Series HSV-180AS AC Spindle Drive. User Manual (V1.00 2012.4)

5000

HSV-180AS-30

GM7185-4SB6

325

120

1500

/1.4

5000

HSV-180AS-45

GM7189-4SB6

478

165

1500

/1.4

Note:

It is special mentioned that if configured with encoder made in China

or Japan, the maximum rotary speed is 6000r/min; if configured with

encoder made in Germany, the maximum rotary speed is 15000r/min.

3.2.6 Installation Dimension of the Motor

The following figure shows the installation dimension of the series

GM7AC servo spindle motor.

Figure 3-10 Installation dimension of series GM7 AC servo spindle

motor

4 Installation

4.1 Products Check

After receiving products, users must check the items as the following

table.

Item

Reference

Whether the product

Check the product appearance to make sure that

is damaged

the product is not damaged during transportation.

Whether the product

Check and make sure the type of the spindle drive

type is in accordance

unit and motor is in accordance with that in order

with that in order

Whether

the

Check the packing list and make sure that the

accessories

are

accessory type and quantity is correct.

complete

Whether the motor

Check and make sure that the motor shaft can be

shaft can be easily

easily turned by hand, except motors with brakes.

turned by hand

If there are any problems, contact directly with the applier or our

company.

Warning

● Do not install spindle drive which are damaged or with

incomplete parts.

● The spindle drive units must be matched with the

compatible spindle motor.

● Do not touch the spindle motor shaft directly, which can

cause corrosive.

4.2 Installation Environment

4.2.1 Environment Temperature

The working environment temperature is between 0℃ to 40℃. If the

temperature over 40℃, de-rating required.

4.2.2 Humidity

Air relative humidity is equal or less than 90%. No condensation.

4.2.3 Altitude

Spindle drive units must be installed below 1000m altitude. If over

1000m altitude, de-rating required.

4.2.4 Vibration and Impulsion

Spindle drive is not load bearing and anti-collision. When installing

and working, it must be free from oscillation and impact, and take

measures to control the oscillation below 0.5G（4.9m/S²）.

4.2.5 Water

Spindle drive cannot be installed in the water spray or condensation

location.

4.2.6 Air Pollution

The spindle drive must be free from air pollution. It must be installed

in the electric cabinet which is resistant to corrosive and flammable

gas, as well as prevent conductive object, mental dust, oil mist and

liquid from entering to the interior of the equipment.

4.3 Installation of Spindle Drive

Warning

z The spindle drive must be installed in the electric cabinet

with fine protective function.

z The spindle drive must be installed in accordance with the

specified direction and interval to ensure enough cooling.

z The spindle drive cannot be installed near combustibles that

may cause fire hazard.

4.3.1 Installation Methods of HSV-180AS-035,050,075

1. Installation Methods

There are three types of wall installation: directly installed

without auxiliary devices, with auxiliary devices, and external heat

sink installation. For their installation diagrams, see Figure 4-1,

Figure 4-2, and Figure 4-3. You can use any of the three methods, and

install the servo drive vertically。

2. Installation Interval

For the installation interval of single spindle drive, see Figure 4-4

and Figure 4-5.

For the installation interval of multiple spindle drive, see Figure

4-6.

During installation, leave enough intervals as possible to ensure a

good heat emission.

3. Cooling

In the electric cabinet, there must be air blew through the radiator

to prevent the ambient temperature of the spindle drive from

overheating.

Figure 4-1 Wall installation diagram of HSV-180AS-035,050,075

spindle drive (without auxiliary devices)

Figure 4-6 Installation intervals of HSV-180AS-035,050,075 multiple

spindle drives

4.3.2 Installation Methods of HSV-180AS-100,150

1. Installation Methods

There are two types of wall installation: directly installed with

auxiliary devices, and external heat sink installation. For their

installation diagrams, see Figure 4-7, Figure 4-8.You can use any of

the three methods, and install the servo drive vertically。

2. Installation Interval

For the installation interval of single spindle drive, see Figure 4-9

and Figure 4-10

For the installation interval of multiple spindle drive, see Figure

4-11

During installation, leave enough intervals as possible to ensure a

good heat emission.

