workshops

• Weight: 110 kg (242 lb)

• Best match with M6 and/or S6 hose crimpers

Part No.

Power

Max. Cutting Capability

517-2540

3PH, 400V; 50 Hz; 9.5A

1.5 in XT-5ES / XT-6ES

2 in x XT-3ES

516-9370

3PH, 220V; 50/60 Hz; 15A

3 in LMP

Servicable Parts

Part No.

Description

517-2537

TM G blade

517-2538

TM C blade

5-10 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

EM6-E Hose Saw

Warranty: Manufacturer’s One Year

• Target Application: advanced do-it-yourself

Specifications

customers, standard hose workshops

• Dimensions: 510 x 700 x 720mm

• Best match with M6 hose crimper

(20 x 28 x 28 in)

• Weight: 45 kg (99 lb)

Part No.

Power

Max. Cutting Capability

508-7861

1 PH; 110 V-120V; 50/60 Hz; 15A

1.5 in XT-5ES / XT-6ES

2 in x XT-3ES

508-7862

1 PH; 220 - 240 V; 50/60 Hz; 9.6A

2 in LMP

Servicable Parts

Part No.

Description

517-2541

TM G blade

517-2542

TM C blade

EM 6 M Hose Saw

Warranty: Manufacturer’s One Year

• Target Application: advanced do-it-yourself

Specifications

customers, standard hose workshops

• Dimensions: 700 x 745 x 430mm

• Best match with M6 and/or S6 hose crimpers

(28 x 29 x 17 in)

• Weight:75 kg (165 lb)

Part No.

Power

Max. Cutting Capability

517-2539

3PH, 400; 50 Hz; 9.5A

1.5 in XT-5ES / XT-6ES

2 in x XT-3ES

516-9369

3PH, 220V; 50/60 Hz; 15A

3 in LMP

Servicable Parts

Part No.

Description

517-2537

TM G blade

517-2538

TM C blade

EM3-E Hose Saw

Warranty: Manufacturer’s One Year

• Target Application: market entry level,

Specifications

do-it-yourself customers, service trucks and

• Dimensions: 400 x 510 x 540 mm

hose vans

(16 x 20 x 21 in)

• Best match with S2 hose crimper

• Weight: 20 kg (44 lb)

Part No.

Power

Max. Cutting Capability

1 in XT-6ES / XT-5ES

516-9368

1 PH; 230 V; 50/60 Hz; 8A

1.25 in x XT-3ES

1.25 in LMP

Servicable Parts

Part No.

Description

517-2535

TM G blade

517-2536

TM C blade

JULY 2018 Hose Assembly Tools

5-11

Hose Assembly Tools

EM3-DC Hose Saw

Warranty: Manufacturer’s One Year

• Target Application: market entry level,

Specifications

do-it-yourself customers, service trucks and

• Dimensions: 470 x 567 x 365mm

hose vans

(19 x 22 x 14 in)

• Best match with S2 hose crimper

• Weight: 29 kg (64 lb)

Part No.

Power

Max. Cutting Capability

517-2531

12V DC; 200A

1 in XT-6ES / XT-5ES

1.25 in x XT-3ES

517-2534

24V DC; 115A

1.25 in LMP

Servicable Parts

Part No.

Description

517-2532

TM Z blade

517-2533

TM C blade

Hose Cutting Machines

Model Usage: All

• Designed to cut hose safely and efficiently

References

Warranty: Caterpillar ^®Six Months

• Rated at 7.5 Horsepower

• NEHS0750 Comprehensive Tooling List for

Assembling and Disassembling Reusable

• Available for different electrical

Couplings

requirements

• NEHS0768 General Information for Hose

Assembly

NOTE: These machines are not European

Union compliant

Part No.

Description

250-6807

460V, 60 Hz, 3 Phase, Min. 10 Amp circuit required

6V-6015

230V, 60 Hz, 3 Phase, Min. 20 Amp circuit required

Replacement Parts for Hose Cutting Machines

174-8912

Cut-Off Wheel

4C-9621

Belt Set

Hose Cut-off Support Group

Part No.

Description

Remarks

202-8959

HoseCut-off Support Group

Angle iron guide (mounts to saw to ensure square cut)

Gel Pen (draws fine line for accurate marking

202-6602

Hose Marking pen

of skive length) (not shown)

5-12 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

Pressure Test Equipment

Warranty: Manufacturer’s One Year

• The Cat Hose Assembly Pressure Test

• Creation of Certification number that is

Equipment is designed to ensure a safe,

comprised of Facility Location, Work Order

reliable hose has been built and is ready

Number, Hose Part Number, Batch Count and

for installation. The Cat Hose Pressure Test

Date Code.

Equipment was designed to comply with the

• Detailed hose label auto print

most strict safety standards available, such

• The Crimputer or Test Bench datalog can be

as MDG 41 Mine Site Guidelines.

downloaded at anytime via USB and then

• Cat Hose Assembly Pressure Test Equipment

uploaded for safe, accurate record keeping

can operate as a stand-alone machine and

528-5347

• Standard solution requires manual download

it can also be integrated with the Cat Hose

P160 Cabinet

of data memory for complete record

Crimper and Label Printer to maintain hose

keeping and hose business management. A

build and pressure test data for historical

networked integration set-up option is also

records and improved hose business

available.

management.

• This solution is ideal for hose shops with

System features include:

multiple hose crimpers and is available upon

• User identification through login and

request. Please contact your local ASR or

password

ASC for more information.

• User-guiding software for improved

NOTE: Please refer to Dealer Service Tools

528-5349

operation

Catalog PERJ1017 for detailed technical

P160 Cabinet with Extension

information.

Part No.

Description

Weight

Overall Dimensions

528-5351

Test Bench Control Stand

210kg

850 x 1390 x 810 mm

528-5347

P160 Cabinet

200kg

2210 x 950 x 1325 mm

528-5349

P160 Cabinet with Extension

390kg

4100 x 950 x 1325 mm

528-5350

P350 Cabinet

650kg

2100 x 2170 x 2650 mm

528-5354

Adapter Kit

85 kg

800 x 600 x 670 mm

CV Crimputer. Required

528-5353

for implementation of

4 kg

250 x 200 x 50 mm

Integration Software

Barcode Scanner.

528-5352

Recommended for use with

Integration Software

Packages

528-5351

Part No.

Description

Test Bench Control Stand

528-5359

P160 Test Bench (includes P160 cabinet, control stand, adapter kit)

P160 Test Bench w/ Extension Cabinet (includes P160 cabinet with

528-5360

extension, control stand, adapter kit)

528-5361

P350 Test Bench (includes P350 cabinet, control stand, adapter kit)

528-5350

P350 Cabinet

JULY 2018 Hose Assembly Tools

5-13

Hose Assembly Tools

M6 Hose Crimper

Warranty: Manufacturer’s One Year

European Union Compliant, CE marked

Click here for crimp chart for S2 and M6

and Crimputer softwarefor S6 and 325.

• Target Application: advanced do-it-yourself

customers, service trucks, hose vans and

Specifications

hose workshops

• Dimensions: 508 x 432 x 533 mm

• Micrometer-controlled crimp dimensions

(20 x 17 x 21 in)

• Required die kit 526-5493 (order separately)

• Weight: 172 kg (380lb)

Reference

NOTE: Individual die sets may also be

purchased separately.

• AEXQ 2130 Crimp Chart

Part No.

Power

Max. Crimping Capability

508-7865

12V DC; 150A

508-7866

24V DC; 83A

1.5 in XT-6ES / XT-5ES

2 in XT-3ES

508-7867

1PH; 230V; 50/60 Hz, 7.8A at 50 Hz and 5.4A at 60 Hz

3 in LMP

508-7868

1PH; 115V; 50/60 Hz; 15.5A at 50 Hz and 10.8A at 60 Hz

Servicable Parts

Part No.

Description

526-5493

Die Kit (Must Order Separately)

330-3951

Retention Die Pin for 12-62mm Die Sets

233-8077

Retention Die Pin for 67-121 mm and the Adapter Die Sets

421-2653

Adapter Die Set (Provided with Machine Assembly)

S2 Hose Crimper

Warranty: Manufacturer’s One Year

European Union Compliant, CE marked

Click here for crimp chart for S2 and M6

and Crimputer softwarefor S6 and 325.

• Target Application: market entry-level,

do-it-yourself customers, service trucks and

Specifications

hose vans

• Dimensions: 450 x 450 x 450 mm

• Micrometer-controlled crimp dimensions

(18 x 18 x 18 in)

• Required die kit 508-7873 (order separately)

• Weight: 41 kg (90lb)

Reference

NOTE: Individual die sets may also be

purchased separately.

• AEXQ 2131 Crimp Chart

Part No.

Power

Max. Crimping Capability

508-7870

1PH; 110V; 60 Hz; 8A

1 in XT-6ES / XT-5ES

508-7871

12V DC; 15.8A

1.25 in x XT-3ES

508-7872

1PH; 230V; 50/60 Hz; 4A

1.25 in LMP

Servicable Parts

Part No.

Description

508-7873

Die Kit (Must Order Separately)

5-14 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

S6 Hose Crimper

Warranty: Manufacturer’s One Year

European Union Compliant, CE marked

• Target Application: on-site hose containers,

customer workshops, Cat^®dealer workshops

• S6 die package 526-5493 (replaces 476-

2901)must be ordered seperately in order for

Click here for crimp chart for S2 and M6

the machine to be functional.

and Crimputer softwarefor S6 and 325.

NOTE: Individual die sets may also be

purchased separately.

Max. Crimping

Part No.

Description

Capability

3PHMultivoltage; 230/380-420V at 50 Hz/16.8A

533-1148 (Replaces 358-4532)

1.5 in XT-6ES /

and 230/380-480V at 60 Hz/9.7A

XT-5ES

533-1146 (Replaces 457-6037)

1 PH; 230 V; 50 Hz; 26.5A

2in XT-3ES

3 in LMP

533-1147 (Replaces 457-6038)

1 PH; 230 V; 60 Hz; 26A

Servicable Parts

Part No.

Description

526-5493

Die Kit (Must Order Separately)

330-3951

Retention Die Pin for 12-62mm Die Sets

233-8077

Retention Die Pin for 67-121 mm and the Adapter Die Sets

421-2653

Adapter Die Set (Provided with Machine Assembly)

325 Hose Crimper

Warranty: Manufacturer’s One Year

European Union Compliant, CE marked

Click here for crimp chart for S2 and M6

and Crimputer softwarefor S6 and 325.

• 325 die package 526-5494 (replaces 424-

1403) must be ordered seperately in order for

Specifications

the machine to be functional.

• 325 Hose Crimper covers full Cat product

• Target application: large mining machines,

line.

high-volume production

• Refer to current DST manual for dimensions

and weight.

NOTE: Individual die sets may also be

purchased separately.

Part No.

Power

3 PHMultivoltage: 230/380-420V at 50 Hz/15A

423-4361

and 230/380-480V at 60 Hz/ 8.5A

Servicable Parts

Part No.

Power

526-5494

Die Kit (Must Order Separately)

330-3951

Retention Die Pin for 12-62 mm Diet Sets

233-8077

Retention Die Pin for 67-121 mm and the Adapter Die Sets

423-4367

Adapter Die Set (Provided with Machine Assembly)

JULY 2018 Hose Assembly Tools

5-15

Hose Assembly Tools

Fume Exhausters

Model Usage: All

• Optional accessory

NOTE: These machines are not European

Union compliant.

Warranty: Caterpillar ^®Six Months

• Exhausts fumes and draws dust and debris

into cabinet base where it is trapped for later

NOTE: Not for use with cut off saws 9U-7319

collection

& 9U-7320. Single Phase fume exhauster is

available via special order. Contact Dealer

• For best results, use 127 mm (5 in) diameter

Service Tools sale representative.

ducting with a maximum length of 6 m (20 ft)

NOTE: Ducting no included

• 900 CFM capacity

Part No.

