Parker 590+ series Frame 1, 2, 3, 4, 5, 6 & H. Product Manual (2012) - page 1
590+ series
Frame 1, 2, 3, 4, 5, 6 & H
HA466461U004 Issue 4
Product Manual
Integrator Series 2
DC590+ DC Digital Drive
HA466461U004
ISSUE 4
Compatible with Version 8.x Software onwards
2012 Parker Hannifin Manufacturing Ltd.
WARRANTY
Refer to Parker Hannifin Manufacturing Limited Terms and Conditions of Sale. These documents are available on request at www.parker.com.
Parker Hannifin Manufacturing Limited reserves the right to change the content and product specification without notice.
PRODUCT MANUAL
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN
OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and
authorized distributors provide product or system options for further investigation by users
having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final
selection of the system and components and assuring that all performance, endurance,
maintenance, safety and warning requirements of the application are met. The user must
analyze all aspects of the application, follow applicable industry standards, and follow the
information concerning the product in the current product catalog and in any other materials
provided from Parker or its subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or
system options based upon data or specifications provided by the user, the user is
responsible for determining that such data and specifications are suitable and sufficient for
all applications and reasonably foreseeable uses of the components or systems.
Cont. 2
Requirements
IMPORTANT Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described
herein, or any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the
equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
Where installed
(see product label)
(for your own information)
Unit used as a:
ο Component ο Relevant Apparatus
Unit fitted:
; Enclosure
(refer to "Certification")
Application Area
The equipment described is intended for industrial (non-consumer) motor speed control utilising DC motors.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified person is
someone who is technically competent and familiar with all safety information and established safety practices; with the
installation process, operation and maintenance of this equipment; and with all the hazards involved.
Cont. 3
Product Warnings
Caution
Caution
Earth/Ground
Risk of electric shock
Refer to documentation
Protective Conductor Terminal
Hazards
DANGER! - Ignoring the following may result in injury
1.
This equipment can endanger life by exposure to rotating
5.
For measurements use only a meter to IEC 61010 (CAT III or higher).
machinery and high voltages.
Always begin using the highest range.
CAT I and CAT II meters must not be used on this product.
2.
The equipment must be permanently earthed due to the high
earth leakage current, and the drive motor must be connected
6.
Allow at least 10 minutes for the drive's capacitors to discharge to safe
to an appropriate safety earth.
voltage levels (<50V). Use the specified meter capable of measuring up
to 1000V dc & ac rms to confirm that less than 50V is present between
all power terminals and between power terminals and earth.
3.
Ensure all incoming supplies are isolated before working on
the equipment. Be aware that there may be more than one
supply connection to the drive.
7.
Unless otherwise stated, this product must NOT be dismantled. In the
event of a fault the drive must be returned. Refer to "Routine
Maintenance and Repair".
4.
There may still be dangerous voltages present at power
terminals (motor output, supply input phases, DC bus and the
brake, where fitted) when the motor is at standstill or is
stopped.
Cont. 4
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
•
Never perform high voltage resistance checks on the wiring without
•
All control and signal terminals are SELV, i.e. protected by double
first disconnecting the drive from the circuit being tested.
insulation. Ensure all external wiring is rated for the highest system
voltage.
•
Whilst ensuring ventilation is sufficient, provide guarding and /or
additional safety systems to prevent injury or damage to equipment.
•
Thermal sensors contained within the motor must have at least
basic insulation.
•
When replacing a drive in an application and before returning to use,
it is essential that all user defined parameters for the product’s
•
All exposed metalwork in the Drive is protected by basic insulation
operation are correctly installed.
and bonded to a safety earth.
•
RCDs are not recommended for use with this product but, where
their use is mandatory, only Type B RCDs should be used.
EMC
•
In a domestic environment this product may cause radio interference
•
This is a product of the restricted sales distribution class according
in which case supplementary mitigation measures may be required.
to IEC 61800-3.
