Series HSV-180AS AC Spindle Drive. User Manual (V1.00 2012.4)

6. Operation and Display

6.1 Overview

1. The drive unit panel consists of 6 LED digital displays, 5 buttons

↑

、

↓

、

←

、

, and 2 light-emitting diodes.

Figure 6-1 Digital display of series HSV-180AS spindle drive unit

z The 6 LED digital displays are used to display various statuses

and set parameters.

z The red light-emitting diode is an alarming lamp (AL). When it is

on, it means "drive unit alarm". The green light-emitting diode

is an enable lamp (EN). When it is on, it means "spindle drive

enable"

z The function of each button is as follows:

M：used for main menu mode switching

：used for entering into the secondary menu, returning to the main

mode, and input confirmation

↑

：used for an increase in number and value, or moving to the next

option

↓

：used for a decrease in number and value, or moving back to the

previous option

←

：used for shifting

2. After the control power supply of the spindle drive is connected,

the six LED digital displays on the panel all display "8", and change

to "R O" a second later.

3. Users must operate based on the multi-level menus. The first-level

menu is the main menu which includes five operation modes: display

mode, movement parameter mode, auxiliary mode, control parameter mode,

and alarm history display mode. Each operation mode contains a

secondary menu.

Figure 6-2 R

0 display

4. The 6-bit LED digital tube displays various status and data of the

system. If the first bit of the digital tube displays A , and at the

same time the red light-emitting diode is on, an alarm is generated.

The follow-up bit of the digital tube displays the alarm code. After

the process of fault diagnosis and troubleshooting, you can reset the

system by the alarm reset mode under the auxiliary mode or cutting

off the power and then re-power to the spindle drive. When the red

light-emitting diode is off, the system is reset.

Figure 6.3 A8 Alarm display

6.2 Operation in the Display Mode

1. Press

to switch the operation mode on the main menu”, and press

↑

and

↓

to enter the secondary menu for the display mode.

Figure 6-4 Main menu for the display mode

6.3 state surveillance mode

HSV-180AS spindle drive contains 21 types of display modes(see table 6.1).

Press

↑ and

↓

to select a display mode as required. The display status

can only be viewed and cannot be modified or set. Press

to display the

detailed status, then press

to return to the secondary menu, and then

press

M to return to the main menu.

Table 6-1 Meaning of each symbol in the display mode

NO.

Symbol

Description

Display the speed tracking error

unit：pulse

Display the actual speed (unit: 1r/m)

Display the actual torque current（Effective

value ）

unit：0.1A

Display the actual magnetic field current

（Effective value）

unit：0.1A

Display the magnetic field current command

unit：0.1A

Display the actual position of motor

unit：pulse

Actual position = DP-PFM * 10000 + DP-PFL

Display speed command

unit： 1r/min

Display alarm status

Display switch-value input status

PIN.1：spindle drive enable

PIN.2：alarm status reset

PIN.3：CW control

PIN.4：CCW control

PIN.5：INC_Sel1

PIN.6：INC_Sel2

PIN.7：spindle orientation control

PIN.8：control mode switch

Display the actual feedback value of the

U-phase current

Display switch-value output status

POU.1：zero-speed reached

POU.2：drive system ready

POU.3：alarm output

POU.4：reserved

POU.5：speed reached

POU.6：spindle orientation-finished

Display the actual load current（Effective

value ）

unit：0.1A

Display the number of the feedback pulse of

the spindle motor optic-electrical encoder

Display the number of feedback pulse of the

spindle encoder

Display the speed deviation

Display voltage reference output

Display position command

unit：pulse

Actual position = DP-PRM * 10000 + DP-PRL

Display the single-turn absolute position

value of Absolute encoder

Reserved

6.4 Operation in the Movement Parameter Mode

1. On the main menu, select "PA--0", and press

↑

and

↓

to enter the

secondary menu for the movement parameter mode.

2. Series HSV-180AS spindle drive contains 60 movement parameters.

Figure 6-6 Secondary menu for the movement parameter mode

3. If the modified or changed parameters need to be saved, press

to switch to the "EE-WRI" mode, and then press

to save them to the

EEPROM in the spindle drive. When the saving is finished, "FINISH"

is displayed. Press

to re-select the movement parameter mode or other

modes. HSV-180AS spindle drive contains 16 types of display modes

Set

，could open extension movement parameter mode

HSV-180ASspindle unit have 16 extension parameters

Figure 6-5 Secondary menu for extension movement parameter mode

6.5Operation in the Auxiliary Mode

1. On the main menu, select“EE-WRI”, and press

↑

and

↓

to enter

the secondary menu for the auxiliary mode.