Description

Installed and wired to 250-6807 Hose Cutting Machine, Wired for 460 V, 60 Hz,

250-6808

3 Phase 900CFM capacity

Installed and wired to 6V-6015 Hose Cutting Machine, Wired for 230 V, 60 Hz,

251-1207

3 Phase 900CFM capacity

XT Reusable Press

Model Usage: All

CE Compliant

• Available in either 115V or 230V, Single Phase

Warranty: Caterpillar ^®Six Months

• The XT Reusable Press is used to reclaim

• Integrated stand securely holds equipment

the couplings from hose assemblies using

and press

reusable couplings. All legacy tooling in the

• Tooling kit part numbers are currently being

following sections used for reclaiming -6

developed to support the new XT Reusable

through -32 size reusable couplings can be

Press for -16 sizes and larger. Existing tooling

used with the new XT Reusable Press. New

shown in the legacy press section of this

tooling will be released for the XT Reusable

catalog can be used with the new press.

Press which will only support sizes for -16 and

Please consult your local Hose Pro and the

larger as the reusable couplings for -12 and

legacy XT HoseMachine section of this

smaller series have been discontinued. The XT

catalog for additional guidance on tooling

Reusable Press does not function as a hose

selection.

crimper similar to the legacy models.

Reference

• XT Tooling is required to service reusable

couplings

• M0090635 - Assembling Reusable Couplings

• Each unit comes with pump, motor, press, foot

pedal. Tooling purchased separately.

Part No.

Description

508-7863

115V, Single Phase

28,000 kPa (1280 bar)

1080 x 1200 x 520 mm

540-1208

230V, Single Phase

60 Tons Pushing Force, 45 Tons Pulling Force

NOTE: Tooling for reusable press is purchased seperately.

5-16 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

XT Hose Machine (Legacy Machines)

Model Usage: All

European Union Compliant, CE marked

• 173-9805 XT hose assembly machine includes

power supply, stand, hydraulic power supply

Warranty: Caterpillar ^®Six Months

• Used to service all current sizes of XT hose

hoses, and all components required to

and reusable couplings

connect the power supply to machine

• XT tooling required to service reusable

• When equipped with optional Cat variable

couplings

crimping bowl assembly and smooth-bore die

• 173-9805 is the European Union Compliant,

set, hose machine has capability of crimping

CE marked version of 150-2568

many sizes of permanent couplings

Part Number

Description

150-2568*

XT Hose Machine

173-9805*

XT Hose Machine

*The 150-2568 and 173-9805 XT Hose Presses have been replaced by part numbers in the previous

section. These two part numbers are no longer supported. Tooling designed for these machines will

work in the new machines.

Cat 150-2568/173-9805 XT Hose Machine

Hose Type

Coupling Type

Dash Size

294

-4, -5, -6, -8, -10, -12, -16, -20

294TG

-4, -6, -8, -10, -12, -16

294CP

-4, -6, -8, -10, -12, -16, -20

294CPTG

-4, -6

716

-4, -6, -8, -10, -12, -16, -20

716TG

-4, -6, -8, -10, -12, -16

716CP

-4, -6, -8, -10, -12, -16

844

-12, -16, -20

XT3ES

-6, -8, -10, -12, -16

ESA

-6, -8, -10, -12, -16

S4G

-6, -8, -10, -12, -16

-6, -8

XN4

-24

XT3ESTG

-6, -8, -10, -12, -16

ESA

-6, -8, -10, -12, -16

S4G

-6, -8, -10, -12, -16

-6, -8

XN4

-24

XT5ES

-12

MCSH

-12

MCSX

-12

-10, -12

XT5ESTG

-12

MCSH

-12

MCSX

-12

-10, -12

XT6ES

-6, -8, -10

MCSM

-6

-6, -8

XT6ESTG

-6, -8, -10

MCSM

-6

-6, -8

1028

-3, -4, -5, -6, -8, -12

CATACFC

A/C

-6, -8, -10, -12, -14

PARKEAC

A/C

-6, -8, -10, -12, -14

2760

-4, -5, -6, -8

2786

-4, -6, -8, -10, -12, -16

2929

-4, -5, -6, -8

2929TG

-6

MHT

-4

743

-5, -6, -8, -10, -12, -16

MHT

-4

-3

945

-6, -8, -12

MHT

-4

-3

662

-6, -8

2771A

-4, -5, -6, -8, -10, -12

JULY 2018 Hose Assembly Tools

5-17

Hose Assembly Tools

XT Hose Machine (Continued)

To Order:

Step 2: If 150-2568 (non-European Union

Compliant) is ordered, choose the correct power

Step 1: Choose the correct machine. Make

and order the parts to Connect the power supply

sure a 173-9805 is ordered if a European Union

to the hose assembly machine.

Compliant machine is required. If 173-9805 is

ordered, skip to step 3. The 173-9805 XT hose

assembly machine, which is European Union

Compliant and CE marked, is fully assembled and

comes with a power supply and stand.

1½ Horsepower (a foot switch is included only with the 1½ HP pumps)

4C-5080

230V, 60 Hz

Min 15 Amp circuit required

NOTE: All pumps are single phase. 4C-5080 features a quiet, low rpm induction motor.

Additional Parts Necessary to Connect the Power Supply to 150-2568 XT

Hose Assembly Machine

Qty.

Part No.

Description

8F-0024

Hose

135-2535

Fitting

136-2060

Fitting

136-2061

Fitting

136-2068

Fitting

1P-2375

Coupler

1P-2376

Coupler

NOTE: If you need a gauge, other fittings are required. Use only 68,950 kPa (10,000 PSI) rated

fittings.

NOTE: Caterpillar highly recommends using the 1½ horsepower power supply with this hose

assembly machine.

Step 3: Choose the related tooling needed to disassemble and assemble XT reusable couplings.

Tooling for Disassembling and Assembling XT Hose and Reusable Couplings (required)

Part No.

Description

215-9673

Accessory Group

171-2528

XT-5 ES and XT-6 Hose Tool Group

4C-9902

XT-3 ES Hose Tool Group

226-7150

Reusable Coupling Hose Gauge Kit

188-2157

XT-6 ES, 1.5inch Accessory Group

265-5818

XT-6 ES, 2.0 inch Accessory Tool Group

197-5391 b

Stem Expander, -12, XT-6, ES

197-5392 b

StemPusher, -12, XT-6 ES

197-5393 b

Pusher Assembly, -12 (use with existing 6V-4961 Mandrel), XT-6 ES

197-5394 b

StemPusher, -16, XT-6 ES

197-5395 b

Pusher Assembly, -16 (used with existing 6V-4963 Mandrel), XT-6 ES

197-5396 b

Stem Expander, -16, XT-6 ES

c. Additional individual tooling required to assemble XT-6 ES -12 and -16 size couplings. Also requires tooling from 4C-9902 and

171-2528 Tool Groups.

NOTE: Refer to Reusable Coupling Tooling Groups for a complete list of part numbers included in

each group.

5-18 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

Variable Crimp Die Bowl

Model Usage: All

European Union Compliant, CE marked

• Eliminates the need for spacer rings used with

stepped dies

Warranty: Caterpillar ^®Six Months

• Precision internal threads and external barrel

scale

• Fewer smooth-bore dies needed to service

the same range of hose and coupling sizes in

• Similar to a micrometer, bowl provides nearly

comparison with stepped dies

infinite adjustment for the smooth-bore dies

• Easy to adjust thickness by twisting the bowl

Part Number

Description

242-3597*

Variable Crimp Die Bowl

Crimping Bowl Assembly (required)

Part No.

Description

133-7362*

Die Rest

135-4561*

Die Separator

140-9360*

Separator Ring

4C-4375*

Spring

4C-4376*

Snap Ring

*The parts in this section support legacy machines 150-2568 and 173-9805 will not work with new XT

Press.

XT-3 ES

Model Usage: All

• Used with 150-2568 and 173-9805 XT Hose

Reference

Assembly Machines

Warranty: Caterpillar ^®Six Months

• NEHS0750 Comprehensive Tooling List for

• May be ordered as individual parts

Assembling and Disassembling Reusable

Couplings

•

Item

Part No.

Description

6V-4886

Collet, Top, 3/8in (9.53 mm) XT-3 ES Sleeve; 3/4in (19.05 mm) XT-3 ES Stem

6V-4887

Collet, Bottom, 3/8 in (9.53 mm) XT-3 ES Sleeve; 3/4 in (19.05 mm) XT-3 ES Stem

9U-6743

Collet, Top 1/2 in (12.7 mm), XT-3 ES Sleeve; 1 in (25.4 mm) XT-3 ES Stem

9U-6744

Collet, Bottom 1/2 in (12.7 mm), XT-3 ES Sleeve; 1in (25.4 mm) XT-3 ES Stem

Collet, Top, 1 in (25.4 mm), XT-3 ES Sleeve; 1 1/2 in (38.1 mm), XT-3 ES Stem;

6V-4893

3/4 in (19.05 mm) XT-6 Sleeve

Collet, Bottom, 1 in (25.4 mm), XT-3 ES Sleeve; 1 1/2in (38.1 mm), XT-3 ES Stem;

6V-4894

3/4 in (19.05 mm) XT-6 Sleeve

Collet, Top, 3/4in (19.05 mm), XT-3 ES Sleeve; 1 1/4in (31.75 mm) XT-3 ES Stem;

6V-4891

1in (25.4 mm) XT-6 Stem

Collet, Bottom, 3/4in (19.05mm), XT-3 ES Sleeve; 1 1/4in (31.75 mm) XT-3 ES

6V-4892

Stem; 1in (25.4 mm) XT-6 Stem

6V-4899

Collet, Top 2 in (50.8 mm) XT-3 ES Sleeve

6V-4901

Collet, Bottom, 2 in (50.8 mm) XT-3 ES Sleeve

6V-4897

Collet, Top, 1 1/2in (38.1 mm) XT-3 ES Sleeve

6V-4898

Collet, Bottom, 1 1/2 in (38.1 mm) XT-3 ES Sleeve

Collet, Top, 3/8 in (9.53 mm) XT-3 ES Stem; 1/2 in (12.7 mm) XT-3 ES Stem; 3/8 in

6V-4902

(9.53 mm) XT-6 Stem; 1/2 in (12.7 mm) XT-6 Stem

Collet, Bottom, 3/8in (9.53 mm) XT-3 ES Stem; 1/2in (12.7mm) XT-3 ES Stem;

6V-4903

3/8 in (9.53 mm) XT-6 Stem; 1/2 in (12.7 mm) XT-6 Stem

6V-9069

Collet, Top, 11/4 in (31.75 mm) XT-3 ES Sleeve; 2 in (50.8 mm) XT-3 ES Stem

6V-9070

Collet, Bottom, 11/4in (31.75 mm) XT-3 ES Sleeve; 2in (50.8 mm) XT-3 ES Stem

Part Number

Description

4C-9902

XT-3ES

JULY 2018 Hose Assembly Tools

5-19

Hose Assembly Tools

Hose Assembly Accessory Group

Model Usage: All

European Union Compliant, CE marked

• May be ordered as individual parts

Warranty: Caterpillar ^®Six Months

• This section provides serviceable reusable

Reference

coupling tooling group information. This

• NEHS0750 “Comprehensive Tooling List for

information can be used to order individual

Assembling and Disassembling Reusable

parts or to determine if your tooling is current

Couplings”

• Used with 150-2568 and 173-9805 XT Hose

Assembly Machines, and with 152-3910

Combination Hose Assembly machines

Item No.

Part No.

