Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 74

 

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Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 74

 

 

1A-243 Engine General Information and Diagnosis: For Petrol Engine Model

ECM Power and Ground Circuit Check

S6JB0A1114081

Wiring Diagram

E23

C37

3

4

18

19

5

6

7

10

11

17

20

47

46

49

50

51

21

22

52

16

25

9

24

14
29

55

57

54 53

59

60

58

2

26

27

28

15
30

56

48

32

31

34

35

36

37

40

42

39 38

44

45

43

41

33

1

12

13

23

8

3

4

18

19

5

6

7

10

11

17

20

47

46

49

50

51

21

22

52

16

25

9

24

14
29

55

57

54 53

59

60

58

2

26

27

28

15
30

56

48

32

31

34

35

36

37

40

42

39 38

44

45

43

41

33

1

12

13

23

8

BLK/WHT

BLU/BLK

BLU/BLK

BLU/BLK

BLK/RED

BLK/RED

BLK/RED

BLK/YEL

BLU

12V

5V

2

1

3

12

13

14-1

15-1

15-2

14-2

4

6

E23-29  

E23-1  

E23-60  

E23-16  

9

10

11

WHT

E23-2  

WHT/GRN

GRY/RED

BLU

RED/WHT

GRY/GRN

C37-14

C37-9

C37-55

C37-57

GRY/BLK

C37-12

E23-55

BLU/YEL

BLU/RED

C37-45

C37-44

5

C37-15  

C37-29  
C37-48  

BLK/ORN

C37-58  

C37-30  BLK/ORN

BLK/YEL
BLK/YEL
BLK/YEL

E23-56

E23-54

E23-53

E23-52
E23-51

C37-53
C37-54

C37-40
C37-41

WHT/BLU

WHT

ORN

ORN/BLU
BLU/GRN

BLU/YEL

WHT

BLK

RED

GRN

WHT

WHT

8

7

I5JB0A110096-01

1. Fuse box No.2

6. ECM

11. Electric load current sensor (for J20 

engine)

15-1. TP sensor (main)

2. Ignition switch

7. “IG ACC” fuse

12. MAP sensor

15-2. TP sensor (sub) (for AMT model)

3. Main relay

8. “FI” fuse

13. A/C refrigerant pressure sensor (if 

equipped with A/C)

4. Junction block

9. “DOME” fuse

14-1. Accelerator pedal position (APP) 

sensor (main)

5. “IG COIL” fuse

10. DLC

14-2. Accelerator pedal position (APP) 

sensor (sub)

Engine General Information and Diagnosis: For Petrol Engine Model 1A-244

Circuit Description
When the ignition switch is turned ON, the main relay turns ON (the contact point closes) and the main power is 
supplied to ECM. And then ECM supplies 5 V power to each sensor (electric load current sensor (for J20 engine), 
MAP sensor, A/C refrigerant pressure sensor, APP sensor and TP sensor).
If 5 V power circuit to each sensors from ECM is shorted to ground, ECM stops engine and emission control operation.

Troubleshooting

NOTE

• Before performed troubleshooting, be sure to read the “Precautions of ECM Circuit Inspection: For 

Petrol Engine Model”.

• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the 

special tool to ECM and/or the ECM connectors referring to “Inspection of ECM and Its Circuits: For 
Petrol Engine Model”.

 

Step

Action

Yes

No

1

Circuit fuse check
1) Disconnect connectors from ECM with ignition switch 

turned OFF.

2) Check for proper connection to ECM connector at “E23-

2”, “E23-29”, “E23-60”, “E23-1”, “E23-16”, “C37-15”, 
“C37-30”, “C37-29”, “C37-48” and “C37-58” terminals.

3) If OK, check “RADIO” fuse and “IG COIL” fuse for 

blowing.

Are “DOME” fuse and “IG COIL” fuse in good condition?

Go to Step 2.

Replace fuse (s) and 
check for short in 
circuits connected to 
fuse(s).

2

Power supply circuit check
1) Measure voltage between “E23-2” terminal of ECM 

connector and body ground.

Is voltage 10 – 14 V?

Go to Step 3.

“WHT” wire is open 
circuit.

3

Ignition signal check
1) Turn ignition switch to ON position.
2) Measure voltage between “E23-29” terminal of ECM 

connector and body ground.

Is voltage 10 – 14 V?

Go to Step 4.

“BLK/WHT” or “BLK/
YEL” wire is open 
circuit.

1A-245 Engine General Information and Diagnosis: For Petrol Engine Model

4

Main relay circuit check
1) Turn ignition switch to OFF position.
2) Check “FI” fuse (1) (20 A) in fuse box No.2 for blowing.

For J20 engine

For M16 engine

3) If OK, measure voltage between “E23-60” terminal of 

ECM connector and body ground.

Is voltage 10 – 14 V?

Go to Step 5.

Go to Step 9.

5

Main relay circuit check
1) Connect connectors to ECM with ignition switch turned 

OFF.

2) Turn ignition switch to ON position.
3) Measure voltage between “E23-60” terminal of ECM 

connector and body ground.

Is voltage 0 – 1 V?

Go to Step 7.

Go to Step 6.

6

ECM ground circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors from ECM.
3) Measure resistance between each “C37-15”, “C37-30”, 

“C37-29”, “C37-48” and “C37-58” terminals of ECM 
connector and body ground.

Is resistance 1 

 or less?

Substitute a known-
good ECM and recheck.

“BLK/ORN” or “BLK/
YEL” wire is open or 
high resistance circuit.

7

Main relay circuit check
1) Disconnect connectors from ECM with ignition switch 

turned OFF.

2) Using service wire, ground “E23-60” terminal of ECM 

connector and measure voltage between each “E23-1” 
and “E23-16” terminals of ECM connector and body 
ground.

Is voltage 10 – 14 V?

Go to Step 11.

Go to Step 8.

Step

Action

Yes

No

1

I5JB0A110097-02

1

I5JB0A110098-02

Engine General Information and Diagnosis: For Petrol Engine Model 1A-246

8

Main relay circuit check
1) Remove main relay (1) from fuse box No.2.

For J20 engine

For M16 engine

2) Check for proper connection to main relay connector at 

“BLU/YEL” and “BLK/RED” wire terminals.

3) If OK, measure resistance between each “E23-1” and 

“E23-16” wire terminals of ECM connector and “BLU/
BLK” wire terminal of main relay connector.

Is resistance 1 

 or less?

Go to Step 9.

“BLU/BLK” wire is open 
circuit or high resistance 
circuit.

9

Main relay circuit check
1) Remove main relay from fuse box No.2 with ignition 

switch turned OFF.

2) Measure voltage between “BLK/RED” wire terminal of 

main relay connector and body ground.

Is voltage 10 – 14 V?

Go to Step 10.

“BLK/RED” wire is open 
circuit.

10 Main relay check

1) Check main relay referring to “Control Relay Inspection: 

For Petrol Engine Model in Section 1C”.

Is main relay in good condition?

“BLU” wire is open or 
high resistance circuit.

Replace main relay.

11 Sensor 5 V power source circuit check

1) Connect connectors to ECM with ignition switch turned 

OFF.

2) Turn ON ignition switch, measure each voltage between 

“C37-14”, “E23-56”, “E23-53” and “C37-53” terminal of 
ECM connector and vehicle body ground.

Is each voltage 4 – 6 V?

ECM power and ground 
circuit is in good 
condition.

Go to Step 12.

Step

Action

Yes

No

1

I5JB0A110099-02

1

I5JB0A110100-02

 

 

 

 

 

 

 

Content   ..  72  73  74  75   ..