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Series HSV-180AS AC Spindle Drive. User Manual (V1.00 2012.4) - page 5

frequency of the command pulse. Note:

the value is too large may cause

oscillation or overshooting.

3. The parameter value is determined

according to the type of spindle drive

and operating load.

1. Set the parameters to the test range

for C- axis position tolerance.

1 to

Test range

2. Under the C-axis control mode, when

12

32767p

for position

the value for the position tolerance

ulse

tolerance

is over the parameter value, the

tolerance alarm is generated.

1. Set parameters to the position feed

0 to

forward gain.

100

Position

2. When the parameter is set to 100%,

feed forward

the position lag value is 0 at any

gain

frequency of the command pulse.

3. The high-speed response is improved

16

as the feed forward gain of the

position loop increased. This can

cause instability and oscillation.

4. If the fast response is not

required, the parameter can be set to

0.

Command

1. Set parameters to the command pulse

pulse input

mode

22

0 to 3

mode

2. Set parameters to one of the 3 types

of input mode.

z

0: indicates two-phase positive

pulse input

z

1: indicates pulse + direction

z

2: indicates CCW pulse/CW pulse

3. CCW is defined as forward for the

spindle rotating counterclockwise

(looking from the axial direction).

4. CW is defined as reverse for the

spindle rotating clockwise (looking

from the axial direction).

1.

This parameter is used to select

control mode for the spindle

drive.

z

0: indicates the C-axis position

control mode, receiving the

position pulse input command.

z

1: indicates the external speed

Selection of

control mode, receiving speed

23

0 to 3

control mode

analog input command.

z

2: indicates the external speed

control mode, receiving speed

pulse input command.

z

3: indicates the internal speed

control mode. The internal speed

command is set by movement

parameter PA-20.

Speed

1. Set parameters to the proportional

25 to

42

proportional

gain for speed regulator under the

32767

gain

position control mode.

2. Gain and rigidity will be enhanced

as the parameter value increases. This

parameter is determined by the actual

spindle drive system type and the

load. Generally, load inertia grows as

the value increases.

3. It is recommended that the value be

larger if no oscillation exists.

1. Set this parameter to the speed

regulator integration time constant.

2. Integration speeds up as the value

decreases. This parameter is

Speed

5 to

determined by the actual spindle drive

43

integral

32767

system type and the load. Generally,

time

load inertia grows as the value

constant 2

increases.

3. It is recommended that the value be

smaller if no oscillation exists.

1. Set parameters to the flux current

Flux current

value under position control mode. The

for position

10 to

46

parameter is specified by PA-33 and

control mode

100%

PA-46, and the flux current value is

PA-33×PA-46.

Parameters setting in the position control mode (PA-23 is set to 0):

1. The position loop feature is adjusted by setting PA-0.

2. The speed loop feature is adjusted by setting PA-42 and PA-43.

3. The current loop feature is adjusted by setting PA-27 and PA-28.

4. The value of flux current is calculated by multiply PA—53by PA-33

by PA-46. There is an example, if the value of PA—53 is 100,PA-33

is 50and PA-46 is 110, flux current value = 100 ×50%×110 =55

Note:

In the position control mode, the spindle drive can receive three

types of pulse command. You can select one of the three commands by

setting the movement parameter PA-22 (indicating the command pulse

input mode).

Table 7.11 Command pulse

pulse

Command Pulse

Input Mode

Signal

(movement

input pin

Forward

Reverse

parameter

PA-22) Setting

A

A

0 (positive

B

B

pulse)

CP

XS4-14

CP

CP

XS4-15

1 (pulse +

DIR

DIR

DIR

direction)

XS4-16

CW

CW

XS4-17

CCW

CCW

2（CW+CCW）

（CW+CCW）

7.2.4 Parameters Related to Speed Control Mode

Table 7.12 Parameters related to speed control mode

Value

NO.

Parameter

Function

Range

1.Set parameters to the proportional

gain for the speed regulator.

2.Gain and rigidity will be enhanced as

the parameter value increases. This

Speed

parameter is determined by the actual

2

proportion

25 to 5000

spindle drive system type and the load.

al gain 1

Generally, load inertia grows as the

value increases.

3.It is recommended that the value be

larger if no oscillation exists.

1.Set this parameter to the speed

regulator integration time constant.