2. Series HSV-180AS spindle drive contains 6 types of auxiliary modes

Figure 6-8 Secondary menu for the auxiliary mode

EEPROM mode: This method is effective only during the parameter

changes and settings. If changing or setting parameters, you

should firstly set

, then save the new

parameter values by pressing

in this mode. When “FINISH” is

displayed, the parameter change and setting is completed. Press

to switch to another mode, or press

↑

and

↓

to select other

operations in the auxiliary mode.

JOG mode: This mode is effective only in JOG running. When the JOG

speed parameter PA-21 is a non-zero value, on the main menu, press

to select the auxiliary mode, and press

↑

and

↓

to select the

JOG running mode. “JOG---” is displayed through the digital

display. Press

, “R --- ”is displayed, which indicates that the

system enters into the running state. Press and hold

↑

, then the

spindle drive and motor run at the speed specified by PA-21. Press

↓

, then the motor run at the speed specified by PA-21 in the

opposite direction. Release the

↑

↓

to stop the motor. Press

to return to the auxiliary mode. Press

to switch to another

mode, or press

↑

and

↓

to select other operations in the

auxiliary mode.

Alarm resetting mode: When the spindle drive unit generates an

alarm, press

to reset the system in this mode. If the fault is

cleared, the spindle drive unit returns to normal. Press

switch to another mode, or press

↑

and

↓

to select other

operations in the auxiliary mode.

D. Default restoration mode: This mode is used to set the parameters

to the default values. In this mode, press

to restore system

parameters to default values. Press

to switch to another mode,

or press

↑

and

↓

to select other operations in the auxiliary

mode.

E. Alarm history clearance mode: This mode is used to clear alarm

history records. In this mode, press

S to clear the alarm history

records. Press

to switch to another mode, or press

↑

and

↓

to select other operations in the auxiliary mode.

6.6 Operations in the Control Parameter Mode

1. On the main menu, select “STA-0”, and press

↑

and

↓

to enter

the secondary menu for the control parameter mode.

2. Series HSV-180AS spindle drive contains 16 types of control

parameters.

Figure 6-9 Secondary menu for the control parameter mode

1. On the main menu, select “STA-0”, and press

↑

and

↓

to enter

the secondary menu for the control parameter mode.

2. Series HSV-180S spindle drive contains 16 types of control

parameters.

6.7Operation in the Auxiliary Mode

1. On the main menu, select “STA-0”, and press

↑

and

↓

to enter

the secondary menu for the control parameter mode.

2. Series HSV-180AS spindle drive contains 16 types of control

parameters.

Figure 6-10 Secondary menu for the auxiliary mode

6.8 Control Parameter Setting and Saving

Caution

z The control parameter setting cannot take effect

immediately. The new parameter can be confirmed by

pressing

only in the "EE-WRI" of auxiliary mode, and it

takes effect after restarting the spindle drive.

Wrong settings may cause improper operation that leads to

accidents.

1. Select

on the main menu, press

↑

and

↓

to select a

control parameter number, and then press

to display the value of

the parameter. Press

↑

and

↓

to change the parameter value.

2. The parameter value increase or decrease 1 every time you press

↑

↓

respectively.

3.After the parameter modification is completed,. the corresponding

decimal point on the LED digital tube light, press

to return to

the control parameter mode menu.

3. The control parameter setting cannot take effect immediately. If

changing or setting parameters, you should firstly set

, then save the parameter change by pressing

to return to

the main menu and pressing

to select the auxiliary mode. Then press

↑

and

↓

to select "EE-WRI”, and then press

to save the changed

parameter value to EEPROM. The wire control box displays FINISH,

indicating that the parameter value is saved.

4. The changed control parameter takes effect as a default control

parameter after restarting the spindle drive.

NOTE:

If changing PA—24to PA--28，PA--59, you should firstly set

7. Parameter Setting

Attention

z Personnel that set parameters must understand the

meanings of the parameters. Wrong setting could result in

damage to the equipment and injuries.

z It is recommended that parameter modification be

performed under the condition that spindle motor run

without load.