Description

7S-1125

Protractor Group

7S-1126

Skiving Group (replaces 1U-9159)

4C-6187

Collet

4C-6188

Collet

8T-3158

Collet

4C-5887

Collet, 3/8 in (9.53 mm)

4C-5888

Collet,½in (12.7mm)

4C-5889

Collet,¾in (19.05mm)

4C-5890

Collet, 1in (25.4mm)

4C-5891

Collet, 1¼ in (31.75 mm)

4C-5892

Collet, 1½in (38.1mm)

4C-5893

Collet, 2in (50.8mm)

1U-9673

Collet, Top, 3/8 in, ½ in (9.53 mm, 12.7 mm)

1U-9674

Collet, Bottom, 3/8 in, ½ in (9.53 mm, 12.7 mm)

131-4367

Collet, Top, ¾in (19.05 mm)

131-4368

Collet, Bottom, ¾in (19.05mm)

1U-9675

Collet, Top, 1 in, 1¼ in (25.4 mm, 31.75 mm)

1U-9676

Collet, Bottom, 1 in 1¼ in (25.4 mm, 31.75 mm)

1U-9677

Collet, Top, 1½in (38.1 mm)

1U-9678

Collet, Bottom, 1½in ((38.1mm)

1U-9679

Collet, Top, 2 in (50.8 mm)

1U-9680

Collet, Bottom, 2in (50.8 mm)

6V-4913

Plate, Pusher Slotted

6V-4912

Plate, Pusher

5S-2805

Finger Expander, 3/8in (9.53 mm)

5S-2811

Finger Expander, ½ in (12.7 mm)

5S-2823

Finger Expander, ¾ in (19.05 mm)

5P-0973

Finger Expander, 1 in (25.4 mm)

5S-2837

Finger Expander, 1¼ in (31.75 mm)

5S-2843

Finger Expander, 1½ in (38.1 mm)

5S-2849

Finger Expander 2 in (50.8 mm)

6V-4961

Mandrel, ¾ in (19.05 mm)

6V-4962

Pusher As, ¾ in (19.05 mm)

6V-4963

Mandrel, 1 in (25.4 mm)

6V-4964

Pusher As, 1in (25.4 mm)

8T-3058

Mandrel,1¼in (31.75 mm)

8T-3059

Pusher As 1¼ in (31.75 mm)

8T-3060

Mandrel, 1½ in (38.1 mm)

8T-3061

Pusher As, 1½ in (38.1 mm)

136-3603

Mandrel, 2 in (50.8 mm)

136-3604

Pusher As, 2in (50.8 mm)

170-5688

Stem Expander As, 3/8 in (9.53 mm)

170-5690

Stem Expander As, ¾ in (19.05 mm)

170-5687

Stem Expander As, ½ in (12.7 mm)

170-5689

Stem Expander As 1 in (25.4 mm)

5P-5234

Stem Expander As, 1¼ in (31.75 mm)

5P-5235

Stem Expander As, 1½ in (38.1 mm)

5P-5236

Stem Expander As, 2 in (50.8 mm)

5S-2808

Pusher, Stem, 3/8 in (9.53 mm)

5S-2814

Pusher, Stem, ½ in (12.7 mm)

5S-2826

Pusher, Stem, ¾ in (19.05 mm)

5S-2834

Pusher, Stem, 1 in (25.4 mm)

5S-2840

Pusher, Stem, 1¼ in (31.75 mm)

5S-2846

Pusher, Stem, 1½ in (38.1 mm)

5S-2852

Pusher, Stem, 2 in (50.8 mm)

Part Number

Description

215-9673

Accessory Group

5-20 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

XT-6 ES and XT-5 ES Hose Tool Group

Model Usage: All

European Union Compliant, CE marked

Collets are heat treated for increased life and

durability

Warranty: Caterpillar ^®Six Months

• Used with 150-2568 and 173-9805 XT

Hose Assembly Machine and 152-3910

Reference

Combination Hose Assembly Machine

• NEHS0750 “Comprehensive Tooling List for

• May be ordered as individual parts

Assembling and Disassembling Reusable

Couplings”

• New collets are designed to better fit XT-5 ES

andXT-6 hoses

Item

Part No.

Description

6V-4972

Expander Assembly, XT-5ES-32 Stem

170-5684

Expander Assembly, XT-6-16 Stem

170-5683

Expander Assembly, XT-6-12 Stem

4C-9422

Collet, Top, 1¼ in (31.75 mm) XT-6 Stem

4C-9423

Collet, Bottom, 1¼ in (31.75 mm) XT-6 Stem

4C-9433

Collet, Top, 1¼ in (31.75 mm) XT-5ES and XT-6 Sleeve

4C-9474

Collet, Bottom, 1¼ in (31.75 mm) XT-5ES and XT-6 Sleeve

6V-4915

Collet, Top, ¾ in (19.05 mm) XT-5ES Stem

6V-4916

Collet, Bottom, ¾ in (19.05 mm) XT-5ES Stem

6V-4917

Collet, Top, ¾ in (19.05 mm) XT-6 Stem and 1 in (25.4 mm) XT-5ES Stem

6V-4918

Collet, Bottom, ¾ in (19.05 mm) XT-6 Stem and 1 in (25.4 mm) XT-5ES Stem

6V-4919

Collet, Top, ¾ in (19.05 mm) XT-5ES Sleeve

6V-4921

Collet, Bottom, ¾ in (19.05 mm) XT-5ES Sleeve

6V-4922

Collet, Top, 1 in (25.4 mm) XT-6 Sleeve

6V-4923

Collet, Bottom, 1 in (25.4 mm) XT-6 Sleeve

6V-4924

Collet, Top, 1½ in (38.1 mm) XT-5ES Sleeve; 2 in (50.8 mm) XT-5ES Stem

6V-4925

Collet, Bottom, 1½in (38.1mm) XT-5ES Sleeve; 2in (50.8mm) XT-5ES Stem

442-9651

Collet, Top, 2in (50.8mm) XT-5ES Sleeve

442-9652

Collet, Bottom, 2 in (50.8 mm) XT-5ES Sleeve

8T-0815

Collet, Top, 1in (25.4 mm) XT-5ES Sleeve and 1½in (38.1 mm) XT-5ES Stem

8T-0816

Collet, Bottom, 1 in (25.4 mm) EX-5ES Sleeve and 1½ in (38.1 mm) XT-5ES Stem

122-7321

Collet, Top 1¼ in (31.75 mm) XT-5ES Stem

122-7322

Collet, Bottom, 1¼ in (31.75 mm) XT-5ES Stem

122-1023

Pusher, Stem, 2 in (50.8 mm) XT-5ES (not shown)

Part Number

Description

171-2528

XT-6 and XT-5 ES Hose Tool Group

XT Hose Reclamation Tooling Group

Model Usage: All

• Used to remove XT hose reusable couplings

Reference

from XT hose assemblies

Warranty: Caterpillar ^®Six Months

NEHS0750 Comprehensive Tooling List for

• Setscrews grip hose for easy removal

Assembling and Disassembling Reusable

Couplings

• Available for -12 through -32 hose

Part No.

Description

131-3961

XT Hose Reclamation Tooling Group

Consists:

127-9924

Collet, Top, 3/4in (19.0mm)

127-9926

Collet, Bottom

127-9928

Collet, Top, 1 in (25.4 mm)

127-9929

Collet, Bottom

127-9930

Collet, Top, 1 1/4 in (31.8 mm)

127-9931

Collet, Bottom

127-9933

Collet, Top, 1 1/2 in (38.1 mm)

127-9934

Collet, Bottom

127-9936

Collet, Top, 2 in (50.8 mm)

127-9937

Collet, Bottom

8C-3996

Setscrew-socket (3 required per collet set)

JULY 2018 Hose Assembly Tools

5-21

Hose Assembly Tools

XT-6 ES Accessory Tools

Model Usage: All

• Typical Collet and Expander Designs

Reference

Warranty: Caterpillar ^®Six Months

• NEHS0750 Comprehensive Tooling List for

Assembling and Disassembling Reusable

Couplings

Part Number

Description

Used On

188-2157, XT-6 ES Accessory Group— 1.50 in (38.1 mm)

188-1590

Collet Top

-24 XT-6 ES Sleeve

188-1591

Collet Bottom

-24 XT-6 ES Sleeve

188-1592

Collet Top

-24 XT-6 ES Stem

188-1593

Collet Bottom

-24 XT-6 ES Stem

188-1594

Stem Expander

-24 XT-6 ES

188-1595

Finger Expander

-24 XT-6 ES (reforms coupling fingers)

265-5818, XT-6 ES Accessory Tool Group - 2.00 in (50.8 mm)

265-5809

Collet Top

-32 XT-6 ES Sleeve

265-5810

Collet Bottom

-32 XT-6 ES Sleeve

265-5811

Collet Top

-32 XT-6 ES Stem

265-5812

Collet Bottom

-32 XT-6 ES Stem

265-5813

Pusher-Stem

-32 XT-6 ES (to provide additional stroke)

265-5814

Pusher-Plate

-32 XT-6 ES (to provide additional stroke)

265-5815

Pusher-Stem

-32 XT-6 ES (to provide additional stroke)

265-5816

Finger Expander

-32 XT-6 ES (reforms coupling fingers)

265-5817

Stem Expander

-32 XT-6 ES

Hose Gauge Kit - Reusable Coupling

Model Usage: All

European Union Compliant, CE marked

Warranty: Caterpillar ^®Six Months

• NEHS0750 Comprehensive Tooling List for

Reference

Assembling and Disassembling Reusable

• NEHS0861 Skive Length Chart

Couplings

Part Number

Description

226-7150

Hose Gauge Kit - Reusable Coupling

Skive Guide

Part No.

Hose Size Identification Color

Description

Use On

226-7141

Yellow

Skive Guide

-6

226-7142

Blue

Skive Guide

-8

226-7143

Orange

Skive Guide

-10

226-7144

Green

Skive Guide

-12

226-7145

Black

Skive Guide

-16

226-7146

White

Skive Guide

-20

226-7147

Red

Skive Guide

-24

226-7148

Green

Skive Guide

-32

226-7149

Depth Gauge

Typical One-piece Squareness Gauge and Skiving Arbor

Hose Size

Part No.

Setscrew Dimension

Used On

Identification Color

209-3320

Yellow

0.762 ± 0.025 mm (.0300 ± .0001 in)

-6, XT-3 ES, XT-5 ES, XT-6 ES

209-3322

Blue

0.762 ± 0.025 mm (.0399 ± .0001 in)

-8, XT-3 ES, XT-5 ES, XT-6 ES

209-3324

Orange

1.016 ± 0.025 mm (.0400 ± .0001 in)

-10, XT-3 ES, XT-5 ES, XT-6 ES

202-3277

Green

1.143 ± 0.025 mm (.0450 ± .0001 in)

-12, XT-3 ES, XT-5 ES, XT-6 ES

202-3278

Black

1.524 ± 0.025 mm (.0600 ± .0001 in)

-16, XT-3 ES, XT-5 ES, XT-6 ES

202-3279

White

2.032 ± 0.025 mm (.0800 ± .0001 in)

-20, XT-3 ES, XT-5 ES, XT-6 ES

202-3280

Red

2.540 ± 0.025 mm (.1000 ± .0001 in)

-24, XT-3 ES, XT-5 ES, XT-6 ES

202-3281

Green

3.175 ± 0.025 mm (.1250 ± .0001 in)

+32, XT-3 ES, XT-5 ES, XT-6 ES

5-22 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

Thermal Transfer Bar Code Printer (Low Volume), Thermal Transfer Bar Code Printer (High Volume)

Warranty: Manufacturer’s

European Union Compliant, CE marked

• Head open sensor

• Low and high volume hose label printers

• 8MB SDRAM, 4MB Flash Memory

• Allows enhanced information on label (Part

• Supports Serial and USB 2.0 connectivity,

Number, Dealer Name and Telephone Number,

Ethernet optional

Assembly Date, QR code)

• Supports standard industry emulations

• Operates with starter software on a PC or in a

including Eltron^®and Zebra^®language

standalone mode using optional accessories

support

(not included)

442-0078 Features:

• Includes basic label template for use with

• Heavy duty die-cast aluminum design

software

• Delivers high-speed performance

• Uses self-lamination labels with protective

layer

• Supports Ethernet, USB 2.0, serial and parallel

connectivity

• Operates on Universal Power Supply between

100-240 VAC 50-60hz which connects to a

• 300 dpi and 600 dpi resolution options

standard PC adapter cable (US PC adapter

• Large LCD display with 6-button menus

cable included)

Supports a USB keyboard interface for stand-

•

• Optional plug adapters are available to

alone printing

support regional electrical standards

8MB Flash and 32MB SDRAM memory

•

442-0077 Features:

• Uses TSPL-EZ™ firmware for plug-n-play

• Small, space saving, low volume printer

NOTE: The latest software updates can be

• High quality double walled clamshell design

found at: https://dealer.cat.com/en/ps/service-

tools/c/crimputer-software.html.

