Parker 590+ series Frame 1, 2, 3, 4, 5, 6 & H. Product Manual (2012)

3-4 Installing the Drive

1250 - 1950A

Frame 6

686 (27.00)

715 (28.15)

378 (14.88)

62 (2.44)

57 (2.24)

Dimensions are in millimetres (inches)

Weights:

The DC590+ Frame 6 drive is assembled in-situ. Refer to "Frame

Control Panel Assembly

11.25kg (25 lbs)

6: Assembly and Installation" page 3-63 for detailed build

Regen Phase Assembly (4Q)

33kg (73 lbs) each

instructions.

Non-Regen Phase Assembly (2Q)

28kg (62 lbs) each

Installing the Drive

3-5

Mounting the Drive

NOTE General installation details are given below for mounting the Drive, however, if you are installing the unit with an

EMC filter refer to “External AC Supply EMC Filter Installation, page 3-60.

Mount the unit vertically on a solid, flat, vertical surface. It is mounted using bolts or screws into four fixing points (keyhole slots). The design allows

the use of 100mm grid fixing.

It must be mounted inside a suitable cubicle. To comply with the European safety standards VDE 0160 (1994)/EN50178 (1998), the cubicle must

require a tool for opening.

NOTE Holes for the mounting bolts or screws must be placed accurately.

Cover any units all ready mounted to the panel to protect them from stray metal filings while drilling mounting holes.

General Mounting Hints

Caution

Use proper lifting techniques when lifting and moving.

Drill the mounting holes into the backplate. The holes must be positioned accurately. Fit the nut inserts. Fit bolts and washers into the top inserts so

that the drive can be hung using the keyhole slots.

Hang the drive on the bolts, between the panel and washers you have just fitted. Fit bolts and washers to the lower nut inserts. Finally, use the socket

wrench to tighten all nuts securely.

Check the drive and its housing for packing material, mounting debris, or any other material that could damage and/or restrict the operation of the

equipment.

Recommended Tools

Socket wrench

With a 6 Inch extension

Deep sockets

M6, M10, M13, M17, 7/16”, 1/2”

Screwdrivers

Phillips No.2, flat blade - 0.5 x 3.0mm, 0.8 x 4.0mm

Wire cutters

Small

3-6 Installing the Drive

Ventilation and Cooling Requirements

NOTE When fitting a drive into a sealed enclosure additional cooling MUST be provided, otherwise the internal air will

overheat causing the drive to trip on "overtemperature".

Refer to Appendix E: “Technical Specifications” - Cooling Fans.

The Drive gives off heat during normal operation and must therefore be mounted to allow the free flow of air through the air entries and exits.

Maintain the minimum air clearances given on the drawings to ensure that heat generated by other adjacent equipment is not transmitted to the Drive.

Be aware that other equipment may have its own clearance requirements. When mounting two or more DC590+’s together, these clearances are

cumulative.

Ensure that the mounting surface is normally cool.

Installing the Fan (Frame H)

Refer to Appendix E: “Technical Specifications” - Cooling Fans.

The fan unit supplied should be installed on the cubicle, with or without ducting (refer to the Installation Drawing). The drive is force-cooled using the

fan units supplied with the drive. As a general rule allow at least 150mm (6 inches) of clear space above and below the drive for free air flow. We

suggest the cubicle has an air inlet at the base of the cubicle equivalent to 0.37m² (4ft²), variable depending upon the filter type used, to allow the

maximum throughput of air.

The fan assembly provided is permanently wired as shown below.

PE/GRD

FN4

115V ac

FN3

FN2

115V ac + 10%

FN1

50/60Hz

4.5A

PE/GRD

230V ac

230V ac + 10%

50/60Hz

2.25A

PE/GRD

Figure 3- 2 Frame H Fan Wiring Diagram

Installing the Drive

3-7

Installing the External Vent Kit (Frames 4 & 5)

Parker SSD Part Drives Numbers:

Frame 4 : LA466717U001

Frame 5 : LA466717U002

Refer also to page 3-80 and page 3-85.

Figure 3- 3 Frames 4 & 5 External Vent Kit

AC Line Choke

We recommend that you always use the specified ac line choke with the Drive

to provide a known supply impedance for effective operation of the thyristor transient suppression circuits. At least 1% line impedance should be

provided in the supply side of the drive.

Refer to Appendix E: “Technical Specifications” - AC Line Choke for selection details.

