Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 65

 

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Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 65

 

 

1GR-FE ENGINE CONTROL SYSTEM  –  SFI SYSTEM

ES–215

ES

MONITOR DESCRIPTION

The ECM uses sensors mounted in front of and behind the Three-Way Catalytic Converter (TWC) to 
monitor its efficiency.
The first sensor, the Air-Fuel Ratio (A/F) sensor, sends pre-catalyst information to the ECM. The second 
sensor, the Heated Oxygen (HO2) sensor, sends post-catalyst information to the ECM.
In order to detect any deterioration in the TWC, the ECM calculates the Oxygen Storage Capacity (OSC) 
of the TWC. This calculation is based on the voltage output of the HO2 sensor while performing active air- 
fuel ratio control, rather than the conventional detecting method, which uses the locus ratio.
The OSC value is an indication of the oxygen storage capacity of the TWC. When the vehicle is being 
driven with a warm engine, active air-fuel ratio control is performed for approximately 15 to 20 seconds. 
When it is performed, the ECM deliberately sets the air-fuel ratio to lean or rich levels. If a rich-lean cycle 
of the HO2 sensor is long, the OSC becomes greater. There is a direct correlation between the OSCs of 
the HO2 sensor and the TWC.
The ECM uses the OSC value to determine the state of the TWC. If any deterioration has occurred, it 
illuminates the MIL and sets a DTC.

HINT:

Bank 1 refers to the bank that includes cylinder No. 1.

Bank 2 refers to the bank that does not include cylinder No. 1.

Sensor 1 refers to the sensor closest to the engine assembly.

Sensor 2 refers to the sensor farthest away from the engine assembly.

MONITOR STRATEGY

DTC

P0420

Catalyst System Efficiency Below Threshold 
(Bank 1)

DTC

P0430

Catalyst System Efficiency Below Threshold 
(Bank 2)

DTC No.

DTC Detection Conditions

Trouble Areas

P0420

OSC value smaller than standard value under active air-fuel 
ratio control (2 trip detection logic)

Gas leakage from exhaust system

A/F sensor (bank 1 sensor 1)

HO2 sensor (bank 1 sensor 2)

Exhaust manifold (TWC)

P0430

OSC value smaller than standard value under active air-fuel 
ratio control (2 trip detection logic)

Gas leakage from exhaust system

A/F sensor (bank 2 sensor 1)

HO2 sensor (bank 2 sensor 2)

Exhaust manifold (TWC)

Related DTCs

P0420: Catalyst Deterioration
P0430: Catalyst Deterioration

Required Sensors/Components (Main)

A/F sensor and heated oxygen sensor

Required Sensors/Components (Related)

Intake air temperature sensor, mass air flow meter, crankshaft position sensor and 
engine coolant temperature sensor

Frequency of Operation

Once per driving cycle

Duration

About 30 seconds

MIL Operation

2 driving cycles

Sequence of Operation

None

ES–216

1GR-FE ENGINE CONTROL SYSTEM  –  SFI SYSTEM

ES

TYPICAL ENABLING CONDITIONS

TYPICAL MALFUNCTION THRESHOLDS

MONITOR RESULT

Refer to CHECKING MONITOR STATUS (See page 

ES-20

).

CONFIRMATION DRIVING PATTERN

HINT:
Performing this confirmation pattern will activate the catalyst monitor. This is very useful for verifying the 
completion of a repair.

Monitor runs whenever following DTCs not present

P0011 (VVT System 1 - Advance)
P0012 (VVT System 1 - Retard)
P0021 (VVT System 2 - Advance)
P0022 (VVT System 2 - Retard)
P0031, P0032, P0051, P0052 (A/F sensor heater - Sensor 1)
P0037, P0038, P0057, P0058 (HO2 sensor Heater - Sensor 2)
P0100 - P0103 (MAF meter)
P0115 - P0118 (ECT sensor)
P0120 - P0223, P2135 (TP sensor)
P0125 (Insufficient ECT for closed loop)
P0136, P0156 (HO2 Sensor - Sensor 2)
P0171, P0172, P0174, P0175 (Fuel system)
P0300 - P0306 (Misfire)
P0335 (CKP sensor)
P0340 (CMP sensor)
P0351 - P0356 (Ignitor)
P0500 (VSS)
P2196, P2198 (A/F sensor - rationality)
P2A00, P2A03 (A/F sensor - slow response)

