Volkswagen Jetta Hybrid (2013 year). Manual - part 23

 

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Volkswagen Jetta Hybrid (2013 year). Manual - part 23

 

 

at an angle.

♦ Before starting the bolts -arrows-, gearbox bracket -1- and

support arm of gearbox mounting must be perfectly

aligned parallel to each other. If necessary slightly raise

gearbox at rear using a trolley jack or gearbox jack.

♦ Do not remove support bracket -10 - 222 A- until the bolts

securing the assembly mounting have been tightened to

specified torque.

– Pull gearbox upwards using spindle of engine support bracket

until the gearbox bracket makes contact with support arm of

gearbox mounting.

Assembly mountings; Checking adjustment of assembly

mountings .

– Remove support bracket -10 - 222 A- from engine.
Install power and control electronics for electric drive -JX1- ⇒ 

electronics for electric drive -JX1- .
– Re-energise high-voltage system and carry out documenta‐

tion ⇒  Electrical system, hybrid vehicles; Rep. gr.  93 ; Re-

energising high-voltage system .

Specified torques

⇒ “5.1 Assembly overview - assembly mountings”, page 78

Jetta Hybrid 2013 ➤

5. Assembly mountings    

85

 

⇒ “6.1 Draining and filling gearbox oil”, page 86

6.1

Draining and filling gearbox oil

Special tools and workshop equipment required
♦ Used oil collection and extraction unit -V.A.G 1782-

♦ Adapter for filling oil -VAS 6262 A- with -VAS 6262/4-

♦ In the case of some oil bottles, the adapter -VAS 6262/6- must

be used as well.

♦ Breather pipe of adapter for oil filling -VAS 6262 A- may need

to be shortened 

⇒ page 87

 .

♦ Bottle of gearbox oil for 7-speed dual clutch gearbox 0CW; For

part number refer to ⇒  Electronic parts catalogue “ETKA” .

Jetta Hybrid 2013 ➤

86

 

-VAS 6262 A- does not contact the bottom of some oil bottles, the

pipe must be shortened to the length -a-.
• Dimension -a- = 210 mm

Note

The dimension -a- is measured from the shaft (green area in the

magnifying glass) of the adapter for oil filling -VAS 6262 A- .

If dimension -a- is greater than 210 mm:

– Mark dimension -a- on the breather pipe and shorten pipe, e.g.

with pipe cutter -VAS 6056/2- .

– Clean adapter for filling oil -VAS 6262 A- .
Procedure

Note

Observe 

⇒ “4 Repair instructions”, page 10

 .

The gearbox is filled for life.

The oil level in the gearbox cannot be checked.

In the event of leaks on the gearbox the cause for the leak

must be located and rectified.

After this, the gearbox oil must be drained off completely and

gearbox filled with new oil.

• Engine is not running.
– Move selector lever to “P” position.
– Remove noise insulation beneath engine/gearbox ⇒  General

body repairs, exterior; Rep. gr.  66 ; Noise insulation .

– Position used oil collection and extraction unit -V.A.G 1782-

under gearbox.

– Unscrew oil drain plug of gearbox.
– Allow oil to drain off, then screw in oil drain plug firmly again.

Jetta Hybrid 2013 ➤

6. Gearbox oil    

87

 

– Disconnect air hoses -1- and -2- from air damper -3-. To do

this, press retaining ring -arrow- together on both sides and

pull hoses off.

Jetta Hybrid 2013 ➤

88

 

 

 

 

 

 

 

 

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