Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 175

1GR-FE ENGINE MECHANICAL  –  ENGINE UNIT

EM–131

EM

CONNECTING ROD BEARING

CONNECTING ROD 
SUB-ASSEMBLY

PISTON RING SET

NO. 1 PISTON RING

N*m (kgf*cm, ft*lbf)  : Specified torque

Non-reusable part

HOLE SNAP RING

NO. 2 PISTON RING

OIL RING

PISTON

CONNECTING ROD CAP

PISTON PIN

1st: 25 (250, 18)
2nd: Turn 90°

HOLE SNAP RING

A126348E01

EM–132

1GR-FE ENGINE MECHANICAL  –  ENGINE UNIT

EM

CRANKSHAFT

CRANKSHAFT BEARING

CRANKSHAFT BEARING 
CAP SET BOLT

NO. 1 SUB-ASSEMBLY 
OIL NOZZLE

9.0 (92, 80 in.*lbf)

25 (255, 18)

N*m (kgf*cm, ft*lbf)  : Specified torque

1st: 61 (622, 45)
2nd: Turn 90°

CRANKSHAFT BEARING CAP

UPPER CRANKSHAFT 
THRUST WASHER

LOWER CRANKSHAFT 
THRUST WASHER

x8

CRANKSHAFT BEARING

x4

x4

A126349E01

1GR-FE ENGINE MECHANICAL  –  ENGINE UNIT

EM–133

EM

OIL JET

4.0 (41, 35 in.*lbf)

11 (112, 8.1)

4.0 (41, 35 in.*lbf)

x2

x2

x2

11 (112, 8.1)

4.5 (46, 40 in.*lbf)

x2

x2

x2

x4

N*m (kgf*cm, ft*lbf)  : Specified torque

A126350E01

EM–134

1GR-FE ENGINE MECHANICAL  –  ENGINE UNIT

EM

DISASSEMBLY

HINT:
•

Thoroughly clean all the disassembled parts before 
reassembly.

•

Before installing the parts, apply new engine oil to all 
sliding and rotating surfaces.

•

Replace all gaskets, O-rings and oil seals with new parts.

1.

REMOVE ENGINE HANGERS
(a) Remove the 2 bolts and No. 1 engine hanger.
(b) Remove the 2 bolts and No. 2 engine hanger.

2.

REMOVE ENGINE COOLANT TEMPERATURE 
SENSOR
(a) Remove the engine coolant temperature sensor and 

gasket.

3.

REMOVE WATER BY-PASS JOINT RR
(a) Remove the 2 bolts, 4 nuts and the water by-pass 

rear joint.

(b) Remove the 2 gaskets from the cylinder head.
(c) Remove the O-ring from the outlet pipe.

4.

REMOVE CAMSHAFT TIMING OIL CONTROL VALVE 
ASSEMBLY (for Bank 1)
(a) Remove the bolt and camshaft timing oil control 

valve.

No. 1

No. 2

A072941E02

A126460

A121043

A126464