Series HSV-180AS AC Spindle Drive. User Manual (V1.00 2012.4) - page 6
Setting PA—23 to 1 or 2
According to the type of spindle drive, setting parameter STB--1（IM：
0，PM:1）；
Setting PA—41to2003；
Setting PA—24, PA—25,PA—59
According to the actual operation, set PA—37, PA—38, PA—39 PA—47,
STA-13 , STA-14 and STA-15
4、 Save the parameter to EEPROM after setting PA—41to 1230. Turn off
the power, wait for 30seconds
5、Connect encoder and power line of motor:
For HSV-180AS-150 and below specifications： only need to connect the
three-phase AC380V of strong electric。
For HSV-180AS-200 and above specifications：Firstly connect single-phase
AC220V of control power，and then connect the three-phase AC380V of strong
electric。
6、If there are no alarms or abnormal situation, the green enable light
(EN) is on, which indicates the spindle drive working properly. The motor
is activated and in the zero speed state.
7、Output the control signal for spindle orientation begin to the 25 pin
on XS4. The spindle motor orientates at the preset spindle orientation
speed. When the deviation between the actual position and the preset
orientation position is equal or less than the preset range for spindle
orientation finished, the 30 pin (ORN_FIN) on the XS4 outputs signal for
spindle orientation finished.
Output the control signal for indexing incremental orientation to the 26
pin (Mode SW) on the XS4 and the indexing incremental orientation is begin.
When the orientation is finished, the 30 pin (ORN_FIN) on XS4 outputs
spindle orientation finished signal. When the control signal for
orientation begin (ORN) is absent, the state of spindle indexing
incremental orientation is finished.
8.2.10 Full closed-loop
1、For wiring, see Figure 5.8 Standard wiring diagram in Chapter 5.
2、For HSV-180AS-150 spindle drive and below , disconnect motor coding
cable and motor power line, connect the main circuit power (three-phase
AC380V) of the spindle drive.
For HSV-180AS-200 spindle drive and above, disconnect motor coding cable
and motor power line, connect the main circuit power (single-phase AC220V)
of the spindle drive.
3、Modify control parameters and movement parameters：
Setting STA-0to 0；STA-6to 0；
Setting PA—13 to 0；STA-15 to 0
According to the type of spindle drive, setting parameter STB--1（IM：
0，PM:1）；
Setting PA—41to2003；
Setting PA—24, PA—25,PA—59
4、 Save the parameter to EEPROM after setting PA—41to 1230. Turn off
the power, wait for 30seconds
5、Connect encoder of motor:
For HSV-180AS-150 and below specifications： connect the three-phase
AC380V of strong electric。
For HSV-180AS-200 and above specifications： connect single-phase AC220V
of control power。
6、Manually rotate the spindle motor，observe the value of DP-PFL, DP-PFM,
confirm the count direction of feedback pulse when reversing.
7、Modify the parameters to make the system run in closed loop mode：
Setting STA-13, STA-15 and PA—47
8、Save the parameter to EEPROM after setting PA—41to 1230. Turn off the
power, wait for 30seconds
9、Connect encoder of spindle:
For HSV-180AS-150 and below specifications： connect the three-phase
AC380V of strong electric。
For HSV-180AS-200 and above specifications： connect single-phase AC220V
of control power
10、Manually rotate the spindle motor，observe the value of DP-PFL,
DP-PFM, confirm the count direction of feedback pulse when reversing is
consist with the direction as steps 6
If the count direction is not consist with the direction as steps 6,set
STA-11 to 1,and invert spindle encoder feedback pulse.
11、Save the parameter to EEPROM after setting PA—41to 1230. Turn
off the power, wait for 30seconds
12、Connect power line of motor:
For HSV-180AS-150 and below specifications： connect the three-phase
AC380V of strong electric。
For HSV-180AS-200 and above specifications：Firstly connect single-phase
AC220V of control power，and then connect the three-phase AC380V of strong
electric。
13、Adjust parameters PA-17, PA-21 to be smaller, test by JOG point dynamic.
If tests are normal, turn off the power, and wait 30 seconds.
14、Connect command line of motor:
For HSV-180AS-150 and below specifications： connect the three-phase
AC380V of strong electric。
For HSV-180AS-200 and above specifications：Firstly connect single-phase
AC220V of control power，and then connect the three-phase AC380V of strong
electric.
15 、If there are no alarms or abnormal situation, the green enable light
(EN) is on, which indicates the spindle drive is working properly. The
motor is activated and in the zero speed state.
16、.Operate PC outputs pulse command to the 14, 15, 16, 17 pin (CP+、
CP-、DIR+、DIR-) on the XS4 interface. The motor run according to the
command.
