Caterpillar. Dealer service tools catalog (2018)

Major Equipment

HYDRAULIC CYLINDER SERVICE

Hydraulic Cylinder Repair Stands - 60,000 ft-lb (81.6 kN·m) Torque

Model Usage: Cat^®Hydraulic Cylinders

• Mounting hardware

• Fast and powerful rod extension and

retraction

Warranty: Caterpillar ^®Six Months

• Manual valve package switches between the

torque cylinder and the nut runner without

• Conical rod eye adapters make cylinder

disconnecting and reconnecting the hydraulic

installation, with various rod eye diameters,

hoses

much faster and easier (no need to search for

just the right size adapter)

• Low torque monitor displays the break away

and the applied torque below 415 kg m

• Heavy-duty pendant control provides on/off,

(3000 lb ft) while the high torque monitor

torque/detorque, screw/unscrew, and extend/

displays the applied torque above 415 kg m

retract functions at operators finger tips

(3000 lb ft)

(pendant uses a 8 m (25 ft) cable for operator

European Union compliant, CE marked

convenience and safety)

• All machines require 3-phase power supply;

(152-4252)

customer must specify 50 Hz or 60 Hz and

• Eye-level torque gauge gives operator applied

• Small, medium, large conical bushing set

required voltage when ordering.

torque and break-away torque readings

(assures that factory torque specifications are

• Hydraulic power supply and hoses

• Used to remove and install threaded or bolt-

met during assembly)

on barrel caps and piston retaining nuts of

• Handheld, pendant-mounted contols

hydraulic cylinders being overhauled

• Unit is completely wired and ready for

• Headstock chuck wing, which supports the

installation (comes complete with mounting

• Unit includes universal spanner and

cylinder eye, and the tailstock chuck wing,

hardware and installation instructions)

high-torque wrench (eliminates buying

which supports the rod eye, are standard size

expensive conventional sockets)

Reference

• Universal high torque wrench handles piston

• Repair stand is operated from one side (saves

• NEDG6005

nuts from 50.8 to 127 mm (2 to 5 in)

valuable floor space by installing unit next to

• Universal spanner wrench loosens the

wall)

Specifications

threaded glands or crown heads

• Head nut runner capacity: 5440 N·m

• Hydraulic workstation moves automatically

• Rod support uses a wooden cradle to protect

(4000 ft-lb)

between work position and park position (also

the chromium-plated rod and includes

has gauge that reads and records applied

• Head nut runner speed: 6 RPM

horizontal and vertical adjustments

torque)

•

Indexing cylinder travel: 122 cm (4.0 ft)

• Cylinder barrel support includes both

• Conical mounting bushings, double acting

• Conical adapters: 38 mm (1.5 in) to 203 mm

horizontal and vertical adjustments

torque head, indexing cylinder

(8.0 in) diameters

• Portable oil basin and dolly collects oil from

• Adjustable tailstock for various cylinder

• Electric motor: 7.5 HP

the cylinder during the honing process

lengths

• Hydraulic tank capacity: 19 L (5 gal)

8-2

JULY 2018 Major Equipment

Major Equipment

HYDRAULIC CYLINDER SERVICE

Part No.

Description

Torque Capacity

Extended Cylinder Length Capacity

Cylinder Diameter Capacity

152-4252

HCS-60 CE

60,000 ft-lb (81.6 kN·m)

7.3 m (24 ft)

508 mm/ 762 mm (20.0in / 30.0in)

152-4255

HCS-60-L CE

60,000 ft-lb (81.6 kN·m)

10.4 m (34 ft)

508 mm/ 762 mm (20.0in / 30.0in)

263-9038

Crown Wrench Group

263-9039

Wing Group, Offset Chuck

263-9040

Wing Group - D11 Chuck

263-9041

Adapter - D11

263-9043

Adapter, Deep Socket

263-9044

Insert, 5in hex

263-9045

Insert, 5.5 in hex

263-9046

Insert, 6in hex

263-9047

Insert, 6.5 in hex

263-9048

Insert, 7in hex

263-9049

Insert, 7.5 in hex

263-9050

Insert, 8in hex

263-9051

Insert, 8.6 in hex

263-9052

Insert, 130 mm square

263-9053

Insert, 130 mm hex

263-9054

Insert, 135 mm hex

263-9055

Insert, 145 mm hex

263-9056

Insert, 145 mm square

263-9057

Insert, 155 mm square

263-9058

Insert, 170 mm hex

263-9059

Adapter, Spline 60

4C-4297

Ball Joint Chuck Adapter

4C-4300

Blank Chuck Adapter

4C-4301

V Block ChuckWings

4C-4305

Square Drive Adapter

4C-4306

Square Drive Adapter

4C-4307

Square Drive Adapter

4C-4308

Square Drive Adapter

4C-4309

Spanner Pin Group

4C-8092

Extra Large Adjustable Torque Wrench

JULY 2018 Major Equipment

8-3

Major Equipment

HYDRAULIC CYLINDER SERVICE

Manual Hone Components

Model Usage: Hydraulic Cylinders

• Manual hone components need to be ordered

• Capable of honing 3.6 m (12 ft) long cylinders

separately.

with diameters ranging from 63.5 to 406 mm

Warranty: Caterpillar ^®Six Months

(2.50 to 16 in)

Manual Hone

• A drill coupler absorbs forward and reverse

• Less expensive alternative when

thrust, removing direct force from drill gears

reconditioning cylinders (no longer necessary

and making drills last longer by reducing wear

to send cylinders to outside suppliers)

• Used with a specially formulated honing oil

• Unit works best in low production shops

• Can be upgraded to an automatic hone as

• Honing ensures a quality, long-lasting repair

production demands increase

by renewing the bore surface and removing

irregularities or other cylinder damage

Reference

• Power for hone is supplied by a 4-speed

• SEHS9538, Tool OperatingManual

electric drill

Part No.

Description

Electrical Requirements

Size

Manual Hone (order for a complete unit)

220 V, 50/60 Hz, single-

1U-9031

Drain Tank and Pump

phase

245-4787

Thrust Coupler

9U-6463

Hone Group

9U-6476

Drill Support Stand Group

9U-6477

Barrel Cradle Stand Group

9U-6759

Drain Tank and Pump b

110 V, 60 Hz, single-phase

Service/Repair Parts for Manual or Semi-Automatic Hone

6V-7865

Finish Stone Set

68 - 104 mm (2.7 - 4.1 in)

6V-7866

Finish Stone Set

63 - 68 mm (2.5 - 2.7in)

119 - 381 mm

9U-6478

Finish Stone Set

(4.7 - 15.0 in)

119 - 381 mm

9U-6479

Rough Stone Set

(4.7 - 15.0 in)

9U-6480

Rough Stone Set

89 - 140 mm (3.5 - 5.5 in)

9U-6481

Finish Stone Set

89 - 140 mm (3.5 - 5.5 in)

9U-6483

Rough Stone Set

68 - 104 mm (2.7 - 4.1 in)

9U-6484

Honing Oil

9U-6746

Rough Stone Set

63 - 68 mm (2.5 - 2.7in)

9U-6748

Dressing Stick

203 - 304 mm

9U-6749

Master Holder Set

(8.0 - 12.0 in)

b. Can use Drain Tank and Pump part number 9U-6759 or 1U-9031.

8-4

JULY 2018 Major Equipment

Major Equipment

HYDRAULIC CYLINDER SERVICE

HTA4100 Sunnen Hone

Model Usage: Hydraulic Cylinders

• Used to recondition hydraulic cylinders, ideal

• Easy-to-remove standard guards (not CE

for resurfacing and repair work where light-

compliant) - guards cover each end of

Warranty: Caterpillar ^®Six Months

duty stock removal up to 0.76 mm (.030 in)

cylinder to control coolant splash

is needed to oversize deeply scored actuator

• Optional work holding configurations, CE

bores

guarding, and transformer configurations

• Equipped with electromechanical stroker and

to accommodate voltage/frequency

a powerful 2.24 kW (3 HP spindle unit)

combinations beyond 400 VAC 50 Hz /

460 VAC 60 Hz

• An all-electric machine with no hydraulics

means less noise, no leaks, better control, and

• Longer machines available in 6/8/10 meter

more accuracy during bore reversals

stroke lengths

• Quiet and precise operation is achieved using

HTA4100 Specifications

a servo motor with belt drive

• Spindle speed: 20 - 300 RPM

• An auto tensioning system has a

• Spindle power: 2.24 kW (3 HP)

programmable tool feed or manual feed is

available when needed

• Stroke power: 1.12 kW (1.5 HP)

REPAIR INFORMATION

• A separate coolant filtration unit (coolant cart)

• Stroke range: Up to 4 m (13.12 ft)

Sunnen Products Company

is mounted on casters for mobility and neatly

• Stroke speed range: 1.52 to 2.74 m/minute

World Headquarters

stores under the main frame

(5 to 90 ft/minute)

St Louis, MO - USA

• Modular workpiece support allows cylinders

Phone: (314) 781-2100

• Bore diameter range a: 64 to 533 mm

Fax: (314) 781-2268

weighingup to 3630 kg (8000lb) to be

(2.5 to 21 inches)

Email: sunnen@sunnen.com

reconditioned

Web site: www.sunnen.com

• Stock removal rate (approximate) b:

A flexible, modular work-holding system

•

131 cubic cm/hr (8 cubic in/hour)

For additional information, please contact your Dealer Service

allows rapid setups of a wide variety of

Tools Representative or visit the Key Supplier Relationship

Electrical power supply c: 400/460 Volt,

•

section on the Dealer Service Tools website.

workpieces, 2 fixtures standard

50/60 Hz, 3 phase, 15 amp

• All machine features are controlled through a

• Weight (including coolant cart): 1815 kg

touchscreen PLC controlled operator station,

(4000 lb)

meaning no hydraulic valves to adjust or limit

switches to move

HTA4100 Coolant Cart Specifications

• Operator station swivels for ease of setup and

• Coolant capacity: 208 L (55 gal)

operation

• Filtration: Paper bed filter media

• A joystick control enables operator to easily

• Hose connections: Quick disconnect

move honing tool over entire stroke length to

set ends of stroke

• Mobility: Four heavy-duty casters

• Load meter indicates location of tight spots

• Coolant level: Sight glass

within cylinder bore

• Power: Centrifugal pump

• Stroke control override allows short

• Flow: 55 Lpm (15 gpm)

stroking in any part of bore to clean up tight

spots

a. For diameter sizes below 64 mm (2.5 in) contact the Sunnen

representative.

b. Actual stock removal rates will vary, depending on

application.

c. Optional transformer configurations also available.

JULY 2018 Major Equipment

8-5

Major Equipment

HYDRAULIC CYLINDER SERVICE

Cylinder Washer Tank Group

Model Usage: Hydraulic Cylinders

European Union compliant, CE marked

Cylinder Cleaning and Storage

Warranty: Caterpillar ^®Six Months

• Replaces canceled 120-9143 and 232-4686

When cleaning a hydraulic cylinder - especially

Cylinder Washer Tank Groups

important after honing - the primary objective

is to remove harmful contaminants. Testing has

• Meets criteria for cleaning 6015-6040

shown that this is best accomplished by the

Hydraulic Mining Shovel Cylinders

scrubbing action of rotating brushes, used with a

• Used to clean honing oil and metal particles

cleaning solution that flushes the contamination

from inside of reconditioned cylinders

outof the cylinder. Caterpillar^®offers a cylinder

(provides quick and efficient cleaning method)

washer, tooling, and an effective water-based

• Operates completely by air pressure (no

cleaning chemical for cleaning honed cylinders.

electricity)

After the cylinder is clean, it is important to keep

• Cleans cylinders ranging from 101 to 343 mm

rust from forming on the bare metal surface

(4.0 to 13.5 in) diameter and 1.8 to 3.6 m

of the bore. The recommended Cat^®cleaning

(5.9 to 11.8 ft) in length (attachment sold

chemical provides mild rust protection. However,

separately)

if the cylinder will not be assembled into a group

for an extended period of time, depending on the

• Unit can be positioned at end of manual or

environment, oxidation of the smooth surface

automatic hone group (allows cylinders to

can be a problem.

remain clamped in hone group during cleaning

procedure)

Options to deal with this include arranging

the process so that cylinders are assembled

• Washer uses an air powered drill (sold

within a few days of being washed, or taking

separately) to rotate cleaning brushes (sold

additional storage precautions with additional

separately) while a pump supplies cleaning

rust inhibitors that can provide longer term

solvent to brush head

protection. Spraying the bore with a light,

• Uses disposable filter bags to capture

clean oil may be sufficient to extend the rust

contaminants (keeps fluid clean and makes

protection. Other stronger products could also be

cleanup and disposal easier)

used. The amount of protection required depends

on several factors such as storage time, ambient

• 3-step process to filter cleaning solution

conditions, other packaging, etc. If a cylinder is

2 magnet assemblies catch large ferrous

to be sealed on the ends, it must be completely

materials

dry and in a dry environment.

2. Dual filter bags capture particles 25

microns and larger

Reference

3. Final synthetic, spin on filter cleans fluid

• NEHS0927-02, Tool Operating Manual,

before it is pumped to cleaning brush

Procedures for Using the 250-6597 Cylinder

assembly

Washer Tank Group

Part Number

Description

Detail

Quantity

250-6597

Cylinder Washer Tank Group

Additional Tooling (Sold Separately) for Complete Cylinder Tube Cleaning System

120-9144

Rotating Valve Group

120-9146

Brush Assembly

Including Spray Nozzle

152 mm (6.0 in), used for 190 - 343 mm

120-9147

Brush

(7.5 - 13.5 in) diameter cylinder bores

76 mm (3.0 in), used for 100 - 190 mm

120-9148

Brush

(4.0 - 7.5 in) diameter cylinder bores

120-9152

Arbor Tube

3.6 m (12.0 ft)

120-9153

Arbor Tube

3 m (10.0 ft)

120-9154

Arbor Tube

1.8 m (6.0 ft)

135-7643

Nozzle Adapter

Optional

Service/Repair Parts

184-2319

Filter Bag

25 micron

198-3188

Element, 2-micron

2 micron

9U-5870

Element - Filter, 10-Micron

10 micron

9U-6983

Filter Element, 5-Micron

5 micron

8-6

JULY 2018 Major Equipment

Major Equipment

HYDRAULIC CYLINDER SERVICE

Cylinder Washer Head Adapter

Model Usage: Expanded Mining Product HMS

• Used as an extension on the 120-9146 Brush

Reference

Holder Assembly and attaches in brush

Warranty: Caterpillar ^®Six Months

• NEHS0927-02, Tool Operating Manual,

grooves with set screws

Procedures for Using the 250-6597 Cylinder

• For use with cylinders greater than 345 mm

Washer Tank Group

(13.5 in) up to 482 mm (19 in) bore diameter

Specifications

• Accepts standard 120-9147 and 120-9148

Dimensions: 203 mm (8 in) Dia X 38 mm (1.5 in)

brushes

Weight: 0.46 kg (1 lb)

• Two are required

Part Number

Description

463-6240

Cylinder Washer Head Adapter

Cylinder Testers

Model Usage: Hydraulic Cylinders

European Union compliant, CE marked

• Control panel simplifies testing and gauges

(188-3926)

are large and easy to read

Warranty: Caterpillar ^®Six Months

• Used to test hydraulic cylinders after

• After cylinder has been tested, oil is removed

reconditioning or repair (ensures that

by using shop air pressure

cylinders perform to correct specifications)

• Unit is equipped with low-friction caster

• Provides an efficient and simple method of

wheels

testing cylinders

• Part number 9U-6803 operates on 440 volt,

• Pressures can be regulated between 2,067

3-phase power (can be customer-adapted to

and 20,670 kPa (300 and 3,000 PSI)

220 volt, 3-phase)

• Remote controlled, pressure-compensated

• Part number 188-3926 is CE marked European

pump provides fast cycling of cylinders

Union compliant and operates on 380 volt, 50

Hz, 3-phase

• Large hydraulic reservoir allows unit to test

Cat^®cylinders including 6015-6030 Hydraulic

Reference

Mining Shovel and most other double-acting

• NEHS0595, Tool Operating Manual, Cylinder

cylinders

Tester

Part Number

Description

PumpCapacity

Reservoir

188-3926 (CE)

Cylinder Tester

80lpm (21gpm)

227 L (60 gal)

9U-6803

Cylinder Tester

80lpm (21gpm)

227 L (60 gal)

Chain Wrench

Model Usage: D6H, D7H and motor graders prior

• Used to remove and install threaded crowns

Specifications

to April 1987 G-Series production

on hydraulic cylinders

• Head length: 114.3 mm (4.50 in)

