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HNC-08M CNC SYSTEM CNC Milling System. Operation Manual (V1.22 2011/01) - page 4

6.10Statistic Information

Statistic information function is the statistic of workpiece machining number of

pieces and machining time. Method of entering into statistic information menu is: [\]

→[→] → [STAT], statistic information interface is shown as Figure 6-10.

Statistic information can count the workpiece machining by M extension code.

Statistic information notes the statistic of all kinds of machining time in the process

of workpiece machining.

Figure 6-10 Statistic Information Interface

You can select “Workpiece Name”, “Plan Machining numbers”, “Already Machining

numbers” to modify by pressing [←]、[→] 、[↑]、[↓]key; select “Cumulative Boot Time ”,

“Cumulative Machining Time”, “Previous Machining Time” by pressing [←]、[→] 、

[↑]、[↓]key and press [Del] key to delete the selected target item.

The method of counting the workpiece machining numbers, please refer to the machine

illustration of machine manufacturer.

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7 PLC

7.1 PLC Online Programming and Diagnosis

This system use ladder diagram language to PLC program. Please refer to <<PLC

Programming illustration>> about programming method of ladder diagram language.

This section doesn’t explain the programming method, only detailedly introduce the

usage of programming environment(programming interface).

7.1.1 Ladder Diagram Programming Interface

Method of entering into PLC programming interface: [\] →[DIAG] → [PDIA]

PLC programming interface is shown as Figure 7-1.

Figure 7-1 PLC Programming Interface

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7.1.2 Ladder Diagram program Structural Unit

The ladder diagram program is divided into calculation section and output section.

The calculation section includes every semaphores which participate in ladder diagram

operation. The semaphore in calculation section can be a input semaphore or a output

semaphore. PLC program can only read the semaphores in calculation section. The

output section is the output edit section of the calculation result, which is used to

specify the output address of the calculation result. The semaphore of output section

can only be a output semaphore, and PLC program can write this semaphore.

PLC ladder diagram program is made up of normally open contact, normally closed

contact, level conduction line, vertical conduction line, output coil, normally open

contact rising edge, normally open contact falling edge, normally closed contact rising

edge, normally closed contact falling edge, set output, reset output and function

commands etc. as Figure 7-2 shown.

Figure 7-2

PLC Ladder Diagram Program’s Basic Unit

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7.1.3 Programming Menu Illustration

7.1.3.1Basic Command Menu

Normally Open Contact

Normally Closed Contact

Output Coil

Output Coil(output in reverse)

Level Conduction Line

Vertical Conduction Line

Delete Vertical Conduction Line

Normally Open Contact Rising Edge

Normally Open Contact Falling Edge

Normally Closed Contact Rising Edge

Normally Closed Contact Falling Edge

Set Output

Reset Output

7.1.3.2Function Command Menu

After select [FCMD] key in [PDIA] menu, the right of PLC edit interface will list a

list selected box of PLC function commands. You can select the function command in

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the lis box, as Figure 7-3 shown. Pressing [↑]、[↓] key to move cursor to select

function command, as well as inputing function command name for searching in search

box, or direct input the corresponding sequence number of function command. After the

cursor selects the function command, press

[Enter] key, and then the function

command of cursor selected is input into PLC edit interface. Continue to press [FCMD]

or [Esc] key to exit the right list selected box of PLC function commands.

Please refer to <<PLC Programming illustration>> about the concrete usage of

function command.

Figure 7-3 PLC Function Menu Interface

Note:

1、 Due to the function command may take up more lines or more columns, you need

remain enough room to edit when input function command.

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7.1.3.3Ladder Diagram Edit Menu

1.

[INSL]

Insert a new line in front of the line in which the current cursor is positioned.

After inserting a line, the line in which the current cursor is positioned becomes a

blank line, the line behind the cursor will move downwards one line distance in turn, as

Figure 7-4 shown.

Figure 7-4

Insert a Line

2.

[DELL]

Delete the line in which the current cursor is positioned.

After deleting a line, the line in which the current cursor is positioned is deleted, the

line behind the cursor will move upwards one line distance in turn, as Figure 7-5 shown.

Figure 7-5

Delete a Line

If the line in which the current cursor is positioned has function command, when

the cursor rests on function command, [DELL] will delete the whole line program. If the

cursor rests on basic command, [DELL] will delete a length of basic command in which

the current cursor is positioned(do not delete function command).

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3.

[LSKR]

Move the current line in which the cursor is positioned to any line of ladder

diagram, input the target position where the cursor is needed to move into the dialog box

as Figure 7-6 shown. After pressing [Enter] key, the cursor will move to the new

position.

Figure 7-6 Positioning Function

4.

[FIND]、[FDON]

Finding function is used to search the specified element by name in ladder diagram.