7.1 Function Menu

7.1.1 Parameters illustration

Users can set various parameters for series HSV-180AS spindle drive

to adjust or set the performances and functions of the drive unit.

This section describes the purpose and functions of these parameters.

Understanding these parameters is essential for a best use and

operation of the drive unit.

Series HSV-180AS spindle drive parameters can be divided into three

categories: movement parameter ,control parameter and expanding

control parameter (applicable to movement parameter mode , control

parameter mode respectively and expanding control parameter mode).

These parameters can be viewed, set and modified by keys or computer

serial ports on the wire control box.

Table 7-1 Description of the three types of modes

Parame

Mode

Group

ter

Description

No.

Able to set speed regulator,

Movement

parameter

0~59

speciality modification, and

mode

motor related pamarers.

Expanding

movement

Able to set parameters related

parameter

60~75

mode

to the spindle motor

Control

Able to set spindle orientation

parameter

0~15

speed, orientation position。

mode

Expanding

control

Could choose the speed feedback

0~15

filter, spindle motor and so on.

parameter

mode

7.1.2 Parameter operation instructions

This section describes the modify and view parameters during debugging

and precautions, does not include the adjustment and adaptation of

parameters

1、Drive unit can only view the movement parameter PA, status monitoring,

auxiliary parameters and control parameters STA parameters after power

on.

2、Set PA—41to 2003, you could view or modify parameters PA and STB.

3、Any time，PA--23 、PA--24、 PA—25、PA—26 are effective only when saving

parameters and restarting power.

4、Before the drive unit running，you must modify parameter PA—59（Notice：

modify parameter PA—59 after setting PA—41 to 2003）。

If the drive unit and motor code is not in Table 7.3，you need to set

the parameters related to the motor manually，and refer to

7.2.Non-standard motor parameters

5、The drive unit performance debugging please refer to the relevant

sections of 7.2.

6、The steps of trial operation of the drive unit, please reference the

relevant sections of Chapter 8.

7.2 Movement Parameter Mode

7.2.1 Movement parameters

Series HSV-180AS spindle drive can provide 60 movement parameters.

For details about the movement parameters, see Table 7-2, and Table

7-3.

In the application control mode:

P: indicates position control （suitable for spindle position

control and spindle orientation）

S: indicates speed control.

Table 7-2 Movement parameters

Adaptive

Value

Defaul

No.