Warranty: Caterpillar ^®Six Months

• Can be used on threaded crowns up to

• Head width: 54.0 mm (2.13 in)

203.0 mm (8.0 in) in diameter

Head thickness: 34.9 mm (1.38 in)

•

• Can be used with breaker bars, ratchets, and

• Chain length: 711.2 mm (28.00 in)

torque wrenches

• Weight: 0.86 kg (1.90 lb)

• Grips cylindrical objects for assembly or

disassembly

• Black oxide finish, high carbon steel

• 3/4 inch square drive

• Rated capacity: 1360 N·m (1000 ft-lb)

Part Number

Description

1U-7608

Chain Wrench

JULY 2018 Major Equipment

8-7

Major Equipment

HYDRAULIC CYLINDER SERVICE

Flange Adapters

Model Usage: All Models

• Used to aid mechanic in flow testing of

• Used with existing high pressure adapters and

various hydraulic systems - specifically used

quick disconnects for flow testing on-vehicle

Warranty: Caterpillar ^®Six Months

when flange-type XT3 and XT5 adapters are

or in shop

needed

• Features 9/16-18 thread diagnostic “T” port

• Straight, 45° and 90° fittings available to

for pressure testing operating systems

orientate test hoses for easier accessibility to

References

vehicles hydraulic components

• NEHT5000, Test Procedures

• Longer length for faster/easier installation

(allows use of conventional socket wrenches

• NEHT6000 through NEHT6045, Test

rather than flat wrenches used on former

Procedures

short adapters)

Working pressure

Fitting end

Nominal size flange

XT3 Fittings

27,560 kPa (4,000 PSI)

1 in NPT female thread

1/2 - 1 1/2 in

XT5 Fittings

41,340 kPa (6,000 PSI)

1 5/16 in STOR male thread

3/4 - 1 1/2 in

Item

Part Number

Name

Detail

1P-4574

Flange

1/2in Split Flange

1P-4576

Flange

3/4in Split Flange

1P-4577

Flange

1 in Split Flange

1P-4578

Flange

1 1/4in Split Flange

1P-4579

Flange

1 1/2in Split Flange

4J-0520

Seal

O-ring

4J-0522

Seal (not shown)

O-ring

4J-0524

Seal

O-ring

4J-5140

Seal

O-ring

4J-5267

Seal

O-ring

7M-8485

O-ring Seal

O-ring for 16 Stor Threads

9U-7442

Adapter

1/2 in Flange Adapter

9U-7443

Adapter

3/4 in Flange Adapter

9U-7444

Adapter

1 in Flange Adapter

9U-7445

Adapter

1 1/4in Flange Adapter

9U-7446

Adapter

1 1/2in Flange Adapter

1U-8300

Fitting

1 in Pipe to 16 Stor Port - Straight

1U-8304

Fitting

1 in Pipe to 16 Stor Port - 45°

1U-8301

Fitting

1 in Pipe to 16 Stor Port - 90°

8C-7544

Coupler

1in NPT female non-valved QD

7X-7646

Nipple Assembly

1 in NPT female QD (Not shown)

8C-7545

Nipple

1in NPT female non-valved QD (Not shown)

1P-3702

Seal

O-ring

Seal, 38.66 mm (1.52 in)

1P-3703

outside diameter

Seal, 44.75 mm (1.76 in)

1P-3704

outside diameter

1P-3705

Seal

1P-5765

Flange

3/4in Split Flange

1P-5766

Flange

1 in Split Flange

1P-5767

Flange

1 1/4in Split Flange

5P-8077

Flange

1 1/2in Split Flange

9U-7438

Adapter

3/4 in Flange Adapter

9U-7439

Flange

1 in Flange Adapter

9U-7440

Adapter

1 1/4in Flange Adapter

9U-7441

Adapter

1 1/2in Flange Adapter

1U-8302

Fitting

-16 Stor Port - 16 Stor Thread - Straight

1U-8305

Fitting

-16 Stor Port - 16 Stor Thread - 45°

1U-8303

Fitting

-16 Stor Port - 16 Stor Thread - 90°

8C-9032

Nipple Assembly

-16 Stor non-valved QD

8-8

JULY 2018 Major Equipment

Major Equipment

HYDRAULIC CYLINDER SERVICE

Large Hydraulic Test Centers Specifications

FOR REFERENCE ONLY

082006041

082006030

82006040

082004040

082004041

082007041

081000005

082000001

082007040 1000

1000 gal

082000000

082000002

797 SUPPORT

1000 gal

081000000

DATA

ADDITIONAL

gal FLOW-

FLOW-

MULTIPORT

HTC, OIL

TOOLING

FLOW-

Horse

Long

Cat Direct

DATA ACQUISI-

ACQUISI-

3in SUCTION

SCAVENGE

SIGNAL

MIST

FOR TRANS-

SCAVENGE

Power

Description

Ship #

TION SYSTEM

TION

SUPPLY

SYSTEM

MANIFOLD,

COLLECTOR,

MISSION

SYSTEM

CATERPILLAR

SYSTEM,

MANIFOLD,

575-600V,60HZ,

380-415V,

Cat

AND TORQUE

380-415V,

440-480V,

440-480V, Cat,

575-600V, Cat,

797 Cat

Cat

50/60HZ, Cat,

CONVER

50/60HZ, Cat

60HZ, Cat

REMOTE

CatPartNumbersforOptions

457-0820

457-0822

459-1886

319-6497

457-0825

457-0828

457-0829

457-0826

457-0831

457-0830

457-0827

457-0832

Not Direct

Ship

380

200HP

415VAC,

450-8255

option

50/60HZ

440

200HP

450-8256

option

480V, 60HZ

575

200HP

457-0852

option

600V, 60HZ

380

300HP

415VAC,

457-0851

option

50/60HZ

440

300HP

457-0850

option

480V, 60HZ

575

300HP

457-0849

option

600V, 60HZ

380

400HP

415VAC,

457-0848

option

50/60HZ

440

400HP

457-0836

option

480V, 60HZ

575

400HP

457-0846

Note A

option

600V, 60HZ

380

450HP

415V,

457-0845

Note A

option

50/60HZ

440

450HP

480VAC,

450-8259

Note A

option

60HZ

REMOTE

200HP

380 415VAC,

457-0843

Note B

option

50/60HZ

REMOTE

200HP

440 480VAC,

457-0841

Note B

option

60HZ

REMOTE

200HP

575 600VAC,

457-0840

Note B

option

60HZ

REMOTE

300HP

380 415VAC,

450-8257

Note B

option

50/60HZ

REMOTE

300HP

440 480VAC,

457-0839

Note B

option

60HZ

NOTE A: 450HP local bench can have a choi

NOTE B: Remote HTCs

200, 300 and 400 HP

of standard or 797 data acquisition

come with standard data acquisition

JULY 2018 Major Equipment

8-9

Major Equipment

HYDRAULIC CYLINDER SERVICE

Test Bench Filter Elements

Model Usage: All

• Used to filter hydraulic circuits on Large

Hydraulic Test Bench

Warranty: Manufacturer’s Warranty

Part No.

Description

Dimensions

425-6333

5 Micron Element

462.3 x 97.3 mm (18.2 x 3.8 in)

425-6334

10 Micron Element

324.1 x 78.7 mm (12.8 x 3.1 in)

425-6335

5 Micron Element

208.8 x 78.7mm (8.2 x 3.1in)

477-6346

3 Micron Element

119.4x 44.5mm(4.7 x 1.75in)

Small Hydraulic Test Benches

Model Usage: All Models

Available in 230/380/415/460/575 Volt, 50/60

• Direct competitive replacement for

Hertz, 3-Phase electrical, 125 or 150 HP

100/125 HP class test benches

Warranty: Caterpillar ^®Six Months

• Tests hydraulic pumps, motors, cylinders, and

Specifications

transmissions (including some hydrostatic)

• Reduced voltage soft-start motor starter:

• Economical option for testing components

- Horsepower: 125 or 150

within 125 or 150 HP range limit

- Maximum drive output: 2600 RPM

• “Mini”bench with manysame features asa

- Gravity feed oil supply (flooded suction):

larger hydraulic test center including elevated

102 mm (4.0 in) diameter

component oil tank, full instrumentation, full

- Adjustable hydraulic supply #1: 189 lpm at

filtration (down to 5-micron) with control

20,670 kPa (50.0 gpm at 3000 PSI)

panel indicator lights, 2 pressure oil supplies

- Adjustable hydraulic supply #2: 19 lpm at

and large low-profile testing bed

2756 kPa (5.0 gpm at 400 PSI)

- Two flow meters: 484 lpm (125 gpm)

• Additional features: 2 digital flow meters,

- External flow meter connections pressure:

connection for external flow meters, digital

Upto 46,850kPa (6800 PSI)with flowrates

flow/temperature readouts, automatic heating

of 8 - 800 lpm (2 - 210 gpm)

and cooling of testing oil supply, automatic

- Indicator lights for all filters

oil level control of work table sump, built-in

protection circuits, and digital RPM readout

JULY 2018 Major Equipment

8-11

Major Equipment

HYDRAULIC CYLINDER SERVICE

Small Hydraulic Test Benches

Model Usage: All Models

Available in 230/380/415/460/575 Volt, 50/60

Ordering Information

Hertz, 3-Phase electrical, 125 or 150 HP

Warranty: Caterpillar ^®Six Months

Contact the Dealer Service Tools Division for

• Used to test hydraulic pumps, motors,

quotations, specifications and recommended

cylinders, and transmissions (including some

tooling. The small hydraulic test bench is

hydrostatic)

purchased outside of the Cat^®parts network via

a purchase order.

• Designed as an economical option for testing

current and future components within the 125

Specifications

or 150 HP range limit

• Reduced voltage soft-start motor starter:

• A “mini” bench having many of the same

- Horsepower: 125 or 150

features as a larger hydraulic test center

- Maximum drive output: 2600 RPM

including elevated component oil tank, full

- Gravity feed oil supply (flooded suction):

instrumentation, full filtration (down to

102 mm (4.0 in) diameter

5-micron) with control panel indicator lights,

- Adjustable hydraulic supply #1: 189 lpm at

2 pressure oil supplies, and large, low-profile

20,670 kPa (50.0 gpm at 3000 PSI)

testing bed

- Adjustable hydraulic supply #2: 19 lpm at

2756 kPa (5.0 gpm at 400 PSI)

• Additional features: 2 digital flow meters,

- Two flow meters: 484 lpm (125 gpm)

connection for external flow meters, digital

- External flow meter connections pressure:

flow and temperature readouts, automatic

Upto 46,850kPa (6800 PSI)with flowrates

heating and cooling of testing oil supply,

of 8 - 800 lpm (2 - 210 gpm)

automatic oil level control of work table sump,

- Indicator lights for all filters

built-in protection circuits, and digital RPM

readout

• Cat^®test benches are direct competitive

replacements for 100/125 HP class test

benches.

Part No.

Specifications

445-2567

380V/50Hz

462-9262

460V/60Hz

462-9265

415V/50Hz

462-9266

208V/60Hz

8-12 JULY 2018 Major Equipment

Major Equipment

HYDRAULIC CYLINDER SERVICE

Motor Stall Adapters

Models: Most Cat^®Models

• Used to stall test hydraulic fluid motors

Warranty: Caterpillar ^®Six Months

Part No.

Spline

4C-4680

19T-16/32 Internal

Mounting and Drive Hardware for Hydraulic Pump and Motor Testing

Model Usage: Cat^®Pumps, Motors and

• Used for hydraulic pump and motor testing

• Drive adapters used to mount 250 cc and 355

Transmissions

cc hydraulic pumps and motors for bench

• Mounting plates used with 1U-9130 Mounting

testing

Warranty: Caterpillar ^®Six Months

Stand

• Drive adapters attach to pump/motor splines

• Drive adapters work with any size 27 drive

and to enable attachment to 1U-9130 Stand

shaft, standard on Aidco, Wolff and Schroder

Assembly, becoming integral part of stand and

benches; drive adapters also work with

creating sturdy free-standing fixture

1U-9359 Adapter and can be used with size

55 drive shaft on Cat^®Hydraulic Test Center

Part Number

Spline Data

Remarks

Adapter Assembly

1U-9359

For large drive shaft

Pump and Motor Drive Adapters

128-0794

27T-16/32

SPL

131-6452

N30X2X3OX14X9g

DIN5480 - 14T

131-6456

17T-10/20

131-8620

N60X2X3OX28X9g

DIN 5480 - 28T

133-2329

21T-16/32

136-3602

1 3/4 taper

Keyed shaft

1U-6433

N5OX2X3OX24X9g

DIN 5480 - 24T

1U-9394

17T-12/24

1U-9833

13T-1632

1U-9834

14T-12/24

1U-9835

13T-8/16

1U-9841

14T-10/20

1U-9842

19T-16/32

1U-9844

1 1/4 SAE B

Keyed shaft

1U-9845

1 3/4 SAE B

Keyed shaft

1U-9846

1 taper

Keyed shaft

246-1588

18T-8/16

326-4012

W28X1.25X3OX21X9h

DIN5480 - 21

4C-4088

15T-16/32

4C-4385

19T-24/48136-3648

20T-8/16

4C-4703

32T-16/32

External Spline

4C-4705

30T-16/32

9U-5230

20T-B4OX36X30 DEG

DIN 5482 MDL 1.75

9U-5275

N40X2X3OX18X9g

DIN 5480 - 18T

9U-5277

N45X2X30X21X9g

DIN 5480 - 21T

9U-5744

15T-12/24

9U-5745

20T-12/24

9U-5747

14T-20 DEG

JIS

9U-5748

17T-20 DEG JIS

9U-7063

16T-20 DEG

JIS

9U-7519

15T-8/16

9U-7521

17T-8/16

453-5309

R80 x 3 x 25 x 9g

DIN 5480

450-5310

R90 x 3 x 28 x 9g

DIN 5480

456-4369

R35 x 2 x 30 x 16 x 9g

DIN 5480

457-2326

R70 x 3 x 22 x 9g

DIN5480

8-14 JULY 2018 Major Equipment

Major Equipment

HYDRAULIC CYLINDER SERVICE

Adapter Plates and Stand Assembly

Model Usage: Most Cat^®Models

• Adapter plates and stand assembly used to

• Tooling designed to accommodate any

mount hydraulic pumps and motors for bench

horsepower rated pump or motor that Cat

Warranty: Caterpillar ^®Six Months

testing; eliminates use of clamps, chains, and

has in current production

turnbuckles to secure test component to test

• Adapter plate assemblies hold pumps and

bench bed

motors that have SAE-style mounting flanges,

• Adapter plates slide into 1U-9130 Stand

and either 2- or 4-hole mountings

Assembly, becoming integral part of stand and

• Safe, quick way to mount pumps and motors

creating sturdy free-standing fixture

having standard SAE A, B, C, D, E and F style

• 1U-9130 Stand Assembly can be used on any

mounting configurations

test bench bed with mounting rail centerline

• Adapter plates and stand assembly used to

width of 95.25 cm (37.5 in) and minimum rail

mount 250 CC and 355 CC hydraulic pumps

slot width of 19.05 mm (3/4 in)

and motors for bench testing

Part Number

SAE Flywheel Adapter Plates

Mounting Configuration

Pilot Diameter

1U-5738

44.78 cm (17.630 in)

SAENo.2

4C-4622

40.96 cm (16.125 in)

SAENo.3

4C-4623

36.20 cm (14.250 in)

SAENo.4

9U-5750

51.12 cm (20.125 in)

SAENo.1

Mounting Adapter Plates Used with 1U-9130 Mounting Stand

128-0929

22.30 cm (8.780 in)

19.50cm(7.677in) and

131-8477

28.03 cm (11.033 in)

1U-9126

SAE-A

84.15 mm (3.313 in)

1U-9127

SAE-B

10.36 cm (4.079 in)

1U-9128

SAE-C

12.86 cm (5.061 in)

1U-9129

SAE-D-E-F

18.05 cm (7.106 in)

328-1483

113 mm (4.449 in)

4C-4702

19.10 cm (7.720 in)

453-5311

6060, RH170, 6040

320 mm (12.598 in)

453-5312

6050, RH340, 6090

405 mm (15.945 in)

457-2325

245 mm (9.646 in)

CVT Variator Pump Test Bench Fixture Tooling

Model Usage: 966, 972K

European Union Compliant, CE Marked

• Allows the CVT pump to be mounted to the

test bench

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

506-7493

Bushing

65 x 46 mm (2.55 x 1.81in)

0.5 kg (1.1lb)

506-7494

Adapter Assembly Plate

610 x 359 x 110 mm (24 x 14.13 x 4.33in)

42 kg (93 lb)

506-7495

Adapter Assembly Plate

610 x 370 x 110 mm (24 x 14.56 x 4.33in)

44 kg (97 lb)

506-7496

Splined Drive Adapter

98 x 90 mm (4 x 3.54in)

3 kg (6.6lb)

506-7497

Adapter

75 x 28 x 75 mm (3 x 1.1 x 3in)

1 kg (2.2lb)

506-7493

506-7498

Fitting

45 x 25 x 34 mm (1.8 x 1 x 1.33 in)

0.11 kg (0.24 lb)

506-7499

Sleeve

19.5 x 27.5mm (0.8 x 1.08in)

0.03 kg (0.06 lb)

506-7494

506-7495

506-7496

506-7497

506-7498

506-7499

JULY 2018 Major Equipment

8-13

Major Equipment

HYDRAULIC CYLINDER SERVICE

Assembly Fixture

Model Usage: All CatMachines

• Adapts different pumps and motors to the

Specifications

1U-5750 (6000 lb) rollover stand

Warranty: Caterpillar ^®Six Months

• Dimensions: 660 x 376 x 574 mm (25.98 x

• Accepts the mounting plates used on the

14.80 x 22.59 in)

1U-9130 Pump Stand

• Weight: 49.89 kg (110 lb)

Part Number

Description

437-3776

Assembly Fixture

CC for Hydraulic Tank

Model Usage: 336E L Hybrid

• Used to connect kidney looping cart to

Specifications

hydraulic tank for proper cleaning

Warranty: Caterpillar ^®Six Months

• Diameter: 230 x 58 mm

• Used with 188-3242 oil filter cart

• Weight: 3 kg

Part No.

