Toyota Sequoia (2005). Manual - part 805

 

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Toyota Sequoia (2005). Manual - part 805

 

 

BR0JX–17

F13341

Pin

Rear Disc Brake
Assembly

Front Shoe



 C–washer

Shim

Parking Brake Shoe
Lever

Rear Shoe

Shoe Strut

Spring

Adjuster

Cup

Tension Spring

Shoe Hold–down
Spring

Disc

High temperature grease

N·m (kgf·cm, ft·lbf)

: Specified torque

Anchor Spring

Cup

Shoe Hold–down
Spring

Shoe Return
Spring

105 (1,070, 77)



 Non–reusable part

BR–42

BRAKE

PARKING BRAKE

3209

PARKING BRAKE

COMPONENTS

BR1NF–02

F13327

F13323

F13324

BRAKE

PARKING BRAKE

BR–43

3210

DISASSEMBLY

1.

REMOVE REAR WHEEL
Torque: 110 N·m (1,122 kgf·cm, 81 ft·lbf)

2.

REMOVE REAR DISC BRAKE ASSEMBLY

(a)

Remove the 2 mounting bolts and remove the disc brake
assembly.
Torque: 105 N·m (1,070 kgf·cm, 77 ft·lbf)

(b)

Suspend the disc brake securely and so the hose is not
stretched.

3.

REMOVE DISC

(a)

Release the parking brake lever.

(b)

Place matchmarks on the disc and rear axle hub.

(c)

Remove the disc.

HINT:



If the disc cannot be removed easily, turn the shoe adjust-
er until the wheel turns freely.



If there are no matchmarks, temporarily install the disc,
then measure the disc runout and install the disc in posi-
tion (See page 

BR–39

).

4.

REMOVE SHOE RETURN SPRINGS

Using needle–nose pliers, remove the 2 shoe return springs.
5.

REMOVE SHOE STRUT WITH SPRING

HINT:
At the time of reassembly, install the strut with the spring facing
forward.
6.

REMOVE SHOE ADJUSTER

Slide the front shoe toward outside, remove the shoe adjuster.
7.

REMOVE FRONT SHOE

(a)

Using a needle–nose pliers, disconnect the anchor spring
and tension spring from the front shoe.

(b)

Remove the anchor spring and tension spring.

F13325

F13901

F13326

BR–44

BRAKE

PARKING BRAKE

3211

(c)

Using a clip remover, remove the front shoe with holding
the cup.

HINT:
At the time of reassembly, hold the cup with clip remover. In this
condition, install the front shoe.
(d)

Remove the 2 cups, shoe hold–down spring and pin.

8.

REMOVE REAR SHOE

(a)

Using a clip remover, remove the rear shoe with holding
the cup.

HINT:
At the time of reassembly, hold the cup with clip remover. In this
condition, install the rear shoe.
(b)

Remove the 2 cups, shoe hold–down spring and pin.

(c)

Disconnect the parking brake cable from the parking
brake shoe lever.

BR0ZY–05

BR5332

F06409

BR0828

BR5333

Shim

Clearance

BRAKE

PARKING BRAKE

BR–45

3212

INSPECTION

1.

INSPECT DISASSEMBLED PARTS

Inspect the disassembled parts for wear, rust or damage.

2.

MEASURE BRAKE SHOE LINING THICKNESS

Using a ruler, measure the thickness of the shoe lining.

Standard thickness: 4.0 mm (0.157 in.)
Minimum thickness: 1.0 mm (0.039 in.)

If the lining thickness is at the minimum thickness or less, or if
there is severe and uneven wear, replace the brake shoe.

3.

MEASURE BRAKE DISC INSIDE DIAMETER

Using a brake drum gauge or equivalent, measure the inside di-
ameter of the disc.

Standard inside diameter: 210 mm (8.27 in.)
Maximum inside diameter: 211 mm (8.31 in.)

Replace the disc if the inside diameter is at the maximum value
or more.
Replace the disc or grind it with a lathe if the disc is scored or
worn unevenly.

4.

INSPECT PARKING BRAKE SHOE LINING AND DISC
FOR PROPER CONTACT

Apply chalk to the inside surface of the disc, then grind down
the brake shoe lining to fit. If the contact between the disc and
the brake shoe lining is improper, repair it using a brake shoe
grinder or replace the brake shoe assembly.

5.

MEASURE CLEARANCE BETWEEN PARKING
BRAKE SHOE AND LEVER

Using a feeler gauge, measure the clearance.

Standard clearance: Less than 0.25 mm (0.010 in.)

If the clearance is not within the specification, replace the shim
with one of the correct size.

 

 

 

 

 

 

 

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