2.Integration speeds up as the value

Speed

decreases. This parameter is determined

integral

5 to

3

by the actual spindle drive system type

time

32767mS

and the load. Generally, load inertia

constant 1

grows as the value increases.

3.It is recommended that the value be

smaller if no oscillation exists.

1.Set this parameter to the features of

low-pass filter for speed feedback.

2.Noise produced by motors and cut-off

frequency decreases as the value

Speed

increases. If the load inertia is large,

feedback

decrease the value to prevent from slow

4

0 to 9

filter

response or oscillation.

factor

3.The cut-off frequency increases and

speed feedback response becomes faster

as the value decreases. If high speed

feedback response required, decrease

the value.

1. The value indicates the time required

Decelerati

for motor slow down from the maximum

5

on time

0 to 1800

speed to 0r/min.

constant

2. Deceleration features linearity.

1. The value indicates time required for

Accelerati

motor speed up from 0 r/min to the

6

on time

0 to 1800

maximum speed.

constant

2. Acceleration features linearity.

1.Set this parameter to the

relationship between voltage and rotary

speed under analogue speed command

Analogue

mode.

speed

7

0 to 12000

command

2.The value is the speed corresponding

input gain

to the + 10 V voltage ( unit: 1 r/min)

3.The valve is effective under the

external speed control mode.

Speed

1. In the speed control mode, this

command

parameter is used to adjust zero drift

-1023 to

8

zero drift

input by external analogue speed

1023

compensati

command. The method of adjustment is as

on

follows:

z Perform short-connection

between the analogue control

input terminal and grounding

wire for signal.

z Set this parameter to the value that

stops the operation of the motor.

Speed

1. In the speed control mode, this

command

parameter is used to adjust the

80% to

9

gain

amplification factor of PA--7.

120%

adjusting

2. The value is effective under the

factor

external speed control mode.

1. Set parameters to speed reached.

2. In the non-position control mode, if

the motor speed tracking error is less

0 to 32767

than the value, the switch signal for

speed

r/min

speed reached is connected, otherwise

11

reached

it is disconnected.

range

3. In the position control mode, this

parameter is ineffective.

4. The parameter value has no relation

to the rotary direction.

1. Set parameter to the maximum speed

Maximum

0 to

limit.

17

speed

16000(uni

2. The parameter value has no relation

limit

t：1r/min)

to the rotary direction.

-20000 to

1. Set parameters to the internal speed.

20000

20

Internal

2. In the internal control mode, select

(unit：

speed

the internal speed as the speed command.

1r/min)

JOG

1. Set this parameter to the speed in the

0 to

21

operating

JOG mode.

500(unit：

speed

1r/min)

1. Set parameters to the command pulse

input mode.

2. Select one of the 3 types of input

mode by setting the parameter.

Command

z

0: indicates two-phase positive

22

pulse

pulse input

0 to 3

input mode

z

1: indicates pulse + direction

z

2: indicates CCW pulse/CW pulse

3. CCW is defined as forward for the

spindle rotating counterclockwise as

looking from the axial direction.

4. CW is defined as reverse for the

spindle rotating clockwise as looking

from the axial direction.

1. This parameter is used to select the

control mode for spindle drive.

z

0: indicates the C-axis position

control mode, receiving the

position pulse input command.

z

1: indicates the external speed

Selection

control mode, receiving speed

23

of control

analog input command.

0 to 7

mode

z

2: indicates the external speed

control mode, receiving speed pulse

input command.

z

3: indicates the internal speed

control mode. The internal speed

command is set by movement parameter

PA-20.

1.Set parameters to the zero-speed

reached range.

2. In the non-position control mode, if

the motor speed is less than the value

Zero-speed

of this parameter, the switch signal for

0 to

29

reached

zero-speed output is connected.

300(unit：

range

Otherwise, it is disconnected.

1r/min)

3. In the position control mode, this

parameter is ineffective.

4.The parameter value has no relation to

the rotary direction.

Parameter setting in the speed control mode (PA-23 is set to 1, 2

or 3):

1. Speed loop feature is adjusted by setting PA-2 and PA-3.

2. Current feature is adjusted by setting PA-27 and PA-28.

3. Flux current value is determined by setting PA-33.

4. When PA-23 is set to 1, it can receive the internal analog command

with the voltage amplitude no more than 10V (-10V ~+10V or 0~+10V).