•
This equipment contains electrostatic discharge (ESD) sensitive
•
It is designated as “professional equipment” as defined in
parts. Observe static control precautions when handling, installing
EN61000-3-2. Permission of the supply authority shall be obtained
and servicing this product.
before connection to the low voltage supply.
Cont. 5
CAUTION!
APPLICATION RISK
• The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific
application. We can not guarantee the suitability of the equipment described in this Manual for individual applications.
• It is advised that motors with significantly lower voltage ratings than the supply voltage are NOT used with the drive.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended. In particular:
• Stored energy might not discharge to safe levels as quickly as
• The motor's direction of rotation might not be controlled
suggested, and can still be present even though the drive appears
• The motor speed might not be controlled
to be switched off
• The motor might be energised
A drive is a component within a drive system that may influence its operation or effects under a fault condition. Consideration must be given to:
• Stored energy
• Supply disconnects
• Sequencing logic
• Unintended operation
Cont. 6
C o n t e n t s
Power Connections
3-17
DC590+ DC DIGITAL DRIVE
Control Connections
3-22
CHAPTER 1 GETTING STARTED
Motor Field Options
3-30
About this Manual
1-1
Internal/External Supply (Frames 2, 3, 4 & 5)
3-30
How the Manual is Organised
1-1
DC Contactor - External Va Sensing
3-34
Initial Steps
1-1
Power Board - PCB Reference 385851 (Frame 3)
3-34
Equipment Inspection and Storage
1-2
Power Board - PCB Reference 466701 (Frames 4 & 5)
3-35
Packaging and Lifting Details
1-2
External Connections (Frames 6 & H)
3-36
CHAPTER 2 PRODUCT OVERVIEW
Power Board Circuit Descriptions
3-37
Product Range
2-1
AH470280U001, U002, U003, U004 (Frame 1)
3-37
590+ Controller (Frames 1 & 2)
2-3
AH470330 (Frame 2)
3-39
590+ Controller (Frame 3)
2-4
AH385851U002, U003, U004, U005 (Frame 3)
3-41
590+ Controller (Frames 4 & 5)
2-5
AH466701U001, U002, U003 (Frames 4 & 5)
3-46
590+ Controller (Frame 6)
2-6
AH469419 (Frame 6)
3-49
590+ Product (Frame H)
2-7
AH466001U001, U101 (Frame H)
3-50
590+ Door Assembly (Frames 3, 4, 5, 6 & H)
2-8
Optional Equipment
3-53
How it Works
2-9
Remote Mounting the Keypad
3-53
Control Features
2-10
Speed Feedback and Technology Options
3-56
Keypads
2-11
External AC Supply EMC Filter Installation
3-60
Option Boards
2-11
Earth Fault Monitoring Systems
3-62
CHAPTER 3 INSTALLING THE DRIVE
Frame 6: Assembly and Installation
3-63
Mechanical Installation
3-1
Assembly
3-65
Unpacking the Drive
3-1
Electrical Installation
3-73
Lifting the Drive
3-1
Frame H: Additional Information
3-74
Mounting the Drive
3-5
Installation Drawings
3-75
Ventilation and Cooling Requirements
3-6
Drive Installation Drawings
3-75
AC Line Choke
3-7
Filter Installation Drawings
3-87
Filtering
3-8
Line Choke Installation Drawings
3-94
Electrical Installation
3-9
CHAPTER 4 OPERATING THE DRIVE
Minimum Connection Requirements