3. Cooling

In the electric cabinet, there must be air blew through the radiator

to prevent the ambient temperature of the spindle drive from

overheating.

Figure 4-7 Wall installation diagram of HSV-180AS-100,150 spindle

drive (with auxiliary devices)

4-M5×16螺钉安装

4.3.3Instllation method of HSV-180AS-200,300,450

1. Installation Methods

There are two types of wall installation: directly installed with

auxiliary devices, and external heat sink installation. For their

installation diagrams, see Figure 4-12, Figure 4-13.You can use any

of the three methods, and install the servo drive vertically。

2. Installation Interval

For the installation interval of single spindle drive, see Figure 4-14

and Figure 4-15

For the installation interval of multiple spindle drive, see Figure

4-16

During installation, leave enough intervals as possible to ensure a

good heat emission.

3. Cooling

In the electric cabinet, there must be air blew through the radiator

to prevent the ambient temperature of the spindle drive from

overheating.

Figure 4-12 Wall installation diagram of HSV-180AS-200,300,450

spindle drive (with auxiliary devices)

Figure 4-13 Wall installation diagram for external heat sink of HSV-180AS-

200, 300,450 spindle drive

4.4 Installation of Spindle Motor

Warning

z Do not knock the motor or encoder so as to prevent the

motor from oscillation or impact.

z When carrying the motor, do not drag the motor shaft,

leading-out wire or encoder.

z Do not overload motor shaft, otherwise the motor may

be damaged.

z The motor must be firmly installed and prevent

loosening.

4.4.1 Installation Environment

1. Prevention

The spindle motor is not water-proof. When installing and operating,

the motor must be guard against liquid spilling and prevent oil mist

from entering the motor through motor leads and motor shaft. If users

need water-proof motor, make it clear when ordering.

2. Temperature and Humidity

The environmental temperature must be between 0 degree Celsius and

40 degree Celsius. Humidity cannot greater than 90% RH and there is

no condensation. After long-time operation, the motor will heat up.

It is recommended that you use forced cooling or use derating motors

if there is less space or the motor is closed to heating equipments

3. Oscillation

The motor must be free from oscillation, and take measures to control

the oscillation below 0.5 G（4.9m/S²）.

4.4.2 Installation Method

1. Installation Method

The GM7 series can be installed vertically and horizontally.

2. Installation Notes

During installing and removing pulley, do not knock the motor or

motor shaft to prevent damaging the encoder. Use the spiral

drawing tools to install and remove the thermal expansion

expansion-type coupling.

Series GM7 motor cannot withstand the larger axial load and radial

load. It is recommended that you use the flexible coupling to

connect the load.

When fixing the motor, use spring washer to tighten the bolts to

prevent loosening

5 Wiring

Warning

z Wiring and wiring inspection personnel must have required

capabilities.

● Wiring and wiring inspection personnel must wait 5 minutes

after power off for all wiring or wiring check to prevent

from electronic shock.

Caution

● Must be wiring in accordance with the terminal voltage and

the polarity to prevent from equipment damage or personal

injury.

● Spindle drive unit and spindle motor must be reliably

grounded.

z Do not directly hammer at the motor shaft when connect or

disconnect its mechanic part to protect encoder from being

damaged.

● Try to align the motor shaft to the optimum level to prevent

from oscillation or bearing damage.

5.1 connectors

Figure 5-1 shows the interface configuration of HSV-180AS

5.2 Terminal Configuration

Figure 5-2 shows the interface configuration of HSV-180AS. In the

figure, XT1 and XT2 are the terminal blocks; XS1 is a DB9 socket; XS2,

XS3, and XS4 are high-density sockets; XS5 is a wiring terminal.

Figure 5-2 Interface configuration of HSV-180AS

XT1 电源输入端子

XS1 RS232

通信接口

XS2 ENCODER2

主轴编码器输入接

XS3 ENCODER1

主轴电机编码器输入

接

XS4 COMMAND

指令输入/输出接

XS5 I/O 输入/输出

端子

XT2 强电输出端子

5.3 Terminal Configuration

5.3.1 Terminals of HSV-180AS-035，050，075，100，150

Figure 5-3 Soldering terminal of HSV-180AS-035,050,075

Figure 5-4 Soldering terminal of HSV-180AS-100,150

Gram5.1 XT1 power input terminal of HSV-180AS-035，050，075

XT1 power input terminal of HSV-180AS-035，050，075

Termina

NO.

