Volkswagen 01M Transmission. Manual - part 80

  

  

  

- Remove lock washer - 2  - from selector lever cable - 1  - 
and pull shift mechanism off from selector lever cable. 

Installing

 

Installation is in reverse order of removal. Note the 
following:

- Attach selector lever cable - 1  - and fasten using a new 
lock washer - 2  - . 

-  Fasten front and rear retainers for shift mechanism 

 

Item - 12 - 

. 

-  Route wiring harnesses - 1  - to - 3  - as shown in the 
illustration. 

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Selector mechanism, servicing

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1 - Wiring harness to shift lock solenoid N110 

2 - Wiring harness to selector lever park position solenoid 
N380 

3 - Wiring harness to Tiptronic switch F189 

- Press connector - 3  - into retainer. 

- Fasten bolt - 2  - . 

- Connect connector - 1  - . 

-  Adjust selector lever cable 

 

37-2, Selector lever cable, 

checking and adjusting

 . 

- Install center console 

 
 

. 

 

Repair Manual, Body Interior, Repair Group 68, 

- Connect battery 

 
 

. 

 Repair Manual, Electrical Equipment, Repair Group 27, 

-  Install selector lever handle 

 

37-2, Selector lever 

handle, removing and installing

 . 

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Selector mechanism, servicing

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37 - 3 

  

Transmission, removing and installing

Transmission (vehicles with V6 gasoline engines, V8 
gasoline engines and V10 TDI engines), removing and 
installing

 

Description:

The automatic transmission - 09D  - is removed together 
with the engine, front final drive and transfer case. The 
procedure for this is described in the engine assembly 
group. 

For all engine variations of the Touareg, including the one 
that is being serviced, it is advisable to remove the "lower 
connecting bolts" of the engine/transmission, even before 
the removal of the gear set. When possible, the torque 
converter fasteners should also be mounted early on. This 
applies when removing, as well as when installing the 
transmission. 

It gives two variations; separating engine and transmission 
from each other on the scissor lift table VAS 6131   : 

First version

The automatic transmission - 09D  - and transfer case - 1  
-  remain fastened to each other. They can be removed 
from engine together, for example, for removing and 
installing the torque converter. 

For this, only disconnect front driveshaft - 2  - from transfer 
case. This way, when separating, the engine can be placed 
on one side of scissor lift table VAS 6131   and both 
transmissions on other side. 

Second version

First, the transfer case is removed from the table, then the 
automatic transmission. This way, repairs can be 
performed on the automatic transmission. For this, first the 
front driveshaft must be loosened on both sides, the 
transfer case - 1  - must be flanged off and removed from 
table. Then, flange off automatic transmission from engine 
and remove it from the table, if necessary. 

This "second version" is described here. 

Page 1 / 12

Transmission, removing and installing

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„

Transfer case 

„

Precautions and tightening 
torques for servicing the 
transfer case and driveshafts 

 
 

.  

 

„

Driveshafts, front and rear   

„

Rear final drive   

„

Front final drive 

 

Repair Manual, Rear Final Drive, 

Repair Group 34, 

Page 2 / 12

Transmission, removing and installing

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