5. When PA-23 is set to 2, it can receive three types of external pulse

commands (positive pulse, pulse + direction, positive and

negative pulse). For the command pulse mode, see Table 7-11.

6. When PA-23 is set to 3, in the internal control mode, the spindle

drive running at the speed specified by PA-20 (without the

external command).

Table 7.12 Command pulse

pulse

Command Pulse

Input Mode

Signal

(movement

input pin

Forward

Reverse

parameter

PA-22) Setting

A

A

0 (positive

B

B

pulse)

CP

XS4-14

CP

CP

1 (pulse +

XS4-15

DIR

DIR

direction)

DIR

XS4-16

CW

CW

XS4-17

CCW

CCW

2

（CW+CCW）

7.2.5 Parameters Related to Output Torque Regulation

Table 7-13 Regulating parameters

Paramete

Value

NO.

Function

r

range

1. Set parameters to the filter time

0 to 499

Torque

constant for the torque command.

Indicates

filter

2. The responding speed becomes slower as

the range

1

time

the value increases, which may cause

is

constant

instability and oscillation.

0~49.9ms

3. The parameter is generally set to 4 if

a slow response is not needed.

Current

1. Set parameters to the current

amplitud

amplitude limit for maximum torque.

e limit

10 to 300

10

Usually the value is between 0.1 to 3

for

times of the rated current of the motor

maximum

2.The value is effective at any time.

torque

Overload

1. Set parameters to the overload current

10 to 200

18

current

of spindle motor. Usually the value is

setting

between 0.1 to 2 times of the rated

current of the motor

2.The value is effective at any time.

1. Set this parameter to the allowable

overloading time of the system.

2. The value indicates the overloading

Overload

19

time per time unit (unit: 0.1s). For

10 to 30000

time

example, if the value is 200, the

allowable overloading time is 20s.

3. The value is effective at any time.

1. Set this parameter to the proportional

gain of current loop.

Current

2. Decrease the value to decrease the

control

27

loud noise of current during motor

25 to 32767

proporti

operation.

onal gain

3. However, a small value will decrease

the feedback response.

1. Set this parameter to the integration

time of current loop.

Current

2. Increase the value to decrease the

control

28

loud noise of current during motor

1 to 32767

integrat

operation.

ion time

3. A big value will decrease the feedback

response.

7.2.6 Parameters Related to the Oriented Control

Table 7-16 Oriented Parameters

NO.

Parameter

Function

Value Range

1.Set parameters Speed proportional

gain of spindle to motor

Speed

2. The larger of the setting value,

2

proportion

the higher of the gain value and

25to 5000

al gain 1

stiffness. Parameter values depend on

the spindle drive unit model and load

value.

1.Set parameters speed integral time

Speed

of spindle to motor

integral

2. The smaller of the setting value,

3

5to 32767

time

the faster of the integral value. The

constant 1

parameter values depend on the type

and load of the spindle drive system

Speed

1. Set parameters to the speed ratio

13

1 to 32767

ratio

of spindle to motor.

numerator

2. PA-13 is the numerator and PA--14

of spindle

is the denominator of the speed ratio.

to motor

During operation, if the spindle

Speed

makes three turns per time and the

ratio

spindle motor makes five, the value of

denominato

PA-13 is 5 and PA-14 is 3.

14

1 to 32767

r of

spindle to

motor

1. Set parameters to the minimum

position error range in the spindle

Spindle

orientation finished.

orientatio

0 to 100

37

2. When the position error is smaller

n finished

Pulse

than the value, the

range

orientation-finished output switch

(ORN_FIN) is connected.

Spindle

1. Set parameters to the spindle

40 to

38

orientatio

orientation speed.

600(1r/min)

n speed

1. Set parameters to the spindle

Spindle

orientation speed. The value is set by

-3276to

39

orientatio

taking the zero pulse position of the

32767

n position

motor encoder or spindle encoder as a

reference.

Incrementa

l angle for

Set parameters to the incremental

40

indexing

angle for indexing orientation

0 to 32767

orientatio

n

1.Set parameters position

Position

proportional gain for orientation

proportion

mode.

al gain for

2. The larger of the setting value,

44

10～2000

orientatio

the higher of the gain value and

n mode

stiffness. Parameter values depend on

the spindle drive unit model and load

value.