You should input a whole element name in finding dialog. Such as searching Y00.3,

you should input “Y00.3”, but not the simply name such as “Y3” or “Y03” ect. The

small letter of input name will be translated into capital letter when searching.

After searching the target element, you can press [FDON] menu to find on the next

target backwards without inputing the element name again.

5.

[LSAV]

Save ladder diagram into system, and write into disk for permanent preservation.

When edit ladder diagram, CNC will copy the system PLC program, all of the edit

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are on this copy. Therefore, during edit, the CNC executive program is the old PLC

program. After saving the ladder diagram, CNC will replace the old PLC program with

the new program, so the CNC begin to execute the new PLC program after saving.

6.

[PCPY]

Copy function means copy an area of ladder diagram into the paste buffer, which is

used for paste function. When pressing [PCPY] menu, a dialog box appears as

Figure 7-7 shown, input the start line and the end line are into the dialog and press

[Enter] key, then the copy function is carried out.

Figure 7-7 Ladder Diagram Copy

7.

[PPST]

Paste the content copied by copy function to the line position in which the current

cursor is positioned.

8.

[MASK]

When use mask function, you should move the cursor to the right output node. You

can mask this output node or cancel mask by pressing [MASK] menu, as Figure 7-8

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shown. After the output node is masked, the node’s calculation section and output

section turn gray, and drop out of PLC scan operation.

Figure 7-8 Mask Function

Note:

(1)

[MASK] menu can only be operated in output node, the operation in the

other node is invalidation.

(2)

[MASK] operation modify PLC, so after [MASK] operation, you need

press [LSAV] to put the scan operation result of [MASK] into effect.

9.

[LBKP]、[LRSM]

Ladder diagram backup means copy the PLC program file and store into backup

storage, you can resume this backup PLC program as the system executive PLC program

by using recovery function when you need.

Ladder diagram recovery means resume PLC backup program in backup storage as

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system executive PLC program. If there is no usable backup ladder diagram file in the

backup storage, when you press [LRSM] menu, the system titile bar will pop up a

prompt as Figure 7-9 shown.

Figure 7-9

No Backup Ladder Diagram

10. [INSN]

Insert a new blank node in front of the node which the current cursor selects.

After insert a node, the node position where the current cursor is positioned turns

into a blank node, the nodes behind cursor will move backwards a node distance in turn

(includes their vertical conduction lines), the position of output coil is fixed, as Figure

7-10 shown.

If the line in which the current cursor is positioned has function command, [INSN]

menu is invalidation.

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Figure 7-10 Insert a Node

11. [DELN]

Delete the node which the cursor selects.

After delete the cursor position node, the nodes behind cursor will move forward a

node distance in turn(includes their vertical conduction lines), the position of output coil

is fixed, as Figure 7-11 shown.

If you want to delete the current node and keep the follow-up node’s position still,

you can direct press the [Delete] key on edit keyboard to delete the node where the

current cursor is positioned.

[DELN] menu is not valid for function command, If you want to delete function

command, please move the cursor onto any place of function command, then press

[Delete] key on edit keyboard to delete the function command.

Figure 7-11 Delete a Node

Note:

If the line in which the current cursor is positioned has function command,

[DELN] menu is invalidation.

12. [REPL]

Replacing element function means replace all of the specified element in ladder

diagram with the other specified element.

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Input the replaced element name into “Search object” box and input the new

element name after replacing into “replace with” box in the repalcing element dialog

box, then press [Enter] key to replace all of the replaced element in PLC edit interface

with the new element name.

Note

Repalcing a element is start from the location where the current cursor is

located, the replaced element in front of cursor can not be finded out and replaced.

13. [FINS]

Insert the content of the specified ladder diagram’s subfile into the location where

the current cursor is positioned, as Figure 7-12 shown.

Figure 7-12 Insert a Subfile

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7.1.4 Ladder Diagram Programming Demonstration

Using normally open, normally closed contacts and output coil to realize the

command of and, or, invert ect.

For example, in order to realize the operation command of Y02.0 = (X02.0 &

(/X01.5)) | (/X01.0)( thereinto, ‘/’ means in reverse), programming sequence of ladder

diagram is as follows:

1)

Locate the cursor in the section start of programming position, press

( normally open contact), input address number “X02.0” into element input box and

press [Enter] to confirm, the X02.0 element will appear at the current cursor

position;

2)

Move the cursor to right for a bit, press

( normally closed contact),

input address number “X01.5” into element input box and press [Enter] to confirm,

the X01.5 element will appear at the current cursor position;

3)

Locate the cursor in the section start of next line, press

( normally

closed contact), input address number “X01.0” into element input box and press

[Enter] to confirm, the X01.0 element will appear at the current cursor position;

4)

Move the cursor to right for a bit, press

(Level Conduction Line), draw a

level conduction line at the current cursor position;

5)

Move the cursor up for a bit, press

(Vertical Conduction Line), draw a

vertical conduction line at the lower right of current cursor position;

6)

Press

(Output Coil), input address number “Y02.0” into element input

box and press [Enter] to confirm, it will automatically create output coil and

necessary level conduction line.