• Economical and suitable for less frequent

usage

• Uses industry standard ribbons and media

TECHNICAL SUPPORT & WARRANTY INFORMATION

DFI, 220 E 50th St, Davenport IA 52806

dficatsupport@dfi-llc.com

JULY 2018 Hose Assembly Tools

5-23

Hose Assembly Tools

Thermal Transfer Bar Code Printer (Low Volume), Thermal Transfer Bar Code Printer (High Volume)

(Continued)

Part No.

442-0077 (Low Volume Printer)

442-0078 (High Volume Printer)

100-240 VAC, 1.8A, 50/60 Hz Universal

100-240 VAC, 2A, 50/60 Hz Universal

Voltage

Power Supply

Display

Single Line LCD

Multiple Line LCD

Continuous Print with Single Step

Label Feed

Continuous Print (for multiple labels)

Present andlabel backing rewind option

(for multiple labels)

Label Stock

Dash 3 to 16 (S)

Dash 20 to56 (L)

Dash 3 to 16 (S)

Dash 20 to56 (L)

Optionswith

490 Labels per roll

175 Labels per roll

900 Labels per roll

400 Labels per roll

Protective Cover

Ribbon

Maximum 90 meters long

Maximum600 meters long

USB cable provided Standalone with

Interface

USB Keyboard (not incl.)

140 mm (W) X 177 mm (H) X 241 mm (D)

270 mm (W) X 308 mm (H) X 505 mm (D)

Dimensions

(5.51 in X 6.97 in X 9.49 in)

(10.63 in X 12.13 in X 19.88 in)

Weight

2.5 kg (5.5 lb)

15 kg (33 lb)

Consumables

1 Roll 490 Labels (S)

1 Roll 900 Labels (S)

Starter Kit

442-0073

1 Roll 175 Labels (L)

442-0069

1 Roll 400 Labels (L)

1 Roll 74m Ribbon

1 Roll 450m Ribbon

442-0074

3 Rolls of 490 Labels (S)

442-0070

3 Rolls of 900 Labels (S)

Label Stock

442-0075

3 Rolls of 175 Labels (L)

442-0071

3 Rolls of 400 Labels (L)

RibbonStock

442-0076

6 Rolls of 74m Ribbons

442-0072

6Rolls of 450m Ribbons

Service Parts

Single

Print Head

445-9430

445-9432

Replacement

Single

Platen Assembly

445-9431

445-9433

Replacement

Optional Accessories

EuropeanStyle Plug Adapter

Australian Style Plug Adapter

UK Style Plug Adapter

270-0578

270-0580

447-8886

5-24 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

Clean Seal Production Heat Shrink Machine, Clean Seal Hand-Held Heat Shrink Tool

Model Usage: All

417-1321Clean Seal Production Heat

• On/Off timer enables hot air heater to always

Shrink Machine

turn off automatically

Warranty: Manufacturer’s

European Union Compliant, CE marked

• Heater timer can be set in one minute

increments up to sixty minutes

• European plug only

• Locking 3-wire grounding power main plug

• Used to apply clean seal capsules in place of

NEMA L6-15 for safe 230VAC connection

plastic plugs and caps to keep contamination

out of hose assemblies

• White light indicator lets you know when

heater is active

• Applies heated air to set capsule on fitting

end in under two seconds

• Green light power on/off rocker switch lets

you know when power is on

• Even heat distribution for a perfect capsule

shrink-fit

• Shrink tunnel is insulated to help keep heat in

• Accepts clean seal capsules from 20 mm (1 in)

• System is 100% duty cycle rated for 24/7

-80mm(3in)ID

continuous operation

• Clean seal capsules help protect fitting

• Cool air in vent helps keep heating air clean

threads and seals from damage

• Cap seals used in place of plastic plugs and

• Hex sizes from 12 mm (1/2 in) - 78 mm (3 in)

caps to keep contamination out of hose

assemblies

• Oversized shrink tunnel opening allows

multiple assembly ends at once

417-1322 Clean Seal Hand-Held Heat

• Heating unit is thermocouple protected

Shrink Tool

against overheating

• Includes heat gun with case, flex vacuum

• Brushless DC blower motor for trouble free

pump stand and 95 mm diffuser for 1.5"

operation

connection (Case, stand and diffuser not

serviced separately)

Part No.

Description

Dimensions

Weight

Clean Seal System Heat Shrink

520.7 x 241.3 x 180 mm

417-1321

11.8 kg (26 lbs)

Machine

(20.5 x 9.5 x 7 in)

342.9 x 330.2 x 127 mm

417-1322

Hand-Held Clean Seal System

3.1 kg (6.9 lb)

(13.5 x 13 x 5 in)

JULY 2018 Hose Assembly Tools

5-25

Hose Assembly Tools

Hose Cleaning Group (Economy)

Model Usage: All

European Union Compliant, CE marked

• Includes carrying case with foam inserts

Warranty: Caterpillar ^®Six Months

• Used to remove waste and contaminants

• 308-8524 Hose Cleaning Projectile Launcher

from internal surfaces of tubes, lines, and

can also be purchased separately

hoses while machine is at the job site (works

NOTE: The operating pressure is 550 to

great in field service trucks)

760 kPa (80 to 110 PSI) and should be used

• Used with pressurized air or nitrogen gas,

with a 13mm (1/2") inside diameter air hose.

existing Caterpillar projectiles and NEEG2955

Anin-line air filter and regulator are also

Projectile Sizing Chart

recommended.

• Works on 4 mm (0.16 in) through 32 mm

References

(1-1/4 in) or -03 through -20 hoses

• NEHS0643 “Using the 233-7191, 233-7192,

• Less expensive alternative to other Caterpillar

233-7193 and 265-4959 Hose Cleaning

hose cleaning groups (this group has limited

Groups”

size capabilities, making it less expensive)

• NEHS0634 “Operation Safety Video”

• Durable plastic handle with quick-acting

• NEHS0768 “General Information for Hose

threads and internal brass parts

Assembly”

• Clean hydraulic systems (tubes, lines,

• NEEG2955 “Projectile Sizing Chart”

and hoses) will reduce risk of component

failure, increase service life of filters, reduce

equipment maintenance costs (less wear), and

increase productivity (more time on the job)

Step 1: Order the 233-7191 Hose Cleaner Group

Part No.

Description

233-7191

Hose Cleaning Group (Economy)

233-7191 Hose Cleaner Group

Part No.

Description

215-4585

Nozzle 4 mm (.16 in)

130-6069

Nozzle 6 mm (.24 in)

130-6070

Nozzle 8 mm (.31 in)

130-6071

Nozzle 10 mm (.40 in)

130-6072

Nozzle 13 mm (.51 in)

130-6073

Nozzle 16 mm (.63 in)

130-6074

Nozzle 19 mm (.75 in)

130-6075

Nozzle 25 mm (.98 in)

130-6076

Nozzle 33 mm (1.3 in)

308-8524

HoseCleaning Projectile Launcher

130-6068

Air Hose Quick Disconnect (1/2 in male hose barb)

Step 2: Order the projectiles for cleaning hose and hose assemblies from the list “Projectile

Application Information for Hose Cleaner Groups”

5-26 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

Hose Cleaner Group

Model Usage: All

European Union compliant, CE Marked

• Fewer nozzles to simplify nozzle and projectile

selection

Warranty: Caterpillar ^®Six Months

• Used to remove waste and contaminants

from internal surfaces of tubes, lines, and

• 233-7190 Hose Cleaning Projectile Launcher

hoses while machine is at the job site (works

can also be purchased separately

great in field service trucks)

NOTE: The operating pressure is 550 to

• Used with pressurized air or nitrogen gas,

760 kPa (80 to 110 PSI) and should be used

existing Caterpillar projectiles and NEEG2955

with a 13 mm (1/2") inside diameter air hose.

Projectile Sizing Chart

Anin-line air filter and regulator are also

recommended.

• Works on 4 mm (0.16 in) through 32 mm

(1-1/4 in) or -03 through -20 hoses

References

• Optional nozzles available for use to 50 mm

• NEHS0643 “Using the 233-7191, 233-7192,

(2 in) or -32 hoses

233-7193 and 265-4959 Hose Cleaning

• 233-7192 Hose Cleaner Group quickly and

Groups”

effectively cleans hose, complete hose

• NEHS0634 “Operation Safety Video”

assemblies, or other hydraulic lines in order to

• NEHS0768 “General Information for Hose

reduce hydraulic system contamination

Assembly”

• Designed specifically for service vehicle or

• NEEG2955 “Projectile Sizing Chart”

mobile applications

• Includes a large carrying case with foam

inserts

Step 1: Order the 233-7192 Hose Cleaner Group.

Part No.

Description

233-7192

Hose Cleaner Group

233-7192 Hose Cleaner Group

Part Number

Description

Part Number

Description

215-4585

Nozzle 4 mm (.16 in)

130-6084

Nozzle 8 mm (.31 in)

130-6069

Nozzle 6 mm (.24 in)

130-6085

Nozzle 10 mm (.40 in)

130-6070

Nozzle 8 mm (.31 in)

130-6086

Nozzle 13 mm (.51 in)

130-6071

Nozzle 10 mm (.40 in)

130-6087

Nozzle 16 mm (.63 in)

130-6072

Nozzle 13 mm (.51 in)

130-6088

Nozzle 19 mm (.75 in)

130-6073

Nozzle 16 mm (.63 in)

130-6089

Nozzle 25/22 mm

130-6074

Nozzle 19 mm (.75 in)

130-6090

Nozzle 32/25 mm

130-6075

Nozzle 25 mm (.98 in)

233-7190

HoseCleaning Projectile Launcher

130-6076

Nozzle 32 mm (1.26 in)

130-6062

Ring-Adapter

130-6083

Nozzle 6 mm (.24 in)

130-6068

Coupling Assembly

Step 2: Order the projectiles for cleaning hose and hose assemblies from the list “Projectile

Application Information for Hose Cleaner Groups”.

JULY 2018 Hose Assembly Tools

5-27

Hose Assembly Tools

Hose Cleaner Group

Model Usage: All

European Union compliant

• Does not include carrying case

Warranty: Caterpillar ^®Six Months

• Used to remove waste and contaminants

• 233-7190 Hose Cleaning Projectile Launcher

from internal surfaces of tubes, lines, hose &

can also be purchased separately

couplings

NOTE: The operating pressure is 550 to

• Designed specifically for the dealer hose

760 kPa (80 to 110 PSI) and should be used

assembly area

with a 13 mm (1/2") inside diameter air hose.

Anin-line air filter and regulator are also

• Used with pressurized air or nitrogen gas,

recommended.

existing Caterpillar projectiles and NEEG2955

Projectile Sizing Chart

References

• Works on 4 mm (0.16 in) through 50 mm (2 in)

• NEHS0643 “Using the 233-7191, 233-7192,

or -03 through -32 hoses

233-7193 and 265-4959 Hose Cleaning

• Clean hydraulic systems (tubes, lines,

Groups”

and hoses) will reduce risk of component

• NEHS0634 “Operation Safety Video”

failure, increase service life of filters, reduce

• NEHS0768 “General Information for Hose

equipment maintenance costs (less wear), and

Assembly”

increase productivity (more time on the job)

• NEEG2955 “Projectile Sizing Chart”

• Includes stand for projectile launcher (Hose

Cleaning Projectile Launcher) and nozzle rack

Step 1: Order the 233-7193 Hose Cleaner Group

Part No.