Flux

current

1.Set parameters Flux current for

45

for

30～100

orientation mode.

orientatio

n mode

Spindle

1.The spindle encoder resolution is

47

1～32767

encoder

four times of the frequency

resolution

The offset

1.Set parameters offset angle for

angle for

indexing orientation

48

indexing

0～18

orientatio

n

Parameters setting in the orientation mode:

1. The position loop feature is adjusted by setting PA-44.

2. The speed loop feature is adjusted by setting PA-2 and PA-3.

3. The current loop feature is adjusted by setting PA-27 and PA-28.

4. The flux current value is specified by multiplying PA--53*PA-33

by PA-46. For example, if PA--53=100 (10A)，PA--33=60 (80﹪)，

PA--46=110 (110％), the flux current value is 100*60﹪*110﹪=66

(6.6A)

A. Spindle Orientation

1. Spindle motor optic-electrical encoder orientation

z In the spindle motor optic-electrical encoder orientation mode,

connect the encoder to the input interface XS3 for feedback.

z Set PA-13 (indicates speed ratio numerator of spindle to motor)

to 1 and PA-14 (indicates speed ratio denominator) to 1

z According to the actual requirement, set PA-37

z Set the control parameter STA-13 to 0, and spindle

optic-electrical encoder is used for position feedback, in this

case, the command input/output interface XS4 outputs the position

of the spindle optic-electrical encoder.

z Set the control parameter STA-15 to 0, spindle motor

optic-electrical encoder is used for orientation, and according

to the actual requirement, set STA-14 (indicates the spindle

orientation direction).

If the code cannot be found in Table 7.3, or use other manufacturers

IM spindle motor, you must manually set the operating parameters. Details

as follows:

1. Confirm whether the spindle motor specifications match with the

drive unit specifications

2. Confirm whether the spindle drive unit is installed to support the

spindle motor encoder.

3. Setting parameters according to the type of IM spindle motor:

Setting PA—41 to 2003

Setting PA—59 according to the type of spindle motor

HSV-180AS-035：Setting PA—59 to 1

HSV-180AS-050：Setting PA—59 to 102

HSV-180AS-075：Setting PA—59 to 203

HSV-180AS-100：Setting PA—59 to 304

HSV-180AS-150：Setting PA—59 to 405

According to the actual requirement, set PA—17, PA—24, PA—25,

PA—33, PA—34, PA—35and PA—53

4.For non-standard spindle motors (other than the motor in Table 7.3),

PA-33, according to the following method to adjust the parameters:

spindle motor running at a constant speed by no loading ,

Observe

, appropriately transfer PA-33 to ensure that the

display is 20,000 which is a appropriate value.

5. Setting PA—41 to 1230, saving parameters in the secondary menu ,

and restart the drive unit.

6. Confirmation weather phase sequence of the spindle motor is correct.

7. Drive unit access systems up to running after confirmation.

7.3 Control Parameter Mode

Series HSV-180S spindle drive unit provides 16 control parameters,

see Table 7-6,7-7. For the parameter operation, setting, modifying

and saving.

7.3.1 Control Parameter

Table 7-6 Control Parameters(state control number is 1 )

NO.

Parameter

Function

Description

Command source

0：setting Parameters

0

STA-0

selection

according to PA20

1：NCUC

This parameter is used

0: Normal direction

to specify the

direction of position

1: Opposite direction

1

STA-1

command pulse or the

of position command

inversion of speed

pulse or speed command.

command input.

This parameter is used

0: Allow

to specify whether

2

STA-2

feedback break-off

1: Not allow

alarm is allowed.

This parameter is used

0: Allow

to specify whether

3

STA-3

system overspeed

1: Not allow

alarm is allowed.

This parameter is used

0: Allow

to specify whether

4

STA-4

position

1: Not allow

over-tolerance alarm

is allowed.

This parameter is used

0: Allow

to specify whether

5

STA-5

system overload alarm

1: Not allow

is allowed.

This parameter is used

to specify whether the

1: Internal enable

6

STA-6

internal SVR-ON

0: External enable

control start is

allowed.

This parameter is used

to specify whether

1: Not allow

7

STA-7

system main power

0: Allow

undervoltage alarm is

allowed.

This parameter is used

to specify whether

1：Allow

8

STA-8

control mode switch is

0：Not allow

allowed.

9

STA-9

Reserved

This parameter is used

to specify whether

0：Not select

10

STA-10

select the external

1：select

switch orientation

This parameter is used

to specify whether

1：Allow

11

STA-11

spindle encoder A, B

0：Not allow

phase exchange is

allowed.