Description

467-0289

CC for Hydraulic Tank

Drive Shaft

Models: Most Cat^®Models

• Universal Drive Shaft Size 27 (Aidco, Wolff,

Reference

Schroder Standard Shaft)

Warranty: Manufacturer’s Six Months

• NEHT5000, Bench Testing Hydraulic

• Also allows Caterpillar^®large test bench

Components - complete listing of general

owners to run smaller components with small

test bench tooling

drive shaft (requires 4C-4336 Adapter)

REPAIR INFORMATION

Parrish Power Products Inc., P.O. Box 955

Toledo, OH 43697-0955, Phone: (419) 729-1601

Part Number

Description

1U-9832

Drive Shaft

Drive Shaft Adapter

Models: Most Cat^®Models

• When bench testing small pumps and motors

• Allows large hydraulic test center owners to

on large hydraulic test centers, a smaller

install optional 1U-9832 Drive Shaft to drive

Warranty: Caterpillar ^®Six Months

drive shaft is required due to the mass of

hub on test center

standard drive shaft; if any misalignment

• Plate adapts from SAE size 55 drive shaft

occurs during pump installation, large shaft

configuration to SAE size 27 pattern

could overwhelm small component splined

shaft causing vibration and severely loading

component shaft bearing; smaller, optional

1U-9832 Drive Shaft corrects this situation but

4C-4336 Adapter plate must be used to couple

it with large hydraulic test center

Part Number

Description

4C-4336

Drive Shaft Adapter

8-14 JULY 2018 Major Equipment

Major Equipment

HYDRAULIC CYLINDER SERVICE

Bench Testing Hydraulic Components Fittings and Drive Connections

Model Usage: Most Cat^®Models

Warranty: Caterpillar ^®Six Months

• General oil connection fittings used while

• Good low to medium pressure base to support

testing hydraulic pumps, motors, and

test bench needs

transmissions

• Used when testing variety of Cat^®and

competitive hydraulic components

Item

Part Number

Description

Detail

Item 1: 2-Bolt Flanges (BHC = Bolt Hole Center)

1U-9849

Flange

1/2 in Pipe x 1 7/8 in BHC

1U-9850

Flange

1in Pipe x 2 1/2in BHC

1U-9851

Flange

1 in Pipe x 1 in BHC

1U-9852

Flange

1in Pipe x 2 1/2in BHC

1U-9853

Flange

1in Pipe x 2 5/8in BHC

1U-9854

Flange

1in Pipe x 2 3/4in BHC

1U-9855

Flange

1in Pipe x 2 7/8in BHC

1U-9856

Flange

1 in Pipe x 3 in BHC

1U-9857

Flange

1in 1/2 Pipe x 3in BHC

1U-9858

Flange

1in Pipe x 3 1/4in BHC

1U-9859

Flange

1in Pipe x 3 3/7in BHC

1U-9860

Flange

1in Pipe x 3 5/8in BHC

1U-9861

Flange

2in Pipe x 3 5/8in BHC

1U-9862

Flange

1in Pipe x 3 3/4in BHC

1U-9863

Flang

2 in Pipe x 4 in BHC

1U-9865

Flange

2 1/2 in Pipe x 4 1/2 in BHC

Item 2: 4-Bolt Flanges

1U-9866

Flange

3in Pipe

1U-9867

Flange

3 1/2 in Pipe

1U-9868

Flange

4in Pipe

1U-9869

Flange

1 1/4 in Pipe

1U-9870

Flange

1 1/2 in Pipe

1U-9871

Flange

3/4in Pipe

1U-9872

Flange

1in Pipe

1U-9873

Flange

2in Pipe

1U-9874

Flange

2 1/2 in Pipe

Item 3: Camstyle Fittings

1U-9879

Adapter

3in x3in FPT Adapter

1U-9880

Adapter

4in x4in FPT Adapter

Item 4: Suction Hose and Fittings

1U-9875

Coupler

3in x 3in Hose Barb

1U-9876

Coupler

4in x 4in Hose Barb

1U-9881

Hose

3in ID x 12 ft (not shown)

1U-9882

Hose

4in ID x 12 ft (not shown)

Item 5: Camstyle Fittings

1U-9877

Adapter

3in Coupler x 4in NIP

1U-9878

Adapter

3 in NIP. x 4 in Coupler (not shown)

JULY 2018 Major Equipment

8-15

Major Equipment

HYDRAULIC CYLINDER SERVICE

Manifold Group

Model Usage: Small and Large Test Benches

• Used to split pump suction into multiple

• Designed to clamp onto rails of test bench

sources

Warranty: Caterpillar ^®Six Months

• Two camlok and three threaded ball-valve

• Necessary for tandem pump testing

ports provide versatility

• Material: aluminum

Item

Description

Specification

Camlok Fitting with Cap

76.2 mm (3.0 in)

Camlok Fitting with Cap

101.6 mm (4.0 in)

Item

Part Number

Description

Specification

—

319-6497

Manifold Group

Service/Repair Parts

1C-4060

Lever Ball-Valve

1 1/2 in x 11 1/2 NPT(f)

133-6596

Lever Ball-Valve

2in x 11 1/2 NPT(f)

Load Sensing Valve

Models: All Current Motor Graders; D4H, D5H,

• Used in testing and adjusting high pressure

• Margin pressure read by connecting 1U-5796

D6H, D7H and D8H Crawler Tractors; All Backhoe

cutout and margin pressures on load sensing

Differential Pressure Gauge to manifold gauge

Loader implement circuits

pumps

ports marked HI and LOW

Warranty: Caterpillar ^®Six Months

• Compact, high pressure manifold containing

• Can be used in the field with 8T-0454

flow control, relief valve, gauge and flow

Flowmeter (Headland) or with hydraulic test

ports; flow control simulates control valve on

bench; if used with test bench, only bench

vehicle; relief valve simulates load condition

flowmeter should be used

of implement circuit

• Cat^®large hydraulic test centers have

• Flow capacity of test block is 227 lpm

load sensing system incorporated in their

(60 gpm) with adjustable pressure range

hydraulics and do not require 4C-3582 valve

of approximately 345 to 41369 kPa

Reference

(50 to 6000 PSI)

• NEHT5000, Bench Testing Hydraulic

• Sense line pressure taken from port marked

Components (under procedures for testing

“Sense Line” and should be connected to

load sensing pumps)

sense port on test pump compensator valve;

test pump outlet flow is connected to “In”

port and “Out” port oil is then routed through

flowmeter; flow ports have been designed to

accept 25.4 mm (1 in) SAE O-ring style fittings

and will mate with Cat^®XT-5 quick disconnect

fittings mentioned in February 15, 1988

Service Magazine article

Part Number

Description

4C-3582

Load Sensing Valve

8-16 JULY 2018 Major Equipment

Major Equipment

HYDRAULIC CYLINDER SERVICE

Tool Group

Model Usage: Challenger 65, 65B and 75

• Used on Hydraulic Test Bench

Specificatons

Warranty: Caterpillar ^®Six Months

• Multi-pilot manifold divides the pilot supply of

• Dimensions: 482 X 172 X 180 mm (19 X 7 X

the test bench into 5 circuits

7 in)

• Manifold rated at 3000 PSI (207 Bar)

• Weight: 5.3 kg (11.6 lb)

Part Number

Description

459-1886

Tool Group

Heat Exchanger, Relief Valve Cartridge, Flow Straightener Block

Model Usage: Challenger 65, 65B and 75

• Used to test pump on any test bench

Reference

Warranty: Caterpillar ^®Six Months

• Heat exchanger supplies cooled oil for easier

• NEHT6041, Test Procedure

and more accurate testing and adjusting

(prevents overheating oil and burning pump)

• Flow straightener block eliminates improperly

connected hoses and allows reversing pump

direction without changing hoses

Part Number

Description

9U-5893

Heat Exchanger

9U-5902

Flow Straightener Block

Pressure Reducing Valve

Model Usage: Most Cat^®Models

• Used to regulate pilot or control pressures

• 1U-6392 performs same function as former

when bench testing compensating hydraulic

needle valve arrangement, but is much easier

Warranty: Caterpillar ^®Six Months

pumps

and quicker to set, and will automatically

maintain specified signal pressure throughout

• Valuable for testing the following pumps:

test; this will save time and improve quality

3G-3287, 8J-2344, 8J-4380, 8J-8723,

of test

8J-9362, 9T-5187, 9T-4731, 9T-4732, 9T-6713,

and 9T-6714; these pumps are used on a

• Usedwith desired length hoses, valvewill

variety of Cat^®equipment but are most

remotely control signal pressure to pump

commonly found on excavators

• Pressure-compensating, cartridge-type,

• These pumps may require more horsepower

pressure-reducing valve; has a locking hand

than what most dealer test benches can

knob to adjust outlet port pressure and

deliver; Aidco, Wolff and Schroder test

manifold with 2 test ports for reading inlet

benches with 125 HP or smaller electric motor

(supply) and outlet (regulated) pressures

need pressure reducing valve to complete

Specifications

proper pump test and adjustment; Cat^®

Hydraulic Test Center does not need this valve

• Operating range: 517 - 10,334 kPa

(75 - 1,500 PSI)

• In the past dealers have used needle

valve assembly identified as item D in

• Rated flow: 18.9 lpm (5.6 gpm)

Special Instruction Bench Testing Hydraulic

• Port sizes

Components (SEHS7972); this assembly sends

- Tank: 3/4 -16 SAE port

a signal pressure to pump, which de-strokes

- Inlet and test: 9/16-18 SAE port

pump output flow and reduces horsepower

demand; valve arrangement is difficult to set

and requires constant adjustment to maintain

signal pressure during test

Part Number

Description

1U-6392

Pressure Reducing Valve

JULY 2018 Major Equipment

8-17

Major Equipment

HYDRAULIC CYLINDER SERVICE

Hose Assemblies and Quick Disconnects

Warranty: Caterpillar ^®Six Months

• Can be used when pressure testing hydraulic

• The smaller inside (and outside) diameter

systems with pressures up to 41,500 kPa

makes the hose lighter, more flexible, able

(6,000 PSI); 6D-7726 used for signal pressure

to be bundled in a tighter coil, stored in a

source for load sensing pumps. 68,900 kPa

smaller area, and easier to handle.

(10,000 PSI) pressure rating

• The end connections allow the hose to be

• The new hose assemblies have the same end

used with various existing adapters, fittings,

connections and hose lengths as the existing

and quick disconnects.

hoses, but have a smaller inside diameter,

2 mm (0.080 in) versus 3.18 mm (0.125 in).

Item

Part Number

Description

Inner Diameter

Length

Connection

9/16 in SAE

6V-3965

Nipple Assembly

male-valved

Pressure Test

1/4in NPT

6V-3966

Valve, 1/4 in- 18

male-valved

NPTF external

Plain Nipple,

1/8in NPT female

6V-3989

Internal, 1/4 in NPT

non-valved

1/8in NPT

6V-4143

Coupler Assembly

female-valved

Coupler Assembly

1/4in NPT

6V-4144

(For 42000 kPa)

female-valved

6D-7726

Hydraulic Hose (2)

6 mm (0.236 in)

3050 mm (10 ft)

1/4in NPT male

Coupler Assembly

1/4in NPT

1P-2375

Quick Connective

male-valved

(Male)

(68,900 kPa)

Coupler Assembly

1/4in NPT

1P-2376

Quick Connective

female-valved

(Female) (2)

(68,900 kPa)

1/8in NPT male

177-7860

Hose Assembly

3.2 mm (0.12 in)

3050 mm (10 ft)

both ends

177-7861

Hose Assembly

3.2 mm (0.12 in)

4270 mm (14 ft)

1/8 in NPT both ends

177-7862

Hose Assembly

3.2 mm (0.12 in)

5486 mm (18 ft)

1/8 in NPT both ends

1/8in NPT by

1U-5757

Hose Assembly

2 mm (0.080 in)

1830 mm (6 ft)

7/16-20 x 37° JIC

(not shown)

Test Port Adapters

Model Usage: Paving Products, Work Tools, and

• Used to convert different sizes of metric

• Each adapter requires a corresponding seal

Many Other Cat^®Models

DIN 3852 ports to SAE No. 6 (9/16 inch -

• DIN 3852 metric ports can be found on 215B

18 thread) port

and 225 Excavator hydraulic pumps with part

• Used with 6V-3965 Valved Quick Disconnect

numbers 9T-4731 and 9T-4732 aswell as

Nipple, making connection of test equipment

many other products

much easier

Part Number

Corresponding Seal Part No.

Description

M8X1Thread to SAE No. 6

367-9110

3E-4296

(9/16 in - 18 Thread) Port

M10x1Thread toSAE No.6

8C-6862

8C-5199

(9/16 in - 18 Thread) Port

M12 x 1.5 Thread to SAE No. 6

8C-6863

8C-5200

(9/16 in - 18 Thread) Port

M14 x 1.5 Thread to SAE No. 6

8C-6864

8C-5201

(9/16 in - 18 Thread) Port

JULY 2018 Major Equipment

8-19

Major Equipment

BORING BAR

Hydratight 2250P Boring Bar Kit

Model Usage: All Cat^®Machines with Linkage

CE compliant

Bearing Supports

Assemblies

• Repair bores 1.5 to 27 inches (38.1-685.8 mm)

• Heavy duty spherical bearing mount - Allows

Warranty: Manufacturer’s

for up to 5° misalignment

• Facing/Grooving up to 21” Diameter

• One and two arm support brackets - Increased

• Axial Stroke Std. 12”, Optional 24” & 36”

rigidity, accuracy , finish flexibility

Hydraulic Motor

• Covers an impressive range from 2.5” to 24”

diameter in lengths up to 12 ft.

Boring Heads

• Built-in precision tool adjustment - easy to set

• This highly portable machine produces best-

radial depth of cut without loosening tool

in-class torque and is available with electric,

hydraulic and pneumatic drive options.

• 2.5 in. to 24 in. range covered with three

boring heads

• Additional accessories are available including:

facing attachments, intermediate supports and

Boring Bars

bore welding equipment as well as a

• Boring bars are chrome plated with tooling

multitude of bar support configurations.

slots every 6”

• Kits are also available to support 1.25” and

• Toolslots begin and end1/2” from bar ends to

1.75” bar configurations for smaller bores.

allow for blind boring

• Two standard kit ranges available from .08 in.

• Replace the entire lineup of boring and

to 14 in. and from .08 in. to 27 in.

welding equipment

• Kits come equipped with all the components

necessary for welding in bores

Mining Solutions and Services Available:

• Pass-through drive system features

• Provide tooling for repairs larger than 27”

telescoping, reversible torch extension with

diameter

precision lead-screw

• Repair Tooling

• Both systems are easily adapted to existing

• Cutter sharpening and exchange program

MIG wire feeders and power supplies

• Tooling Rental

• Both kits come in a heavy duty aluminum

• Provide contracting of man power and

carrying/storage case

equipment on″site

Rotational Drive Unit

• Training on equipment and processes

• 5:1 worm gear ratio - 25% more torque than

- Trainees are tested and receive certificate

any machine in its class

of qualification

• Repositionable Lifting Handle - Ease of

• On″site Engineering Solutions and Services

handling and increased safety

- Specialized on″site field machining

• 3-position axial feed screw adaptor -

- Portable boring

Adaptable to all applications

- Pre″heating equipment for welding

Axial Feed Assembly

- Post″weld stress relieving

• Feed per Revolution Gauge - reduces cutting

time improves finish by eliminating guessing

• Bolted Joint Solutions

• The feed rate can be adjusted on the fly

Reference

• Reduces cutting time & improves surface

• PEDJ0211 Brochure

finish

• 32.5LBS - Rigid design but capable of being

handled by one person

Part No.

