Toyota bZ4X (2023 year). Manual in english - page 33

 

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Toyota bZ4X (2023 year). Manual in english - page 33

 

 

531

8-2. Steps to take in an emergency

8

Whe

n tr

ouble

 a

rises

1

Take out the repair kit from 
the plastic bag.

Attach the sticker enclosed with the 

bottle on the specified locations. 

(See step 

10

.)

2

Remove the hose and take 
out the power plug from the 
compressor.

3

Connect the bottle to the 
compressor.

Insert and connect the bottle 

straight into the compressor as 

shown in the illustration, and check 

that the claws of the bottle are con-

cealed in the holes.

4

Connect the hose to the bot-
tle.

As shown in the illustration, make 

sure the hose is connected 

securely to the bottle.

Emergency repair proce-
dure

532

8-2. Steps to take in an emergency

5

Remove the valve cap from 
the valve of the punctured 
tire.

6

Extend the hose. Remove 
the air release cap from the 
hose.

You will use the air release cap 

again. Therefore keep it in a safe 

place.

7

Connect the hose to the 
valve.

Screw the end of the hose clock-

wise as far as possible.

8

Make sure that the compres-
sor switch is off.

9

Connect the power plug to 
the power outlet socket. 
(

P.428)

10

Attach the sticker provided 

with the tire puncture repair 
kit to a position easily seen 
from the driver’s seat.

11

Check the specified tire infla-

tion pressure.

Tire inflation pressure is specified 

on the label as shown. (

P.555)

533

8-2. Steps to take in an emergency

8

Whe

n tr

ouble

 a

rises

12

Start the EV system. 

(

P.231)

13

To inject the sealant and 

inflate the tire, turn the com-
pressor switch on.

14

Inflate the tire until the rec-

ommended pressure is 
reached.

The sealant will be injected 
and the pressure will spike to 
between 44 psi (300 kPa, 3.0 
kgf/cm

2

 or bar) and 58 psi 

(400 kPa, 4.0 kgf/cm

2

 or bar), 

then gradually decrease.

The air pressure gauge will 
display the actual tire inflation 
pressure about 1 to 5 min-
utes after the switch is turned 
on.

• Turn the compressor switch off 

and then check the tire inflation 
pressure. Being careful not to 
over inflate, check and repeat the 
inflation procedure until the speci-
fied tire inflation pressure is 
reached.

• The tire can be inflated for about 

5 to 20 minutes (depending on 
the outside temperature). If the 
tire inflation pressure is still lower 
than the specified point after infla-
tion for 25 minutes, the tire is too 
damaged to be repaired. Turn the 
compressor switch off and con-
tact your Toyota dealer.

• If the tire inflation pressure 

exceeds the specified air pres-
sure, let out some air to adjust the 
tire inflation pressure. (

P.535)

15

With the compressor switch 

off, pull out the power plug 
from the power outlet socket 
and then disconnect the hose 
from the valve on the tire.

Some sealant may leak when the 

hose is removed.

16

Install the valve cap onto the 

valve of the emergency 
repaired tire.

17

Attach the air release cap to 

the end of the hose.

If the air release cap is not 

attached, the sealant may leak and 

534

8-2. Steps to take in an emergency

the vehicle may get dirty.

18

Temporarily store the bottle 

in the luggage compartment 
while it is connected to the 
compressor.

19

To spread the liquid sealant 

evenly within the tire, imme-
diately drive safely for about 
3 miles (5 km) below 50 mph 
(80 km/h).

20

After driving, stop your vehi-

cle in a safe place on a hard, 
flat surface and reconnect 
the repair kit.

Remove the air release cap from 

the hose before reconnecting the 

hose.

21

Turn the compressor switch 

on and wait for several sec-

onds, then turn it off. Check 
the tire inflation pressure.

If the tire inflation pressure is 
under 19 psi (130 kPa, 1.3 
kgf/cm

2

 or bar): The puncture 

cannot be repaired. Contact 
your Toyota dealer.

If the tire inflation pressure is 
19 psi (130 kPa, 1.3 kgf/cm

2

 

or bar) or higher, but less 
than the specified air pres-
sure: Proceed to step 

22

.