3-11
Pre-Operation Checks
4-1
Connection Diagrams
3-13
Cont. 7
Control Philosophy
4-2
Field Weakening
5-6
Start/Stop and Speed Control
4-2
Standby Field
5-7
Selecting Local or Remote Control
4-3
CHAPTER 6 THE KEYPAD
Reading the Status LEDs
4-4
Connecting the 6911 Keypad
6-1
Setting-up the Drive
4-5
Control Key Definitions
6-2
Calibrating the Control Board
4-5
Keys for Programming the Drive
6-2
Selecting Speed Feedback
4-7
Keys for Operating the Drive Locally
6-3
Speed Feedback Option Boards
4-7
Indications
6-3
Initial Start-Up Routine
4-10
Keypad Alarm Messages
6-3
Performance Adjustment
4-17
Keypad LEDs
6-4
Current Loop - The ARMATURE Autotune Feature
4-17
The Menu System
6-5
Speed Loop Adjustment
4-18
The Local Menu
6-6
Starting and Stopping Methods
4-20
The L/R Key
6-6
Stopping Methods
4-20
The PROG Key
6-6
Normal Stop (C3)
4-20
Navigating the Menu System
6-7
Program Stop (B8)
4-23
Changing a Parameter Value
6-7
Coast Stop (B9)
4-26
The Menu System Map
6-8
Standstill
4-26
The Keypad Menus
6-10
The Trip Condition
4-26
DIAGNOSTICS
6-10
Normal Starting Method
4-26
SETUP PARAMETERS
6-15
Advanced Starting Methods
4-27
PASSWORD
6-16
Starting Several Drives Simultaneously
4-27
ALARM STATUS
6-17
Jog
4-27
MENUS
6-17
Crawl
4-27
SERIAL LINKS
6-18
Take Up Slack
4-28
SYSTEM
6-18
External Control of the Drive
4-29
PARAMETER SAVE
6-18
Remote Sequencing Command
4-29
CONFIGURE DRIVE
6-19
Sequence Status
4-31
FUNCTION BLOCKS
6-20
CHAPTER 5 CONTROL LOOPS
Menu Shortcuts and Special Key Combinations
6-21
Control Loops - Principle of Operation
5-1
Quick Tag Information
6-21
Current Loop
5-1
Changing the Stack Size (3-button reset)
6-21
Speed Loop
5-4
Resetting to Factory Defaults (2-button reset)
6-22
Field Control
5-5
Cloning Feature
6-22
Set-Up Notes
5-5
How to Save, Restore and Copy your Settings
6-23
Cont. 8
Saving Your Application
6-23
Phase Assembly Replacement (Frame H)
8-14
Restoring Saved Settings
6-24
APPENDIX A SERIAL COMMUNICATIONS
Copying an Application
6-24
System Port (P3)
A-1
CHAPTER 7 TRIPS AND FAULT FINDING
UDP Support
A-2
Trips and Fault Finding
7-1
System Port (P3) Set-up
A-2
Trips
7-1
UDP Transfer Procedure
A-2
What Happens when a Trip Occurs
7-1
MMI Dump Procedure
A-3
Resetting a Trip Condition
7-1
DSELite Support
A-4
Fault Finding
7-2
System Port (P3) Set-up
A-4
Calibration Checks
7-3
5703 Support
A-5
Alarm Messages
7-7
System Port (P3) Set-up
A-7
Hexadecimal Representation of Trips
7-8
EI Bisynch ASCII Support
A-8
Power Board LED Trip Information (Frame 4, 5, 6 & H)
7-9
System Port (P3) Set-up
A-8
Using the MMI to Manage Trips
7-13
EI Binary Support
A-13
Test Points
7-19
System Port (P3) Set-up
A-13
EI Bisynch Binary Message Protocol
A-15
CHAPTER 8 ROUTINE MAINTENANCE AND REPAIR
EI Bisynch Binary Parameter Specification Tables
A-19
Maintenance
8-1
Error Codes
A-28
Service Procedures
8-1
ERROR REPORT (EE)
A-28
Preventive Maintenance
8-1
Repair
8-2
APPENDIX B CERTIFICATION
Saving Your Application Data
8-2
Introduction
B-1
Returning the Unit to Parker SSD Drives
8-2
Europe
B-1
Disposal
8-3
What are the European Directives?