Description

477-3166

Portable Boring Bar

8-20 JULY 2018 Major Equipment

AUXILARY POWER SUPPLY

Magnetic Base Drill

Product Family: Draglines

European Union Compliant, CE marked

Specifications

Model Usage: 8000, 8200, 8750

• Used for drilling and tapping on machines

• Dimensions: 287 Wide X 402 Depth mm (11.3

during site assembly or service support

X 15.8 in) Height: 585 min. -800 mm max. (23

Warranty: Manufacturer’s

X31.49 in)

• 1800W motor with 4-speed mechanical

gearbox produces torque through gear

• Weight: 33.0 kg (72.8 lb)

reduction in low speeds

• Diameter Capacity: 102mm (4.02 in)

• Overload warning light

• Depth Capacity: 75mm (2.95 in)

• Metal carry case with cutter arbor, guard &

• Twist Drill Capacity: #3 Morse Taper 32mm

safety strapAccepts #3 Morse taper bits and

(1.26 in)

19mm drill chuck and arbor

Part Number

Description

385-1177

Magnetic Base Drill

Auxiliary Power Units

Model Usage: Off-Highway Trucks, 784B, 784C,

• Replaces discontinued 1U-5000 Auxiliary

D25S12-22-S Auxiliary Power Unit

Off-Highway Tractors

Power Unit (APU)

• Power Supply: Lombardini Diesel, 25 HP

Warranty: None

• Used to provide DC electric and hydraulic

• Electrical Output (alternator): 24 Volt, 35 Amp

power to recover (tow) disabled truck or

• Hydraulic Output (pump): 38 lpm (10 gpm) at

tractor - provides auxiliary hydraulic power

17236 kPa (2500 PSI)

for steering and brake modulation and to

actuate hoist cylinders for dumping loads on

Reference

disabled machines

• Manufacturers OperatingManual

• Used with 1U-5525 Attachment Group

• SEHS8880, Special Instruction, Using the

(contains hydraulic fittings, hoses, and

1U-5525 Attachment Group

electrical cables needed to connect tractor or

truck to APU)

D60S09-F7-S Auxiliary Power Unit

• Used as a portable 24 Volt, 35 Amp battery

• Power Supply: Cat^®Turbocharged Diesel,

charger

60 HP

• Integrated lift points for easy attachment to

• Electrical Output (alternator): 24 Volt, 35 Amp

lifting device

• Hydraulic Output (pump): 38 lpm (10 gpm) at

• Electric start and easy to use controls

24821 kPa (3600 PSI)

• Large units feature full enclosure for extended

outdoor use

REPAIR INFORMATION

For Quotation, Order Processing and Repair Info Please

contact PortaCo Inc.

1805 2nd Avenue North, Moorhead, MN 56560-2310

Phone: (218) 236-0223, Fax: (218) 233-5281

Email: info@portaco.com

NOTE: These products are purchased outside

of the Cat^®Parts System.

8-22 JULY 2018 Major Equipment

Major Equipment

GAS CUTTING/WELDING EQUIPMENT

Heavy-Duty Oxy-Propane Deluxe Kit - Vac Pac

Warranty: Caterpillar ^®Six Months

• Cuts to 25.4 mm (1 in) metal (to 152.4 mm [6

• HD Oxygen Regulator

in] with optional tips)

• HD Propane Regulator

• Heating output at 30,000 to 100,000 BTU/hour

• Striker

• Display box not included

• Cover Goggles

Kit Includes:

• Twin T-Hose, 6.35 mm x 6.1 m (1/4 in x 20 ft)

• Welding Handle

• Instruction Manual

• Cutting Attachment (Propane)

Metal

Oxygen

Propane

Part

Fuel Gas

Description

Thickness

Pressure

Tip Size

Oxygen PSI

Number

PSI

(Inches)

(PSIG)

(oz)

Optional Tips

Heavy-Duty

Oxy-Propane

4C-4113

Deluxe Kit -

Vac Pac

Cutting Tips

4C-4114

Cutting Tip

3/8 - 5/8

30 - 40

4 - 7

4C-4115

Cutting Tip

5/8 - 1

35 - 50

4 - 7

4C-4116

Cutting Tip

1 - 2

40 - 55

4 - 7

4C-4117

Cutting Tip

2 - 3

45 - 60

4 - 7

4C-4118

Cutting Tip

3 - 6

50 - 75

4 - 7

Brazing Tips

9U-6715

Brazing Tip

4 oz

9U-6716

Brazing Tip

4 oz - 2 lb

Replacement Parts

4C-5833

Mixer

MIG/TIG Flowmeter Regulators

Warranty: Caterpillar ^®Six Months

• Construction incorporates regulator and

• Dual calibration on argon/carbon dioxide flow

flowmeter into one compact unit

tube

• Flow to 70 SCFH

• Regulator is pre-set at 50 PSIG

• Strong easy-to-read Lexan flow tube and

• Flowmeter is not affected by downstream

cover

pressure variations

• Flow tube is easily changed for different

• Sensitive needle valve for fingertip control

gases

• UL listed

Flow Capacity

Cylinder

Delivery Rate

Gas

Part Number

(SCFH)

Connection

(SCFH)

Argon

4C-4125

0-70

580

Carbon Dioxide

4C-4126

0-70

320

Twin Welding Hose

Warranty: Caterpillar ^®Six Months

Part Number

Dimensions

1U-8217

6.35 mm x 6.1 m (1/4in x 20 ft)

1U-8218

6.35 mm x 15.25 m (1/4in x 50 ft)

8-21

JULY 2018 Major Equipment

8-21

Major Equipment

GAS CUTTING/WELDING EQUIPMENT

Circle Cutting Attachment

Warranty: Caterpillar ^®Six Months

• For cutting circles up to 762 mm (30 in) in

• Wheels are adjustable for individual torch

diameter as well as straight line burning

height

• Swivel nut permits circle cutting without

• Makes better quality cuts possible with hand

tangling hoses

torches

Part Number

Description

1U-6573

Circle Cutting Attachment

Heating and Flame Cleaning Equipment

Warranty: Manufacturer’s Six Months

Item

Part Number

Description

4C-5830

Mixer

4C-5823

Handle

REPAIR INFORMATION

Harris Calorific Division

The Lincoln Electric Company

2345 Murphy Boulevard

Gainesville, GA 30504

Phone: (770) 536-8801

Fax: (770) 535-0544

Tip Tubes

Warranty: None

Part Number

Description

Length

Tip Tubes

4C-5831

Tip Tube

914.4 mm (36 in)

4C-5832

Tip Tube

381 mm (15 in)

9U-6718

Tip Tube

711.2 mm (28 in)

Heating Tips

Warranty: None

Oxygen

Propane

Heat Output

Part Number

Flow (CFH)

Pressure (PSIG)

(BTU/hr)

4C-4160

10; 25

160; 320

4; 12

40; 80

101,200; 202,404

4C-4161

1; 45

220; 520

7; 22

55; 130

139,150; 328,900

4C-4162

25; 70

340; 920

8; 25

85; 230

215,050; 581,900

4C-4163

50; 110

640; 1300

10; 30

160; 325

404,800; 822,250

455,400;

4C-4164

60; 135

720; 1600

14; 40

180; 400

1,012,000

8-22 JULY 2018 Major Equipment

Major Equipment

GAS CUTTING/WELDING EQUIPMENT

Plasma Arc Cutting

Warranty: None

Before plasma cutting came into existence,

• Cutting speed - PAC can cut much faster

service shops wanting to cut steel, stainless

than oxy-fuel, especially on a thickness of

steel, or aluminum typically used several

less than one inch (see chart below). Besides

different methods. For example, they would

faster cutting speeds, PAC requires no

use oxygen fuel flame cutting for steel and

preheating of the metal, as does oxy-fuel.

mechanical means such as shears or power

• Versatile cutting capability— Besides mild

saws for stainless steel and aluminum. With

steel, PAC does an excellent job of cutting

plasma arc cutting (PAC) these shops can now

stainless steel and aluminum. It will also do a

cut all common or exotic metals that conduct

good job on stacked material.

electricity.

• Precision cuts - Because the faster cutting

Plasma arc cutting (PAC) with air uses electricity

speeds (along with no preheating) produces a

to create a super-heater gas (called plasma) to

narrow heat-affected zone, metal distortion is

melt metal and blow it away. The temperature at

minimal. It also causes a very clean cut which

the nozzle opening of the cutting torch can reach

means PAC can eliminate the secondary

33,315.6°C (60,000°F). As a result, the arc melts

operations needed of other cutting methods.

and removes small portions of metal quickly,

• Air versus other gases - The main

leaving behind a smooth, clean cut and a narrow

advantage of cutting with air is, of course,

heat affected zone (the area near the cut in

the availability of air. Where air and power is

which metallurgical changes often occur).

available, PAC can be easily moved because

Plasma Arc Cutting Benefits

of its portable design. Using air is inexpensive

• Cost savings - Even though the initial cost

and safe compared to other cutting gases

of PAC equipment can be higher than with

such as CO2. PAC, because it uses air,

other cutting methods, the payback per cut

requires no mixing controls. Low volume

can be better with PAC. For example, with

compressed air is preferred (i.e., 70 PSI at

faster cutting speeds, and because air and

300 ft³hr).

consumables are relatively inexpensive with

• Ease of use— PAC requires minimum training

PAC compared to the cost of gases for oxy-

and is an easy process to use.

fuel, the payback per cut is less expensive

with PAC than with oxyfuel.

Speed Comparison Using Mild Steel (inches per minute - IPM)

Steel Thickness

PAC IPM

Oxy-Fuel

3mm(1/8in)

80 - 120

20 - 30

6.4 mm (1/4 in)

34 - 60

18 - 20

10 mm (3/8 in)

18 - 40

16 - 18

NOTE: The speed of the cut varies and is determined by the output of the PAC equipment and the

thickness of material being cut.

JULY 2018 Major Equipment

8-23

Major Equipment

SERVICETRUCK BODIES

Dominator^®Mechanics Service Trucks From Iowa Mold Tooling Co., Inc. (IMT)

Model Usage: Dominator Mechanic Trucks

The Dominator^®mechanics service trucks

• Patent-pending energy-absorbing boom

are used by construction machinery dealers,

support

Warranty: Manufacturer’s

railroads, municipal fleets, general contractors,

• Multiplex electrical system with

implement dealers, and rental companies.

programmable logic

Standard features on the Dominator series

• High-intensity light package (optional)

bodies include:

• Maximum compartment storage capabilities

• Enhanced strength and stability for higher

crane load

Model

Body Rating

Recommended Crane

Chassis Requirements

DOMCS

12,000 ft-lb (1.7 tm)

Up to, and including, 3203i

11,000lb - 19,500 GVW

10,500 GVW

DSC12

12,000 ft-lb (1.7 tm)

Up to, and including, 3203i

(single rear wheel)

DSC12S

12,000 ft-lb (1.7 tm)

Up to, and including, 3203i

11,030 lb GVW (Sprinter)

DSC20

20,000 ft-lb (2.8 tm)

Up to, and including, 2020

11,000lb - 19,500 GVW

Dominator I

52,000 ft-lb (7.3 tm)

Up to, and including, 7500

11,000lb - 26,000 GVW

Dominator II

75,000 ft-lb (10.4 tm)

Up to, and including, 10000

26,000lb - 33,000 GVW

Dominator III

80,000 ft-lb (11.1 tm)

Up to, and including, 12000

33,000 lb GVW

Dominator IV

95,000 ft-lb (13.3 tm)

Up to, and including, 14000

(single axle); Larger

Chassis for Tandem Axel

Options on all Dominator mechanics trucks include:

FOR MORE INFORMATION, CONTACT:

• Drawers and drawer sets

• Work lights and incandescent compartment

Iowa Mold Tooling Company, Inc.

lights

• Standard adjustable shelves

500 Highway 18 West

• Compartment pressurization system

P.O. Box 189

• 3"H (7.6 cm) divided adjustable shelves

Garner, Iowa 50438-0189

• Compressed Air System / Welder / Generator

• Crane Stabilizer - manual and hydraulic

Phone: 1-800-247-5958

Email: catdealer@imt.com

• Air compressors ranging from 35 cfm @

• Workbench vises and vise plates

www.imt.com

100 PSI (6.8 bar) to 110 cfm @ 150 PSI

(10.3 bar)

Tire Manipulators From Iowa Mold Tooling Co., Inc. (IMT)

Model Usage: TireHandler^®

• Installs and rotates the massive tires on

• Optional quick-coupler attachments and

mining and construction equipment

multiple-site vehicle packages available

Warranty: Manufacturer’s

• Available in loader or forklift truck-mounted

• Features 390° of body rotation, giving the

options

operator flexibility and control from the

security of its integrated control console

• Accommodates tires up to 25,000 lb

• Includes lateral shifting capability

Tirehand Model

MaximumLiftCapacity

Clamping Span

TirehandWeight

55" (1397 mm) to

2020 lb (916 kg),

1449

5000 lb (2267 kg)

115" (2921 mm)

3093 lb (1403 kg) with side shift

52" (1321 mm) to

7865 lb (3568 kg),

2551

10,000 (4535 kg)

142" (3607 mm)

9400 lb (4264 kg) with side shift

50" (1270 mm) to

8680 lb (3937 kg),

2557

13,000 lb (5987 kg)

160" (4064 mm)

9,670 lb (4386 kg) with side shift

39" (981 mm) to

14,951 lb (6781 kg),

3565

25,000 lb (11,340 kg)

162" (4119 mm)

19,921 lb (9036 kg) with side shift

FOR MORE INFORMATION, CONTACT:

Iowa Mold Tooling Company, Inc.

500 Highway 18 West

P.O. Box 189 Garner, Iowa 50438-0189

Phone: 1-800-247-5958

Email: catdealer@imt.com

www.imt.com

8-24

Major Equipment

SERVICETRUCK BODIES

Material Handling From Iowa Mold Tooling Co., Inc. (IMT)

Model Usage: Telescopic Cranes, Articulating

IMT Telescopic cranes feature:

Models 2003i - 2020 come standard with

Cranes

tethered remote controls

• Cycle times designed for maximum

Warranty: Manufacturer’s

productivity

Models 7500 - 14000 come standard with a fully

proportional radio remote control

• Lifting capacities up to 14,000 lb (6350 kg)

• Various winch speeds

• Anti-two-block protection

• Overload shutdown systems

• Cylinder holding valves

Maximum

Maximum Lift

Models

Crane Rating Range

Horizontal Reach

Capacity Range

Range

Capacity Range

2003i

8000 ft-lb (1.1 tm)

2000 lb (907 kg)

78" (198 cm)

2000 lb (907 kg)

3203i

12,000 ft-lb (1.6 tm)

4000 lb (1815 kg)

15' (4.6 m)

730lb (330kg)

4004i

18,000 ft-lb (2.5 tm)

4000 lb (1814 kg)

16' 0" (4.9 m)

1080 lb (490 kg)

5005i

30,000 ft-lb (4.1 tm)

5000 lb (2268 kg)

20' 0" (6.1 m)

1260 lb (570 kg)

6006i

38,000 ft-lb (5.3 tm)

6000 lb (2722 kg)

22' 0" (6.7 m)

1660 lb (755 kg)

1015

10,500 ft-lb (1.4 tm)

3200 lb (1450 kg)

15' 0" (4.6 m)

650lb (295kg)

2020

20,000 ft-lb (2.8 tm)

5000 lb (2268 kg)

20' 0" (6.1 m)

800lb (362kg)

2820

28,000 ft-lb (3.9 tm)

5000 lb (2268 kg)

20' 6" (6.3 m)

1270 lb (576 kg)

7500

52,000 ft-lb (7.3 tm)

7500 lb (3402 kg)

30' 10" (6.9 m)

1350 lb (615 kg)

8600

60,000 ft-lb (8.4 tm)

8600 lb (3901 kg)

30' 10" (9.4 m)

1575 lb (715 kg)

9500

68,000 ft-lb (9.5 tm)

9500 lb (4309 kg)

30' 10" (9.4 m)

1800 lb (815 kg)

10000

75,000 ft-lb (10.4 tm)

10,000 lb (4536 kg)

30' 10" (9.4 m)

2030 lb (920 kg)

12000

79,000 ft-lb (11.1 tm)

12,000 lb (5443 kg)

31' 0" (9.4 m)

2200 lb (1000 kg)

14000

97,000 ft-lb (13.5 tm)

14,000 lb (6350 kg)

31' 0" (9.4 m)

2600 lb (1180 kg)

IMT Articulating Cranes

• Easily load and unload materials

FOR MORE INFORMATION, CONTACT:

Iowa Mold Tooling Company, Inc.