Description

233-7193

Hose Cleaner Group

233-7193 Hose Cleaner Group

Part No.

Description

Part No.

Description

215-4585

Nozzle 4 mm (.16 in)

130-6091

Nozzle 38 mm (1.50 in)

130-6069

Nozzle 6 mm (.24 in)

130-6092

Nozzle 50 mm (2 in)

130-6070

Nozzle 8 mm (.31 in)

130-6097

Nozzle 38 mm (1.50 in)

130-6071

Nozzle 10 mm (.40 in)

130-6062

Ring-Adapter

130-6072

Nozzle 13 mm (.51 in)

130-6068

Coupling Assembly

130-6073

Nozzle 16 mm (.63 in)

156-0050

Stand-Launcher

130-6074

Nozzle 19 mm (.75 in)

156-0055

Rack-NozzleOrganizer

130-6075

Nozzle 25 mm (.98 in)

233-7190

HoseCleaning Projectile Launcher

130-6076

Nozzle 32 mm (1.26 in)

Step 2: Order the projectiles for cleaning hose and hose assemblies from the list “Projectile

Application Information for Hose Cleaner Groups”.

5-28 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

Hose Cleaning Group

Model Usage: All

European Union compliant, CE Marked

NOTE: The operating pressure is 550 to

760 kPa (80 to 110 PSI) and should be used

Warranty: Caterpillar ^®Six Months

• Used to remove waste and contaminants from

with a 13 mm (1/2") inside diameter air hose.

large bore hose and couplings

Anin-line air filter and regulator are also

• Designed specifically for the dealer hose

recommended.

assembly area

References

• Used with pressurized air or nitrogen gas,

existing Caterpillar projectiles and NEEG2955

• NEHS0643 “Using the 233-7191, 233-7192,

Projectile Sizing Chart

233-7193 and 265-4959 Hose Cleaning

Groups”

• Works on 55 mm (2.13 in) through 90 mm

(3.5 in) or -40, -48, and -56 hoses

• NEHS0634 “Operation Safety Video”

• Clean hydraulic systems will reduce risk of

• NEHS0768 “General Information for Hose

component failure, increase service life of

Assembly”

filters, reduce equipment maintenance costs

• NEEG2955 “Projectile Sizing Chart”

(less wear), and increase productivity (more

time on the job)

• Includes stand for projectile launcher (Hose

Cleaning Projectile Launcher) and nozzle rack

• Does not include carrying case

• 265-4958 Launcher can also be purchased

separately

Step 1: Order the 265-4959 Hose Cleaner Group

Part No.

Description

265-4959

Hose Cleaning Group

265-4959 Hose Cleaner Group

Part No.

Description

267-1527

Nozzle

130-6062

Adapter

130-6068

Coupling As (8 mm) Airline Disconnect

156-0055

Stand (not shown)

265-4958

Launcher

Step 2: Order the projectiles for cleaning hose and hose assemblies from the list “Projectile

Application Information for Hose Cleaner Groups.”

JULY 2018 Hose Assembly Tools

5-29

Hose Assembly Tools

Application Charts for Hose Cleaner Groups

Model Usage: All

European Union Compliant, CE marked

Warranty: Caterpillar ^®Six Months

Hose Nozzles and Projectiles

Hose Cleaner/Projectile Usage

Cat

Hose

Nominal

DM-mm

Nozzle

Projectile

233-7193

233-7192

233-7191

265-4959 a

Dash Size

Inch

No.

-3

3/16"

130-6069

215-4565

•

-4

1/4"

130-6069

215-4568

•

-5

5/16"

130-6070

215-4569

•

-6

3/8"

130-6071

215-4570

•

-8

1/2"

130-6072

215-4572

•

-10

5/8"

130-6073

215-4574

•

-12

3/4"

130-6074

215-4575

•

-16

130-6075

215-4578

•

-20

1-1/4"

130-6076

215-4580

•

-24

1-1/2"

130-6091

215-4582

•

-32

130-6092

215-4584

•

-40

2-1/2"

267-1527

265-4953

•

-48

267-1527

265-4955

•

-56

3-1/2"

267-1527

265-4957

•

JIC/Pipe Couplings

Hose Cleaner/Projectile Usage

Cat

Coupling

Cat Nozzle

Decimal

Projectile

233-7193

233-7192

233-7191

265-4959 a

Dash Size

No.

-4

0.250

130-6083

215-4566

•

-5

0.312

130-6084

215-4567

•

-6

0.375

130-6085

215-4568

•

-8

0.500

130-6086

215-4570

•

-10

0.625

130-6087

215-4573

•

-12

0.750

130-6088

215-4575

•

-16

1.000

130-6089

215-4577

•

-20

1.250

130-6090

215-4579

•

-24

1.500

130-6097

215-4581

•

-32

2.000

130-6098

215-4583

•

-40

2.500

267-1527

265-4952

•

-48

3.000

267-1527

265-4954

•

-56

3.500

267-1527

265-4956

•

O-Ring Face Seal (ORFS) Couplings

Hose Cleaner/Projectile Usage

Cat

Coupling

Cat Nozzle

Decimal

Projectile

233-7193

233-7192

233-7191

265-4959 a

Dash Size

No.

-4

0.250

215-4585

215-4565

•

-6

0.375

130-6069

215-4568

•

-8

0.500

130-6071

215-4570

•

-10

0.625

130-6072

215-4573

•

-12

0.750

130-6073

215-4575

•

-16

1.000

130-6074

215-4577

•

-20

1.250

130-6075

215-4579

•

a. 265-4959 Hose Cleaner Group can clean all sizes if additional nozzles are purchased.

5-30 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

Application Charts for Hose Cleaner Groups (Continued)

Code 61, 62, & Cat Flange Couplings

Hose Cleaner/Projectile Usage

Coupling Dash Size

Decimal

Cat Nozzle No.

Cat Projectile No.

233-7193

233-7192

233-7191

265-4959 (cleans all sizes with optional nozzles)

-8

0.500

130-6071

215-4570

•

-10

0.625

130-6072

215-4573

•

-12

0.750

130-6073

215-4575

•

-16

1.000

130-6074

215-4577

•

-20

1.250

130-6075

215-4579

•

-24

1.500

130-6076

215-4581

•

-32

2.000

130-6091

215-4583

•

-40

2.500

267-1527

265-4952

•

-48

3.000

267-1527

265-4954

•

-56

3.500

267-1527

265-4956

•

Hydraulic Tubing

Hose Cleaner/Projectile Usage

OD x Wall

Cat Nozzle No.

Cat Projectile No.

233-7193

233-7192

233-7191

265-4959 (cleans all sizes with optional nozzles)

1/4 x 0.035 in (6.35 x .889 mm)

130-6084

215-4567

•

1/4 x .049 in (6.35 x 1.24 mm)

130-6084

•

1/4 x .065" (6.35 x 1.65 mm)

130-6084

215-4566

•

5/16 x 0.035 in (7.9 x .889 mm)

130-6084

215-4568

•

3/8 x 0.035 in (9.53 x .889 mm)

130-6095

215-4569

•

3/8 x 0.049 (9.53 x 1.24 mm)

130-6095

215-4569

•

3/8 x .065 in (9.53 x 1.65 mm)

130-6095

215-4568

•

½ x 0.035 in (12.7 x .889 mm)

130-6086

215-4570

•

½ x 0.049 in (12.7 x 1.24 mm)

130-6086

215-4570

•

½ x 0.065 in (12.7 x 1.65 mm)

130-6086

215-4570

•

½x.083in (12.7 x 2.10mm)

130-6086

215-4569

•

5/8 x 0.049 in (15.8 x 1.24 mm)

130-6087

215-4573

•

5/8 x 0.065 in (15.8 x 1.65 mm)

130-6087

215-4572

•

5/8 x 0.083 in (15.8 x 2.10 mm)

130-6087

215-4572

•

¾ x 0.049 in (19.05 x 1.24 mm)

130-6088

215-4575

•

¾ x 0.065 in (19.05 x 1.65 mm)

130-6088

215-4575

•

¾ x 0.095 in (19.05 x 2.41 mm)

130-6088

215-4573

•

7/8 x 0.049 in (22.2 x 1.24 mm)

130-6089

215-4577

•

7/8 x 0.065 in (22.2 x 1.65 mm)

130-6089

215-4576

•

7/8 x 0.095 in (22.2 x 2.41 mm)

130-6073

•

1 x 0.065 in (25.4 x 1.65 mm)

130-6090

215-4577

•

1" x .083 in (25.4 x 2.10 mm)

130-6090

215-4577

•

1 x 0.095 in (25.4 x 2.41 mm)

130-6090

215-4577

•

1x 0.120in (25.4 x 3.0mm)

130-6090

215-4576

•

1-¼ x 0.065 in (31.75 x 1.65 mm)

130-6096

215-4579

•

1- ¼ x .083in (31.75 x 2.10 mm)

130-6096

215-4579

•

1-¼ x 0.095in (31.75 x 2.41mm)

130-6096

215-4579

•

1- ¼ x .109in (31.75 x 2.77 mm)

130-6096

215-4578

•

1- ¼ x 0.120in (31.75 x 3.0 mm)

130-6096

215-4578

•

1-½ x 0.065 in (38.1 x 1.65 mm)

130-6097

215-4581

•

1-½x .083in (38.1 x .10 mm)

130-6097

215-4581

•

1-½ x 0.095 in (38.1 x 2.41 mm)

130-6097

215-4581

•

1-½ x 0.120 in (38.1 x 3.04 mm)

130-6097

215-4581

•

1-½ x .134 in (38.1 x 3.40 mm)

130-6097

215-4580

•

1-½ x .148 in (38.1 x 3.76 mm)

130-6097

215-4580

•

2 x 0.065 in (50.8 x 1.65 mm)

130-6098

215-4583

•

2 x 0.095 in (50.8 x 2.41 mm)

130-6098

215-4583

•

2x .109in (50.8 x 2.77mm)

130-6098

215-4583

•

2 x 0.120 in (50.8 x 3.04 mm)

130-6098

215-4583

•

2 x 0.134 in (50.8 x 3.40 mm)

130-6098

215-4582

•

2x .180in (50.8 x 4.57mm)

130-6098

215-4582

•

2x .188in (50.8 x 4.78mm)

130-6098

215-4582

•

JULY 2018 Hose Assembly Tools

5-31

Hose Assembly Tools

Application Charts for Hose Cleaner Groups (Continued)

Hydraulic Tubing (Continued)

Hose Cleaner/Projectile Usage

Cat Nozzle No.

Cat Projectile No.

233-7193

233-7192

233-7191

265-4959 (cleans all sizes with optional nozzles)

SCH40

1/4 in (6.35 mm)

130-6070

215-4569

•

3/8 in (9.53 mm)

130-6072

215-4571

•

½ in (12.7 mm)

130-6073

215-4572

•

¾in (19.05 mm)

130-6074

215-4576

•

1 in (25.4 mm)

130-6075

215-4578

•

1-1/4 in (31.75 mm)

130-6076

215-4580

•

1-½ in (38.1 mm)

130-6091

215-4582

•

2 in (50.8 mm)

130-6092

215-4584

•

2-½ in (63.5 mm)

267-1527

265-4952

•

3 in (76.2 mm)

267-1527

265-4954

•

3-½ in (88.9 mm)

267-1527

265-4957

•

SCH 80

1/4 in (6.35 mm)

130-6069

215-4568

•

3/8 in (9.53 mm)

130-6071

215-4570

•

½ in (12.7 mm)

130-6072

215-4573

•

¾in (19.05 mm)

130-6073

215-4576

•

1 in (25.4 mm)

130-6075

215-4578

•

1-1/4 in (31.75 mm)

130-6076

215-4580

•

1-½ in (38.1 mm)

130-6091

215-4581

•

2 in (50.8 mm)

130-6091

215-4583

•

2-½ in (63.5 mm)

130-6092

•

3 in (76.2 mm)

267-1527

265-4954

•

3-½ in (88.9 mm)

267-1527

265-4957

•

SCH160

½ in (12.7 mm)

130-6071

215-4570

•

¾in (19.05 mm)

130-6073

215-4572

•

1 in (25.4 mm)

130-6074

215-4576

•

1-1/4 in (31.75 mm)

130-6075

215-4578

•

1-½ in (38.1 mm)

130-6076

215-4580

•

2 in (50.8 mm)

130-6091

215-4582

•

2-½ in (63.5 mm)

130-6092

215-4584

•

3 in (76.2 mm)

267-1527

265-4952

•

NOTE: The previous nozzle and projectile charts apply to all coupling styles. For couplings that jump down in size, use the nozzle that fits the head size.