9 Fault Troubleshooting
Caution
z Maintenance personnel must have related knowledge and
abilities.
z Do not touch the spindle drive or motor within five minutes after
power-off to prevent electric shock or burns.
z If a spindle drive alarm is reported, do not use the spindle
drive only after the alarm is cleared based on the alarm code.
z Before the alarm reset, make sure that the EN signal is
ineffective to prevent accidents caused by a sudden start.
9.1 Protection and Fault Identification
1. Series HSV-180AS of spindle drive provides 30 different protection
functions and fault identification. If one protection function is
activated, alarm information can be displayed through the digital
tube on the spindle drive panel, the spindle alarm output (ALM)
is connected, and the failure chain relay normally-open contact
on the input/output terminal XS5 is disconnected.
2. It is required to connect the alarm output (ALM)or XS5 terminal
to the PC. When the protection function of the spindle drive is
activated, the PC can promptly take emergency measures.
3. After the fault source is cleared, you can turn off three-phase
main power , and then the repower the spindle drive to clear the
alarm, or enter the auxiliary mode to reset the internal alarm to
clear the alarm, or reset the external alarm to clear the alarm
via the alarm clear input signal (ALM_RST).
4. The protection function with "*" cannot be cleared by resetting
the external or internal alarm. It can only be cleared by cutting
off the power, and then repower the spindle drive after the fault
source is cleared.
Table 9.1 Alarm information
No.
Alarm Type
Description
0
Normal
No alarming
Whether the three-phase main voltage is
Under-voltage
c？
1
supply
Whether the three-phase main voltage is
too low？
Whether the built-in braking resistor of
drive unit is intact?
Over-voltage
Whether external braking resistor
2
supply
specifications and wiring is correct?
Whether the circuit power supply voltage
is too high？
Whether the cooling of drive unit is
normal？
Whether the system is overload？
Whether parameter settings are
3
IPM failure◆
appropriate？
Whether connection of motor power line
is correct and reliable ?
Whether connection of Shielded cable is
complete, and reliable?
Whether external braking resistor is
correct?
4
Brake failure◆
Whether external braking resistor
specifications and wiring is correct?
5
Reserved
Temperature of motor is too high
6
Motor overheat
STA-12 is set to 1to shield alarm
Whether encoder cable is connected and
The encoder data
7
reliable？
signal error
Whether the encoder cable is too long?
The type of encoder
Whether encoder cable is connected？
8
error
Whether setting of P-25 is correct ？
system software
Whether the phase sequence of motor
9
overheat
power line is correct？
Whether setting of PA--10、PA--18、PA--19
is correct？
10
Overcurrent◆
Whether setting of PA--26 is correct？
Whether the drive unit is overload？
Whether setting of PA--17 is correct？
Whether the r feedback signal of encode
is correct？
If the system work in full closed loop
11
Motor overspeed
mode: whether direction of full
closed-loop feedback pulse is
consistent with the direction of
semi-closed loop feedback pulse？
Whether the phase sequence of motor is
Overlarge tracking
12
correct？
deviation
Whether setting of P-12 is correct？
Whether setting of PA--18、PA--19 is
correct？
Motor overload for
13
Whether the phase sequence of motor is
a long time
correct？
Control parameters
Resave parameters
14
read fault◆
Control board
DSP and FPGA communication failure
16
hardware failure◆
Resave parameters
Temperature of the drive unit exceeds
17
Drive uint overheat
the set value（100℃）
STB--4 is set to 1to shield alarm
18
Reserved
19
ADConversion
ADconversion data communications
failure◆
failure or current sensor failure
23
Reserved
24
Reserved
25
Reserved
Absolute encoder communication failure
Motor encoder
Whether the connection of encoder cable
signals
26
is correct？
Communication
Whether parameter PA - 25 is consistent
fault
with the motor encoder？
Drive and motor
Whether setting of PA--59 is correct？
29
model code matching
If motor type is non-standard, refer to
fault◆
6.5 modify parameters
The connection of U, V, W phase sequence
phase sequence
30
of motor is wrong
fault◆
Exchange V, W phase sequence
Function of spindle orientation is
abnormal
31
Orientation fault
Check whether the feedback pulse of
encoder is correct？
Z pulse encoder
Check the encoder cable
32
loss
Whether the motor phase sequence is
reversed？
Overlarge speed
Whether setting of PA--5、PA—6 is
33
deviation
correct？
Whether motor load and inertia matching
is appropriate？
Version history of HSV-180AS spindle drive:
1 Series HSV-180AS spindle drive User's Manual V1.00 2012.4
a. Applicable to HSV-180AS-035，050，075，100，150，200，300，450 spindle
drive
b. Software version V 3.51