• Stow within themselves, freeing up payload

500 Highway 18 West

space for additional materials

P.O. Box 189 Garner, Iowa 50438-0189

• 35 models with capacities ranging from

Phone: 1-800-247-5958

Email: catdealer@imt.com

18,085 ft-lb to 320,000 ft-lb

www.imt.com

• Boom reach options to match lift requirements

Maximum

Articulating Crane

Maximum Crane Rating

Maximum Lift

Horizontal

Horizontal Reach

Model Ranges

Range

Capacity

Reach

Capacity

Articulating

18,085 ft-lb - 104,880 ft-lb

1740lb - 13,470lb

715 lb - 1060 lb

Cranes Models

(2.5 tm - 14.5 tm)

(790 kg - 6110 kg)

(325 kg - 480 kg)

2.5 tm - 15 tm

Articulating

116,450 ft-lb - 557,665 ft-

12,785lb -- 38,185lb

1280 lb - 6285 lb

Cranes Models

lb (16.1 tm - 77.1 tm)

(5800 kg - 17,320 kg)

(580 kg - 2850 kg)

17tm - 80tm

JULY 2018 Major Equipment

8-25

Major Equipment

SERVICETRUCK BODIES

SiteStar^®Lube Equipment From Iowa Mold Tooling Co., Inc. (IMT)

Model Usage: Open Lube Truck, Enclosed Lube

Open Lube Truck

• Polyethylene tanks that reduce overall vehicle

Truck, Lube Skid

weight

The IMT SiteStar open lube truck features:

Warranty: Manufacturer’s

• 260 possible tank configurations

• Additional 70 cubic feet of storage

Available

Available Poly

Available Elliptical

Available Fluid

Model

Rectangle Steel

Tank Sizes

Fuel Tanks

Systems

Fuel Tanks

Oil, Anti-Freeze,

SiteStar Open Lube

75- 350gal

1000 - 2000 gal

480 - 800 gal

Water, Oil Salvage,

Truck with fuel

(284 - 1325 L)

(3785 - 7570 L)

(1817 - 3028 L)

Anti-Freeze Salvage,

Grease, and Fuel

Oil, Anti-Freeze, Water,

SiteStar Open Lube

75- 350gal

480 - 800 gal

Oil Salvage, Anti-

N/A

Truck without fuel

(284 - 1325 L)

(1817 - 3028 L)

Freeze Salvage and

Grease

Enclosed Lube Truck

The IMT Site Star enclosed lube truck:

• Uses polyethylene product tanks rather than

steel, which means an 80 percent reduction in

• Shields product tanks and workers from the

tank weight. Poly tanks also include cleaner

elements

fluid storage, easier tank replacement, and

• Comes in a 13-foot or a 17-foot body

contamination control.

Available Poly Tank

Available Rectangle

Model

Available Fluid Systems

BodyWeight

BodyHeight

Sizes

Steel Fuel Tanks

13' SiteStar Enclosed

75 - 350 gallon

480 - 800 gallon

Oil, Fuel, Anti-Freeze, Salvage,

6625 lb

121" (307.3 cm)

Lube Truck

(284 - 1325 L)

(1817 - 3028 L)

Anti-Freeze Salvage and Grease

(3005 kg)

17' SiteStar Enclosed

75 - 350 gallon

480 - 800 gallon

Oil, Fuel, Anti-Freeze, Salvage,

8059 lb (3655.5 kg)

121" (307.3 cm)

Lube Truck

(284 - 1325 L)

(1817 - 3028 L)

Grease

Lube Skid

FOR MORE INFORMATION, CONTACT:

The lightweight IMT SiteStar lube skid easily

Iowa Mold Tooling Company, Inc.

attaches to and detaches from mechanics truck,

500 Highway 18 West

giving a flexible selection of lube products to

P.O. Box 189 Garner, Iowa 50438-0189

provide lube truck services for fleets.

Phone: 1-800-247-5958

Email: catdealer@imt.com

www.imt.com

Model

Weight

Height

Width

Length

Capacity

220 gal (832.8 L)

3362lb at full

54"

48"

Lube Skid

7'4" (2.3m)

(4 - 55 gallon polyethylene

capacity (1525 kg)

(137.2 cm)

(121.9 cm)

product tanks)

8-27

Major Equipment

Rear Final Drive, Brake and Wheel Assembly and Disassembly System

ModelUsage: 777 - 797

European Union Compliant, CE marked

• Improves quality by providing effective way

of testing DuoCone seal integrity through air

Warranty: Caterpillar ^®Six Months

• Reduces assembly time of Wheel Stations

decay test before shipping.

by eliminating movement of components to

different areas.

• Designed to provide highest possible accuracy

of preload application when used with

• Reduces the overhead hook height

Bearing Preload Gps. (as seen in KENR8372

requirement

or similar).

• Allows single technician to complete all

• Available in all standard three phase electrical

assembly, adjustments, and testing in one

power configurations.

location.

• Provides a safe floor level work environment

Reference

and eliminates the need for technician to

• (NEHS1172 Tool Operating Manual,

work above floor level.

KENR8372 Final Drive, Brake and Wheel

• Improves technicians ability to manipulate and

(Rear) Assemble )

access critical components during assembly

• See the next two pages for part numbers.

by allowing the components to be moved

both with an overhead crane or by moving

previously assembled components into

position during assembly and disassembly.

Disassembly Silo

Work Station

Assembly Silo

Work Station

8-26 JULY 2018 Major Equipment

Major Equipment

Assembly Table

ModelUsage: 777 - 797

• Clamp and mounting system secures spindle

• Additional 432-2327 Hydraulic Power supply

flange and provides stable platform for

provides hydraulic power for rotation, brake

Warranty: Caterpillar ^®Six Months

assembly of brake, wheel and final drive

release pressure and duo cone seal air decay

components.

testing.

• Adjustable for 777-797 Wheel Stations.

• May be installed at floor level or in a work

silo (with additional components)

• Provides rotation to allow for safe and

accurate setting bearing preload.

Part No.

Description

432-2315

Assembly Table

Specifications

Capacity

18,180 kg (40,000 lb)

Wheel Station Range

777-797

Rotation Speed

0-5 rpm (adjustable)

Drive System

(2) 250 cc Hydraulic Motor

Gear Reduction

8:1

Max Pressure

27,560 kPa (4,000 psi)

Max Torque

17,627 Nm (13,000 lb/ft)

Dimensions

2032x 2032 x971 (80inx80inx 38in)

Weight

3881 kg (8540 lb)

Disassembly Fixture

ModelUsage: 777 - 797

• Clamp and mounting system secures spindle

• Adjustable for 777-797 Wheel Stations

flange and provides stable platform for

Warranty: Caterpillar ^®Six Months

disassembly of brake, wheel and final drive

components.

Part No.

Description

432-2321

Disassembly Fixture

Specifications

Capacity

18,180 kg (40,000 lb)

Wheel Station Range

777-797

Dimensions

1625 x 1625 x 488 (64in x 64in x 19in)

Weight

1756 kg (3863 lb)

Lift Column Group

ModelUsage: 777 - 797

• 18,180 lb (40,000 lb) capacity system allows

• For use with 432-2315 Assembly Table,

for wheel station positioning when installed

432-2323 Assembly Riser and 432-2327

Warranty: Caterpillar ^®Six Months

in a work silo.

Hydraulic Power Unit for Assembly work silo

configuration.

• Mechanical lock mechanism eliminates load

position drift.

• For use with 432-2321 Disassembly Fixture

and 432-2324 Disassembly Riser for

• Hydraulic velocity fuse prevents load

Disassembly work silo configuration.

from dropping in the event of a hydraulic

malfunction.

Part No.

Description

432-2322

Lift Column Group

Specifications

Capacity

18,180 Kg (40,000 lb)

Wheel Station Range

777-797

Travel

1,828 mm (72 in)

Raise Time

70 Sec

Power

7.4 kW (10 hp) 230/480/380v/50-60hz/3ph

Max Pressure

20,600 kPa (3,000 psi)

Reservoir Capacity

76 L (20 gal)

Dimensions (Column)

3937mmext/3092 mm ret (155in ext/ 120in ret)

OverallWeight

2727 kg (6,000 lb) columns and power unit

Major Equipment

Riser Assembly

ModelUsage: 777 - 797

• Required for work silo configuration

• Positions the table to proper height in the

work silo for floor level access.

Warranty: Caterpillar ^®Six Months

• Used to connect the 432-2315 Assembly Table

to the 432-2322 Lift Column Gp.

• Distributes weight and forces equally

between Lift Columns.

Part No.

Description

432-2323

Riser Assembly

Specifications

Capacity

18,180 Kg (40,000 lb)

Wheel Station Range

777-797

Dimensions

2159x 2032 x667 (85inx80inx 26in)

Weight

1170 kg (2574 lb)

Riser Assembly (Disassembly)

ModelUsage: 777 - 797

• Required for work silo configuration

• Positions the table to proper height in the

work silo for floor level access.

Warranty: Caterpillar ^®Six Months

• Used to connect the 432-2321 Disassembly

Table to the 432-2322 Lift Column Gp.

• Distributes weight and forces equally

between Lift Columns.

Part No.

Description

432-2324

Riser Assembly (Disassembly)

Specifications

Capacity

18,180 Kg (40,000 lb)

Wheel Station Range

777-797

Dimensions

2159x 2032 x667 (85inx80inx 26in)

Weight

1170 kg (2574 lb)

Hydraulic Power Unit

ModelUsage: 777 - 797

• Used to provide hydraulic power for 432-2315

• Duocone seal air decay test circuit with

Assembly Table.

desiccant filter and regulator

Warranty: Caterpillar ^®Six Months

• Dual reservoirs.

• Integrated Dual Hose reels for brake release

fluid and air.

• Secondary reservoir provides filtered brake

release circuit.

• Pre-programmedPLC controller with user

interface.

• Optional 432-2328 2.4 Ghz wireless remote

with rotate/brake/air functions (not shown)

Part No.

Description

432-2327

Hydraulic Power Unit

Specifications

Rotation Reservoir Capacity

76 L (20 gal)

Power

7.4 kW (10 hp) 230/480/380v/50-60hz/3ph

Hydraulic Pump

16 L/m (4.5 g/m)

Pressure

27,560 kpa (4000 psi) adjustable with flow control

Secondary Reservoir Capacity

76 L (20 gal)

Power

.74 kW (1 hp) 230/480/380v/50-60hz/3ph

Hydraulic Pump

5 L/m (1.3 g/m)

Brake Supply Filtration

6 micron with Kidney Loop Function

Dimensions

1500 x 780 x 1130(59 in x 31 in x 44 in)

Weight

3881 kg (8540 lb)

8-29

Pneumatics

Air Hose Assembly Coiled

Warranty: Manufacturer’s

• Designed for service only

Specifications

• Ideal air hose for blow guns, nut setters, etc

• Maximum burst pressure: 4960.8 kPa (720 PSI)

• Constructed of lightweight fungus-resistant,

• Maximum working pressure: 1240.2 kPa

oil-and water-impervious nylon

(180 PSI)

• Spring-wound hose extends over 20 times its

• Operating temperature range: -6.7° to 65.6°C

stored length with permanent memory

(20° to 150°F)

• 360° swivel couplings at both ends

Part Number

Length

Hose I.D.

Male NPT Each End

1U-7714

3.66 m (12 ft)

9.525 mm (0.375 in)

9.525 mm (3/8 in)

1U-7715

7.62 m (25 ft)

9.525 mm (0.375 in)

9.525 mm (3/8 in)

1U-7716

15.24 m (50 ft)

9.525 mm (0.375 in)

9.525 mm (3/8 in)

4C-4506

3.66 m (12 ft)

6.35 mm (0.25 in)

6.35 mm (1/4 in)

4C-4507

7.62 m (25 ft)

6.35 mm (0.25 in)

6.35 mm (1/4 in)

4C-4508

3.66 m (12 ft)

12.7 mm (0.5 in)

12.7 mm (1/2 in)

4C-4509

7.62 m (25 ft)

12.7 mm (0.5 in)

12.7 mm (1/2 in)

4C-4510

15.24 m (50 ft)

12.7 mm (0.5 in)

12.7 mm (1/2 in)

Extra Heavy-Duty Quick-Detach Air Couplers and Connectors

Warranty: Caterpillar ^®Six Months

Pressure Drop

Part Number

Description

NPTF Size

Air Volume

@100 PSI

Standard Type

1U-7717

Connector

1/4 in (f)

10 PSI (68.9 kPa)

30 cfm

Volume Type

1U-7718

Coupler

1/2 in (f)

20.67 kPa (3 PSI)

80 cfm

1U-7719

Coupler

3/4 in (f)

20.67 kPa (3 PSI)

80 cfm

1U-7720

Connector

1/2 in (m)

20.67 kPa (3 PSI)

80 cfm

1U-7722

Connector

3/4 in (m)

20.67 kPa (3 PSI)

80 cfm

Filter Regulator Lubricator Kit

Warranty: Caterpillar ^®Six Months

• Requires 9U-6038 Mounting Kit if mounted

• Inlet and outlet: 1/4 in NPT(f)

directly on the pump

• Gauge port (gauge included): 1/8 in

Specifications

• Capacity for filter and lubricator: 1 oz and

• Max. inlet pressure: 21 bar (300 PSI)

20 micron

• Regulated range: 0 - 12.4 bar (0 - 180 PSI)

Part No.

Description

Overall Width Overall Height

Overall Depth

4C-8854 Filter Regulator Hose and Fitting Kit

130 mm (5.1 in)

40 mm (1.6 in)

Filter Regulator Mounting Kit

Warranty: Caterpillar ^®Six Months

• Includes mounting Bracket, two 90° air

fittings, air line

Part Number

Description

9U-6038

FilterRegulator Mounting Kit

JULY 2018 Pneumatic Tools

13-30

Pneumatics

Hose and Fitting Kits

Warranty: Caterpillar ^®Six Months

4C-7362 72-inch Hose and Fitting Kit for 5:1

4C-7364 72-inch Hose and Fitting Kit for 10:1

Fire-Ball

President

• For use with drum-mounted 5:1 Fire-Ball

• For use with drum mounted 10:1 President

pumps

• Use 4C-7046 3/8 inch Air Regulator as

• Use 4C-7033 1/2 inch Air Regulator as

required (not included, sold separately)

• Includes 307-883: Instruction Form

Part Number

Description

Size

4C-7362

Hose and Fitting Kit

4C-7364

Hose and Fitting Kit

4C-7362 Consist

4C-7101

Union

1/2 in

4C-7102

Union

3/8 in

4C-7334

Hose 3000

1/2 in

4C-7364 Consist

4C-7101

Union

1/2 in

4C-7221

Hose 180

1/2 x 72 in

Quick-Connect Coupler

Warranty: Caterpillar ^®Six Months

• Fast, convenient air hose attachment

• Female thread allows easy attachment to air

hoses

• Maximum working pressure: 13 bar (180 PSI)

Part Number

Description

Size

4C-7253

Coupling

1/4in NPT(f)

4C-8858

Coupler

3/8in NPT(f)

4C-8859

Coupling

1/2in NPT(f)

4C-8860

Coupling

3/4in NPT(f)

Air Pressure Gauge

• Allows visual check of air pressure being

• Ratedto 14 bar(200 PSI)

supplied to pump

• Includes 1/4 inch NPT(m) ports

Part Number

Description

4C-9017

Air Pressure Gauge

Manifolds - Air Supply Line

Warranty: Caterpillar ^®Six Months

• Supply several pumps from a common air

• Air inlet port is larger than delivery ports to

supply line

ensure adequate air flow to all pumps

• Maximum working pressure: 13 bar (180 PSI)

Part No.

Description

Size with Two Inlet Ports

Size with Four Outlet Ports

4C-7138

Manifold

1/2in NPT(f)

3/8in NPT(f)

13-2

JULY 2018 Pneumatic Tools

Pneumatics

Air Supply Accessories

Air Filters

Warranty: Caterpillar ^®Six Months

• Centrifugal action and 40 micron element

• Maximum working pressure: 13 bar (180 PSI)

remove water and foreign particles from plant

air supply

Working

Filter

Part No.

