Subaru Legacy III (2000-2003 year). Manual - part 611

MT-12

MANUAL TRANSMISSION AND DIFFERENTIAL

GENERAL DESCRIPTION

4. MAIN SHAFT ASSEMBLY (DUAL- RANGE)

MT-00381

(3)

(4)

(4)

T2

T3

T1

(5)

(2)

(1)

(6)

(6)

(7)

(8)

(9)

(10)

(11)

(17)

(18)

(19)

(20)

(21)

(22)

(23)

(30)

(31)

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(36)

(35)

(34)

(37)

(39)

(35)

(34)

(40)

(38)

(69)

(70)

(71)

(72)

(73)

(74)

(75)

(76)

(77)

(78)

(79)

(80)

(40)

(41)

(42)

(43)

(44)

(45)

(46)

(47)

(48)

(29)

(12)

(13)

(14)

(15)

(16)

(28)

(27)

(26)

(25)

(24)

(24)

T4

(49) (50)

(51)

(52)

(53)

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(59)

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(64)

(66)

(65)

(67)

(68)

MT-13

MANUAL TRANSMISSION AND DIFFERENTIAL

GENERAL DESCRIPTION

(1) O-ring

(31) Input low gear spacer

(61) Synchro cone stopper

(2) High/low counter shaft

(32) Ball

(62) Snap ring

(3) Knock pin

(33) Main shaft

(63) Lock washer

(4) High/low counter washer

(34) Needle bearing

(64) Lock nut

(5) Counter gear

(35) 3rd drive gear

(65) Reverse idler gear shaft

(6) Needle bearing

(36) Inner baulk ring (2.5 L model)

(66) Straight pin

(7) Counter gear collar

(37) Synchro cone (2.5 L model)

(67) Reverse idler gear

(8) Snap ring (Outer 19)

(38) Outer baulk ring (2.5 L model)

(68) Washer

(9) Input shaft holder

(39) Baulk ring (2.0 L model)

(69) Straight pin

(10) Input shaft shim

(40) 3rd-4th coupling sleeve

(70) High-low shifter lever

(11) Oil seal

(41) 3rd-4th synchronizer hub

(71) High-low shifter shaft

(12) O-ring

(42) 3rd-4th shifting insert key

(72) Low switch

(13) Snap ring (Outer 28)

(43) 4th baulk ring

(73) Gasket

(14) Oil squeeze

(44) 4th drive gear

(74) Straight pin

(15) Straight pin

(45) 4th needle bearing race

(75) High-low shifter fork

(16) Snap ring (Outer 28)

(46) Needle bearing

(76) High-low shifter piece

(17) Ball bearing

(47) 4th gear thrust washer

(77) Ball

(18) Snap ring (Inner 68)

(48) Ball bearing

(78) Spring

(19) Input shaft

(49) 5th gear thrust washer

(79) Gasket

(20) Needle bearing

(50) 5th needle bearing

(80) Plug

(21) Snap ring (Outer 25)

(51) Needle bearing

(22) High/low baulk ring

(52) Main shaft rear plate

Tightening torque: N·m (kgf-m, ft-lb)

(23) High/low coupling sleeve

(53) 5th drive gear

T1: 9.75 (1.0, 7.2)

(24) High/low synchronizer spring

(54) 5th baulk ring

T2: 20 (2.0, 14.5)

(25) High/low synchronizer hub

(55) 5th-Rev shifting insert key

T3: 25 (2.5, 18.1)

(26) Shifting insert key

(56) 5th-Rev synchronizer hub

T4: 118 (12.0, 86.8)

(27) High/low baulk ring

(57) 5th-Rev coupling sleeve

(28) Friction damper

(58) Rev baulk ring

(29) Input low gear

(59) Rev sychro cone

(30) Needle bearing

(60) Ball bearing

MT-14

MANUAL TRANSMISSION AND DIFFERENTIAL

GENERAL DESCRIPTION

5. SHIFTER FORK AND SHIFTER ROD

(1) Shifter arm

(9) 3rd-4th fork rod

(17) Reverse fork rod arm

(2) 5th shifter fork

(10) Interlock plunger

(18) Reverse shifter lever

(3) Straight pin

(11) 1st-2nd fork rod

(4) Reverse fork rod

(12) 3rd-4th shifter fork

Tightening torque: N·m (kgf-m, ft-lb)

(5) Checking ball plug

(13) 1st-2nd shifter fork

T: 20 (2.0, 14.5)

(6) Gasket

(14) Ball

(7) Checking ball spring

(15) Spring

(8) Ball

(16) Snap ring (Outer)

MT-00007

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(10)

(10)

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(11)

(12)

(13)

(14)

(15)

(16)

(17)

(18)

T

T

T

MT-15

MANUAL TRANSMISSION AND DIFFERENTIAL

GENERAL DESCRIPTION

6. TRANSFER CASE AND EXTENSION

(1) Oil guide

(16) Return spring

(31) Transfer drive gear

(2) Gasket

(17) O-ring

(32) Ball bearing

(3) Transfer case

(18) Adjusting select shim

(33) Extension case

(4) Ball

(19) Reverse check sleeve

(34) Oil seal

(5) Reverse accent spring

(20) Gasket

(35) Dust cover

(6) Gasket

(21) Neutral switch

(36) Shift bracket

(7) Plug

(22) Gasket

(37) Snap ring

(8) Oil seal

(23) Back-up light switch

(9) Snap ring (Inner)

(24) Roller bearing

Tightening torque: N·m (kgf-m, ft-lb)

(10) Reverse check plate

(25) Transfer driven gear

T1: 6.4 (0.65, 4.7)

(11) Reverse check spring

(26) Roller bearing

T2: 9.75 (1.0, 7.2)

(12) Reverse return spring

(27) Adjusting washer

T3: 24.5 (2.5, 18.1)

(13) Reverse check cam

(28) Ball bearing

T4: 26 (2.7, 20)

(14) Reverse accent shaft

(29) Center differential

T5: 40 (4.1, 29.7)

(15) Return spring cap

(30) Adjusting washer

MT-00008

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( 9 )

(10)

(11)

(12)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

(23)

(22)

(24)

(25)

(26)

(27)

(28)

(29)

(30)

(31)

(32)

(33)

(34)

(35)

(36)

(37)

T3

T3

T2

T2

T1

T5

T5

T4

T3

T3

T1