If the tire inflation pressure is 
the specified air pressure 
(

P.555): Proceed to 

step

23

.

22

Turn the compressor switch 

on to inflate the tire until the 
specified air pressure is 
reached. Drive for about 3 
miles (5 km) and then per-
form step 

20

.

23

Attach the air release cap to 

the end of the hose.

If the air release cap is not 

attached, the sealant may leak and 

535

8-2. Steps to take in an emergency

8

Whe

n tr

ouble

 a

rises

the vehicle may get dirty.

24

Store the bottle in the lug-

gage compartment while it is 
connected to the compres-
sor.

25

Taking precautions to avoid 

sudden braking, sudden 
acceleration and sharp turns, 
drive carefully at under 50 
mph (80 km/h) to the nearest 
Toyota dealer that is less 
than 62 miles (100 km) away 
for tire repair or replacement.

For repair and replacement of a tire 

or disposal of the tire puncture 

repair kit, contact your Toyota 

dealer.
When having the tire repaired or 

replaced, make sure to tell the Toy-

ota dealer that the sealant is 

injected.

If the tire is inflated to more 

than the specified air pressure

1

Disconnect the hose from the 

valve.

2

Install the air release cap to the 

end of the hose and push the 

protrusion on the air release cap 

into the valve to let some air out.

3

Disconnect the hose from the 

valve, remove the air release cap 

from the hose and then recon-

nect the hose.

4

Turn the compressor switch on 

and wait for several seconds, 

then turn it off. Check that the air 

pressure indicator shows the 

specified air pressure is reached. 

(

P.555)

If the air pressure is under the 

designated pressure, turn the 

compressor switch on again and 

repeat the inflation procedure 

until the specified air pressure is 

reached.

After a tire is repaired with the 

emergency tire puncture repair 

kit

The tire pressure warning valve 

and transmitter should be 

replaced.

Even if the tire inflation pressure is 

at the recommended level, the tire 

pressure warning light may come 

on/flash.

WARNING

When fixing the flat tire

Stop your vehicle in a safe and 

flat area.

Do not touch the wheels or the 

area around the brakes immedi-

ately after the vehicle has been 

driven. After the vehicle has 

been driven, the wheels and the 

area around the brakes may be 

extremely hot. Touching these 

areas with hands, feet or other 

body parts may result in burns.

536

8-2. Steps to take in an emergency

WARNING

Connect the valve and hose 

securely with the tire installed 

on the vehicle.

If the hose is not properly con-
nected to the valve, air leakage 
may occur as sealant may be 
sprayed out.

If the hose comes off the valve 

while inflating the tire, there is a 

risk that the hose will move 

abruptly due to air pressure.

After inflation of the tire has 

completed, the sealant may 

splatter when the hose is dis-

connected or some air is let out 

of the tire.

Follow the operation procedure 

to repair the tire. If the proce-

dure is not followed, the sealant 

may spray out.

Keep back from the tire while it 

is being repaired, as there is a 

chance of it bursting while the 

repair operation is being per-

formed. If you notice any cracks 

or deformation of the tire, turn 

off the compressor switch and 

stop the repair operation imme-

diately.

The repair kit may overheat if 

operated for a long period of 

time. Do not operate the com-

pressor continuously for more 

than 40 minutes.

Parts of the repair kit become 

hot during operation. Be careful 

handling the repair kit during 

and after operation. Do not 

touch the metal part connecting 

the bottle and the compressor. It 

will be extremely hot.

Do not attach the vehicle speed 

warning sticker to an area other 

than the one indicated. If the 

sticker is attached to an area 

where an SRS airbag is located, 

such as the pad of the steering 

wheel, it may prevent the SRS 

air bag from operating properly.

Driving to spread the liquid 

sealant evenly

Observe the following precautions 

to reduce the risk of accidents.
Failing to do so may result in a 

loss of vehicle control and cause 

death or serious injury.

Drive the vehicle carefully at a 

low speed. Be especially careful 

when turning and cornering.

If the vehicle does not drive 

straight or you feel a pull 

through the steering wheel, stop 

the vehicle and check the fol-

lowing:

• Tire condition. The tire may 

have separated from the wheel.