Parameter

Control

Unit

range

t value

Mode

Position control

mode

10～

200

0.1Hz

Speed proportional

1500

gain

Torque filter time

P，S

0～499

0.1ms

constant

Speed proportional

25～

350

gain 1

5000

Speed integral

5～

time constant 1

32767

Speed feedback

P，S

0～9

filter factor

Deceleration time

1～1800

40*

0.1s/8000r/min

constant

Acceleration time

1～1800

40*

0.1s/8000r/min

constant

Speed command

10～

6000*

1r/min

input gain

12000

Speed command zero

-1023～

drift compensation

1023

Speed command gain

80～120

100

adjusting

Current amplitude

P，S

10～300

200

PA-53orPA-56

limit for maximum

current ratio of

torque

the motor

（10%～300%）

Speed reached

0～

P，S

1r/min

range

32767

Test range for

1～

0.1r

position tolerance

32767

Speed ratio

Only applicable in

1～

numerator of

orientation

32767

spindle to motor

control

Speed ratio

Only applicable in

1～

denominator of

orientation

32767

spindle to motor

control

Reserved

C-axis feed

0～100

forward gain

Maximum speed

1000～

P，S

9000

1r/min

limit

25000

PA-53 or PA-56 as a

percentage of the

Overload current

motor rated

P，S

10～200

150

setting

current

（10%～200%）

Overload time

10～

setting of the

P，S

100

0.1s

30000

system

-20000

Internal speed

1r/min

～20000

J JOG operation

P，S

0～500

300

1r/min

speed

Command pulse

input mode

P，S

0～3

Select the control

mode to the

Selection of

spindle drive

P，S

0～3

0: the C-axis

control mode

position

control mode

that receive

position pulse

input command

the

external speed

control mode

that receives

the

speed

analog

input

command

2:the external

speed control

mode

that

receives the

speed

pulse

input command

3:Internal speed

control mode, and

the internal speed

command is set by

the movement

parameter PA--20

Magnetic logarithm

of spindle motor

P，S

1～8

◆

0：1024pps

1：2048pps

2：2500pps

3：256 Sine and

cosine

incremental

Spindle motor

encoder

encoder optical

P，S

0～3601

4:EQN1325/1313

-electrical

5：Other Sine and

resolution ◆

cosine

incremental

encoder

Such as 1201 is

1200 line sine and

cosine

incremental

encoder,the bits 1

meanssine and

cosine signal

SM spindle motor

-32767

offset

P，S

～

compensation

32767

◆

Current control

25～

proportional gain

P，S

1000

32767

◆

Current control

1～

0.1ms

P，S

integral time ◆

32767

Zero-speed reached

P，S

0～300

1r/min

Speed rate

1～256

1/64

Correspond to

State control word

-32768

STA15-STA0

～

4096

32767

Correspond to

State control word

-32768

STB15-STB0

～

32767

PA-53 as a

percentage of the

motor rated

Flux current

P，S

10～80

current

（10%～80%）

Time constant of

spindle motor

P，S

1～4500

1500

0.1ms

rotor electric

Rated speed of

100～

P，S

1500

1r/min

spindle motor

12000

PA-33 as a

The minimum flux

percentage of flux

P，S

5～30

current

（5%～30%）

The range for

spindle

0～100

pulse

orientation

finished

Spindle

40～600

100

1r/min

orientation speed

Spindle

-32767

orientation

pulse

～32767

position

The

incremental

angle

for

indexing

orientation is

PA-40

360/ppr0/8

the

angular

ratio

for

indexing

orientation

If the SET-13

is set to

the value

ppr0

multiplying

the

Incremental angle

resolution of

0～

for indexing

spindle motor

32767

orientation

optic-electri

cal encoder by

If SET-13 is

set to 1, the

value of ppr0

is multiplying

the

spindle

encoder

resolution by

The angular ratio

for indexing

incremental

orientation is

determined by

INC_Sel1and

INC_Sel2

Reserved

0～2003

351

Display software

version

1230: Save

parameter

password

2003: View

Extended

Parameters

315：Modify the

extended

parameter

Speed proportional

25～

gain for position

450

5000

control mode

Speed integral

time constant for

5～

1ms

position control

32767

mode

Position

proportional gain

10～

for orientation

200

0.1Hz

1500

mode

PA-33 Ratio of

Flux current for

30～150

110

flux curren

orientation mode

（30%～150%）

Flux current for

PA-33 PA-33 Ratio

position control

30～150

110

of flux curren

mode

（30%～150%）

Spindle encoder

1～

P，S

4096

resolution

32767

multiplied by 4

The offset angle

for indexing

P，S

0～18

20⁰

orientation

C-axis electronic

1～

gear ratio

32767

Molecular

C-axis electronic

1～

gear ratio

32767

Denominator

Serial

communication baud

P，S

0～5

rate

Communication

sub-station

P，S

1～63

address

IM motor rated

60～

P，S

188

0.1A

current

1500

IM Second speed

point corresponds

100～

Less than or equal

P，S

200

to the maximum load

3000

to PA—10

current

IM second load

1r/min

500～

current

P，S

2000

More than or equal

10000

limiting speed

to PA—35

PM spindle motor

100～

P，S

420

0.1A

rated current

3000

PM spindle motor

100～

rated rotation

P，S

2000

1r/min

5000

speed

PM Weak magnetism

1r/min

100～

adjusting

P，S

2500

More than or equal

10000

coefficient

PA—57

Hundred digit

means drive unit

Model：

0：35A

1：50A

2：75A

Drive unit and code

3：100A

P，S

0～799

202

of motor type◆

4：150A

5：200A

6：300A

7：450A

Ten and bit digit

mean motor code

（see figure 7.3）

Note:

If changing parameter, you should firstly set

otherwise it’s invalid.

