Toyota Sequoia (2005). Manual - part 907

H16739

a – a

A

a

a

a

a

a

a

H04300

BO4421

H02865

Primer M

Primer M

Adhesive

BO–64

–

BODY

WINDSHIELD

3617

5.

INSTALL NEW DAMS

Install new dams with adhesive tape as shown in the illustration.

A: 7.0 mm (0.276 in.)

6.

POSITION GLASS

(a)

Place the glass in the correct position.

(b)

Check that all contacting parts of the glass rim are set per-
fectly even.

(c)

Place reference marks on the glass and body.

(d)

Remove the glass.

7.

CLEAN CONTACT SURFACE OF GLASS

Using a cleaner, clean the contact surface which is black–col-
ored area around the entire glass rim.
NOTICE:
Do not touch the glass face after cleaning it.

8.

COAT CONTACT SURFACE OF BODY WITH PRIMER
”M”

Using a brush, coat Primer M to the exposed part of body on the
vehicle side.
NOTICE:

Allow 3 minutes or more to dry the primer coated sur-
face.

Do not coat Primer M to the adhesive.

Do not keep any of the opened Primer M for later use.

H00471

Primer G

H00464

Adhesive

Dam

B

A

BO2821

–

BODY

WINDSHIELD

BO–65

3618

9.

COAT CONTACT SURFACE OF GLASS WITH PRIMER
”G”

(a)

Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G as shown in the illustra-
tion.

(b)

When the primer is coated wrongly to the area other than
the specified, wipe it off with a clean shop rag before the
primer dries.

NOTICE:

Allow 3 minutes or more to dry the primer coated sur-
face.

Do not keep any of the opened Primer G for later use.

10.

APPLY ADHESIVE

(a)

Cut off the tip of the cartridge nozzle.
Part No. 08850–00801 or equivalent

HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.

Temperature

Tackfree time

35

°

C (95 

°

F)

15 minutes

20

°

C (68 

°

F)

100 minutes

5

°

C (41 

°

F)

8 hours

(b)

Load the cartridge into the sealer gun.

(c)

Coat the glass with adhesive as shown in the illustration.
A: 12.0 mm (0.472 in.)
B: 8.0 mm (0.315 in.)

11.

INSTALL WINDSHIELD GLASS AND MOULDING

(a)

Install the glass, aligning the reference marks using a suc-
tion rubber.

HINT:
Check to see that the stoppers are attached to the body correct-
ly.
(b)

Lightly press the glass front surface for close contact.

H00679

H03003

H16709

H09483

C

A

B

C

BO–66

–

BODY

WINDSHIELD

3619

(c)

Correct insufficient or protruded adhesive agent using a
spatula.

HINT:
Apply the adhesive agent up to the windshield glass edge.

(d)

Install a new windshield outside upper moulding to the
windshield glass before the adhesive agent hardens.

HINT:
Install the moulding, aligning the center of moulding with the
center of body.
(e)

Remove any excessive adhesive agent before it hardens.

(f)

Hold the glass and moulding in place securely with a pro-
tective tape or equivalent until the adhesive hardens.

NOTICE:
Take care not to drive the vehicle during the time described
in the table below.

Temperature

Minimum time prior to driving the vehicle

35

°

C (95 

°

F)

1.5 hours

20

°

C (68 

°

F)

5 hours

5

°

C (41 

°

F)

24 hours

12.

INSTALL WINDSHIELD OUTSIDE MOULDINGS

13.

INSPECT FOR LEAK AND REPAIR

NOTICE:
Contact a leak test after the hardening time has elapsed.

14.

INSTALL ROOF SIDE RAIL WEATHERSTRIP

Attach the upper edge of the weatherstrip to body flange. Tap
on the weatherstrip by hand.
15.

INSTALL COWL TOP VENTILATOR LOUVER

16.

INSTALL WIPER ARMS

(a)

Operate the wipers once and turn the wiper switch OFF.

(b)

Install the wiper arms and tighten the nuts by hand.

(c)

Adjust the installation positions of the wiper arms to posi-
tions shown in the illustration.
A: Approx. 25.4 mm (1.000 in.)
B: Approx. 40.0 mm (1.575 in.)

HINT:
When installing the wiper arms, make sure that the tips of the
blades are not beyond the ceramic edge as indicated ”C” part
in the illustration.

H18893

H18894

–

BODY

WINDSHIELD

BO–67

3620

(d)

Torque the 2 nuts.
Torque: 20 N·m (204 kgf·cm, 15 ft·lbf)

(e)

Install the 2 cap.

17.

w/ Electro chromic inner rear view mirror:
INSTALL INNER REAR VIEW MIRROR

(a)

Install the inner rear view mirror and torx screw.
Torque: 2.5 N·m (25 kgf·cm, 22 in.·lbf)

(b)

Connect the connector.

(c)

Install the mirror cover.

18.

w/o Electro chromic inner rear view mirror:
INSTALL INNER REAR VIEW MIRROR

Instll the inner rear view mirror and torx screw.

Torque: 2.5 N·m (25 kgf·cm, 22 in.·lbf)

19.

INSTALL ROOF CONSOLE BOX

20.

INSTALL SUN VISORS AND HOLDERS

21.

INSTALL FRONT PILLAR GARNISHES

22.

INSTALL FRONT DOOR OPENING TRIM WEATH-
ERSTRIPS