B-1
Technical Support Checks
8-3
CE Marking for the Low Voltage Directive (LVD)
Repairs for Frames 4 & 5
8-5
2006/95/EC
B-2
Replacing the Fan (Frames 4 & 5)
8-5
CE Marking for the EMC Directive 2004/108/EC
B-2
Repairs for Frame 6
8-6
United States of America & Canada
B-4
AC Fuse Replacement (Frame 6 Non-Regen Unit - 2Q)
8-6
Compliance
B-4
DC Fuse Replacement (Frame 6 Regen Unit - 4Q)
8-7
Conditions for Compliance with UL508c
B-4
Replacing a Phase Assembly (Frame 6)
8-9
Solid-State Motor Overload Protection
B-4
Replacing a Fan (Frame 6)
8-10
Branch Circuit/Short Circuit Protection Requirements
B-5
Repairs for Frame H
8-11
Short Circuit Rating
B-6
Fuse Replacement (Frame H)
8-11
Field Wiring Temperature Rating
B-6
Cont. 9
Operating Ambient Temperature
B-6
5703 OUT
D-13
Field Wiring Terminal Markings
B-6
ADVANCED
D-14
Power and Control Field Wiring Terminals
B-6
ALARM HISTORY
D-17
Field Grounding Terminals
B-7
ALARMS
D-18
Field Terminal Kits
B-7
ANALOG INPUTS
D-22
Recommended Wire Sizes
B-8
ANALOG OUTPUTS
D-24
Field Grounding Terminals
B-9
AUTOTUNE
D-25
Operating Ambient Temperature
B-9
AUX I/O
D-27
External Power Semiconductor Protection Fuses
B-9
CALIBRATION
D-28
Australia & New Zealand
B-10
COMMS PORT
D-31
EMC Standards
B-10
CONFIGURE DRIVE
D-33
EMC
B-11
CURRENT LOOP
D-34
Emissions Limits
B-11
CURRENT PROFILE
D-39
EMC General Installation Considerations
B-13
DEADBAND
D-40
Earthing Requirements
B-13
DEMULTIPLEXER
D-41
Increasing Motor Cable Length
B-14
DIAMETER CALC.
D-42
Certificates
B-15
DIGITAL INPUTS
D-50
DIGITAL OUTPUTS
D-53
APPENDIX C PARAMETER SPECIFICATION TABLES
DRIVE INFO
D-56
Parameter Tables
C-1
ENCODER
D-58
Specification Table: Tag Number Order
C-2
FEEDBACKS
D-61
Parameter Table: MMI Menu Order
C-36
FIELD CONTROL
D-62
APPENDIX D PROGRAMMING
INERTIA COMP
D-70
Programming Your Application
D-1
LINK
D-71
Programming with Block Diagrams
D-1
INVERSE TIME
D-72
Modifying a Block Diagram
D-1
JOG/SLACK
D-73
Saving Your Modifications
D-4
LOGIC FUNC
D-76
Understanding the Function Block Description
D-4
MENUS
D-82
MMI Menu Maps
D-5
MIN SPEED
D-83
Function Blocks By Category
D-6
miniLINK
D-84
Compatibility with Earlier Versions of Firmware
D-7
MULTIPLEXER
D-85
Emulating Earlier Software Versions
D-11
OP STATION
D-86
Function Block Descriptions
D-12
PID
D-88
5703 IN
D-12
PLL (PHASE LOCKED LOOP)
D-93
Cont. 10
PNO CONFIG
D-94
Power Supply Details
E-8
PRESET SPEEDS
D-95
Auxiliary Power Supply Details
E-8
PROFILED GAIN
D-98
AC Line Choke (Frames 1-5)
E-9
RAISE/LOWER
D-100
AC Line Choke (Frames 6 & H)
E-11
RAMPS
D-103
External AC Supply (RFI) Filters
E-12
SELECT
D-109
External Power Semiconductor Protection Fuses (Frames 1-5)E-13
SEQUENCING
D-110
Internal Power Semiconductor Protection Fuses (Frames 6 & H)E-14
SETPOINT SUM
D-113
Earthing/Safety Details
E-14
SPEED LOOP
D-116
Power Supply Fuses
E-15
SRAMP
D-123
Field Fuses
E-15
STANDSTILL
D-126
Terminal Definitions (Digital/Analog Inputs & Outputs)
E-16
STOP RATES
D-129
Terminal Information - Power Board (Frames 1-5)
E-17
TEC OPTION
D-132
Terminal Information - Control Board
E-21
TORQUE CALC.