Table 7-2 Movement parameters

Motor

Rated

Type

Motor

Electric

Adapter drive

PA-59

Power

Torque

Code

current

unit

Type

parameters

(KW)

(Nm)

(A)

GM7101-4SB61

3.7

23.6

HSV-180AS-035

GM7103-4SB61

5.5

HSV-180AS-050

101

HSV-180AS-050

102

GM7105-4SB61

7.5

47.8

18.8

HSV-180AS-075

202

HSV-180AS-075

203

GM7109-4SB61

HSV-180AS-100

303

HSV-180AS-100

304

GM7133-4SB61

95.5

HSV-180AS-150

404

GM7135-4SB61

18.5

117.8

405

HSV-180AS-150

GM7137-4SB61

140.1

406

7.2.2 Parameters Related to Asynchronous Servo Motors

Description of the parameter setting:

Parameters related to spindle motors are effective under all control

modes. HSV-180AS spindle drive adopts the indirect magnetic field

orientation control mode which achieves the control for asynchronous

motor. The key to the magnetic field orientation is the observation

for flux, in other words, it is the calculation of slip angle frequency

which is closely related to the motor parameter. Therefore, setting

parameter correctly is the first and foremost.

PA--17

Default

NO.

Parameter

Scope

Unit

value

PA--17

Maximum speed limit

1000～25000

9000

1r/min

Function and setting:

① According to motor type set maximum speed of the spindle

motor。

② Regardless of the direction of rotation.

PA--24

Default

NO.

Parameter

Scope

Unit

value

PA--24

Magnetic logarithm of

1～8

spindle motor

Function and setting:

① According to motor type set maximum speed of the spindle

motor。

PA--25

Default

NO.

Parameter

Scope

Unit

value

PA--25

Spindle motor encoder

0～3601

optical -electrical

resolution

Function and setting:

① PA--25must be filled in based on the technical data of the motor.

② Setting parameters：

0：1024pps

1：2048pps

2：2500pps

3：256 Sine and cosine incremental encoder

4:EQN1325/1313

5：Other Sine and cosine incremental encoder

Such as 1201 is 1200 line sine and cosine incremental

encoder,the bits 1 meanssine and cosine signal

PA--33

Default

NO.

Parameter

Scope

Unit

value

PA--33

IM Flux current

10～80

Function and setting:

1. PA--33 is the no-load current of the rated speed.

z For the 2.2KW to 11KW spindle motor, the no-load current is

40% to 60% of the rated current.

For the 15KW to 22KW spindle motor, the no-load current is

30% to 40% of the rated current.

z If PA-33(flux current) is set too large, it will cause

saturation flux which could result in motor oscillation, and

a larger fluctuation in rotary speed.

z If the value of excitation current is set too small, it will

cause insufficiency of magnetic flux stimulation which will

lead to a great drop of motor output torque loop.

PA--34

Default

NO.

Parameter

Scope

Unit

value

IM Time constant of

PA--34

spindle motor rotor

1～4500

1500

0.1ms

electric

Function and setting:

2. The value of PA-34 (time constant of spindle motor rotor electric)

can be specified based on the rotor inductance of the motor

(self-inductance + leakage inductance) and rotor resistance.

z For the 2.2KW to 11KW spindle motor, the time constant is from

1300 to 1800.

z For the 15KW to 30KW spindle motor, the time constant is from

3000 to 4000.

z If PA-34 is set too large or too small, it will cause a greater

deviation of the magnetic field oriented angle, which may cause

a great drop of motor output torque loop.

PA--35

Default

NO.

Parameter

Scope

Unit

value

IM Rated speed of

PA--35

100～12000

1500

1r/min

spindle motor

Function and setting:

① PA--35must be filled in based on the technical data of the motor.

PA--36

Default

NO.

Parameter

Scope

Unit

value

IM The minimum flux

PA--36

5～30

current

Function and setting:

PA-36 (minimum flux current limit) is set for preventing the

insufficiency of magnetic flux stimulation when the motor running at a

high-speed. Generally PA-36 is set to 0.1 times of the value of PA-33 (flux

current) or smaller.

PA--53

Default

NO.

Parameter

Scope

Unit

value

PA--53

IM Motor rated current

60～1500

188

0.1A

Function and setting:

According to motor type set rated current of the spindle motor.After

setting（PA--59）, this parameter will be automatically set.

7.2.3 Parameters Related to Movement Control

Table 7-10 Parameters related to movement control

Value

NO.

Parameter

Function

Range

1. Set the parameters to the

Position

proportional gain of the position loop

10 to

control mode

regulator under the position control

9999

Speed

mode

unit：

proportional

2. The greater of the parameter value,

0.01

gain

the greater of the gain and the

1/S

rigidity, and the smaller of the

position lag value at the same

Series HSV-180AS AC Spindle Drive. User Manual (V1.00 2012.4) - page 4