3-8 Installing the Drive

Filtering

NOTE Refer to Appendix B: "Certification" - EMC.

For compliance in Europe with EN61800-3 Table 11:

• The CE marking of drives whose armature current >100A is applicable without filtering.

• The CE marking of drives whose armature current <100A is only applicable with filtering. The drive requires one of the following:

1. The specified filter given in Appendix B

(also refer to External AC Supply EMC Filter Installation, page 3-60)

2. Compliant filtering offered by the System

3. Capacitors fitted between phase and earth (see Figure 3- 4 below)

Start

Contactor

Line

Choke

Drive

(must be

fitted)

Suitable Branch

Protection Fuse

Circuit Breaker

C1, C2 & C3

590AC Line Choke Filter

CO468398

Capacitor Reference Number

Capacitor Value/Type

C1, C2, C3

3.0μF 400V, EMI suppressor type Class X1

1.0μF 400V, EMI suppressor type Class X1

Figure 3- 4 AC Line Choke and Capacitors fitted to Frame 1 (15A & 35A) & Frame 2 (40A & 70A) Drives

Installing the Drive

3-9

Electrical Installation

IMPORTANT

Please read the Safety Information on page Cont. 3 & 4 before proceeding.

WARNING

Ensure that all wiring is electrically isolated and cannot be made “live” unintentionally by other personnel.

NOTE

Refer to Appendix E: “Technical Specifications” for additional Wiring Requirements for EMC Compliance and Wire

Sizes and Termination Tightening Torques.

Cables are considered to be electrically sensitive, clean or noisy. You should already have planned your cable routes with respect to segregating these

cables for EMC compliance.

If not, refer to Appendix B: “Certification”.

If the controller is to be operating in a regenerating mode for extended periods acting as a load generator for another machine, it is advisable to fit

additional protection in the armature circuit. A dc fuse or high speed circuit breaker will provide this protection. If in doubt, contact Parker SSD

Drives.

signal/control cable

If fitted, the AC

(sensitive)

filter MUST be

(noisy)

Not fitted to

placed between

Frame H units

the supply and the

choke.

Failure to do so

power

field cable

will result in

fuse or suitable

supply

external

590AC

unreliable

circuit breaker

cable

Line Choke

contactor

choke

drive

(noisy)

operation of the

filter

Filter

(RCD not

drive and reduced

(optional)

CO468398

recommended)

(clean)

motor

lifetime of the

motor cable

filter.

Figure 3- 5 Cabling Requirements

3-10 Installing the Drive

Cable Gland Requirements

Use a metal gland to connect to the cubicle backplate, near the VSD (variable speed drive). It must be capable of securing a 360 degree screened

connection to give EMC compliance. A 360 degree screened connection can be achieved as shown.

We suggest a rubber grommet is fitted on holes where a cable gland is not used.

rubber grommet

metal cable gland

metal gland must

have 360 degree

screened connection

rubber

for EMC compliance

grommet

power wiring

International

to motor

grounding symbol

PE Protective Earth

for example

Figure 3- 6 Cable and Screen Fixings

Figure 3- 7

360 Degree Screened Connection

Installing the Drive

3-11

Minimum Connection Requirements

IMPORTANT

If in doubt about the connection of the DC motor to the drive, contact Parker SSD Drives.

NOTE Because of the complexity of showing all possible configurations, this Chapter deals only with a `general purpose’

operation as a basic speed controller. Special wiring options usually form part of a customer-specific system and

connection details will be provided separately.

Minimum connections to operate the drive safely are shown using bold lines in the following circuit diagrams. These connections are

highlighted in text with the symbol opposite. The remaining connections are not necessary for a “quick start-up”.

The Drive is using the default Armature Voltage feedback when following the `minimum connection’ instructions.

WARNING

Power terminals carry an electrical voltage which can be lethal. Never work on any control equipment or motors

without first removing all power supplies from the equipment.

Caution

Make sure all wiring connections meet or exceed applicable local and National Electrical Codes. Be sure to fit branch circuit

and motor overload protection.

IMPORTANT

If fitting your own "Power On" indicator lamp, annunciator, etc., this should be switched by an auxiliary contactor of the

main contactor, not by the controller auxiliary relay.

To avoid damaging the drive NEVER carry out high voltage resistance or dielectric strength tests without first completely disconnecting the

drive from the circuit being tested.