Description

Air Inlet

Bowl Capacity

Maximum scfm

Pressure

Micron

4C-8851

Filter

1/4in NPT(f)

21 bar (300 PSI)

30ml(1 fl oz)

4C-7041

Filter

3/8in NPT(f)

17.5 bar (250 PSI)

150 ml (5 fl oz)

4C-7042

Filter

1/2 NPT(f)

17.5 bar (250 PSI)

240 ml (8 fl oz)

106

4C-7043

Filter

3/4in NPT(f)

17.5 bar (250 PSI)

480 ml (16 fl oz)

250

Air Regulators

• Precision control of outlet air pressure

• Feedback principle allows constant pressure

to pump regardless of air demand rate and

• Maximum working pressure: 21 bar (300 PSI)

fluctuations in supply pressure

Part No.

Description

Air Inlet

Maximum scfm

Pressure Range

4C-8852

Regulator

1/4in NPT

0 - 12.4bar (0 - 180 PSI)

4C-7046

Regulator

3/8 in NPT(f) with gauge

0 - 17.24 bar (0 - 250 PSI)

4C-7033

Regulator

1/2in NPT(f)

0 - 17.24 bar (0 - 250 PSI)

4C-7248

Regulator

3/4in NPT(f)

380

0 - 8.62bar (0 - 125 PSI)

Air Lubricator

Warranty: Caterpillar ^®Six Months

• Extends life of pump and smoothspump

• Control knob and sight window allow

movement by applying measured lubricant to

adjustment of lubricant dispensed

all moving parts within the pump air motor

• Maximum working pressure: 13 bar (180 PSI)

Part No.

Description

Air Inlet

Max. scfm

Max. Pressure

Bowl Capacity

4C-8853

Lubricator

1/4in NPT(f)

21 bar (300 PSI)

30ml(1 fl oz)

4C-7266

Lubricator

3/8in NPT(f)

17.5 bar (250 PSI)

150 ml (5 fl oz)

4C-7267

Lubricator

1/2in NPT(f)

127

17.5 bar (250 PSI)

240 ml (8 fl oz)

Air Supply Combination Units

Warranty: Caterpillar ^®Six Months

• Easy-to-install combination units include filter,

• Complete, convenient

regulator, pressure gauge, lubricator, and

• Maximum working pressure: 13 bar (180 PSI)

connection fittings

Part No.

Description

Air Inlet

Working Pressure

4C-7272

Lubricator

1/2in NPT(f)

17.5 bar (250 PSI)

4C-8854

Lubricator

1/4in NPT(f)

21 bar (300 PSI)

4C-7273

Lubricator

3/4in NPT(f)

17.5 bar (250 PSI)

4C-8855

Lubricator

3/8in NPT(f)

17.5 bar (250 PSI)

9U-6038

Filter Regulator Mounting Kit for all of the above

JULY 2018 Pneumatic Tools

13-3

Pneumatics

Shutoff Valve

Warranty: Caterpillar ^®Six Months

• Closes air inlet to pump and relieves trapped

• Recommended for each pump drop line

air pressure

• Maximum working pressure: 13 bar (180 PSI)

Part Number

Description

Air Inlet

4C-7090

Valve

1/4in NPT(f)

4C-7091

Valve

3/8in NPT(f)

4C-7093

Valve

3/4in NPT(f)

Quick-Connect Nipple

Warranty: Caterpillar ^®Six Months

• Easy attachment to air motor inlet

• Male fitting allows threading directly into air

motors

• Maximum working pressure: 13

Part Number

Description

Size

4C-7156

Quick Disconnect Nipple, 1/4 NPT Female

1/4 in (f)

4C-7158

Fitting

1/4 in (m)

4C-7159

Fitting

3/8 in (m)

4C-8856

Fitting

1/2 in (m)

bar (180 PSI)

4C-8857

Fitting

3/4 in (m)

Tire Chuck

• Durable, full volume tool for maintaining,

• Maximum working pressure: 13 bar (180 PSI)

adding or relieving air pressure

Part Number

Description

4C-9018

Tire Chuck

Warranty: Caterpillar ^®Six Months

• Tire chuck with Quick-Disconnect

• Use on air reel

coupler-nipple

• Maximum working pressure: 13 bar (180 PSI)

Part Number

Description

4C-8953

Tire Chuck

Lockout Valves

Essential Tool

• Used to prevent air flow to a tool or

• When slide is closed, air supply is shut

equipment (lock out)

off and a padlock can be used to prevent

Warranty: Caterpillar ^®Six Months

accidental opening of air valve

• When yellow plastic slide is open, air flow is

unrestricted

• Fits 1/2 and 3/4 inch NPT pipe

Inlet and

Maximum Inlet

Max.

Padlock Hole

Part No.

Size (L x W x H)

Outlet Ports

Pressure

Temperature

Diameter

54x 38x 58mm

7.62 mm

239-5429

1/2in female NPT

17 bar (250 PSIG)

150°F (65°C)

(2.1 x 1.5 x 2.3in)

(0.30 in)

70x 35x 63mm

7.62 mm

239-5430

3/4in female NPT

17 bar (250 PSIG)

150°F (65°C)

(2.8 x 1.4 x 2.5in)

(0.30 in)

13-4

JULY 2018 Pneumatic Tools

Pneumatics

Air/Water Hose

Warranty: Caterpillar ^®Six Months

• Fabric reinforced general-purpose hose

• Use with air or water, antifreeze, and

windshield wash

• Color: red

Part Number

Length

Fittings

9.52 mm (3/8 in) ID - 12.6 bar (180 PSI) also Includes:

4C-7058 (second size, first sizein

9.144 m (30 ft)

9.52 mm (3/8 in) M x 12.7 mm (1/2 in) M

the table below)

9.52mm (3/8 in) ID— 12.6 bar (180 PSI)

4C-7056

121.92 cm (48 in)

9.52 mm (3/8 in) M x 9.52 mm (3/8 in) M

4C-7057

3.048 m (10 ft)

9.52 mm (3/8 in) M x 9.52 mm (3/8 in) M

4C-7058

7.62 m (25 ft)

9.52 mm (3/8 in) M x 12.7 mm (1/2 in) M

4C-7061

18.288 m (60 ft)

9.52 mm (3/8 in) M x 12.7 mm (1/2 in) M

12.7mm (1/2 in) ID— 12.6 bar (180 PSI)

4C-7221

1/2 in

4C-7254

12.192 m (40 ft)

12.7 mm (1/2 in) M x 12.7 mm (1/2 in) M

19.05mm(3/4 in) ID— 12.6 bar (180 PSI)

4C-7256

7.62 m (25 ft)

19.05 mm (3/4 in) M x 19.05 mm (3/4 in) M

Lock Ring Tool

Model Usage: 785, 789, 793, 795, 797

• Used with the Topy Quick change rim where

• Used during installation process adjusts

lock rings have drilled and tapped holes at

inward to apply tension to lock ring

Warranty: Caterpillar ^®Six Months

each end to safely remove tension in lock

• Used to safely remove tension in lock rings

rings

and to safely install lock rings during tire

• Tool bolts adjust outward to slowly release

assembly

tension in lock rings

Part No.

Description

Dimensions

Weight

386 x 105 x 70 mm

416-0313

Lock Ring Tool

3.9 kg (8.5)

(15.2 x 4.1 x 2.8in)

Hybrid Polymer Hoses

Warranty: Manufacturer’s

• All-weather flexibility rated - 40° to 140° C

476-2904 (Hose and Reel)

• Lays flat, no memory

• Open-faced hose reel with 3/8 x 50 ft hose

• Max working pressure 300 psi at 70 degrees

• Steel reel case

• Premium hybrid polymer

• 3-ft lead in hose

476-2903

• Black bend restrictor with white CAT logo

476-2905 (Hose Only)

meets California prop 65 regs

• Air hose : 3/8 x 50 ft

476-2903 (Hose and Reel)

• Levelwind air hose reel with 3/8 x 50 ft hose

• UV-stabilized polypropylene reel case

476-2904

• 5-ft lead in hose

Part Number

Replaces Part Number

Description

476-2903

231-0041

Hybrid Polymer Hose and Polypropylene Reel Case

476-2904

231-0042

Hybrid Polymer Hose and Steel Reel Case

476-2905

231-0039

Hybrid Polymer Hose

476-2905

JULY 2018 Pneumatic Tools

13-5

Pneumatics

Pneumatic Wrench Groups

• Allows controlled output torque from 286 N·m

• Regulator group includes cage, hose, pressure

(200 ft lbs) to 4125 N·m (3000 ft lbs)

gauge, and filter assembly— filter assembly

is equipped with air filter, pressure regulator,

• Output torque is set by adjusting air pressure

and automatic oiling system

regulator (part of 194-7591 Regulator Group)

• Requires 4C-8856 Fitting and 8T-9568 Oil (not

• • All wrench groups have standard 1 inch

included)

square drive

• Requires 689 kPa (100 PSI) air pressure to

REPAIR INFORMATION

achieve maximum torque

195-3500 and 195-3501 Wrench Assemblies must be

• Mininmum pressure 103 kPa (15 PSI)

sent to the address below for repair. The wrench must be

accompanied with a Return Material Authorization Number

• Wrench group works well in applications

before shipping to the OEM.

requiring different torque specifications

Maxpro Corporation, 208 Fairhill St.

(readjust torque setting by simply adjusting

Willow Grove PA 19090, Phone: (888) 315-0175

air pressure)

Part No.

Description

TorqueRange

Air Consumption

194-7586

Pneumatic Wrench Group (RAD 2000)

571 to 2857 N·m (400 to 2000 ftlb)

20 cfm

Service Parts:

194-7589 Pneumatic Wrench Group:

195-7592

Raction Arm

194-7607

Snap Ring Kit

194-7591 Pneumatic Regulator Group:

194-7609

Hose Assembly

194-7610

Cage Assembly

194-7611

Filter Assembly

194-7612

Gauge Pressure

Part No.

Description

TorqueRange

Air Consumption

194-7582

PneumaticWrench Group (RAD 25)

1143 to 4285N·m (800 to 3000 ftlb)

32 cfm

Service Parts:

194-7605

Raction Arm

194-7608

Snap Ring Kit

195-3501

Wrench Assembly

194-7591 Pneumatic Regulator Group:

194-7609

Hose Assembly

194-7610

Cage Assembly

194-7611

Filter Assembly

194-7612

Gauge Pressure

262-6726

(Reaction Blank Available, not included)

13-6

JULY 2018 Pneumatic Tools

Pneumatics

Pipe Fittings - 345 bar (5000 PSI), NPT Bushing - Reducing, Standard, and Reducing

Warranty: Caterpillar ^®Six Months

Part No.

Description

Thread Size, Male x Female

3B-7722

Bushing-Pipe-Reducing 3/8 in-18 NPTF to 1/4 in-18 NPTF

3/8in x 1/4in

4C-7000

NPT Bushing

1/4in x 1/8in

4C-7003

NPT Bushing

1/2in x 3/8in

4C-7005

NPT Bushing

1/2in x 1/4in

4C-7009

NPT Bushing

3/4in x 3/8in

4C-7010

NPT Bushing

3/4in x 1/4in

4C-7020

NPT Bushing

3/4in x 1/2in

4C-7096

NPT Bushing

1/8in x 1/8in

4C-7097

NPT Bushing

3/8in x 3/8in

4C-7098

NPT Bushing

1/4in x 3/8in

4C-7111

NPT Bushing

3/8in x 1/2in

4C-7116

NPT Bushing

1/8in x 3/8in

4C-7136

NPT Bushing

1 in x 3/4 in

4C-7142

NPT Bushing

1/8in x 1/4in

4C-7143

NPT Bushing

1/4in x 1/2in

4C-7154

NPT Bushing

1/2in x 3/4in

Street Elbow - Pipe Fittings

Warranty: Caterpillar ^®Six Months

Part Number

Description

Thread Size, Male x Female

4C-7016

Street Elbow

1/4in x 1/4in

4C-7109

Street Elbow

3/8in x 3/8in

4C-7161

Street Elbow

3/4in x 3/4in

8T-6756

Street Elbow

1/2in x 1/2in

NPT Coupling - Standard

Warranty: Caterpillar ^®Six Months

Part Number

Description

Thread Size

4C-7006

NPT Coupling

3/4 in

4C-7007

NPT Coupling

1/8 in

4C-7008

NPT Coupling

1in

4C-7135

NPT Coupling

1/2 in

4C-7150

NPT Coupling

3/8 in

4C-7169

NPT Coupling

1/4 in

NPT Hex Nipple - Standard and Reducing

Warranty: Caterpillar ^®Six Months

Part Number

Description

Thread Size, Male x Female

4C-7099

Hex Nipple, 1/4 x 1/8 NPT

1/4in x 1/8in

4C-7115

NPT Hex Nipple

3/8in x 1/8in

4C-7120

NPT Hex Nipple

3/8in x 3/8in

4C-7121

NPT Hex Nipple

1/4in x 1/4in

4C-7122

NPT Hex Nipple

3/4in x 1/2in

4C-7133

NPT Hex Nipple

1/2in x 1/2in

4C-7134

NPT Hex Nipple

1 in x 3/4 in

4C-7140

NPT Hex Nipple

1/2in x 3/8in

4C-7151

NPT Hex Nipple

1/2in x 1/4in

4C-7153

NPT Hex Nipple

3/8in x 1/4in

4C-7160

NPT Hex Nipple

3/4in x 3/4in

NPT Square - Head Plug

Warranty: Caterpillar ^®Six Months

Part Number

Description

Thread Size

4C-7001

NPT Square-Head Plug

3/8 in

4C-7011

NPT Square-Head Plug

1/2 in

4C-7032

NPT Square-Head Plug

1/4 in

4C-7039

NPT Square-Head Plug

3/4 in

JULY 2018 Pneumatic Tools

13-7

Pneumatics

Pipe Swivels - 345 bar (5000 PSI)

Warranty: Caterpillar ^®Six Months

NPT Swivel Adapter - Male x Female - Straight

Part Number

Description

Rigid Thread x Swivel Thread

4C-7107

NPT Swivel Adapter

3/8in x 3/8in

4C-7125

NPT Swivel Adapter

1/4in x 3/8in

4C-7129

NPT Swivel Adapter

3/4in x 3/4in

4C-7144

NPT Swivel Adapter

1 in x 1 in

4C-7152

NPT Swivel Adapter

3/8in x 1/2in

4C-7175

NPT Swivel Adapter

1 in x 3/4 in

4C-7252

NPT Swivel Adapter

1/8in x 1/4in

NPT Swivel Adapter - Female x Female - 90°

Warranty: Caterpillar ^®Six Months

Part Number

Description

Rigid Thread x Swivel Thread

4C-7108

NPT Swivel Adapter

3/8in x 3/8in

4C-7123

NPT Swivel Adapter

1/2in x 1/2in

4C-7124

NPT Swivel Adapter

1/4in x 1/4in

NPT Swivel Adapter - Female x Female - Straight

Warranty: Caterpillar ^®Six Months

Part Number

Description

Rigid Thread x Swivel Thread

4C-7105

NPT Swivel Adapter

1/4in x 1/4in

4C-7106

NPT Swivel Adapter

1/2in x 1/4in

4C-7112

NPT Swivel Adapter

3/4in x 3/4in

4C-7113

NPT Swivel Adapter

3/8in x 3/8in

4C-7139

NPT Swivel Adapter

3/8in x 1/4in

4C-7148

NPT Swivel Adapter

1/2in x 3/8in

NPT Swivel Adapter - Male x Female - 90°

Part Number

Description

Rigid Thread x Swivel Thread

4C-7101

Union

1/2in x 1/2in

4C-7102

Union

3/8in x 3/8in

4C-7103

NPT Swivel Adapter

3/8in x 1/4in

4C-7104

NPT Swivel Adapter

1/4in x 1/4in

NPT Swivel Adapter - Male x Female - 45°

Warranty: Caterpillar ^®Six Months

Part Number

Description

Rigid Thread x Swivel Thread

4C-7040

NPT Swivel Adapter

3/4in x 3/4in

4C-7149

NPT Swivel Adapter

3/8in x 3/8in

13-8

JULY 2018 Pneumatic Tools

Pneumatics

Open Reels

Warranty: Manufacturer’s

• 500 Series is an extreme duty reel for very

• The larger, heavier design provides for a

heavy-duty installations such as mining,

reel capacity of 60 ft of 3/8 inch air/water

construction or bus/truck fleets

hose, 18.28 m (50 ft) of 12.7mm (1/2 in) oil

dispense hose, or 18.28 m (50 ft) of 9.5 mm

• Heavy construction features such as double

(3/8 in) high pressure grease hose

pedestal arms and double roller arms

Open Dispense Reels

provide the industry’s most rigid reel support,

eliminating the need for external bracing

Service

Part No.