• Tire inflation pressure. If the tire 

inflation pressure is 19 psi (130 
kPa, 1.3 kgf/cm

2

 or bar) or less, 

the tire may be severely dam-

aged.

NOTICE

When performing an emer-

gency repair

Perform the emergency repair 

without removing the nail or 

screw that has punctured the 

tread of the tire. If the object 

that has punctured the tire is 

removed, repair by the emer-

gency tire puncture repair kit 

may not be possible.

The repair kit is not waterproof. 

Make sure that the repair kit is 

not exposed to water, such as 

when it is being used in the rain.

537

8-2. Steps to take in an emergency

8

Whe

n tr

ouble

 a

rises

One of the following may be the 
cause of the problem:

The charging cable may be 
connected to the vehicle. 
(

P.102)

The electronic key may not be 
functioning properly.

*

 

(

P.539)

The traction battery may be 
completely discharged. 
Charge the traction battery. 
(

P.98)

There may be a malfunction 
in the immobilizer system.

*

 

(

P.68)

There may be a malfunction 
in the shift control system.

*

 

(

P.233, 525)

The EV system may be mal-
functioning due to an electri-
cal problem such as 
electronic key battery deple-
tion or a blown fuse. However, 

NOTICE

Do not put the repair kit directly 

onto dusty ground such as sand 

at the side of the road. If the 

repair kit vacuums up dust, etc., 

a malfunction may occur.

Make sure the sealant bottle of 

the repair kit is in a vertical posi-

tion. The repair kit does not 

operate properly when it is laid.

Precautions for the emer-

gency tire puncture repair kit

The repair kit power source 

should be 12 V DC suitable for 

vehicle use. Do not connect the 

repair kit to any other source.

Place the repair kit in a storage 

to prevent it from being exposed 

to dirt or water.

Store the repair kit in the lug-

gage compartment out of reach 

of children.

Do not disassemble or modify 

the repair kit. Do not subject 

parts such as the air pressure 

indicator to impacts. This may 

cause a malfunction.

To avoid damage to the tire 

pressure warning valves and 

transmitters

When a tire is repaired with liquid 

sealants, the tire pressure warn-

ing valve and transmitter may not 

operate properly. If a liquid seal-

ant is used, contact your Toyota 

dealer or other qualified service 

shop as soon as possible. After 

use of liquid sealant, make sure to 

replace the tire pressure warning 

valve and transmitter when repair-

ing or replacing the tire. (

P.476)

If the EV system will 

not start

Reasons for the EV system 
not starting vary depending 
on the situation. Check the 
following and perform the 
appropriate procedure:

The EV system will not 
start even though the cor-
rect starting procedure is 
being followed (

P.231)

538

8-2. Steps to take in an emergency

depending on the type of mal-
function, an interim measure 
is available to start the EV 
system. (

P.538)

There is a possibility that the 
temperature of the traction 
battery is extremely low 
(approximately below -22°F [-
30°C]). (

P.77, 232)

*

: It may not be possible to shift the 

shift position from P

One of the following may be the 
cause of the problem:

The 12-volt battery may be 
discharged. (

P.541)

The 12-volt battery terminal 
connections may be loose or 
corroded. (

P.468)

One of the following may be the 
cause of the problem:

The 12-volt battery may be 
discharged. (

P.541)

One or both of the 12-volt bat-
tery terminals may be discon-
nected. (

P.468)

Contact your Toyota dealer if the 

problem cannot be repaired, or if 
repair procedures are unknown.

When the EV system does not 
start, the following steps can be 
used as an interim measure to 
start the EV system if the power 
switch is functioning normally.
Do not use this starting proce-
dure except in cases of emer-
gency.

1

Set the parking brake.

2

Turn the power switch to 
ACC.

*

3

Press and hold the power 
switch for about 15 seconds 
while depressing the brake 
pedal firmly.

After pressing the power switch for 

a while, a message regarding 12-

volt battery control will be dis-

played, however continuing press-

ing the switch.

Even if the EV system can be 
started using the above steps, 
the system may be malfunction-
ing. Have the vehicle inspected 
by your Toyota dealer.

*

: Setting can be customized. 