3-12 Installing the Drive

Power Cables

NOTE Refer to Appendix E: “Technical Specifications” - Wire Sizes and Termination Tightening Torques.

• minimum rating of 1.1 x full load current (Europe)

• minimum rating of 1.25 x full load current (UL)

Control Wiring

NOTE Refer to Appendix E: “Technical Specifications” for Control Terminal information.

• Control wiring must have a minimum cross-section area of 0.75mm²(18AWG).

• Use screened control cables to comply with EMC requirements.

• Feed the control cables into the drive and connect to the control terminals. Refer to the connection label on the inside of the terminal cover. Close

the terminal cover.

IMPORTANT All connections made to terminal blocks A, B and C must be isolated signal voltages.

Important Connections

The following connections must be made for the drive to run:

• Terminals TH1 and TH2 must be linked if a motor thermostat is not fitted.

• Terminals C1 and C2 must be linked if an External Trip interlock is not required.

Installing the Drive

3-13

FRAMES 1, 2, 3 & 4

Connection Diagrams

Bold lines indicate

"minimum connections"

AUXILIARY

3-PHASE SUPPLY

SUPPLY

110V - 500VAC (Frames 1,2,3)

110/240VAC

110V - 600VAC (Frame 4)

1 PH 50/60Hz

3 PH 50/60Hz

PROGRAM

START/

3-PHASE

STOP

RUN

COAST

EXTERNAL

Branch

STOP

ENABLE

CONTACTOR

PROTECTIVE

select feedback type

Fuses/

Protection

EARTH

from MMI

Circuit Breaker

Fuses

EXTERNAL

AC FIELD

Filter

(optional)

1 PH 50/60Hz

MICROTACH

ENCODER

TACHO

500VAC MAX

High Speed

Frames 2 & 3

Fuses

EMERGENCY

600VAC MAX

Frame 4

Start

STOP

CON

Contactor

RELAY

AC Line Choke

SIGNAL 0V

star-point earth

near drive

FL1

FL2

E1-6

(D7)

(D8)

(D1)

(D2)

(D6)

(D5)

*use internal

field connection

for EMC compliance

TH1

TH2

F-

F+

H1-6

A-

A+

THERM+

THERM-

(D3)

(D4)

SPEED SETPOINT No.1 *

SPEED SETPOINT No.2/ *

CURRENT DEMAND

TOTAL SETPOINT

RL S

RS485 LINK

Additional Speed

TECHNOLOGY

Setpoint Inputs

BOX

ZERO

DRIVE

10K

SPEED

READY

SETPOINT

RAMP

DRIVE

INPUT

HEALTHY

EXTERNAL

MOTOR

FIELD OUTPUT

TRIP

ARMATURE

THERMISTOR

(isolated)

# Links required if Thermistor and/or External Trip switch not fitted

Figure 3- 8 Power Connections: Frames 1, 2, 3 & 4 (`general purpose’ configuration)

3-14 Installing the Drive

3-PHASE SUPPLY

110V - 600VAC

3 PH 50/60Hz

FRAME 5

Bold lines indicate

BRANCH PROTECTION

"minimum connections"

AUXILIARY

SUPPLY

Filter Assemblies (optional)

110/240VAC

1 PH 50/60Hz

Fuses/

Circuit Breaker

EXTERNAL

AC FIELD

Semiconductor

Fuses

600VAC MAX

Pilot

1 PH 50/60Hz

Relay

Master Start

Slave Start

MASTER SLAVE

CON

Contactor

star-point earth

Notes:

near drive

You must use two identical line chokes

AC Line Chokes

to guarantee sharing of motor current

FL1

FL2

One or two Start Contactors can be used

(D7)

(D8)

(D1)

(D2)

(D6)

(D5)

PROTECTIVE

EARTH

Use separate semiconductor fuses

for Master and Slave

TH1

*use internal

TH2

F-

F+

A+

A-

field connection

THERM+

THERM-

(D4)

(D3)

for EMC compliance

L1M, L2M & L3M are the Master AC Input Busbars

L1S, L2S & L3S are the Slave AC Input Busbars

There are two A+M Master DC Output Busbars

There are two A-S Slave DC Output Busbars

Use both of the A+M terminals, and also both A-S terminals

PE connections MUST be made to both the Master

MASTER SLAVE

and Slave drives

A single dc contactor can be fitted but MUST be used

with an interlock to enable input C5

MOTOR

FIELD OUTPUT

MOTOR

THERMISTOR

ARMATURE

(isolated)