This parameter is used

to specify whether

1: Not allow

12

STA-12

motor overheat alarm

0: Allow

is allowed.

Command interface

1：Spindle encoder

uses spindle encoder

feedback

13

STA-13

or spindle motor

0: Spindle motor

optic-electrical

optic-electrical

encoder to feedback.

encoder feedback

This parameter is used

1：Reverse orientation

to set the spindle

（CW）

14

STA-14

orientation rotary

0：Forward orientation

direction.

（CCW）

This parameter is used

1：Spindle encoder

to set the spindle

orientation

encoder orientation

15

STA-15

0：Spindle motor

or spindle motor

optic-electrical

optic-electrical

encoder orientation

encoder orientation

7.3.2 Extended control parameters

Figure 7-7 Description of the extended control parameters

（State control word 2）

NO.

Parameter

Function

Description

0：First-order low-pass

This parameter is used

filter.

0

STB-0

to set speed feedback

1：Second-order low-pass

filter

filter

This parameter is used

0：IM spindle motor

1

STB-1

to set type of spindle

1：PM spindle motor

motor

0：Closed-loop control

This parameter is used

method

2

STB-2

to set methods of IM

1：Open-loop correction

Weak magnetic

method

IMSlip compensation

0：No compensation

3

STB-3

selection

1：compensation

Whether the drive unit

0：Allowed

4

STB-4

Overheating alarm is

1：Not allowed

allowed

5

STB-5

6

STB-6

PWM frequency

0：10K

Selection

1：5K

7

STB-7

8

STB-8

9

STB-9

10

STB-10

11

STB-11

12

STB-12

13

STB-13

14

STB-14

0：Do not lock the

Lock control of the

operation keys

15

STB-15

operation keys

1：Lock keys

（Unlock:SET+MODE）

8. Operation and Modification

Caution

z The spindle drive and motor must be reliably grounded, and

PE terminal must be connected with the grounded terminal of

the equipment reliably.

z The power can be connected only after the wiring is correct.

z Emergency stop circuit must be provided to make sure the power

could be stopped at once in case of emergency.

z If a drive alarm is reported, make sure the alarm is cleared

Main circuit power

supply

Spindle ready

output

Spindle enable

input

Spindle

forward/reverse

input

Analog command

Figure 8-2 HSV-180AS-200，300，450Sequential diagram for power

connection (analog command)

Control power

Main circuit power

supply

Spindle ready

output

Spindle enable

input

Spindle

forward/reverse

input

Analog command

Figure 8-3 HSV-180AS-035，050，075，100，150Sequential diagram for

power connection (pulse command)

Main circuit power

supply

Spindle ready

output

Spindle enable

input

Analog command

Figure 8-4 HSV-180AS-200，300，450Sequential diagram for power

connection (pulse command)

Control power

Main circuit power

supply

Spindle ready

output

Spindle enable

input

Analog command

Figure 8-5 Sequential diagram for alarming

Note:

z Do not turns off the power, after the fault source is cleared, and

enter the auxiliary mode to reset the internal alarm to clear the alarm.

After the alarm is reset, the red alarm light is off (indicating the

alarm is cleared), the spindle alarm (ALM) output is disconnected and

the failure chain relay normally-open contact on the input/output

terminal XS5 is connected.

z Do not turns off the power, after the fault source is cleared, reset

the external alarm to clear the alarm via the alarm clear input signal

(ALM_RST), see Figure 8-4. After the alarm is reset, the red alarm

light is off (indicates the alarm is cleared), the spindle alarm (ALM)

output is disconnected and the failure chain relay normally-open

contact on the input/output terminal XS5 is connected.

Figure 8-4 Sequential diagram for external alarm clear

8.2 Trial Operation

Before operating any modes as follows, you must check whether the motor

parameter setting of spindle drive and phase sequence of motor power line

is right. Steps as follows:

1、For HSV-180AS-150 spindle drive and below, disconnect motor coding

cable and motor power line, connect the main circuit power (three-phase

AC380V) of the spindle drive.

2、 For HSV-180AS-200 spindle drive and above, disconnect motor coding

cable and motor power line, connect the main circuit power (single-phase

AC220V) of the spindle drive.

3、Modify control parameters and movement parameters:

Setting STA—0 to 0, STA—6 to 1

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