(

P.571)

The interior lights and 
headlights are dim, or the 
horn does not sound or 
sounds at a low volume

The interior lights and 
headlights do not turn on, 
or the horn does not 
sound

Starting the EV system in 
an emergency

539

8-2. Steps to take in an emergency

8

Whe

n tr

ouble

 a

rises

When the electronic key does 

not work properly

Make sure that the smart key sys-

tem has not been deactivated in 

the customization setting. If it is 

off, turn the function on. 

(Customizable features: 

P.569)

Check if battery-saving mode is 

set. If it is set, cancel the function. 

(

P.188)

Use the mechanical key 
(

P.164) in order to perform the 

following operations.

If you lose your keys

New genuine keys can be 
made by your Toyota dealer 
using the other key and the 
key number stamped on 
your key number plate. 
Keep the plate in a safe 
place such as your wallet, 
not in the vehicle.

NOTICE

When an electronic key is lost

If the electronic key remains lost, 

the risk of vehicle theft increases 

significantly. Visit your Toyota 

dealer immediately with all 

remaining electronic keys that 

were provided with your vehicle.

If the electronic key 

does not operate prop-

erly

If communication between 
the electronic key and vehi-
cle is interrupted (

P.188) 

or the electronic key cannot 
be used because the battery 
is depleted, the smart key 
system and wireless remote 
control cannot be used. In 
such cases, the doors can 
be opened and the EV sys-
tem can be started by fol-
lowing the procedure below.

NOTICE

In case of a smart key system 

malfunction, or other key 

related problems

Take your vehicle with all the elec-

tronic keys provided with your 

vehicle to your Toyota dealer.

Locking and unlocking 
the doors

540

8-2. Steps to take in an emergency

1

Locks all the doors

2

Unlocks the door

Turning the key rearward unlocks 
the driver’s door. Turning the key 
once again within 5 seconds 
unlocks the other doors.

Key linked functions

1

Closes the windows (turn and 
hold)

*

2

Opens the windows (turn and 
hold)

*

*

: These settings must be custom-

ized at your Toyota dealer.

1

Depress the brake pedal.

2

Touch the electronic key to 
the power switch.

When the electronic key is 

detected, a buzzer sounds and the 

power switch will turn to ON.
When the smart key system is 

deactivated in customization set-

ting, the power switch will turn to 

ACC.

3

Firmly depress the brake 
pedal and check that 

 is 

displayed on the multi-infor-
mation display.

4

Press the power switch 
shortly and firmly.

In the event that the EV system still 

WARNING

When using the mechanical 

key and operating the power 

windows

Operate the power window after 

checking to make sure that there 

is no possibility of any passenger 

having any of their body parts 

caught in the window. Also, do not 

allow children to operate the 

mechanical key. It is possible for 

children and other passengers to 

get caught in the power window.

Starting the EV system

541

8-2. Steps to take in an emergency

8

Whe

n tr

ouble

 a

rises

cannot be started, contact your Toy-

ota dealer.

Stopping the EV system

Shift the shift position to P, set the 
parking brake and press the power 
switch as you normally do when 
stopping the EV system.

Replacing the key battery

As the above procedure is a tempo-

rary measure, it is recommended 

that the electronic key battery be 

replaced immediately when the bat-

tery is depleted. (

P.497)

Alarm

If a door is unlocked using the 

mechanical key when the alarm sys-

tem is set, the alarm may be trig-

gered. (

P.69)

Changing power switch modes

Release the brake pedal and press 
the power switch in step 

3

 above.

The EV system does not start and 
modes will be changed each time 
the switch is pressed. (

P.234)

If you have a set of jumper (or 
booster) cables and a second 
vehicle with a 12-volt battery, 
you can jump start your vehicle 
by following the steps below.

1

Confirm that the electronic 
key is being carried.

When connecting the jumper (or 

booster) cables, depending on the 

situation, the alarm may activate 

and the doors locked. (

P.70)

2

Open the hood (

P.462).

3

Open the positive (+) battery 
terminal cover.

While pressing on the claw, open 

the cover as shown in the illustra-

If the 12-volt battery is 

discharged

The following procedures 
may be used to start the EV 
system if the vehicle’s 12-
volt battery is discharged.
You can also call your Toy-
ota dealer or a qualified 
repair shop.

Restarting the EV system

542

8-2. Steps to take in an emergency

tion.