For couplings that jump up in size, use the nozzle that fits the hose size.

5-32 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

Projectiles for Hose Cleaner Groups

Reference

NEEG2955, Hose Cleaning Projectile Sizing Chart

Part No.

Dimensions (Diameter x Length)

Pkg. Qty

215-4565

6 x 11 mm (0.24 x 0.43in)

100

215-4566

7 x 12 mm (0.28 x 0.47in)

100

215-4567

10x 14 mm (0.39 x 0.55in)

100

215-4568

12x 16 mm (0.47 x 0.63in)

100

215-4569

14x 18 mm (0.55 x 0.71in)

100

215-4570

16x 20 mm (0.63 x 0.79in)

100

215-4571

18x 22 mm (0.71 x 0.87in)

100

215-4572

20x 25 mm (0.79 x 0.98in)

100

215-4573

22x 25 mm (0.87 x 0.98in)

100

215-4574

24x 30 mm (0.94 x 1.18in)

100

215-4575

26x 33 mm (1.02 x 1.30in)

215-4576

30x 36 mm (1.18 x 1.42in)

215-4577

33x 40 mm (1.30 x 1.57in)

215-4578

36x 45 mm (1.42 x 1.77in)

215-4579

40x 50 mm (1.57 x 1.97in)

215-4580

45x 55 mm (1.77 x 2.16in)

215-4581

50x 60 mm (1.97 x 2.36in)

215-4582

55x 65 mm (2.16 x 2.56in)

215-4583

60x 70 mm (2.36 x 2.75in)

215-4584

65 x 80 mm ( 2.56 x 3.15 in)

Thread Measurement Kit

Model Usage: All

European Union Compliant, CE marked

• Includes PEGP2007-01 Coupling Identification

Guide

Warranty: Caterpillar ^®Six Months

• Allows for measurement and identification of

coupling

• Recommended for all dealer hose assembly

areas

8T-0450 Thread Measurement Kit

Part No.

Description

8T-0447

Dial Caliper

8T-0448

Pitch Gauge

8T-0449

SealAngleGauge(45°and37°)

PEGP2007

Coupling Identification Guide

JULY 2018 Hose Assembly Tools

5-33

Hose Assembly Tools

Snap-to-Connect Coupling Wrenches

Model Usage: All

European Union Compliant, CE marked

• Provides wrenches for snap-to-connect

couplings

Warranty: Caterpillar ^®Six Months

Part Number

Description

279-1218

Wrench (-6)

279-1219

Wrench (-8)

279-1220

Wrench (-10)

279-1221

Wrench (-12)

279-1222

Wrench (-16)

Thermoplastic and Air Conditioning Hose Cutter

Model Usage: All

• Used for cutting Thermoplastic Hose (1028),

Reduced O.D. Thermoplastic Hose (2760), and

Warranty: Caterpillar ^®Six Months

Air Conditioning Hose (1543)

Part Number

Description

177-4271

Cutter

177-4272

Blade

Nylon Abrasion Sleeve Band Tool

Model Usage: All

• 166-5853 Band-It Tool is used to secure

protective covers to hydraulic hose using the

Warranty: Caterpillar ^®Six Months

following bands

Part Number

Description

166-5853

Nylon Abrasion Sleeve Band Tool

Bands

384-4127

34.9 mm (1.37 in) I.D.

384-4128

50.4 mm (1.98 in) I.D.

384-4129

76.2 mm (2.99 in) I.D.

460-3311

101.6 mm (3.99 in) I.D.

Chain Wrench

Model Usage: All

European Union Compliant, CE marked

• Can be used for other applications (Example:

fuel and oil filters) for diameters from

Warranty: Caterpillar ^®Six Months

• Used during the disassembly of XT hose

19.05 mm (3/4 in) through 82.55 mm (3 1/4 in)

reusable couplings to break the bond between

the hose and coupling

Part Number

Description

1U-8760

Wrench-Chain

5-34 JULY 2018 Hose Assembly Tools

Hose Assembly Tools

Containerized Hose Shops

Product Family: Global Mining Products

• Available in Single Wide and Double wide

• Integrated exhaust for increased air quality

configurations

Model Usage: All

• Country compliant electrical and lighting

• A highly advanced onsite hydraulic workshop

systems

Warranty: Manufacturer’s

solution designed to provide the fastest and

• Highly durable work surfaces

most reliable hose assembly replacement

• Innovative hardware & software solution that

services

ensures hose assemblies are built to OEM

• Ensures minimal machine downtime during a

specs

hose failure situation

• Please reference Media No. PEHJ0415 to

• This highly versatile portable shop may also

obtain additional information

be utilized for other repair shop requirements

In addition, extensive information for the

• Fully insulated with integrated climate control

Cat Hose Assembly MOBILE WORKSHOP is

system. Designed to provide a comfortable

available at this link.

work environment in temperatures ranging

from -20C(-4F) to 48C(118F).

Part No.

Dimensions

Weight

Description

453-8588

13 x 2.3 x 2.3 m (40’L x 8’W x 8’6”H)

18000 lbs. (8100 kg)

SingleWide,CECompliant

466-7454

13 x 2.3 x 2.3 m (40’L x 8’W x 8’6”H)

18000 lbs. (8100 kg)

Single Wide

453-8589

13 x 4.6 x 2.3 m (40’L x 16’W x 9’6”H)

42000lbs. (18900 kg)

Double Wide

5-36 JULY 2018 Hose Assembly Tools

Hydraulic/Mechanical Pullers/Drivers

GENERAL PURPOSE PULLERSANDATTACHMENTS

General Purpose Pullers and Attachments Summary

Guide Studs

Thread Size

Length

Part Number

1/2 -20

127 mm (5 in)

9U-6238

5/8 - 11

305mm(12.01in)

1U-9091

5/8 - 11

127 mm (5 in)

9U-6896

M12 x 1.75

70mm (2.76in)

9U-6248

M20 x 2.5

300mm(11.81in)

310-3992

M20 x 2.5

152mm(5.98in)

128-5049

M24 x 3

279 mm (11in)

1U-9785

M24 x 3

305mm(12.01in)

1U-9817

M24 x 3

75mm (2.95in)

154-6400

M24 x 3

185mm(7.28in)

4C-8352

M24 x 3

254 mm (10in)

1U-6130

M24 x 3.0

165mm(6.50in)

195-0954

M30 x 3.5

220mm(8.66in)

174-8986

M36 x 3.5

285mm(11.22in)

175-6853

Forcing Screws

Thread Size

Length

Part Number

1 1/2 - 12

17.1mm (0.67in)

3H-0470

1 - 14

7.2mm (0.29in)

5H-9976

1 - 14

336.6 mm (13.25 in)

5F-7366

1 - 14

660.4mm (26in)

8S-6586

1 - 8

19.6mm (0.77in)

9S-6074

11/16 - 18

231mm(9.09in)

1P-2326

13/16 - 16

11.4mm (0.45in)

1P-2328

3/4 - 12

10.2mm (0.40in)

4C-5626

5/8 - 18

330.2mm (13in)

5F-7345

5/8 - 18

127 mm (5 in)

1U-6693

9/16 - 20

178mm(7.01in)

1P-2324

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-1

Hydraulic/Mechanical Pullers/Drivers

GENERAL PURPOSE PULLERSANDATTACHMENTS

Forcing Bolts

Thread Size

Length

Part Number

1 1/2 - 12

114mm(4.49in)

5P-5264

1 1/4 - 12

13.2mm (0.52in)

5P-0256

1 - 14

176.5 mm (6.95 in)

5P-8715

1/2 - 13

127 mm (5 in)

5J-0490

3/4 - 10

88.9mm (3.50in)

4B-6208

3/4 - 10

127 mm (5 in)

5J-7910

3/4 - 16

71.4mm (2.81in)

6V-7837

3/4 - 16

101.6mm (4in)

8S-6470

3/8 - 16

88.9mm (3.50in)

5B-4274

3/8 - 16

177.8mm (7in)

6L-7283

5/8 - 11

88.9mm (3.50in)

1D-1090

5/8 - 11

177.8mm (7in)

4M-6957

7/8 - 14

135mm(5.31in)

5P-5265

M10 x 1.5

150mm(5.91in)

154-6181

M12 x 1.75

150mm(5.91in)

154-6182

M16 x 2.0

300mm(11.81in)

154-6183

M20 x 2.5

250mm(9.84in)

154-6184

M24 x 3

101.6mm (4in)

328-4173

M24 x 3

250mm(9.84in)

154-6185

M30 x 3.5

165mm(6.50in)

196-8520

M30 x 3.5

250mm(9.84in)

176-6536

M8 x 1.25

150mm(5.91in)

154-6360

Threaded Rod

NOTE: Threaded rod is not to be used with

hydraulic cylinders.

Thread Size

Length

Part Number

—

203mm(7.99in)

8B-7552

1 - 14

457mm(17.99in)

5P-4776

1 1/2 - 12

584mm(22.99in)

5F-9893

2 1/2 - 8

600mm(23.62in)

6V-6084

5/8 - 11

914 mm (36in)

376-8697

5/8 - 11

245mm(9.65in)

221-9778

7/8 - 14

362mm(14.25in)

3H-0460

7/8 - 9

838mm(32.99in)

1M-6766

M04 x 0.7

1,000 mm (39.37 in)

4C-8176

M06 x 1.0

1,000 mm (39.37 in)

1U-6340

M08 x 1.25

405mm(15.94in)

1U-6341

M10 x 1.5

350mm(13.78in)

9T-2240

M10 x 1.5

1,000 mm (39.37 in)

1U-6342

M12 x 1.75

1,000 mm (39.37 in)

1U-6343

M14 x 2.0

1,000 mm (39.37 in)

1U-6344

M16 x 2.0

1,000 mm (39.37 in)

9U-7692

M48 x 5.0

920mm(36.22in)

9U-6814

10-2

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

GENERAL PURPOSE PULLERSANDATTACHMENTS

Puller Studs

Thread Size

Length

Part Number

Max. Capacity

1 - 14

380mm(14.96in)

6V-2078

1 - 14

457mm(17.99in)

5P-4776

1 - 14

635 mm (25in)

4C-9633

1 - 8

635 mm (25in)

9U-5267

1 ½ - 6

1220mm(48in)

546-5742

1 1/2 - 12

815mm(32.09in)

6V-2074

100

1 1/2 - 12

1,220 mm (48.03 in)

9U-6698

100

1 1/2 - 12

1,500 mm (59.05 in)

289-0013

100

1 1/2 - 12

600mm(23.62in)

5P-7273

100

1 1/4 - 12

356mm(14.02in)

5P-8714

1 1/4 - 12

735mm(28.94in)

4C-9634

1 1/4 - 12

1,000 mm (39.37 in)

289-0008

11/4 - 12.2

457mm(17.99in)

5P-4184

1 1/8 - 12

508 mm (20in)

1U-7758

2 - 12

1,220 mm (48.03 in)

9U-7763

150

M20 x 2.5

350mm(13.78in)

123-4370

M20 x 2.5

1,000 mm (39.37 in)

259-9239

M24 x 3

650mm(25.59in)

