Toyota Sequoia (2005). Manual - part 803

BR0TB–07

F13313

F13314

BR–34

–

BRAKE

REAR BRAKE PAD

3201

REPLACEMENT

1.

REMOVE REAR WHEEL

2.

INSPECT PAD LINING THICKNESS

Check the pad thickness through the caliper inspection hole
and replace pads if not within the specification.

Minimum thickness: 1.0 mm (0.039 in.)

3.

REMOVE BRAKE CALIPER

(a)

Remove the 2 sliding pins.

(b)

Remove the caliper and suspend it so the hose is not
stretched.

HINT:
Do not disconnect the flexible hose.
4.

REMOVE 2 PADS WITH 2 ANTI–SQUEAL SHIMS

5.

REMOVE 4 PAD SUPPORT PLATES

NOTICE:
The pad support plates can be used again provided that
they have sufficient rebound, no deformation, cracks or
wear, and have had all rust, dirt and foreign particles
cleaned off.
6.

CHECK DISC THICKNESS AND RUNOUT 
(See page 

BR–39

)

7.

INSTALL PAD SUPPORT PLATES

8.

INSTALL NEW PADS

NOTICE:
When replacing worn pads, the anti–squeal shims must be
replaced together with the pads.
(a)

Install the pad wear indicator plate on new inner pad.

(b)

Install the anti–squeal shim on each pad.

(c)

Install the inner pad with the pad wear indicator plate fac-
ing downward.

(d)

Install outer pad.

NOTICE:
There should be no oil or grease adhering to the friction
surfaces of the pads or the disc.
9.

INSTALL CALIPER

(a)

Draw out a small amount of brake fluid from the reservoir.

F13315

–

BRAKE

REAR BRAKE PAD

BR–35

3202

(b)

Press in the pistons with a hammer handle or an equiva-
lent.

HINT:
If the piston is difficult to push in, loosen the bleeder plug and
push in the piston while letting some fluid escape.
(c)

Install the caliper carefully so the boot is not wedged.

(d)

Apply lithium soap base glycol grease to the sliding pins
and install the 2 sliding pins.
Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)

10.

INSTALL REAR WHEEL
Torque: 110 N·m (1,122 kgf·cm, 81 ft·lbf)

11.

DEPRESS BRAKE PEDAL SEVERAL TIMES

12.

CHECK THAT FLUID LEVEL IS AT MAX LINE

BR0JR–16

F13303

Brake Caliper

Anti–squeal Shim

Inner Pad

Pad Support
Plate

Pad Support Plate

Outer Pad

Anti–squeal Shim

N·m (kgf·cm, ft·lbf) : Specified torque

Lithium soap base glycol grease

Non–reusable part

Boot

Piston Seal

Piston

Sliding Pin

Torque Plate

 Gasket

Plug

 Boot

Bushing

Bleeder Plug

Pad Wear
Indicator

11 (110, 8)

Cap

105 (1,070, 77)

88 (900, 65)

Washer

Washer

Union Bolt

31 (320, 23)

105 (1,070, 77)

BR–36

–

BRAKE

REAR BRAKE CALIPER

3203

REAR BRAKE CALIPER

COMPONENTS

BR0JS–14

F13316

–

BRAKE

REAR BRAKE CALIPER

BR–37

3204

REMOVAL

1.

REMOVE REAR WHEEL
Torque: 110 N·m (1,122 kgf·cm, 81 ft·lbf)

2.

DISCONNECT FLEXIBLE HOSE

Remove the union bolt and gasket from the caliper, then discon-
nect the flexible hose from the caliper. Use a container to catch
brake fluid as it drains out.

Torque: 31 N·m (320 kgf·cm, 23 ft·lbf)

HINT:
Securely set the flexible hose between the projections of the
caliper.
3.

REMOVE CALIPER

(a)

Remove the 2 sliding pins.
Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)

(b)

Remove the caliper from the torque plate.

4.

REMOVE 2 BRAKE PADS WITH ANTI–SQUEAL SHIM

5.

REMOVE 4 PAD SUPPORT PLATES