Volkswagen Jetta Hybrid (2013 year). Manual - part 15

You can suffer an electric shock.
An electric shock can be fatal.
Observe  general  warning  instructions  for  work  on  the  high-

93 ; General warning instructions for work on the high-voltage

system .

♦ The system must first be de-energised by a high-voltage

technician before any work is done on the high-voltage

system and before any repair work is done on the body.

♦ All work on vehicles with a high-voltage system must only

be carried out by electrically instructed persons. The work

must be supervised by a high-voltage technician.

WARNING

High voltage on high-voltage system of hybrid vehicle. Danger

of electric shock! Following procedure also requires work on

high-voltage system. De-energise high-voltage system now ⇒ 

high-voltage system .

– Remove power and control electronics for electric drive -JX1-

control electronics for electric drive -JX1- .

– Remove bracket for power and control electronics for electric

High-voltage cables; Removing and installing high-voltage

wiring harness for hybrid battery -PX1- .

Jetta Hybrid 2013 ➤

1. Selector mechanism    

53

 

Note

♦

Use pliers to remove the securing clip -1- on the cable support

bracket. Do not use a sharp-edged lever. The selector lever

cable could otherwise be damaged.

♦

If necessary, remove the cable support bracket -A- with the

selector lever cable from the gearbox. To do so, remove bolts

-arrows-. These bolts must be renewed.

♦

Specified torque of bolts -arrows- 

⇒ Item 7 (page 46)

 .

Caution

Risk of damage to selector lever cable.

♦ Do not push selector lever cable backwards out of cable

support bracket. The selector lever cable is not detached

from the cable support bracket until the selector mecha‐

nism is removed.

– Raise vehicle.
– Remove tunnel bridge at front and rear from body ⇒  General

body repairs, exterior; Rep. gr.  50 ; Tunnel bridge .

– Remove exhaust pipe beneath heat shield for middle tunnel

overview - cleansing exhaust emissions .

– Unhook centre and rear silencer from retaining straps and tie

Assembly overview - silencer .

– Remove heat shield for centre tunnel beneath selector mech‐

anism.

Note

To remove selector mechanism, a 2nd mechanic is required un‐

der the vehicle.

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54

 

cable out of cable support bracket while doing so.

Caution

Risk of damage to selector lever cable.

♦ Do not bend or kink selector lever cable.

Installing
Install in reverse order of removal, observing the following:

Note

Do not grease selector lever cable.

Caution

Risk of damage to selector lever cable.

♦ Do not bend or kink selector lever cable.

26 ; Cleansing exhaust emissions; Assembly overview -

cleansing exhaust emissions .

– Attach tunnel bridges at front and rear of body ⇒  General body

repairs, exterior; Rep. gr.  50 ; Tunnel bridge .

– Install centre console ⇒  General body repairs, interior; Rep.

gr.  68 ; Centre console; Removing and installing centre con‐

sole .

– Install selector lever handle 

⇒ page 48

 .

– Adjust selector lever cable 

⇒ page 60

 .

– Check selector mechanism 

⇒ page 59

 .

– Install power and control electronics for electric drive -JX1- ⇒ 

Electrical system, hybrid vehicles; Rep. gr.  93 ; Power and

control electronics for electric drive -JX1- .

– Re-energise high-voltage system and carry out documenta‐

tion ⇒  Electrical system, hybrid vehicles; Rep. gr.  93 ; Re-

energising high-voltage system .

Specified torques
♦

⇒ “1.1 Assembly overview - selector mechanism”, page 45

1.5.2

Removing and installing selector mech‐

anism without selector housing

The selector mechanism with selector lever cable can also be

removed and installed with the selector housing 

⇒ page 51

 .

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1. Selector mechanism    

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⇒ page 48

 , pulling off connector

-2- from cover in process.

gr.  68 ; Centre console; Removing and installing centre con‐

sole .

– Separate electrical connector for vehicle wiring harness -1-

from selector mechanism.

Vehicles with secondary air system
– Unclip cover for air damper -1- upwards from mountings

-arrows- and remove it.

– Disconnect air hoses -1- and -2- from air damper -3-. To do

this, press retaining ring -arrow- together on both sides and

pull hoses off.

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