Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 221

EXTERIOR  –  ACCESS DOOR BLACK OUT TAPE

ET–113

ET

5.

INSTALL ACCESS DOOR GLASS OUTER 
WEATHERSTRIP (See page 

ET-43

)

6.

INSTALL ACCESS PANEL WEATHERSTRIP
HINT:
Use the same procedure as for the RH side (See page 

ED-38

).

7.

INSTALL ACCESS DOOR OPENING TRIM
HINT:
Use the same procedure as for the RH side (See page 

ED-39

).

8.

INSTALL CENTER PILLAR UPPER GARNISH
HINT:
Use the same procedure as for the RH side (See page 

ED-40

).

9.

INSTALL ACCESS DOOR TRIM BOARD SUB-
ASSEMBLY
HINT:
Use the same procedure as for the RH side (See page 

ED-41

).

10. INSTALL CUP HOLDER

HINT:
Use the same procedure as for the RH side (See page 

ED-41

).

11. INSTALL ACCESS DOOR INSIDE HANDLE SUB-

ASSEMBLY
HINT:
Use the same procedure as for the RH side (See page 

ED-41

).

12. INSTALL LAP BELT OUTER ANCHOR COVER

HINT:
Use the same procedure as for the RH side (See page 

ED-42

).

13. INSTALL ACCESS PANEL REAR WEATHERSTRIP

HINT:
Use the same procedure as for the RH side (See page 

ED-42

).

1GR-FE FUEL  –  FUEL SYSTEM

FU–1

FU

FUEL SYSTEM

PRECAUTION

1.

BEFORE WORKING ON FUEL SYSTEM
(a) Before working on the fuel system, disconnect the 

cable from the negative battery terminal.

(b) Do not work on the fuel system near naked flames. 

Never smoke during the work.

(c) Keep rubber and leather parts away from gasoline.

2.

DISCHARGE FUEL SYSTEM PRESSURE
CAUTION:
•

DISCHARGE FUEL SYSTEM PRESSURE 
procedures must be performed before 
disconnecting any part of the fuel system.

•

As some pressure remains in the fuel line even 
after taking precautions to prevent gasoline 
spillage, use a shop rag or piece of cloth to 
prevent gasoline splashes when disconnecting 
the fuel line.

(a) Disconnect the cable from the negative battery 

terminal.

(b) Remove the circuit opening relay (see page 

ES-

443

).

(c) Connect the cable to the battery negative terminal.

Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

(d) Start the engine.
(e) Turn the ignition switch to ON after the engine 

stops.
HINT:
DTC P0171 (system too lean (Bank 1)) or DTC 
P0174 (system too learn (Bank 2)) may be set.

(f)

Crank the engine again and check that the engine 
stops.

(g) Remove the fuel tank cap and discharge the 

pressure in the fuel tank completely.

(h) Install the circuit opening relay (see page 

ES-443

).

3.

FUEL SYSTEM
(a) When disconnecting the high-pressure fuel line, a 

large amount of gasoline will splash. So take the 
following precautions.
(1) Discharge the fuel system pressure.
(2) Disconnect the fuel tank main tube (see page 

FU-42

).

(3) Drain the fuel remaining in the fuel tank main 

tube.

(4) Cover the disconnected fuel tank main tube (fuel 

tube joint and fuel tube connector) with a vinyl 
bag to prevent damage and the intrusion of 
foreign objects.

FU–2

1GR-FE FUEL  –  FUEL SYSTEM

FU

(b) Take the following precautions when installing the 

fuel injector.
(1) Do not reuse the O-ring.
(2) Do not damage a new O-ring when installing it 

into the fuel injector.

(3) Before installing a new O-ring, apply gasoline or 

spindle oil.
NOTICE:
Do not use engine oil, gear oil or brake oil.

(4) Install the fuel injector into the fuel delivery pipe 

and cylinder head as illustrated.
NOTICE:
Apply gasoline or spindle oil to the contact 
surface of the fuel delivery pipe and fuel 
injector before installing the fuel injector.

(c) Take the following precautions when disconnecting 

the fuel tube connector.
HINT:
The structure of the fuel tube connector is as shown 
in the illustration.
(1) Check the fuel tube connector and pipe for dirt 

and mud before removing the fuel tube 
connector.
If dirty, wipe it with a shop rag or piece of cloth.

(2) Pinch the retainer as illustrated, and pull the fuel 

tube connector out of the pipe.

(3) If the fuel tube connector and pipe are stuck, 

pinch the pipe, then push and pull the fuel tube 
connector to release and disconnect it.
NOTICE:
Never use any tools.

(4) After removing the fuel tube, check the sealing 

surface of the pipe for dirt and mud.
If dirty, wipe it with a shop rag or piece of cloth.

(5) Cover the disconnected fuel tube connector and 

pipe with a vinyl bag to prevent damage and the 
intrusion of foreign objects.

CORRECT

WRONG

O-ring

Delivery Pipe

A075945E04

Delivery Pipe

Intake 
Manifold

O-ring

Injector

Insulator

A075911E05

Pipe

Retainer

Nylon Tube

Fuel Tube Connector

O-ring

A098610E09

Retainer

Pinch

Pinch

Pull Out

A088336E15

A088337E01

1GR-FE FUEL  –  FUEL SYSTEM

FU–3

FU

(d) Take the following precautions when installing the 

fuel tube connector.
(1) Align the fuel tube connector with the pipe, then 

push in the fuel tube connector until the retainer 
makes a "click" sound.

(2) After connecting the fuel tube connector, check 

that the fuel tube connector and pipe are 
securely connected by pulling them.

Push

A088339E03

Pull

A088340E02