Battery voltage

11 V or more

IAT

-10

°C (14°F) or more

Engine coolant temperature sensor

75

°C (167°F) or more

Atmospheric pressure coefficient

76 kPa (570 mmHg) or more

Idling

OFF

Engine RPM

Less than 3,200 rpm

A/F sensor status

Activated

Fuel system status

Closed loop

Engine load

10 to 70 %

All of the following conditions are met

Condition 1, 2 and 3

1. Mass air flow rate

5 to 70 g/sec

2. Front catalyst temperature (estimated)

650 to 840

°C (1,202 to 1,544°F)

3. Rear catalyst temperature (estimated)

100 to 900

°C (212 to 1,652°F)

Rear HO2 sensor monitor

Completed

Shift position

4th or higher

Oxygen Storage Capacity (OSC) of Three-Way Catalytic Converter (TWC)

Less than 0.04 g

1GR-FE ENGINE CONTROL SYSTEM  –  SFI SYSTEM

ES–217

ES

(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch ON.
(c) Turn the tester ON.
(d) Clear DTCs (where set) (See page 

ES-38

).

(e) Select the following menu items: DIAGNOSIS / CARB OBD II / READINESS TESTS.
(f) Check that CAT EVAL is INCMPL (incomplete).
(g) Start the engine and warm it up.
(h) Drive the vehicle at between 40 mph and 70 mph (64 km/h and 113 km/h) for at least 10 minutes.
(i) Note the state of the Readiness Tests items. Those items will change to COMPL (complete) as CAT 
EVAL monitor operates.
(j) On the tester, select the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC INFO / 
PENDING CODES and check if any DTCs (any pending DTCs) are set.
HINT:
If CAT EVAL does not change to COMPL, and any pending DTCs fail to set, extend the driving time.

CONDITIONING FOR SENSOR TESTING

HINT:
Perform the operation with the engine speeds and time durations described below prior to checking the 
waveforms of the A/F and HO2 sensors. This is in order to activate the sensors sufficiently to obtain the 
appropriate inspection results.

Vehicle Speed

Ignition Switch OFF

Time

Idling

40 mph and 70 mph

Between

(64 km/h and 113 km/h)

(g)

(h)

Warm up

10 minutes

(Note: Even if vehicle stops during driving pattern, test can be resumed)

NOTICE:

This test will not be completed 

if the vehicle is driven at 

absolutely constant speed  

such as with cruise control 

activated.

A115372E13

A076855E02

ES–218

1GR-FE ENGINE CONTROL SYSTEM  –  SFI SYSTEM

ES

(a) Connect an intelligent tester to the DLC3.
(b) Start the engine and warm it up with all the accessories switched OFF, until the engine coolant 
temperature stabilizes.
(c) Run the engine at an engine speed of between 2,500 rpm and 3,000 rpm for at least 3 minutes.
(d) While running the engine at 3,000 rpm for 2 seconds and 2,000 rpm for 2 seconds, check the 
waveforms of the A/F and HO2 sensors using the tester.
HINT:

If either of the voltage outputs of the Air-Fuel Ratio (A/F) or Heated Oxygen (HO2) sensor does not 
fluctuate, or either of the sensors makes a noise, the sensor may be malfunctioning.

If the voltage outputs of both the sensors remain lean or rich, the air-fuel ratio may be extremely lean or 
rich. In such cases, perform the following A/F CONTROL using an intelligent tester.

If the Three-Way Catalytic Converter (TWC) has deteriorated, the HO2 sensor (located behind the 
TWC) voltage output fluctuates up and down frequently, even under normal driving conditions (active 
air-fuel ratio control is not performed).

(c)

Engine Speed

3,000 rpm

2,000 rpm

Idling

Ignition Switch OFF

(a)

(b)

(d)

(d)

Warming up

At least 3 minutes

2 seconds

Check

Time

A118003E01

 

 

 

 

 

 

 

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