4

Connect a positive jumper cable clamp to   on your vehicle and 
connect the clamp on the other end of the positive cable to   on 
the second vehicle. Then, connect a negative cable clamp to   
on the second vehicle and connect the clamp at the other end of 
the negative cable to  .

Positive (+) battery terminal (your vehicle)

Positive (+) battery terminal (second vehicle)

Negative (-) battery terminal (second vehicle)

Solid, stationary, unpainted metallic point away from the battery 
and any moving parts as shown in the illustration

5

Start the engine of the sec-
ond vehicle. Increase the 
engine speed slightly and 
maintain at that level for 

approximately 5 minutes to 
recharge the 12-volt battery 
of your vehicle.

543

8-2. Steps to take in an emergency

8

Whe

n tr

ouble

 a

rises

6

Open and close any of the 
doors of your vehicle with the 
power switch OFF.

7

Maintain the engine speed of 
the second vehicle and start 
the EV system of your vehi-
cle by turning the power 
switch to ON.

8

Make sure the “READY” indi-
cator comes on. If the indica-
tor light does not come on, 
contact your Toyota dealer.

9

Once the EV system has 
started, remove the jumper 
cables in the exact reverse 
order from which they were 
connected.

10

Close the positive (+) battery 

terminal cover.

Once the EV system starts, 
have the vehicle inspected at 
your Toyota dealer as soon as 
possible.

Starting the EV system when 

the 12-volt battery is dis-

charged

The EV system cannot be started by 

push-starting.

To prevent 12-volt battery dis-

charge

Turn off the headlights, the air 

conditioning system, the audio 

system, etc. while the EV system 

is off.

Turn off any unnecessary electri-

cal components when the vehicle 

is running at a low speed for an 

extended period, such as in heavy 

traffic.

Charging the 12-volt battery

The electricity stored in the 12-volt 

battery will discharge gradually even 

when the vehicle is not in use, due 

to natural discharge and the drain-

ing effects of certain electrical appli-

ances. If the vehicle is left for a long 

time, the 12-volt battery may dis-

charge, and the EV system may be 

unable to start. (The 12-volt battery 

recharges automatically while the 

EV system is operating.)

When the 12-volt battery is 

removed or discharged

Information stored in the ECU is 

cleared. When the 12-volt battery 

is depleted, have the vehicle 

inspected at your Toyota dealer.

In some cases, it may not be pos-

sible to unlock the doors using the 

smart key system when the 12-

volt battery is discharged. Use the 

wireless remote control or the 

mechanical key to lock or unlock 

the doors.

The EV system may not start on 

the first attempt after the 12-volt 

battery has recharged but will start 

normally after the second attempt. 

This is not a malfunction.

The power switch mode is memo-

rized by the vehicle. When the 12-

volt battery is reconnected, the 

system will return to the mode it 

was in before the 12-volt battery 

was discharged. Before discon-

necting the 12-volt battery, turn 

the power switch off.

If you are unsure what mode the 

power switch was in before the 

12-volt battery discharged, be 

especially careful when recon-

necting the 12-volt battery.

If the 12-volt battery discharges, it 

may not be possible to shift the 

shift position to other positions. In 

this case, the vehicle cannot be 

towed without lifting both front 

wheels because the front wheels 

will be locked.

The power back door (if equipped) 

544

8-2. Steps to take in an emergency

must be initialized. (

P.181)

When replacing the 12-volt bat-

tery

Use a 12-volt battery that con-

forms to European regulations.

Use a 12-volt battery that the case 

size is same as the previous one 

(LN1), 20 hour rate capacity 

(20HR) is equivalent (45Ah) or 

greater, and performance rating 

(CCA) is equivalent (286A) or 

greater.

• If the sizes differ, the 12-volt bat-

tery cannot be properly secured.

• If an improper 12-volt battery is 

used, battery performance may 

decrease and the EV system may 

not be able to restart.

• If the 20 hour rate capacity is low, 

even if the time period where the 

vehicle is not used is a short time, 

the 12-volt battery may discharge 

and EV system may not be able to 

start.

For details, consult your Toyota 

dealer.

