Toyota Sequoia (2005). Manual - part 766

R13200

FIPG

R13416

SST

R13415

–

SUSPENSION AND AXLE

FRONT DIFFERENTIAL CARRIER

SA–57

3053

20.

INSTALL DIFFERENTIAL CASE

21.

INSTALL SIDE BEARING RETAINER

(a)

Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the differential carrier and
side bearing retainer.

(b)

Clean both installation surfaces with gasoline or alcohol.

(c)

Apply FIPG to the side bearing retainer, as shown in the
illustration.
FIPG:
Part No. 08826–00090, THREE BOND 1281 or
equivalent

HINT:
Install the side bearing retainer within 10 minutes after applying
FIPG.
(d)

Install the side bearing retainer with the 10 bolts.
Torque: 69 N·m (700 kgf·cm, 51 ft·lbf)

22.

CHECK TOTAL PRELOAD (See step 12.)

23.

RECHECK RING GEAR BACKLASH
(See page 

SA–43

)

24.

RECHECK TOOTH CONTACT BETWEEN RING GEAR
AND DRIVE PINION (See step 13.)

25.

CHECK COMPANION FLANGE RUNOUT
(See step 1.)

26.

STAKE DRIVE PINION NUT

27.

INSTALL SIDE OIL SEAL

(a)

Using SST and a plastic hammer, install a new oil seal un-
til its surface is flush with the differential carrier end.
SST

09608–32010

(b)

Coat the oil seal lip with MP grease.

28.

INSTALL INTERMEDIATE SHAFT NO. 1

(a)

Install a new snap ring to the shaft.

(b)

Using a plastic hammer, install the shaft to the differential
case.

(c)

Check that the intermediate shaft will not come out by try-
ing to pull it out by hand.

SA0371

R13201

FIPG

F07258

Adhesive

F06634

FIPG

SA–58

–

SUSPENSION AND AXLE

FRONT DIFFERENTIAL CARRIER

3054

29.

INSTALL CLUTCH CASE TO DIFFERENTIAL TUBE

(a)

Install a new O–ring to the tube.

(b)

Coat the O–ring with MP grease.

(c)

Install the clutch case to the tube.

(d)

Using a torx

®

 socket (E14), torque the 2 torx bolts.

Torque: 78 N·m (800 kgf·cm, 58 ft·lbf)

30.

INSTALL CLUTCH SLEEVE

31.

INSTALL DIFFERENTIAL TUBE TO DIFFERENTIAL

(a)

Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the differential and clutch
case.

(b)

Clean both installation surfaces with gasoline or alcohol.

(c)

Apply FIPG to the differential, as shown in the illustration.
FIPG:
Part No. 08826–00090, THREE BOND 1281 or
equivalent

HINT:
Install the differential tube within 10 minutes after applying
FIPG.
(d)

Install the differential tube to the differential.

(e)

Clean the threads of the 2 long torx bolts and retainer bolt
holes with toluene or trichlorethylene.

(f)

Apply adhesive to 2 or 3 threads of the long bolts end.
Adhesive:
Part No. 08833–00070, THREE BOND 1324 or equiva-
lent

(g)

 Using torx

®

 socket (E14), torque the 4 torx bolts.

Torque: 78 N·m (800 kgf·cm, 58 ft·lbf)

32.

INSTALL A.D.D. ACTUATOR

(a)

Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the actuator and clutch case.

(b)

Clean both installation surfaces with gasoline or alcohol.

(c)

Apply FIPG to the clutch case, as shown in the illustration.
FIPG:
Part No. 08826–00090, THREE BOND 1281 or
equivalent

HINT:
Install the actuator within 10 minutes after applying FIPG.
(d)

Install the A.D.D. actuator with the 4 bolts.
Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)

SA14Q–06

–

SUSPENSION AND AXLE

FRONT DIFFERENTIAL CARRIER

SA–59

3055

INSTALLATION

1.

INSTALL DIFFERENTIAL MOUNTING CUSHIONS

(a)

Install the 2 front mounting cushions with the 5 bolts.
Torque: 157 N·m (1,600 kgf·cm, 116 ft·lbf)

(b)

Install the rear mounting cushion with the 2 bolts.
Torque: 108 N·m (1,100 kgf·cm, 80 ft·lbf)

2.

INSTALL FRONT DIFFERENTIAL CARRIER

(a)

Jack up the front differential.

(b)

Install the 2 front mounting bolts.
Torque: 137 N·m (1,400 kgf·cm, 101 ft·lbf)

(c)

Using a hexagon (12 mm) wrench, install the rear mounting nut.
Torque: 87 N·m (890 kgf·cm, 64 ft·lbf)

(d)

Remove the jack.

3.

INSTALL TUBE WITH WIRE HARNESS ASSEMBLY

(a)

Install the tube with wire harness assembly with the bolt.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)

(b)

Connect the actuator connector, vacuum hose and breather hose.

4.

CONNECT FRONT PROPELLER SHAFT (See page 

PR–9

)

5.

INSTALL DRIVE SHAFTS (See page 

SA–36

)

6.

FILL DIFFERENTIAL WITH HYPOID GEAR OIL (See page 

SA–38

)

SA23P–03

F16856

4WD Control ECU

2WD/4HI and 4LO Switch

4WD and Center Diff. Lock
Indicator Light
(Combination Meter)

Transfer 4WD 
Position Switch

Transfer L4 Position Switch

A.D.D. Actuator

Actuator Connector

SA–60

–

SUSPENSION AND AXLE

A.D.D. CONTROL SYSTEM

3056

A.D.D. CONTROL SYSTEM

LOCATION