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Volkswagen 01M Transmission. Manual - part 120

GGZ

303

028

035

- 0

- 1

136

4051 - 1 - 1

03C2T02168

300 035H

09G

1004

Figure 185

Figure 186

Figure 187

Transaxle End Play

Should be Approximately

0.52 MM (.020")

110

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

TRANSAXLE FINAL ASSEMBLY (CONT'D)

46. Install "H" gage on transaxle pump surface, as
shown in Figure 185, lower the adjustment rod
to the surface of the number 1 thrust washer on
the K3 clutch housing and tighten adjustment
rod locking knob.
47. Now turn the "H" gage over and set it on the
completed oil pump assembly, "with" the new
design gasket and number 1 thrust washer in
place, as shown in Figure 186.
48. Measure with feeler gauge between adjustment
rod and the number 1 thrust washer, as shown in
Figure 186, to determine transaxle end-play.
49. Transaxle end-play should be approximately
0.52 MM (.020").
Note: Currently there are no selective thrust
washers available.
50. Install new manual shaft seal using the proper
seal driver (See Figure 187).

Continued on Page 111

136 MANUAL SHAFT SEAL.

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030

028

035

- 0

- 1

Continued on Page 112

137

140

138

139

Figure 188

137 MANUAL SHAFT.
138 ROLLED PIN.
139 INSIDE DETENT LEVER.
140 PARKING ROD.

Figure 189

4051 - 1 - 1

03C2T02168

300 035H

09G

1004

111

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

51. Assemble the park rod to the inside detent lever,
as shown in Figure 188.
52. Install the inside detent lever and park rod into
transaxle with park rod going through the park
rod guide.
53. Install the manual shaft through the case bore,
through the inside detent lever, as shown in
Figure 188.
54. Align the holes in the inside detent lever and the
manual shaft and install the rolled pin using a
hammer and punch, as shown in Figure 189.

TRANSAXLE FINAL ASSEMBLY (CONT'D)

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56 OIL PUMP TO CASE GASKET (LATE DESIGN).

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AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Continued on Page 113

55. Install new design pump to case gasket over the
dowels on oil pump, as shown in Figure 191, and
retain with a small amount of Trans-Jel®.
56. Install two new case to converter cover seals in
the case pockets, as shown in Figure 190, and
retain with small amount of Trans-Jel®.

57. Install the oil pump and gasket assembly, as
shown in Figure 190.
Note: Rotate the input shaft to engage oil pump
into front sun gear splines.
58. Install the 6 oil pump retaining bolts, as shown
in Figure 190.
Note: Pay close attention to the length of bolts
as positioning is critical.
59. Torque all 6 oil pump bolts to 19 N·m (14 ft.lb.),
as shown in Figure 192.

TRANSAXLE FINAL ASSEMBLY (CONT'D)

Figure 191

4051 - 1 - 1

03C2T02168

300 035H

09G

1004

53 OIL PUMP RETAINING BOLT (22 MM LENGTH, 3 REQUIRED).
54 OIL PUMP RETAINING BOLT (30 MM LENGTH, 2 REQUIRED).
55 OIL PUMP RETAINING BOLT (25 MM LENGTH, 1 REQUIRED).
56 OIL PUMP TO CASE GASKETS (LATE DESIGN).
61 CONVERTER COVER TO CASE SEALS (2 REQUIRED).
62 OIL PUMP ASSEMBLY.
73 OIL PUMP TO K3 CLUTCH HOUSING THRUST WASHER (NO. 1).

Figure 190

4051 - 1 - 1

03C2T02168

300 035H

09G

1004

1 6

TORQUE PUMP BOLTS TO

19 N·M (14 FT.LB.)

Figure 192

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60. Lube oil pump "O" ring and seal surface of the
converter cover with Trans-Jel®.
61. Apply 1/8 inch bead of RTV sealant to converter
cover, as shown in Figure 193.
62. Ensure oil pump to converter cover seal is still
in place, as shown in Figure 195.

63. Install the converter cover assembly, as shown in
Figure 195, using the chart in Figure 194 for the
bolt locations.
64. Torque all converter housing retaining bolts to
19 N·m (14 ft.lb.).

Figure 194

{

1 Behind Bell

Housing Here

21 Total

2 Behind Bell

Housing Here

"B" = BOLT 83 MM LENGTH (1 REQUIRED).
"C" = BOLT 45 MM LENGTH (1 REQUIRED).

"A" = BOLT 30 MM LENGTH (17 REQUIRED.

113

AUTOMATIC TRANSMISSION SERVICE GROUP

Technical Service Information

Figure 193

TRANSAXLE FINAL ASSEMBLY (CONT'D)

4051 - 1 - 1

03C2T02168

300 035H

09G

1004

1 6

49 BOLT 30 MM LENGTH (17 REQUIRED).
50 BOLT 45 MM LENGTH (1 REQUIRED).
51 BOLT 83 MM LENGTH (1 REQUIRED).
52 STUD BOLT 30 MM LENGTH (2 REQUIRED)

Figure 195

1/8" BEAD OF

RTV SEALANT

Continued on Page 114

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