The finished ladder diagram is shown as Figure 7-13.

Figure 7-13 Ladder Diagram Demonstration

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Figure 7-14 I/O Diagnosis Operation Interface

Select to corresponding I/O diagnosis by pressing register select keys at the bottom

of interface.In the diagnosis list, group as a unit, each group has 8 bit to display. If one

bit display color is green, means its semaphore is 1; if the display color is gray, means its

semaphore is 0.

7.3 PLC Data Table Setting

7.3.1 Summarize

The bulk of the processing in PLC program are switching signal, their value are 0 or

1, but sometimes PLC program needs to deal with non-switching signal too. For the

processing of non-switching signal, such as tool number when exchange tool and the

processing of taking count of tool position, then you need to use data table.

The storage space size of data table is 512 cells(address range is 0～511), every cell

can be used as single byte, double byte or four byte. Data table includes two parts,

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thereinto, address range 0～399 are nonvolatility storage cells, the storage data can not

be lost even power is off; Address range 400～511 are volatility storage cells, the

storage data can be lost when power is off, reset as 0 after electrified over again.

The distribution condition of data table is shown as the following table: (the address

space of the table list is CNC system fixed allocation).

Address

Use

Remark

D044

Current Tool Position Number

the tool position number which is

on the tool change position in tool

magazine.

D045

Current Tool Number

Store the tool number which is

used on spindle, if the value is 0,

means no tool is on the spindle.

D046

T command storage cell

Store T command sended by CNC

for change tool using.

D047

S command storage cell

Store S command sended by CNC.

D060~D099

1~20 Counters take up

They are storage cells of

1~20

counters in turn. Every counter has

two continuous cells, the first cell

stores preset value, the next stores

count value. Twenty counters take

up 20×2=40 cells in all.

D100~D139

1~40 Timers take up

They are timing setting values of

1~40 timers in turn, in millisecond.

D150~D157

PMC axis command

D170~D189

1~10 Workpieces statistic

They are statistic setting cells of

1~10 workpieces in turn. Every

workpiece has two continuous

cells, the first cell stores preset

value, the next stores statistic.

D400

Feedrate override

D401

Rapid traverse speed override

D402

Spindle override

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7.3.2 Data Table Operation Interface

Data table can be read out or written in. The operation about data table can be in the

PLC program, or direct search and modify in data table operation interface. Method of

entering into data table interface: [\] →[DIAG] → [DTBL]

The data table interface is shown as Figure 7-15.

Figure 7-15 Data Table Operation Interface

Each item of data table are made up of three parts:

1) Address The storage cell’s order address in data table. PLC program call on a

certain item in data table according to this address.

2) Data Table Item Explanation

A sort of explanation for data table item’s

use condition.

Such as: Address [60] is “NO. 1 counter preset value” for NO.1counter use.

Address [61] is “NO. 1 counter count value” for NO.1counter use.

3) Value Means the data value which the data table’s storage cell stores.

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7.3.3 Method of Data Table Setting

The data which is stored into every cell in data table can be modified by PLC

program command(see

<<Ladder Diagram Programming illustration>> for

correlation command), or modified by hand in data table operation interface.

The sequence of data table setting by hand is as follows:

1) Switch to data table interface.

2) Press the [↑]、[↓] or [PageUp]、[PageDown] keys to select the data table cell

needed to modify;

3) Press [Enter] key to confirm the selected or direct input a set value, then a

input box will pop up above the selected data table item (as Figure 7-16

shown);

4) Input a new data in the pop-up input box;

5) Affirm the input is correct, then press the [Enter] key to confirm input. (the

input box will disappear, and the selected item shows the new input data);

Figure 7-16 Data Table Modification

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Figure 7-17 PLC Element Definition Interface

In PLC program, if the cursor selected element has definition, you can see the

definition content at the left bottom. Such as: F[2.4] is defined as “X return zero

termination” in element definition, as Figure 7-17 shown, then if you move the cursor to

F[2.4] element in PLC program, you can see the remark of F[2.4] “X return zero

termination” at the left bottom, as Figure 7-18 shown.

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Figure 7-18 Element Remark in PLC Program

7.5 B Register

7.5.1 B Register Summarize

B register is a sort of power-off save register.

The address range of B register is B00.0~B31.7, every B register can be read and

write by PLC, and the storage data can not be lost even though power is off.

7.5.2 B Register Operation Interface

The operation about B register can be in the PLC program, or search and modify in

B register operation interface, thereinto, the modification of B00.0~B15.7 needs machine

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tool level operating right, and the B16.0~B31.7 needs user level operating right.