9U-5343

M24 x 3

1,200 mm (47.24 in)

162-4197

M30 x 3.5

800mm(31.50in)

9U-5344

M30 x 3.5

1,980 mm (77.95 in)

137-8460

M36 x 4

920mm(36.22in)

9U-7998

M36 x 4

1,575 mm (62.01 in)

9U-6811

M36 x 4

2,000 mm (78.74 in)

220-1776

M48 x 5

381 mm (15in)

9U-6812

100

M48 x 5

508 mm (20in)

9U-6813

100

M48 x 5

1,575 mm (62.01 in)

9U-6815

100

M48 x 5

2,415 mm (95.08 in)

136-5747

100

M48 x 5.0

920mm(36.22in)

9U-6814

100

M64 x 6

2,616 mm (102.99 in)

9U-6702

150

M64 x 6

1,829 mm (72.01 in)

4C-8150

150

Push Pullers

Warranty: Caterpillar ^®Six Months

• Used alone or in combination with bearing

• The reversible ratchet with tubular handle is

pulling attachments for removal and

ideal for turning the 1 inch x 12 hex forcing

installation of gears, bearings, shafts, and

nut on the 8B-7548 Bearing Puller Assembly

other press-fitted parts

• Where more force is required, select an

• Pulling or pushing force can be applied,

appropriate hydraulic puller

depending on how the pullers are set up

• Legs of various lengths are available and legs

can be joined together with adapters for

added reach

Item A

Part Number

Description

1H-3107 Push Puller, 30 Ton Capacity (Spread 17.78 to 42.55 cm [7 in to 16 1/4 in])

3H-0466

Nut

3H-0467

Washer

1B-4209

Nut - Full

3H-0469

Leg, 20.3 cm (8 in) reach

3H-0468

Plate

3H-0470

Screw (1 1/2 in - 12 x 17 1/4 in long)

5P-4807

Cap

1U-9889

Crossblock

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-3

Hydraulic/Mechanical Pullers/Drivers

GENERAL PURPOSE PULLERSANDATTACHMENTS

Optional Accessories

Optional Accessories (Sold Separately)

Item

Part Number

Description

1H-3108

Leg, 45.7 cm (18 in) reach

1H-3109

Leg, 71.1 cm (28 in) reach

Bearing Puller Assembly

Item

Part Number

Description

8B-7548 Bearing Puller Assembly, 17.5 Ton Capacity (Spread 7.94 to 29.85 cm [31/8 to 11 3/4 in])

5B-0637

Nut

5F-7353

Thrust Washer

1B-4207

Nut

5F-7369

Leg, 24.1 cm (9.5in) reach

3H-0465

Puller Plate

5F-7366

Screw - Forcing

5P-4808

Cap (5/8 - 18)

1U-9895

Cross block

Optional Accessories (Sold Separately)

8H-0684

Wrench

8B-7563

Handle (for 8H-0684)

5H-9976

Screw, 18.4 cm (7.25 in) long

8S-6586

Forcing Screw, 1 in

8B-7550

Leg, 11.4 cm (4.5in) reach

8B-7549

Leg - Push Puller 16.5 in

162-4206

Leg, 57.2 cm (22.5in) reach

Bearing Puller Assemblies

Model Usage: General Purpose

• Used alone or in combination with bearing

• Legs of various lengths are available and legs

pulling attachments for removal and

can be joined together with adapters for

Warranty: Manufacturer’s

installation of gears, bearings, shafts and

added reach

other press-fitted parts

• Pulling or pushing force can be applied,

depending on how the puller is set up

Spread

Part Number

Capacity

Width

Thread

Minimum

Maximum

17.018 mm

245.11 mm

292.1 mm

446-9412

267 kN (30 Ton)

1-14 UNS

(.67in)

(9.65 in)

(11.5 in)

17.018 mm

245.11 mm

292.1 mm

446-9413

292 kN (50 Ton)

1-1/4 - 12 UNF

(.67in)

(9.65 in)

(11.5 in)

10-4

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

GENERAL PURPOSE PULLERSANDATTACHMENTS

Cross Block

Warranty: Caterpillar ^®Six Months

• Used in combination with 8B-7548 Push Puller

• Madefrom hardened steel

Center Hole

Part Number

Description

Thickness

Width

Length

Diameter

150-1782

Cross Block

50.8 mm (2 in)

76.2 mm (3 in)

609.6mm (24in)

26mm (1.02in)

Puller Assembly, 50 Ton

Warranty: Caterpillar ^®Six Months

• Used to apply force for pulling or pushing

Specifications

applications

• Spread: 215.9 to 520.7 mm (8.50 to 20.50 in)

• Used with 3H-0470 Screw (1 1/2-12 x 17.25

• Reach: 609.9 mm (24.0 in)

long), 3H-0466 Nut, and 3H-0467 Washer or

• Capacity: 50 Ton

with hydraulic cylinder

• Center hole diameter: 42.9 mm (1.69 in)

• 50 ton capacity

• Thread size (push/pull leg): 1.25-12

• Assembly includes all items in figure

Item

Part Number

Description

—

149-5138

Puller Assembly

150-1784

Cross Block

150-1785

Push Puller Leg [609.9 mm (24.0 in) reach]

7H-7539

Nut- Full, 1 1/4 - 12

150-1786

Slide Plate

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-5

Hydraulic/Mechanical Pullers/Drivers

GENERAL PURPOSE PULLERSANDATTACHMENTS

Push Puller Assembly

Model Usage: All Models

• Used to apply up to 13 tons of force for pulling

Specifications

or pushing applications

Warranty: Caterpillar ^®Six Months

• Capacity: 13 ton

• Set includes 4 different lengths of extension

• Spread: 53.8 - 184.2 mm, (2.12 - 7.25 in)

legs (can be joined together with adapters for

• Square drive: 1/2 in

additional reach)

• Forcing screw has 1/2 inch square drive

• Assembly includes all items in figure

Item

Part Number

Description

—

126-7175

Push Puller Assembly

126-7182

Forcing Screw Nut (3/4 - 16)

6V-2360

Hard Washer

6B-6684

Full Nut (1/2 - 20)

126-7181

Sliding Plate

126-7177

Puller Leg, 158.8 mm (6.25 in) reach

126-7178

Puller Leg, 209.6 mm (8.25 in) reach

126-7179

Puller Leg, 336.6 mm (13.25 in) reach

126-7180

Puller Leg, 438.2 mm (17.25 in) reach

5P-4808

Cap (5/8 - 18)

126-7183

Cross Block

2M-0849

Hard Washer

No. 1 General Purpose Puller

Warranty: Caterpillar ^®Six Months

• Small, versatile, and saves time when

• Slots in the yoke accommodate studs, bolts,

disassembling machines

and cap screws up to 15.88 mm (5/8 in)

diameter; holes are provided on the sides of

• Especially valuable to servicemen who must

the yoke for puller arms which adapt this tool

select only essential tools for work that is to

to a wide range of work

be done away from the shop

Item

Part Number

Description

Size

1B-6449

Yoke

1A-2701

Screw

5.75in, 1in-8 thd

10-6

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

GENERAL PURPOSE PULLERSANDATTACHMENTS

No. 2 General Purpose Puller

Warranty: Caterpillar ^®Six Months

• Used for many pulling operations on older

• 0L-1772 Studs and 1D-4720 Nuts are

machines

available for use with this puller

• 2 slots can accommodate studs or bolts up to

22.23 mm (7/8 in) diameter

Item

Part Number

Description

0L-1772

Stud, 5/8 in - 11 NC, 20.32 cm (8 in) long, (2)

1D-4720

Nut

2B-1417

Screw, 29.85 cm (11 3/4 in) long, 1 3/4 in - 12 thd

Puller

Warranty: Caterpillar ^®Six Months

• Easier to use in many applications for

removing gears, pulleys, flanges, etc.

• 6V-4871 Reaction Bar not included in

5F-7465 and 6V-3010 Puller Groups but is also

available

Screw

Thread

Crossbar

Crossbar Slot

Part Number

Thread Size

Length

Dimensions

Length

Width

1.25 in

5F-7465

13.00 in

5/8in-18

7.70 in

5.25 in

0.495 in

Square

Item

Part Number

Description

—

5F-7465

Puller

Service/Repair Parts

1 a

5F-7344

Block

5F-7345

Screw

a. Also used on 8B-7554

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-7

Hydraulic/Mechanical Pullers/Drivers

GENERAL PURPOSE PULLERSANDATTACHMENTS

Puller Group, Sleeve

Warranty: Caterpillar ^®Six Months

• Used for various pulling operations such as:

- With an 8S-8375 Sleeve to remove the

- Removing crankshaft front pulley on 1100

accessory drive gear on 120.65 mm

and 3100 Series Engines

(4.75 in) bore 2-valve engines

- Water pump disassembly and assembly on

- In other general purpose applications

D342, D353 and 3406 Engines

• Available separately: 6V-7837 Screw,

2.81 inch, 3/4 inch-16 thd

Item

Part Number

Description

—

8S-2264

Puller Group

1 a

8S-8375

Sleeve

8S-5133

Plug

8S-6470

Screw

a. Not part of 8S-2264 Group

Water Pump Seal Installation Tool Group

Models: 777F, 777G, 785D

• Used for impeller removal and installation

• Used to properly install shaft seal during

assembly of the water pump

Warranty: Caterpillar ^®Six Months

Item

Part Number

Description

432 X 330 X 171.5 mm

456-2111

4.3 kg (9.5 lb)

(17 X 13 X 6.8 in)

262.4 X 223.8 X 115.4 mm

456-2110

2.3 kg (5 lb)

(10.3 X 8.8 X 4.5 in)

Dia 63.5 X 150 mm

456-2107

0.1 kg (0.2 lb)

(2.5 X 5.9in)

Dia 47.6 X 76.2 mm

456-2108

0.3 kg (0.7 lb)

(1.9 X 3 in)

Dia 50.4 X 116 mm

456-2109

1.2 kg (2.6 lb)

(2 X 4.6 in)

Dia 56.1 X 75.4 mm

456-7993

0.1 kg (0.2 lb)

(2.2 X 3 in)

Service/Repair Parts

Item

Part Number

Description

456-2107

Tube

456-2108

Tube-short

456-2109

Shaft-socket

456-2110

Tool as

456-7993

Tube

6V-9449

Case

Flange Puller Group

Warranty: Caterpillar ^®Six Months

Item

Part Number

Description

—

1U-6671

Flange Puller Group

1U-6693

Forcing Screw

0S-1619

Bolt

6F-7031

Bolt

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-9

Hydraulic/Mechanical Pullers/Drivers

JAW PULLERS

Hydraulic Puller, 50 Ton

Warranty: Caterpillar ^®Limited Lifetime

European Union Compliant, CE marked

Part Number 442-8135

• Used with attachments for a variety of pulling

• Max Working Pressure: 689 bar (10,000 PSI)

applications

• Max Load Capacity: 445 kN (50 Ton)

• ”Safety Cage” jaw retention system

• Weight: 91.6 kg (202 lb)

• Slim tapered jaws for better gripping in tight

• Cylinder Stroke Length: 336 mm (13.25 in)

spots

• High force hydraulic system for effortless

pulling of large components

Spread

Overall

Reach

Jaw

Tip

Part

Unit of

Tip Depth

Range

Length

(Max)

Length

Width

Clearance

Number

Measure

(H)

(A)

(B)

(C)

(D)

(F)

(G)

inch

3.0-25.0

36.19

14.00

16.29

1.44

0.60

0.46

442-8135

76-635

919.23

355.6

413.77

36.58

15.24

11.68

Service Parts

Part Number

Description

442-8137

Lift Plate - Cylinder

442-2517

Standard Jaw (3 required)

442-8139

50 Ton S/A Hydraulic Cylinder (13 inch stroke)

442-8136

Ram Point Set (diameter x length) a

a. Ram Point Adapter (2.75 x 2.25 in)

Tapered Ram Point (2.00 x 375 in)