D-134
Terminal Information (Frames 6 & H)
E-26
VALUE FUNC
D-135
Terminal Information - Option Boards
E-27
The Default Application
D-148
Wiring Requirements for EMC Compliance
E-28
Block Diagrams
D-148
Wire Sizes and Termination Tightening Torques (Frames 1-5)E-29
Programming Block Diagram - Sheet 1
D-149
Termination Tightening Torque (Frame 6)
E-31
Programming Block Diagram - Sheet 2
D-150
Termination Tightening Torque (Frame H)
E-31
Programming Block Diagram - Sheet 3
D-151
Cooling Fans
E-32
Programming Block Diagram - Sheet 4
D-152
Spares List (Frames 1-5 & H)
E-33
Main Block Diagram
D-153
Spares List (Frame 6)
E-39
Field Control Block Diagram
D-154
Start/Healthy Logic Block Diagram
D-155
Functional Block Diagram
D-156
APPENDIX E TECHNICAL SPECIFICATIONS
Understanding the Product Code
E-1
Model Number
E-1
Door Assembly Product Code
E-4
Technical Specifications
E-5
Environmental Details
E-5
Electrical Ratings - Power Circuit
E-6
Electrical Ratings - Power Circuit
E-7
EMC Compliance
E-7
Cont. 11
Chapter 1 Getting Started
A few things you should do when you first receive the unit.
About this Manual
1-1
• How the Manual is Organised
1-1
• Equipment Inspection and Storage
1-2
• Initial Steps
1-1
• Packaging and Lifting Details
1-2
Getting Started 1-1
About this Manual
This manual is intended for use by the installer, user and programmer of the DC590+ Series DC Digital Drive. It assumes a reasonable level of
understanding in these three disciplines.
NOTE Please read all Safety Information before proceeding with the installation and operation of this unit.
Enter the “Model No” from the rating label into the "Installation Details" table at the front of this manual. It is important that you pass this manual on
to any new user of this unit.
This manual is for the following models from the DC590+ Series DC Digital Drive:
• Three phase, regenerative, four quadrant armature controllers: 590+
• Three phase non-regenerative, two quadrant armature controllers: 591+
•
590+ Door
How the Manual is Organised
This Engineering Reference manual is organised into chapters and appendices, indicated by the numbering on the edge of each page.
The manual is more detailed than the QuickStart manual, and so is of use to the unfamiliar as well as the high-end user.
Application Block Diagram
You will find this at the rear of Appendix D: "Programming" . These will become your programming tool as you become more familiar with the
software.
Initial Steps
Use the manual to help you plan the following:
Installation
Know your requirements:
• certification requirements, CE/UL/c-UL conformance
• conformance with local installation requirements
• supply and cabling requirements
1-2 Getting Started
Operation
Know your operator:
• how is it to be operated, local and/or remote?
• what level of user is going to operate the unit?
• decide on the best menu level for the Keypad (where supplied)
Programming (Keypad or suitable PC programming tool only)
Know your application:
• plan your “block diagram programming”
• enter a password to guard against illicit or accidental changes
• learn how to back-up your application data
• customise the Keypad to the application
Equipment Inspection and Storage
• Check for signs of transit damage
• Check the product code on the rating label conforms to your requirement.
If the unit is not being installed immediately, store the unit in a well-ventilated place away from high temperatures, humidity, dust, or metal particles.
Refer to Chapter 2: “Product Overview” to check the rating label/product code.
Refer to Chapter 8: “Routine Maintenance and Repair” for information on returning damaged goods.
Refer to Appendix E: “Technical Specifications” - Environmental Details for the storage temperature.
Packaging and Lifting Details
WARNING
The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes.
♦ Save the packaging in case of return. Improper packaging can result in transit damage.
♦ Use a safe and suitable lifting procedure when moving the unit. Never lift the unit by its terminal connections.
Prepare a clear, flat surface to receive the drive before attempting to move it. Do not damage any terminal connections when putting the unit down.
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