Figure 3- 9 Power Connections: Frame 5

(`general purpose’ configuration)

Installing the Drive

3-15

FRAME 6

Bold lines indicate

"minimum connections"

AUXILIARY

3-PHASE SUPPLY

500V - 690VAC

SUPPLY

PROGRAM

115/230VAC

3 PH 50/60Hz

START/

STOP

Semi-conductor

RUN

1 PH 50/60Hz

COAST

Fuses

STOP

ENABLE

select feedback type

Branch

from MMI

Protection

PROTECTIVE

Fuses/

Fuses

EARTH

Circuit Breaker

MICROTACH

ENCODER

Filter

(optional)

TACHO

EXTERNAL

EMERGENCY

AC FIELD

3-Phase

690VAC MAX

External

STOP

CON

RELAY

1 PH 50/60Hz

Contactor

AC Line Choke

SIGNAL 0V

star-point earth

near drive

E1-6

FL1

FL2

(4)

(3)

TH1

TH2

H1-6

MA+

MA-

F-

F+

A-

A+

THERM+

THERM-

Refer to

SPEED SETPOINT No.1

"DC

SPEED SETPOINT No.2/ *

Contactor -

CURRENT DEMAND

External VA

RS485 LINK

Sensing"

TOTAL SETPOINT

TECHNOLOGY

BOX

* Additional Speed

Setpoint Inputs

ZERO

DRIVE

10K

SPEED

READY

SETPOINT

Note: We recommend that the

RAMP

DRIVE

INPUT

HEALTHY

MA+ and MA- terminals are

EXTERNAL

MOTOR

FIELD OUTPUT

MOTOR

used in ALL Frame 6 Field

TRIP

THERMISTOR

ARMATURE

Weakening applications, not

(isolated)

just those applications

# Links required if Thermistor and/or External Trip switch not fitted

involving an external DC

Figure 3- 10 Power Connections: Frame 6 (`general purpose’ configuration)

contactor.

3-16 Installing the Drive

FRAME H

Bold lines indicate

"minimum connections"

AUXILIARY

3-PHASE SUPPLY

SUPPLY

110V - 690VAC

110/240VAC

3 PH 50/60Hz

PROGRAM START/

Semi-conductor

1 PH 50/60Hz

STOP

RUN

COAST

Fuses

STOP

ENABLE

select feedback type

Branch

from MMI

Protection

PROTECTIVE

Fuses/

Fuses

EARTH

Circuit Breaker

MICROTACH

ENCODER

Filter

(optional)

TACHO

EXTERNAL

EMERGENCY

AC FIELD

3-Phase

STOP

690VAC MAX

CON

External

RELAY

1 PH 50/60Hz

Contactor

AC Line Choke

SIGNAL 0V

star-point earth

near drive

E1-6

FL1

FL2

(4)

(3)

TH1

TH2

H1-6

MVA+

MVA-

F-

F+

A-

A+

THERM+

THERM-

Refer to

SPEED SETPOINT No.1 *

"DC

SPEED SETPOINT No.2/ *

Contactor -

CURRENT DEMAND

External VA

RS485 LINK

Sensing"

TOTAL SETPOINT

TECHNOLOGY

BOX

* Additional Speed

Setpoint Inputs

ZERO

DRIVE

10K

SPEED

READY

SETPOINT

RAMP

DRIVE

INPUT

HEALTHY

EXTERNAL

MOTOR

FIELD OUTPUT

MOTOR

TRIP

ARMATURE

THERMISTOR

(isolated)

# Links required if Thermistor and/or External Trip switch not fitted

Figure 3- 11 Power Connections: Frame H (`general purpose’ configuration)

Installing the Drive

3-17

Power Connections

3-Phase Supply, 3-Phase External Contactor

Connect the

Frame 3: Terminals 3 & 4 = D5 & D6 : Frame H & Frame 6: Terminals 3 & 4 = C & N

main ac

power to

Main AC Power

busbar

There is no specific phase connection to terminals L1, L2 and L3 as the controller is

terminals L1,

phase rotation independent.

L2 & L3 via

DRIVE

Branch Protection

the Branch

AC current = 0.83 x DC Armature Current

Protection,

AC Filter

You must provide branch circuit protection using a suitable fuse or Type 2 circuit breaker

(optional),

(RCD, ELCB, GFCI circuit breakers are not recommended, refer to “Earth Fault

CHOKE

3-Phase

Monitoring Systems”, page 3-62). Also refer to Appendix B: “Certification” - Conditions

External

for Compliance with UL508c.