Method of entering into B register interface: [\] →[DIAG] → [BREG]

The B register interface is shown as Figure 7-19.

Figure 7-19 B Register Interface

Each item of B register are made up of four parts :

1) Address B register’s address.

2) Right The needed authority of modifying this item in B register interface.

3) Register explanation A sort of explanation for B register use condition.

4) Value

The value corresponding to B register’s address, which can be used

for searching and modifying.

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7.6 PLC Message

7.6.1 PLC Message Summarize

The suggestive alarm messages which are disposed by PLC will be displayed in the

system title bar by using the function command WMSG of PLC. Thereinto, the function

command WMSG specifies PLC message number, the alarm content which the number

corresponds to is set by【PLC Message】setting interface. If the title bar come forth a

prompt alarm, pressing any key can remove the display alarm, as Figure 7-20 shown:

Figure 7-20 System Displays PLC Message

7.6.2 PLC Message Operation Interface

The definition of PLC message is in【PLC Message】interface, method of entering

into PLC message interface is as follows: [\] →[DIAG] → [PMSG]

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PLC message definition is shown as Figure 7-21. In the definition list of PLC

message, the left is PLC message number which is called by the function command

WMSG; the right is message content which is defined by PLC message number.

If the function command WMSG in PLC is triggered, The title bar will display the

content defined by the message number which WMSG appoints to.

Figure 7-21 PLC Message Definition Interface

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8 Rotational Axis Circulatory Function

The rotational axis circulatory function can avoid the coordinate overflow of

rotational axis.

If the rotational axis’s circulatory function is valid, for increment programming

command, the tool will move the degree which specified in the command; for absolute

value command, the disposal process of CNC is:

1) Round the command coordinate of programme by the degree of a rotation

(namely convert the coordinate value into 0～360° );

2) If you have not specified that selecting the shortest path, the direction of tool

motion is confirmed by the relationship between the converted target location

and current location: if target location is less than current location, the tool will

move in negative direction; if target location is greater than current location, the

tool will move in positive direction;

3) If have specified that selecting the shortest path, the tool will move to the target

location in the direction of the shortest path.

the rotational axis’s circulatory function is set by parameter P1005(if P1005=1,

enable circulatory function is open; if P1005=0, circulatory function is closed).

The selection of the shortest path is set by parameter P1006(if P1006=1, select the

shortest path; if P1006=0, not select the shortest path). The selection of the shortest

path is valid only when the circulatory function is open.

Demonstration

Assume A-axis is a rotational axis, and the amount of movement for each rotation is

360°.Open the rotational axis’s circulatory function(P1005=1), and set as selecting the

shortest path(P1006=1). When execute the following program, A-axis’s motion is shown

as Table-1 and Figure 8-1.

Table-1 rotational axis circulatory function demonstration

Sequence

absolute coordinate value

G90 A0；

Actual movement

number

after motion is finished

N1 G90 A-150.0;

N1

-150°

210

N2 G90 A540.0;

N2

-30°

180

N3 G90 A-620.0;

N3

-80°

100

108

N4 G91 A380.0;

N4

+380°

120

N5 G91 A-840.0;

N5

-840°

0

Figure 8-1 Rotational Axis Circulatory Function Demonstration

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3) Spindle’s each gear reduction ratio

If spindle’s actual rotational speed is not the same as the instruction rotational

speed, an insure spindle’s other parameters setting correctness, then you can amend

it by modifying each gear reduction ratio.

P0371: Spindle A gear reduction ratio

P0372: Spindle B gear reduction ratio

P0373: Spindle C gear reduction ratio

P0374: Spindle D gear reduction ratio

P0375: Spindle E gear reduction ratio

4) Spindle gear shifting rotational speed

In order to finish the process of gear shifting all right, spindle usually turn at a

low speed in the process of gear shifting. This parameter is used to set spindle’s

rotational speed in the process of gear shifting.

P0380: Spindle gear shifting rotational speed

Note

You can’t set the gear shifting speed too high, or else may damage machine.

5) Spindle gear shifting retry delay time

This parameter is used as the time interval from spindle gear shifting is failure

to the next gear shifting retry.

P0381: Spindle gear shifting retry delay time(millisecond)

6) Spindle gear shifting retry count

When spindle shifts gear and retry this parameter count, but still not successful,

then give an alarm: Spindle gear shifting is failure.

2、 PLC signal about spindle gear control

System side input signal:F12.4: Spindle change for A gear startup signal

F12.5: Spindle change for B gear startup signal

F12.6: Spindle change for C gear startup signal

F12.7: Spindle change for D gear startup signal

F13.0: Spindle change for E gear startup signal

System side output signal: G20.0: Spindle A gear arrival signal

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