Tapered Ram Point (2.75 x 3.75 in)

Tapered Ram Point (2.75 x 5.50 in)

Flat Ram Point (2.00 x 3.00 in)

Flat Ram Point (2.75 x 3.00 in)

Flat Ram Point 2.75 x 5.00 in)

Accessories

Part Number

Description

442-8138

ExtendedJaw (3 required)

Specifications of 442-8138

Max Reach

635 mm (25in)

Spread Range

50.8 - 965 mm (2.0 - 38.0in)

10-10 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

JAW PULLERS

Combination 2-Jaw or 3-Jaw Pullers

Warranty: Caterpillar ^®Six Months

• Double-duty crosshead allows the puller to be

• The more pressure that is applied with these

converted to either a 2- or 3-jaw operation

pullers, the tighter they grip

• Used alone or in combination with

• Attachment arms available

bearing pulling attachments for numerous

disassembly operations

Item

Part Number

Description

—

1P-2320

JawPuller Assembly

—

1P-2321

JawPuller Assembly

—

1P-2322

Puller

1P-2320 Combination 2- or 3-Jaw Puller, 5-Ton Capacity Service Parts

(Maximum Spread 7 in, Maximum Reach 3.25 in)

1P-2324

Screw

Head

3H-0462

Bolt and Nut

8H-0698

Strap

5F-7376

Jaw

1P-2321 Combination 2- or 3-Jaw Puller, 7-Ton Capacity

(MaximumSpread10.50in,MaximumReach5.0in)

1P-2326

Screw

1P-2325

Head

3H-0463

Bolt and Nut

8H-0709

Strap

5F-7373

Jaw

9S-9153

Jaw

1P-2322 Combination 2- or 3-Jaw Puller, 13-Ton Capacity

(MaximumSpread14in,MaximumReach11.00in)

1P-2328

Screw

1P-2327

Head

3H-0464

Bolt and Nut

1P-0546

Jaw

4S-5415

Jaw

5F-7370

Jaw

Optional: Puller Straps for 13T 3 jaw puller: 541-9316

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-11

Hydraulic/Mechanical Pullers/Drivers

JAW PULLERS

Puller Assembly Jaw Dimensions

Part

Reach

Spread

Number a

5F-7376

0.62 in

0.25 in

0.22 in

0.25 in

0.38 in

0.75 in

0.34 in

2.13 in

3.25 in

7.00 in

9S-9153

0.75 in

0.38 in

0.32 in

1.00 in

3.50 in

1.00 in

0.44 in

4.56 in

1.75 in

5F-7373

0.75 in

0.34 in

0.32 in

0.44 in

0.25 in

1.00 in

0.38 in

4.25 in

5.00 in

10.50 in

1P-0546

1.00 in

0.25 in

0.62 in

0.38 in

1.00 in

0.62 in

5.56 in

3.25 in

4S-5415

1.13 in

0.56 in

1.25 in

1.00 in

0.62 in

6.13 in

3.25 in

5F-7370

1.13 in

0.56 in

1.25 in

1.00 in

5.75 in

2.00 in

11.00 in

14.00 in

a. 4S-5415, 1P-0546, 9S-9153: Optional jaws (sold separately)

10-12 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

JAW PULLERS

Two- and Three-Jaw Puller Family

Warranty: Caterpillar ^®Six Months

• These pullers with their attachments can be

• Turning the T-handle moves the cage against

used for a variety of pulling applications such

the jaws and secures them to the component

as bearings, bearing cages and gears

to be pulled

• Cage to guide jaws for fast set up, solid

• Restrainer holds the puller in position until the

contact and superior safety

pulling operation has been completed and the

puller released

• Forcing screw threads designed for less effort

to apply high torque

• Protector points are available to prevent

damage to the forcing screw points when

• Hardened tip

extreme force is applied

• Slim tapered jaws allow for easier gripping

• Extender points are also available for

and better access to tight spots

installation on some pullers to give 38 mm

• Nut recessed to avoid mushrooming and

(1.5 in) more reach

disfiguration from impact

• Cage prevents the jaws from snapping back or

flying off during the pulling operation

Part Number

Description a

2 - Jaw Puller Serviced Parts

4C-3082

Puller

4C-3085

Puller

4C-3088

Puller

Puller 4C-3082 Parts

1U-6397

Point Protector

2M-4287

Snap Ring

9U-6264

Puller 4C-3085 Parts

1J-6474

Snap Ring

1U-6398

Point Protector

1U-6401

Pin (need 3)

1U-6412

Center Bolt c

Puller 4C-3088 Parts

1U-6399

Point Protector

8J-8322

Snap Ring

a. All Pullers will need 2 Pins

b. Extends length of forcing screws by 38.1 mm (1.50 in)

c. MAO(Made-As-Ordered) parts

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-13

Hydraulic/Mechanical Pullers/Drivers

JAW PULLERS

Two-Jaw Puller Specifications

Puller

2-Jaw

Forcing Screw

Input

Puller Part

Capacity

Reach

Spread

Size Diameter

Tool Weight

Maximum

No. a

(U.S. Tons)

Maximum

Min. - Max.

x Length

Torque

152 mm

13to 178mm

323.8 mm

116 N·m

4C-3082

3.2 kg (7 lb)

(6 in)

(0.5 to 7in)

(5/8 x 12 3/4 in)

(85 ft-lb)

254 mm

25to 381mm

489.0 mm

367 N·m

4C-3085

6.4 kg (14 lb)

(10in)

(1 to 15in)

(3/4 x 19 1/4 in)

(270 ft-lb)

330 mm

64to 457mm

660 mm

680 N·m

4C-3088

13.6 kg (30 lb)

(13in)

(2.5 to 18 in)

(1 1/8 x 26 in)

(501 ft-lb)

a. Does not include protector or extender points

Three-Jaw Puller Serviced Parts

Part Number

Description

1U-6400

Puller Assembly

1U-6405

Puller Assembly

1U-6410

Puller Assembly

1U-6415

Puller Assembly

Puller 1U-6400 Parts

1U-6397

Point Protector

2M-4287

Snap Ring

9U-6264

Puller 1U-6405 Parts

1J-6474

Snap Ring

1U-6398

Point Protector

1U-6401

Pin (need 3)

1U-6412

Center Bolt

Puller 1U-6410 Parts

1U-6399

Point Protector

8J-8322

Snap Ring

Puller 1U-6415 Parts

1U-6399

Point Protector

5K-4627

Snap Ring

10-14 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

JAW PULLERS

Three-Jaw Puller Specifications

Puller

Forcing Screw

Puller Part

3-Jaw Reach

3-Jaw Spread

Input Max.

Capacity

Size Diameter x

Total Weight

Number

Maximum

Min. - Max.

Torque

(Tons)

Length

13 - 178 mm

323.8 mm

175 N·m

1U-6400

152 mm (6 in)

4kg (9lb)

(2 1/2 - 7 in)

(5/8 x 12 3/4 in)

(129 ft-lb)

254 mm

25 - 381 mm

489.0 mm

410 N·m

1U-6405

8 kg (17 lb)

(10in)

(1 - 15in)

(3/4 x 19 1/4 in)

(302 ft-lb)

330 mm

64 - 457 mm

660 mm

1,090 N·m

1U-6410

20 kg (45 lb)1

(13in)

(2 1/2 - 18 in)

(1 1/8 x 26 in)

(804 ft-lb)

140.6 mm

76 - 635 mm

800.1 mm

1,350 N·m

1U-6415

32 kg (70 lb)

(6 in)

(3 - 25in)

(1 1/4 x 31 1/2 in)

(996 ft-lb)

Two- and Three-Jaw Pullers

Warranty: Caterpillar ^®Lifetime

• Anvil head can be tapped with a hammer to

Specifications

jar loose stubborn parts

• 242-9955:

• Spring-loaded cover plate securely holds jaws

- Type: 2 Jaw

in yoke (creates a positive grip, allowing for

- Capacity: 2 1/2 ton

easier and quicker installation)

- Maximum reach: 140 mm (5.5 in)

- Maximum spread inside: 20 - 82 mm

• Jaws can be reversed to grip inside or outside

(0.87 - 3.25 in)

diameters

- Maximum spread outside: 76 mm (3.0 in)

• Forged steel jaws ensure a strong, long

- Weight: 0.5 kg (1.1 lb)

lasting puller

• 242-9956:

• Coarse threads increase life of the pressure

- Type: 3 Jaw

screw (also allows for easy chasing of

- Capacity: 7 1/2 ton

damaged threads)

- Maximum reach: 76 mm (3.0 in)

• Centering adapter centers pushing force

- Maximum spread inside: 38 - 89 mm

(prevents misalignment and provides friction-

(1.5 - 3.5 in)

free turning)

- Maximum spread outside: 114 mm (4.5 in)

- Weight: 1.4 kg (3.0 lb)

Part Number

Description

242-9955

Jaw Puller

242-9956

Jaw Puller

Impeller Puller Assembly

Warranty: Caterpillar ^®Six Months

• 3-jaw puller used to remove impeller from sea

water pump on marine engines

Part Number

Description

213-1067

Impeller Puller Assembly

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-15

Hydraulic/Mechanical Pullers/Drivers

JAW PULLERS

Jaw Pins for Two- and Three-Jaw Pullers

Warranty: Caterpillar ^®Six Months

• Different pin design now used for service

• New pin design will retain the existing

repair of all 2- and 3-jaw pullers

1U-6401 part number (former pins are still

useable, and only pins of the new design

• Design incorporates ball and spring design,

require head modification)

ensuring pin retention in the puller head and

making assembly and disassembly easier

• New shorter pin, 9U-6462, is now available

(former design relied on a knurled section on

to service the 4C-3082 and 1U-6400 pullers

the pin to keep it in place)

(was previously serviced with the 1U-6401 pin

which was longer than required)

• Current ball and spring design requires

slight modification to the pullers jaw head

(modification procedure is packaged with the

pins)

Part Number

Description

Diameter

Length

Serviced Pullers

1U-6401

Pin (need 3)

9.5mm (0.374in)

44.5 mm (1.752 in)

4C-3085, 1U-6405

9U-6264

9.5mm (0.374in)

35.6 mm (1.402 in)

4C-3082, 1U-6400

10-16 JULY 2018 Hydraulic and Mechanical Pullers and Drivers

Hydraulic/Mechanical Pullers/Drivers

BEARING PULLERS

Bearing Cup Pulling Attachments

Warranty: Caterpillar ^®Six Months

• Used in conjunction with push-pullers to

provide easy removal of bearing cups, oil

seals, and bushings from blind holes without

damage

Item

Part Number

Description

Capacity (Tons)

Size

—

1H-3112

Puller Assembly

1H-3112 Service/Repair Parts

6V-7888 a

Leg

Optional Accessories (Sold Separately)

1P-5551

Screw

35.56 cm (14in) long

1P-5546

Cross Block

33.02 cm (13in) long

a. Standard legs

Chain Puller

5P-7311 Chain Puller (can be converted to a

bearing cup puller by changing legs to those

used on 8B-7554 Puller)

Part Number

Description

Size

5P-7311

Chain Puller Assembly

Service/Repair Parts

5F-7344

Block

5P-4750

Screw

5P-7341

Jaw

26.67 cm (10.5in) long

Bearing Cup Puller Attachment

Item

Part Number

Description

Capacity (Tons)

Size

—

8B-7554

Puller Assembly

5.5

Service/Repair Parts

8B-7553

Adapter

5F-7344

Block

6V-7887 a

Leg

5P-4750

Screw

Optional Accessories (Sold Separately)

18.11 cm (7.13in)

1S-5188 b

Leg

long

26.67 cm (10.5in)

7S-7786 b

Leg

long

17.93 cm (7.06in)

1P-7461 b

Leg

long

a. Standard legs

b. Optional legs (sold separately)

JULY 2018 Hydraulic and Mechanical Pullers and Drivers

10-17

Caterpillar. Dealer service tools catalog (2018) - page 15