Hose Size

Valve Number

Mounting Bracket

9.5mm x12.19m

None (Select correct grease

Grease, 276 bar (4000 PSI)

4C-7277

(3/8in x 40 ft)

valve)

6.35mmx15.24m

Grease, 345 bar (5000 PSI)

4C-7278

None

(1/4in x 50 ft)

Motor Oil, A.T.F., Gear Lube

12.7mmx15.24m

None (Select correct grease

4C-7285

Hydraulic Fluids 126 bar (1800 PSI)

(1/2in x 50 ft)

valve)

12.7mmx15.24m

Replacement Hose

4C-7354

(1/2in x 50 ft)

9.5mm x18.28m

Air/Water, 12.6 bar (180 PSI)

4C-7295

None

(3/8in x 60 ft)

There’s no drilling or welding required to

Bolt 1 to 6 reel-mounting channels (2) to

hang 500 series reels. Predrilled and threaded

mounting brackets; Channel is pre-threaded

brackets allow bolt-together assembly. It’s as

Then just bolt the reels to the mounting

easy as 1-2-3.

channel - “Keyhole” slots eliminate lifting

Attach channel-mounting bracket (1) to

of reels while trying to engage a bolt, a

“I” beam. Bolts and clamps included with

definite plus when working on ladders or

bracket

scaffolding

Reel Mounting Channel

•

For mounting of from one to three open

• For reel banks over three, use multiple

reels in a bank

channels

• Channel is predrilled to allow individual

mounting of reels

Part Number

Description

4C-7321

Reel Mounting Channel

• Inlet hose must be ordered separately for

Medium Pressure Inlet Hose Kit

500-series reels

(2000 PSI)

Part No.

Description

Bar Rating

Size

4C-7304

Medium Pressure Inlet Hose Kit (2000 PSI)

138 Bar Rating

12.7 x 609.6mm (1/2 x 24in)

4C-7305

High Pressure Inlet Hose Kit (4000PSI)

276 Bar Rating

9.5 x 609.6mm (3/8 x 24in)

Part Number

Description

Size

4C-7044

Fluid Ball Valve

12.7 mm (1/2 in)

Fluid Shut-Off Valve

JULY 2018 Pneumatic Tools

13-9

Pneumatics

Open Reels

• 1/2 inch NPT(f) ported valve for drop-line

• Needle valve construction rated for 345 bar

Grease Dispense Line

isolation

(5000 PSI)

Shut-Off Valve

Part Number

Description

4C-7174

Grease Dispense Line Shut-Off Valve

Service Label Kits - Reels

Service Label Kits 19.05 x 107.95 mm (3/4 x 4 1/4 in) metal labels and mounting hardware

Part Number

Description

4C-7311

Motor Oil

4C-7312

Grease

4C-7313

Gear Lube

4C-7314

ATF

4C-7315

Hydraulic Oil

4C-7316

Air

4C-7317

Water

4C-7318

Anti-Freeze

4C-7319

Evacuation

Hose Reels

Warranty: Caterpillar ^®Six Months

• Base and guide arms are designed to prevent

• Unitized design eliminates possibility of seal

metal flexing and nearly eliminate guide arm

leakage while providing precise alignment

European Union compliant, CE marked

bending when hose is pulled laterally

and structural integrity

• ISO 9001 approved

Guide arm assembly is easily adjustable for

•

• Drive springs are made from scaleless,

• Compact hose reels can be used for air

floor, wall, ceiling, pit, or truck mounting

blue-tempered spring steel for long life and

tools, fleet maintenance facilities, wash-

positions

durability

down bays, service trucks, utility trucks,

• Full-flow ball bearing swivel provides

agricultural, industrial, mining, and many

Specifications

maximum working pressure with minimum

other applications

• Overall size: 609.6 x 266.7 x 644.7 mm

spring retraction resistance

• Compact reel holds more hose and has

(24.00 x 10.50 x 25.38 in)

• Main shaft support assembly includes

• Inlet: 1/2 in or 3/4 in NPTF(F) or 3/4 in BSPT

greater reliability than conventional reels

permanently lubricated and sealed ball

•

Outlet: 1/2 in or 3/4 in NPTF(F) or 3/4 in BSPT

• Weighs up to 35% less than conventional

bearings for smooth, long lasting, and trouble-

• Mounting holes: 12.7 mm (0.50 in), 4 holes

reels of the same size

free performance

• Mounting hole spacing: 153 x 254 mm

(6 x 10 in)

Part No.

Weight

Max.Temp. Rating

Pressure Rating

Hose Type

Hose I.D.

Hose O.D.

HoseLength

191-2278

40 kg (88 lb)

99°C (210°F)

27579 kPa, (4000 PSI), 275 bar

PVC

9.525 mm (0.375 in)

16.3 mm (0.640 in)

23m(75 ft)

191-2282

46 kg (101lb)

99°C (210°F)

10342 kPa, (2325 PSI), 103 bar

SAE100R1T(1 wirebraid)

12.7 mm (0.50 in)

20.701 mm (0.815in)

23m(75 ft)

191-2283

43 kg (95 lb)

65°C (150°F)

2068 kPa, (9300 PSI), 21 bar

SAE100R2T(2 wirebraid)

12.7 mm (0.50 in)

21.463 mm (0.845in)

23m(75 ft)

These hose reels should only be used for their intended compressed air or fluid applications. Not following this warning could be dangerous. - DO NOT

convert compressed air hoses for use with oxygen. A hose contaminated with an oil coating could react explosively when oxygen is used, resulting in

personal injury or death.

13-10 JULY 2018 Pneumatic Tools

Pneumatics

Heavy-Duty High Capacity Hose Reels

Warranty: Caterpillar ^®Six Months

• Twin pedestal reels for high volume air-water

• Ideal for portable service trucks as well as

requirements

permanent service or plant work areas

• Reel inlet: 1 inch NPTF(f)

• Maximumtemperature: 98.9°C (210°F)

Hose Assembly Capacity

Part No.

Description

Weight

Working Pressure

I.D.

O.D.

Length

2068 kPa, (9300 PSI),

12.7 mm

21.463 mm

191-2283

Reel - Hose

43 kg (95 lb)

23m(75 ft)

21 bar

(0.5in)

(0.845 in)

Medium Pressure Hose Reel - Air, Water, and Oil

• Furnished standard with S.A.E. 100 R1 T

• Maximumtemperature: 98.9°C (210°F)

1-wire braid hose suitable for air, water, oil

• Reel inlet: 1 inch NPTF(f)

Hose Assembly Capacity

Part Number

Description

Weight

Working Pressure

Inner

Outer

Length

Diameter

10342 kPa, (2325

12.5 mm

20.701 mm

23m

191-2282

Reel - Hose

46 kg (101lb)

PSI), 103 bar

(0.5in)

(0.815 in)

(75 ft)

High Pressure Reel - Grease

• Furnished with SAE 100 R2 T 2-wire braid

• Do not use for anything but grease without

hose

factory approval

• Reel Inlet: 1/2 inch NPTF(f)

Hose Assembly Capacity

Part Number

Description

Weight

Working Pressure

Inner

Outer

Length

Diameter

27579 kPa, (4000

9.525 mm

16.3 mm

23m

191-2278

Reel - Hose

40 kg (88 lb)

PSI), 275 bar

(0.375 in)

(0.640 in)

(75 ft)

Reelcraft Heavy-Duty Low Pressure Hose Reel

Warranty: Caterpillar ^®Six Months

• All steel construction, heavy-duty reels

• Incorporates contemporary engineering and

manufacturing techniques to give trouble-free

• More compact reel for applications with

performance at a price competitive with less

critical space requirements

durable reels

• Maximumtemperature: 98.9°C (210°F)

• Reel inlet: 1/2 inch NPTF(f)

Low Pressure Hose Reel - Air and Water

Hose Assembly Capacity

Part

Working

Description

Weight

Inner

Outer

Number

Pressure

Length

Used with

Diameter

Heavy-Duty

12.7 kg

2068 kPa

9.5 mm

17.5 mm

1U-7741

Low Pressure

10m(35 ft)

9U-6286

(28 lb)

(300 PSI)

(3/8 in)

(0.689 in)

Hose Reel

JULY 2018 Pneumatic Tools

13-

Power Train Tools

FLYWHEEL CLUTCH AND DIRECT DRIVE TRANSMISSION

Transmission Disassembly and Assembly Tools

Model Usage: Challenger 35, 45, and 55

• Used to disassemble and assemble

Reference

transmission

Warranty: Caterpillar ^®Six Months

• SENR8305, Service Manual, Transmission

Disassembly and Assembly

1U-9089 Clutch Spring Compressor

• Used to compress clutch springs (Belleville

washers) to remove retaining ring during

transmission removal and assembly

• Used with hydraulic press to compress the

springs

• Designed to easily access retaining ring when

compressor is in place

1U-9091 Guide Stud

• Used to guide rear and center housings during

removal and installation (2 required)

• Installs into threaded holes in front housing

• Also helps align gaskets during installation

procedure

Item

Part Number

Description

1U-9089

Clutch Spring Compressor

1U-9091

Guide Stud (2 required)

CX31 Clutch Pack Retaining Plug

Model Usage: CX31 Transmission

• Retains piston to housing during the

Specifications

disassembly and assembly procedure.

Warranty: Caterpillar ^®Six Months

• Size: 181 mm (7.13 in) x 16 mm (.63 in)

diameter

Reference

• Weight: .7 kg (1.54 lbs)

• UENR0125 CX31 On-Highway Transmission

Disassembly and Assembly

• Material: Steel and Rubber

Part Number

Description

376-1570

CX31 Clutch Pack Retaining Plug

JULY 2018 PowerTrain Tools

4-1

Power Train Tools

FLYWHEEL CLUTCH AND DIRECT DRIVE TRANSMISSION

Lip Seal Installer

Essential Tool

• Used to install output lip seal on TH48-E80

• Prevents misalignment and damage during

Transmission

installation

Model Usage: TH48-E80 Transmission

• Used with four 0S-1608 Bolts (not included)

• Durable plastic construction

Warranty: Caterpillar ^®Six Months

• Seal installer and lip seal are placed on

Reference

journal of flange and longer installer bolts

• NEHS0891, Tool Operating Manual, Lip-Type

draw seal into transmission

Seal Installers for Transmissions and Torque

Convertors

Part Number

Description

318-6539

Lip Seal Installer

Alignment Fixture Assembly

Model Usage: 789B, 793D, 793F, 793C, 785D,

• Used to align the 9U-9857 tube assembly

• Weight: 11.74 kg (25.82 lb)

789D, 785C, 793B, 784C, 784B, 785B, 789C

during transmission planetary rebuild

• Material: Aluminum (large components)

Warranty: Caterpillar ^®Six Months

Specifications

• Material: Steel (precision components) Black

• Dimensions: 743 x 414 x 200 mm

Oxide Coated

(29.25 x 16.29 x 7.87 in)

Part Number

Description

435-1290

Alignment Fixture Assembly

Torque Multiplier Group, Torque Multiplier Assembly, Reaction Flange, Nut Adapter, Pin

Model Usage: CW34

• Used during the disassembly of the

• Allows for a safe and effective way to install

transmission

the ring nut on the transmission

Warranty: Manufacturer’s

• Allows for easy disassembly of the

• Enables a 3500±100 Nm torque to be applied

transmission to remove the ring nut during

to the ring nut during assembly of the

replacement of the Duo-cone seals

transmission

Part Number

Description

Dimension (Diameter x Width)

Weight

210 x 329.5 mm

36.2 kg

461-4394

Torque Multiplier Group

Overall Length

OverallWeight

461-4394

461-5218

(8.3 x 13in)

(79.8 lb)

Torque Multiplier

200x 325mm

29.3 kg

461-5218

Assembly

(7.9 x 12.8 in)

(64.6 lb)

147 x 55 mm

1.5 kg

461-5219

Reaction Flange

(5.8 x 2.2in)

(3.3lb)

210 x 63 mm

5kg

461-5220

Nut Adapter

(8.3 x 2.5in)

(11 lb)

8x22mm

10 g

461-5222

(.3 x .9in)

(.4 oz)

461-5219

461-5220

461-5222

JULY 2018 PowerTrain Tools

4-1

Power Train Tools

TORQUE CONVERTER, DIVIDER AND RETARDER

Lifting Bracket

Model Usage: 776, 777, 777B, 785

European Union compliant, CE marked

Specifications

Warranty: Caterpillar ^®Six Months

• Replaces 5P-7376 Lifting Bracket

• Safe working load: 999 kg (2200 lb)

• Used with 143-5455 Lifting Bracket to remove

• Grade 8 bolt: used to fasten bracket to

and install 6P-1814 Torque Converter

143-5455 Bracket

• For convenience of dealers, 5P-7376 Bracket

replaced FT1323 Lifting Bracket.

Part Number

Description

143-5454

Lifting Bracket

Lifting Bracket Assembly

Model Usage: 773G, 775G, 777G Off-Highway

European Union Compliant, CE marked

Specifications

Truck

• Used with 143-5455 lifting bracket to remove

• Dimensions: 433.2 x 171.4 x 60 mm

Warranty: Caterpillar ^®Six Months

and install torque converter on 773G, 775G,

(17.1 x 6.8 x 2.4 in)

777G OHT’s

• Working Load Limit: 999 kg (2200 lb)

• Provides single lifting point on top of torque

• Weight: 4035 kg (8896 lb)

converter

• Requires 6K-0137 bolt, 6K-0138 bolt, (2)

5P-8247 washers to fasten tool to top of

torque converter

Part Number

Description

366-5091

Lifting Bracket Assembly

Lifting Bracket

Model Usage: 785G OHT

European Union Compliant, CE marked

Specifications

Warranty: Caterpillar ^®Six Months

• Used to aid in removing and installing the

• Length 428 mm (16.9 in)

torque converter by providing a single point

• Width 63.5 mm (2.5 in)

lift on top of the torque converter

• Height 119.2 mm (4.6 in)

• Working Load Limit 907 kg (2,000 lb)

• Weight 6 kg (13 lb)

Part Number

Description

451-4587

Lifting Bracket

Dolly

Model Usage: All Cat Products

• Used to pull components from underneath

• Can handle 10,000 lbs of weight

machines where ground clearance is a

Warranty: Caterpillar ^®Six Months

• Powder coated for durability

concern

Specifications

• Specifically designed to allow 777G

Off-Highway Truck torque converter to be

• Dimensions: 1962 x 1026 x 448 mm

lowered to ground level and pulled out from

(77.2 x 40.1 x 17.6 in)

underneath truck

• Ground Clearance: 82.6 mm (3.3 in)

• Equipped with hard casters

• Working Load Limit: 4536 kg (10,000 lb)

• Has 4 attachment points, which allow for

mechanically assistance

Part Number

Description

366-6003

Dolly

4-3

JULY 2018 PowerTrain Tools

4-3

Power Train Tools

TORQUE CONVERTER, DIVIDER AND RETARDER

Seal Installer

Essential Tool

• Installs lip seals in various components by

• Makes seal installation faster and easier by

using the tool and machine yoke and bolt to

allowing the repair to be done in-chassis

Model Usage: 789 and 793C Off-Highway Truck,

draw the lip seal into the cage assembly

Transmission and Torque Converter 990 and 992

References

Wheel Loader, Transmission Output and Axle

• Durable plastic to keep yoke surface free of

• Service Magazine Article 3250-0013-2001

Housing 994 Wheel Loader, Torque Converter

scratches/dents during installation of lip seal

• NEHS0891, Tool Operating Manual

and Axle Housing 740 Articulated Truck, Output

Part Number

Description

Transfer Gear D11R Track Type Tractor, Torque

208-0810

Seal Installer

Converter

Warranty: Caterpillar ^®Six Months

Lip Seal Installers for Off-Highway Truck Torque Converters and Transmissions

Essential Tool

• Used to install lip-type seals in torque

• In-chassis installation is possible on some

converters and transmissions

models using seal installer, a bolt, and yoke

Model Usage: 777B, 777C, 777D, 777F, 785B,

assembly

785C, 789, 793B Off-Highway Trucks

• For in- or out-of-chassis seal installation

Warranty: Caterpillar ^®Six Months

• Prevents misalignment

References

• Made of durable plastic (helps prevent seal lip

• Service Manual, Power Train Disassembly and

damage during installation)

Assembly

• Plastic material also prevents damage (nicks

• NEHS0891, Tool Operating Manual

and dents) to face of yoke assembly

Item

Part No.