WARNING

When removing the 12-volt 

battery terminals

Always remove the negative (-) 

terminal first. If the positive (+) ter-

minal contacts any metal in the 

surrounding area when the posi-

tive (+) terminal is removed, a 

spark may occur, leading to a fire 

in addition to electrical shocks 

and death or serious injury.

Avoiding 12-volt battery fires 

or explosions

Observe the following precautions 

to prevent accidentally igniting the 

flammable gas that may be emit-

ted from the 12-volt battery:

Make sure each jumper cable is 

connected to the correct termi-

nal and that it is not unintention-

ally in contact with any other 

than the intended terminal.

Do not allow the other end of 

the jumper cable connected to 

the “+” terminal to come into 

contact with any other parts or 

metal surfaces in the area, such 

as brackets or unpainted metal.

Do not allow the + and - clamps 

of the jumper cables to come 

into contact with each other.

Do not smoke, use matches, 

cigarette lighters or allow open 

flame near the 12-volt battery.

12-volt battery precautions

The 12-volt battery contains poi-

sonous and corrosive acidic elec-

trolyte, while related parts contain 

lead and lead compounds. 

Observe the following precautions 

when handling the 12-volt battery:

When working with the 12-volt 

battery, always wear safety 

glasses and take care not to 

allow any battery fluids (acid) to 

come into contact with skin, 

clothing or the vehicle body.

Do not lean over the 12-volt bat-

tery.

In the event that battery fluid 

(acid) comes into contact with 

the skin or eyes, immediately 

wash the affected area with 

water and seek medical atten-

tion.

Place a wet sponge or cloth 

over the affected area until 

medical attention can be 

received.

Always wash your hands after 

handling the 12-volt battery and 

other battery-related parts.

Do not allow children near the 

12-volt battery.

545

8-2. Steps to take in an emergency

8

Whe

n tr

ouble

 a

rises

1

Stop the vehicle in a safe 
place and turn off the air con-
ditioning system.

2

Leave the EV system operat-
ing and carefully lift the hood.

3

Check if the cooling fan is 
operating. 
If the fan is operating: 
Wait until the “EV System 
overheated Output power 
reduced” message disap-

WARNING

When replacing the 12-volt 

battery

When the vent plug is close to 

the hold down clamp, the bat-

tery fluid (acid) may leak.

For information regarding bat-

tery replacement, contact your 

Toyota dealer.

NOTICE

When handling jumper cables

When connecting the jumper 

cables, ensure that they do not 

become entangled in the cooling 

fan.

If your vehicle over-

heats

When “EV System over-
heated Output power 
reduced” is shown on the 
multi-information display, 
your vehicle may be over-
heating.

NOTICE

Cooling system coolant

The radiator coolant is exclusive 

for radiator usage. Damage may 

occur when water or any other 

type of coolant is used, so never 

use any other fluid. When there is 

no “Toyota Genuine Traction Bat-

tery Coolant”, immediately contact 

your Toyota dealer.

Correction procedures

546

8-2. Steps to take in an emergency

pears and then stop the EV 
system. If the message does 
not disappear, call your Toy-
ota dealer.
If the fan is not operating: 
Stop the EV system immedi-
ately and call your Toyota 
dealer.

4

After the EV system has 
cooled down, inspect the 
hoses and radiator core (radi-
ator) for any leaks.

Radiator

Cooling fan

If a large amount of coolant leaks, 
immediately contact your Toyota 
dealer.

5

The coolant level is satisfac-
tory if it is between the “MAX” 
and “MIN” lines on the reser-
voir.

Reservoir

“MAX” line

“MIN” line

6

If the coolant is insufficient, 
replenish with “Toyota Genu-
ine Traction Battery Coolant”.

If you don’t have “Toyota Genuine 

Traction Battery Coolant”, contact 

your Toyota dealer.

1

Remove the bolt.

2

Open the reservoir cap

Have the vehicle inspected at 
the nearest your Toyota dealer.

WARNING

To prevent an accident or 

injury when inspecting under 

the hood of your vehicle

Observe the following precau-

tions.
Failure to do so may result in seri-

ous injury such as burns.

If steam is seen coming from 

under the hood, do not open the 

hood until the steam has sub-

sided. The motor compartment 

may be very hot.

 

 

 

 

 

 

 

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