Signal

Function

l Symbol

220B

Reserved

220A

Ground

Ground terminal, and the ground

terminal

resistance is less than 4Ω

Three-phra

Main circuit power supply input

se main

terminal

circuit

Three phrase AC380V/ 50Hz

power input

Note:

terminal

Do not connect to the output

terminal U, V, W.

Gram5.2 XT1 power input terminal of HSV-180AS-100，150

XT1 power input terminal of HSV-180AS-100，150

Termina

NO.

Signal

Function

l Symbol

Ground

Ground terminal, and the ground

terminal

resistance is less than 4Ω

Main circuit power supply input

Three-phra

terminal

se main

Three phrase AC380V/ 50Hz

circuit

Note:

power input

Do not connect to the output

terminal

terminal U, V, W.

Gram 5.3 Heavy Current Output Terminal ofHSV-180AS-035,050,075,100,150

HSV-180AS-035，050，075,100,150 XT2 heavy current output

terminal

Termina

NO.

Signal

Function

l Symbol

Connection

z Build-in 70Ω/500W braking

terminal

resistors.

for

z If only use the braking

external

resistor, the terminal P and

braking

BK must be disconnected to

resistor

avoid short-circuit.

If an external braking

resistor is used, terminal P

and BK must be connected to an

external braking resistor.

Note:

Terminal P and BK cannot be

shorted. Otherwise, the spindle

drive may be damaged.

Three-phra

se output

It must be linked to the motor U,

terminal of

V, and W terminals

the spindle

correspondingly.

drive

Ground

Ground terminal

terminal

Ground resistance is less than 4Ω

Ground terminal

Ground

Ground resistance is less than 4Ω

terminal

Spindle drive housing ground

terminal

5.3.2 Terminal Configuration HSV-180AS-200,300,450

Figure 5-5 Soldering terminal of HSV-180AS-200,300,450

Gram5.4 XT1 power input terminal of HSV-180AS-200,300,450

XT1 power input terminal of HSV-180AS-035，050，075

Termina

NO.

Signal

Function

l Symbol

220A

single-phrase input terminal of

single-phr

main circuit power

ase input

AC220V/50Hz

terminal of

Main circuit power supply input

220B

control

terminal

power

Three phrase AC380V/ 50Hz

Gram 5.5 XT2 Heavy Current Output Terminal of HSV-180AS-200,300,450

HSV-180AS-200,300,450 XT2 heavy current input/output terminal

Termina

NO.

Signal

Function

l Symbol

Main circuit power supply input

Three-phra

terminal

se main

Three phrase AC380V/ 50Hz

circuit

Note:

power input

Do not connect to the output

terminal

terminal U, V, W.

Ground terminal

Ground

Ground resistance is less than

terminal

4Ω

Terminal P and BK is used to DC

current input or an external

Positive

braking resistor.

Note:

generator

Terminal P and BK cannot be

shorted. Otherwise, the spindle

drive may be damaged.

Terminal P and BK is used to DC

current input

Negative of

Note:

generator

Terminal P and BK cannot be

shorted. Otherwise, the spindle

drive may be damaged.

There is no build-in braking

resistors, must use an external

Connection

braking resistor, terminal P and

terminal

BK must be connected to an

for

external braking resistor.

external

Note:

braking

Terminal P and BK cannot be

resistor

shorted. Otherwise, the spindle

drive may be damaged.

Three-phra

se output

It must be linked to the motor U,

terminal of

V, and W terminals

the spindle

correspondingly.

drive

Ground terminal

Ground

Ground resistance is less than

terminal

4Ω

Ground terminal

Ground

Ground resistance is less than

terminal

4Ω

Spindle drive housing ground

terminal

Series HSV-180AS AC Spindle Drive. User Manual (V1.00 2012.4) - page 2