Description

Use

Lip Seal

285-8041

install 223-9743 Lip-Type Seal

torque converter of 785B and 785C OHTs

Installer

with 1D-4588 Bolt to install

torque converter: 777B, 777C, 777D, 777F

Lip Seal

285-8042

seals, with 0T-0857 Bolt to

OHTs, transmission of 777B, 777C, 777D,

Installer

install seals

777F, 785B, 785C, 789, and 793B OHTs

Crankshaft Seal Installer

Model Usage: 3508, 3508B, 3508C, 3512, 3512B,

• Replaces discontinued 447-6264 seal installer

• Consists of a pilot, driver, three (3) cap

3512C, 3516, 3516B, 3516C, 777D, 785C, 785D,

screws, flange nut and bearing

• Used to install front and rear crankshaft seals

789C, 793C, 793D, 992G, 994F, D11R, G3512,

• Specifically designed to install the following

Reference

G3512E, G3516, G3516B, G3516C, G3516E,

G3520C, G3520E, PM3516, SPF343C

crankshaft seals:

• Media Number: TEBE3184-00

Warranty: Caterpillar ^®Six Months

- 436-1478 Crankshaft Seal (Clockwise

• Program Number: PI7-0565

Rotation)

• Program Title: Product Improvement Program

- 436-1479 Crankshaft Seal (Counter-

For Removing all 447-6264 Tool Assemblies

Clockwise Rotation)

(Crankshaft Seal Installers) from Dealer

Inventory

Part No.

Dimensions (h x dia)

Weight

Description

484-7863

226.5 x 272.3 mm (8.9 x 10.7 in)

34 kg (75.0 lb)

Crankshaft Seal Installer

4-3

JULY 2018 PowerTrain Tools

4-5

Power Train Tools

TORQUE CONVERTER, DIVIDER AND RETARDER

Seal Installer

Model Usage: CW34

• Prevents toric seal from rolling or twisting,

• Provides fast and easy installation

making installation faster and easier (rubber

• Prevents seal rolling and twisting

Warranty: Manufacturer’s

toric rings hold steel rings parallel and

Specifications

concentric while maintaining correct face

• Dimensions: 252 X 25 mm (9.9 X 1 in)

contact pressure)

• Weight: 1.5 kg (3.3 lb)

Part Number

Description

464-2734

Seal Installer

Face Seal Installation Tools

Model Usage: Wheel Motors MT6300

• Used to install inboard and outboard face

seals for the wheel motors

Warranty: Manufacturer’s

Part No.

Description

Dimensions

Weight

509-3824

Inboard Face Seal H-147

609x609x101mm (24x24x 4in)

1 kg (2.2lb)

509-3825

Outboard Face Seal H-156

609x609x101mm (24x24x 4in)

1 kg (2.2lb)

509-3824

509-3825

Lip Seal and Wear Sleeve Inst

Model Usage: 797 OHTs, CX38 Transmissions

• Used to install the 365-3180 rock guard and

365-3179 lip seal

Part No.

Description

466-7458

Lip Seal

466-8474

Wear Sleeve

JULY 2018 PowerTrain Tools

4-5

Power Train Tools

TORQUE CONVERTER, DIVIDER AND RETARDER

Lifting Bracket

Model Usage: 773, 776 and 777 Off-Highway

European Union compliant, CE marked

• SENR3145, 776B Tractor and 777B Truck

Trucks

Power Train Disassembly and Assembly

• Used to remove and support torque converter

Warranty: Caterpillar ^®Six Months

assembly

• SENR2971, 776 Tractor and 777 Truck Power

Train Disassembly and Assembly

• Used with 143-5454 Lifting Bracket for

removal and installation of torque converter

Specifications

on 776 and 777 series trucks

• Load limit: 1000 kg (2200 lb)

References

• Overall length: 1708 mm (67.2 in)

• SENR5606, 776C Tractor and 777C Truck

• Throat depth: 404 mm (15.9 in)

Power Train Disassembly and Assembly

• Material: steel

Part Number

Description

143-5455

Lifting Bracket

Torque Converter Output Shaft Seal Installer

Model Usage: 777G

• Used for new style seal at the output shaft of

Specifications

the torque converter that requires a cupped

Warranty: Caterpillar ^®Six Months

• Length: 139.7 mm dia. x 103 mm long

seal installer for installation.

(.5 ft x .34 ft)

• Weight: 2.28 kg (5.03 lbs)

• Material: Steel

Part Number

Description

366-6065

Torque Converter Output Shaft Seal Installer

Torque Converter Seal Guide

Model Usage: 725, 730, 735 Articulated Trucks

• Used to guide and protect separator plate lip

Reference

seal while installing separator plate over the

Warranty: Caterpillar ^®Six Months

• RENR3448, Disassembly and Assembly of

drive gear during assembly

Torque Converter Assembly

• Protects seal from scraping against drive gear

(located on the basic converter)

Part Number

Description

217-9911

Torque Converter Seal Guide

Seal Installer, Wear Sleeve Installer

Model Usage: 777G Off-Highway Trucks

• Used to install the two piece lip seal design

• 377-3061 used to install wear sleeve onto the

on the 777G Off-Highway Truck Transfer

yoke assembly of the transfer group

Warranty: Caterpillar ^®Six Months

Groups

• Both tools are black oxide coated to prevent

• 377-3060 used to install seal into transfer

corrosion

group

• Material: Steel

Part No.

Description

Diameter

Weight

Height

377-3060

Seal Installer

152.4 mm (5.99 in)

2.21 kg (4.87 lb)

75.14 mm (2.96 in)

Wear Sleeve

377-3061

127 mm (4.99 in)

2.00 kg (4.41 lb)

81 mm (3.19 in)

Installer

4-6 JULY 2018 Power Train Tools

Power Train Tools

TORQUE CONVERTER, DIVIDER AND RETARDER

LMT Lip Seal / Wear Ring Installation Tooling

Model Usage: 777, 785C, 785D, 785G, 789D,

• Install seals and wear rings onto

793B, 793C, 793D, 793F

the transmissions and torque converters

Warranty: Caterpillar ^®Six Months

Install Tool

Seal

Transmission

Torque Converter

Model

9G-6972

777

6Y-5643

785C

6Y-5643

785D

509-3262

6Y-5643

793B

509-3262

361-7171

151-2709

777

450-8144

785G

151-2711

785C

151-2711

785D

449-0846

785G

244-0454

789D

244-0454

793D

509-3263

279-2530

793F

359-6202

793F

509-3263

459-0683

116-5810

789C

116-5808

793C

299-0725

789D

245-2715

793D

279-2519

793F

158-0425

777

509-3264

481-8208

785C

481-8208

785D

481-8208

793B

509-3265

361-7172

158-0425

777

437-5514

785G

485-0030

785C

485-0030

785D

476-8753

785G

476-8753

789D

509-3265

476-8753

793D

481-7680

793F

509-3264

459-0686

194-2220

789C

194-2220

793C

476-8753

789D

476-8753

793D

481-7680

793F

JULY 2018 PowerTrain Tools

4-7

Power Train Tools

TORQUE CONVERTER, DIVIDER AND RETARDER

Rod Assembly and Alignment Plate

Essential Tool

• Aligns drive shaft yokes between torque

• Allows use of dial indicator for precise

converter and transfer gear group

alignment

Model Usage: 769D Off-Highway Truck (OHT)

• Also used to align engine/torque converter or

install transmission/transfer gear group

Item

Part Number

Description

1P-2721

Rod

0S-1629

Bolt

Torque Convertor Tools

Essential Tool

260-0626 Spanner Socket Assembly

References

Model Usage: D9T and D10T Track-Type Tractors

• Used to remove 1T-0229 High Torque Locknut

• RENR7471, D9T Torque Convertor Assembly

from torque convertor

and Disassembly

Warranty: Caterpillar ^®Six Months

• Used with 38 mm socket with 1" square drive

• RENR8166, D10T Torque Convertor Assembly

and Disassembly

• Also used with a 194-7586 Pneumatic Wrench

Group or 6V-6080 Torque Multiplier and

Specifications

torque wrench

• Overall length: 109.7 mm (4.32 in)

• Removes special locknut without damage

• Inside diameter: 127 mm (5.0 in)

• Heat-treated for added strength and durability

• Number of teeth: 4

• Tooth width: 8.00 mm (0.315 in)

257-5218 Holding Fixture

• Distance between teeth: 119.0 mm (4.68 in)

• Used to securely hold torque convertor during

• Hex drive: 38 mm

disassembly and assembly

• Locknut torque: 985 N·m (726 ft-lb)

Part Number

Description

257-5218

Holding Fixture

260-0626

Spanner Socket Assembly

Spanner Socket

ModelUsage: D9T& D10T

• Used to remove and install 1T-0229 nut,

• Height: 70.1 mm (2.75 in)

for quickly and easily disassembling and

Warranty: Caterpillar ^®Six Months

• ToothWidth:

assembling Torque Converter assembly on

- 119.0 mm (4.68 in)

D9T quipped with 205-4189 flange assembly

• Number of teeth: (4)

Specifications

• Hex Drive: 38.1 mm (1.5 in)

• Dimensions:

• Material: Steel and black oxide coated

- O.D. 146.1 mm (5.74 in)

- I.D. 127.0 mm (4.99 in)

Part Number

Description

378-4529

Spanner Socket

4-8 JULY 2018 Power Train Tools

Power Train Tools

TORQUE CONVERTER, DIVIDER AND RETARDER

Torque Multipliers

Warranty: Manufacturer's

• Used to apply torques above the capability of

• Both multipliers are designed to provide 360°

torque wrenches with an accuracy of ±5%

continuous rotation in both directions

• The 6V-6080 Multiplier has a maximum torque

• They also have an angle of turn protractor

capacity of 4335 N·m (3200 ft-lb)

which measures the angle of rotation in 5°

increments for torque turn specifications

• The 6V-7820 Multiplier has a maximum

capacity of 1620 N·m (1200 ft-lb)

• Overload protection is provided by the square

output drive which shears at a torque slightly

• Both multipliers are designed for use with a

above the maximum output rating

1⁄2 inch square drive torque wrench

• Decals providing torque input and output

• The 6V-6080 Multiplier features a directional

values are located on the multiplier

clutch which holds the windup and provides

ratcheting action so that the multiplier is

usable in close quarters where movement of

the input wrench is limited

Square

Power

Rated Input

Maximum Rated

Part No.

Weight

Input

Output

Ratio

Capacity

Output

271 N·m

1620 N·m

6V-7820

1⁄2 in

3⁄4 in

6 to 1

4kg(9lb)

(200 ft-lb)

(1200 ft-lb)

240 N·m

4335 N·m

6V-6080

1⁄2 in

1.0in

18.5 to 1

8.2 kg (18lb)

(177 ft-lb)

(3200 ft-lb)

Part Number

Description

6v-7820

Torque Multiplier

6v-7820 Includes:

2N-2213

Bearing

6V-4079

Drive Assembly

8H-0707

Bolt

6V-4081

Pinion

3B-3911

Bearing

6V-4083

Gear

6V-6134

Protractor

Part Number

Description

6v-6080

Torque Multiplier

6v-6080 Includes:

6L-4082

Race

6V-6135

Gear

6V-6136

Pinion

6V-9137

Pinion

6V-9136

Gear

6V-6134

Protractor

5P-4115

Washer

6V-6137

Dowl

6V-9135

6V-6139

6V-6762

Race

2M-1672

Bearing

2H-2213

Bearing

8T-0893

Screw

8T-5181

Input End Assembly

8T-0894

Hardware Kit

JULY 2018 PowerTrain Tools

4-9

Power Train Tools

TORQUE CONVERTER, DIVIDER AND RETARDER

Torque Multiplier

Model Usage: All Models

European Union Compliant, CE marked

accidental torque wind-up release.

Warranty: Manufacturer's

• The Torque Multiplier has a torque ratio of

• The torque multiplier has two output drives.

6.5:1 and a maximum output of 1,200 ft-lbs

One turns at 6.5:1 (1/6.5 the speed of the

torque. It has a 1/2” square female input and

input wrench) to provide a high torque for

two 3/4” male output drives.

torque breakaway. The other output turns at

1:1 (the same speed as the input wrench) to

• The Torque Multiplier has 360 degree

provide rapid tightening and loosening of

continuous rotation in either clockwise or

fasteners.

counter clockwise direction. An integral, two-

directional input torque holding device inhibits

Part No.

Description

Dimensions

Weight

1U-7293

Torque Multiplier

197 x 205 x 225 mm (7.75 x 8 x 9in)

5.9 kg (13lb)

4-10 JULY 2018 Power Train Tools

Power Train Tools

TORQUE CONVERTER, DIVIDER AND RETARDER

Degree Wheel

ModelUsage: D9T& D10T

• Used for measuring torque turn angles

• 1⁄2 inch drive and can be used with any

standard 1⁄2 inch drive socket

Warranty: Caterpillar ^®Six Months

• The nut or bolt does not have to be marked in

order to obtain the correct torque

Part Number

Description

8T-3052

Degree Wheel

Electronic Torque Testers

European Union Compliant, CE marked

• Equally accurate in clockwise and counter-

clockwise directions

• Accuracy better than 1% of the indicated

value in ranges between 10% to 100% of

• Automatic or manual display reset

maximum rating

• Unique adjustable head moves for easy

• Maximum overtorque of 120% of full rating

reading

• Reliable “first-peak” mode for tests of click

• Rechargeable battery with 110 V AC adapter

type torque wrenches without the need for

included (not available separately)

manual sensitivity adjustment-A red light

NOTE: NOTE: Use 9U-5101 mounting bracket

and buzzer indicate capture of first torque

to mount the testers to a bench top. No bracket

peak. Other modes include “peak hold” which

is required to mount testers to a vertical

records the highest reading during a test and

surfaces.

“track” which displays continuously during

use.

Part No.

Description

Torque Range Metric

Drive U.S.

Size

9U-5010

Electronic Torque Tester

57 to 282 N·m

50 to 250 in-lb

3⁄8

9U-5011

Electronic Torque Tester

226to 1130N·m

200 to 1000in-lb

3⁄8

9U-5012

Electronic Torque Tester

68 to 339 N·m

50 to 250 ft-lb

1⁄2

JULY 2018 PowerTrain Tools

4-11

Power Train Tools

TORQUE CONVERTER, DIVIDER AND RETARDER

Torque Multiplier

Warranty: Manufacturer's

• Used to apply torque greater than capability

• Allows use of dial indicator for precise

of torque wrench with an accuracy of ±5%

alignment

• Specifically used to install and remove

Specifications

counterweight bolts on 5230B Front Shovels

• Square drive (input): 1 inch

or other similar applications

• Square drive (output): 11⁄2 inch

• Designed for use with 1 inch square drive

torque wrench

• Power ratio: 4.33 to 1

• Provides 360° continuous rotation in both

• Rated input capacity: 1,470 N·m (1,081 ft-lb)

directions

• Maximum output capacity: 5,440 N·m (4,000

• Built-in, angle-of-turn protractor measures

ft-lb)

angle of rotation in 5° increments for torque

• Overall length: 76 mm (30.0 in)

turn specifications

References

• Overload protection is provided by square

output drive which shears at a torque slightly

• RENR3379 Service Manual, Disassembly and

above maximum output rating

Assembly

• Decals located on multiplier provide torque

input and output values

Part Number

Description

206-8796

Torque Multiplier

Torque Wrench Set, Air-Regulated

Warranty: Manufacturer's

• Allows controlled output torque in a range of

• Air pressure of 620 kPa (90 PSI) is required for

34 to 300 N·m (25 to 220 ft-lb)

themaximum torquesetting

• Readily adapts to 6V-7820 or 6V-6080 Torque

• 1⁄2 inch drive and rotation is reversible

Multipliers which provide controlled torque

• Most effective where there are several

values between 300 to 4350 N·m (220 to 3200

hardware items that require the same torque;

ft-lb)

for example, when tightening the wheel nuts

• Output torque of the wrench can be set by

or front strut mounting bolts on off-highway

adjusting the air supply at the regulator

trucks

• Regulator air gauge is calibrated in kPa and

PSI

Item

Part No.

Description

Wrench Group

8T-5190

(When the 8T-5190 Wrench Setis ordered separately, the 8T-5192 Baris assembled

on the wrench. The 8T-5191 Bar is then supplied as a loose part.)

8T-5193

Regulator

8T-5194

Block (Spacer)

8T-5224

Gauge

8T-5225

Hose

8T-5226

Nipple (two)

8T-5227

Coupler (two)

8T-5228

Block (base)

6V-6105

Block (lid)

0T-0065

Bolt, 64mm (21⁄2in)long

1A-5964

Bolt, 89mm (31⁄4in)long

5M-2894

Washer (two)

Not shown:

1U-5809

Grommet

1U-5748

Output spindle

8T-5321

Seal Kit

4-12 JULY 2018 Power Train Tools

Caterpillar. Dealer service tools catalog (2018) - page 19