590AC LINE

Contactor,

CHOKE FILTER

and AC Line

Semi-Conductor Protection

CO468398

Choke.

Frame H drives contain high speed semi-conductor fuses. For all other frame sizes,

always provide high-speed thyristor fusing to protect the thyristor stack in the case of

CON

Connect the

direct output short circuits. Semiconductor fuses may be used as Branch Protection on

contactor coil

single-drive systems.

Semiconductor

Fuses

to terminals 3

(Line) and 4

IMPORTANT If a motor becomes completely short-circuited, the current trip

(OVER I TRIP) will not protect the Drive.

FILTER

(Neutral).

(optional)

Refer to Appendix E: “Technical Specifications” - External Power Semiconductor

Protection Fuses.

Branch

Protection

Fuses

AC Filter (optional)

Refer to "External AC Supply EMC Filter Installation", page 3-60.

Diagram shows

correct

placement

of units

3-18 Installing the Drive

Power Connections continued

3-Phase Supply, 3-Phase External Contactor continued

3-Phase External Contactor

The contactor does not switch current and is primarily for disconnection and sequencing of the power bridge. It

must be energised directly from the controller by a coil with a rating suitable (AC1) for the controller concerned. No

additional series contacts or switches are permitted since they will interfere with the sequencing of the controller

and cause unreliability and possible failure.

Connect to main contactor terminals Con L and Con N only as described in Appendix E, otherwise

unreliable or dangerous operation may occur - do not connect to a PLC input or sensitive relay.

Slave Relay : If the 3-phase contactor has a coil with an inrush greater than 3A, a slave relay MUST be used to

drive the contactor coil. The contactor and slave relay (if required) MUST have coil voltages compatible with the

controller auxiliary supply voltage.

DO NOT use a slave relay with a coil current less than 25mA as it may be energised by the contact

suppression network.

Frames 4 & 5 : A relay jumper (CONN1) is provided on the power board enabling terminals 3 & 4 to be powered

(auxiliary supply - default position), or to be volt-free (for customers own contactor supply). Refer to

"AH466701U001, U002, U003 (Frames 4 & 5)", page 3-46.

DC Contactor : A DC contactor can be used but the sequencing must be adjusted to accommodate its use: an

auxilliary normally open volt-free contact of the contactor must be connected in series with the "ENABLE" input

(C5) to disable the drive until after the contactor is closed.

AC Line Choke

IMPORTANT Always fit the recommended choke. Refer to Appendix E: “Technical Specifications” - AC

Line Choke.

We can provide suitable chokes, designed to connect directly to the drive terminals. Refer to Appendix E:

"Technical Specifications" - AC Line Choke.

Installing the Drive

3-19

Power Connections continued

Protective Earth Connections

Connect the

IMPORTANT The drive and filter (if fitted) must be permanently earthed. Each conductor used for

drive's PE

permanent earthing must individually meet the requirements for a protective earth

terminal to an

conductor.

independent

For installations to EN 60204 in Europe:

earth/ground

• For permanent earthing, the drive requires either two individual incoming protective earth conductors (<10mm²

star point.

cross-section), or one conductor (≥10mm² cross-section) connected to an independent protective earth/ground

Connect this

point near the drive.

earth/ground

• Run the motor protective earth/ground connection in parallel with the motor supply conductors, ideally in the

star point to

same conduit/screen/armour, and connect to an independent protective earth/ground point near the drive.

Protective

Refer to Appendix B: “Certification” - EMC General Installation Considerations.

Earth.

Caution

On the Frame 5, both the Master and Slave drives must be individually earthed.

A+

Motor Armature

Connect the

Connect the cable screen to the motor's PE terminal and the earth/ground star point.

A-

motor

Connect the motor's PE terminal to the earth/ground star point.

A+

A-

armature to

For cable information refer to Appendix B: "Certification" - Recommended Wire Sizes.

star

terminals A+

point

and A-.

NOTE If the drive is to operate in regenerating mode for long periods, it is

advisable to fit a dc fuse or high speed circuit breaker in the armature

circuit. If in doubt consult Parker SSD Drives.

Parker 590+ series Frame 1, 2, 3, 4, 5, 6 & H. Product Manual (2012) - page 3