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MT-4 MANUAL TRANSMISSION AND DIFFERENTIAL GENERAL DESCRIPTION 6. MAIN SHAFT Snap ring (Outer-25) to synchronizer hub clear- 0.060 — 0.100 mm (0.0024 — 0.0039 in) 7. REVERSE IDLER GEAR Adjustment of reverse idler gear position 6.0 — 7.5 mm (0.236 — 0.295 in) After installing a suitable reverse shifter lever, ad- 8. SHIFTER FORK AND ROD Select suitable shifter forks so that both coupling A: 1st-2nd — 3rd-4th 0.4 — 1.4 mm (0.016 — 0.055 in) B: 3rd-4th — 5th 0.5 — 1.3 mm (0.020 — 0.051 in) 9. TRANSFER CASE Neutral position adjustment Reverse check plate adjustment Snap ring (Outer-25) Part No. Thickness mm (in) Part No. Thickness mm (in) 805025051 2.42 (0.0953) 805025055 2.62 (0.1031) 805025052 2.47 (0.0972) 805025056 2.67 (0.1051) 805025053 2.52 (0.0992) 805025057 2.72 (0.1071) 805025054 2.57 (0.1012) 805025058 2.37 (0.0933) Reverse shifter lever Part No. Mark Remarks 32820AA070 7 Further from case wall 32820AA080 8 Standard 32820AA090 9 Closer to the case wall Washer (20.5 × 26 × t) Part No. Thickness mm (in) Part No. Thickness mm (in) 803020151 0.4 (0.016) 803020154 1.9 (0.075) 803020152 1.1 (0.043) 803020155 2.3 (0.091) 803020153 1.5 (0.059) — — 1st-2nd shifter fork Part No. Mark Remarks 32804AA060 1 Approach to 1st gear 32804AA070 No mark Standard 32804AA080 3 Approach to 2nd gear 3rd-4th shifter fork Part No. Mark Remarks 32810AA061 1 Approach to 4th gear by 0.2 mm 32810AA071 No mark Standard 32810AA101 3 Approach to 3rd gear by 0.2 mm 5th shifter fork (Non-TURBO model) Part No. Mark Remarks 32812AA201 7 Approach to 5th gear by 0.2 mm 32812AA211 No mark Standard 32812AA221 9 Become distant from 5th gear by 5th shifter fork (TURBO model) Part No. Mark Remarks 32812AA231 7 Approach to 5th gear by 0.2 mm 32812AA241 No mark Standard 32812AA251 9 Become distant from 5th gear by Adjustment shim Part No. Thickness mm (in) 32190AA000 0.15 (0.0059) 32190AA010 0.30 (0.0118) Reverse accent shaft Part No. Mark Remarks 32188AA090 3 Neutral position is closer to 1st. 32188AA100 0 Standard 32188AA110 1 Neutral position is closer to Reverse check plate Part No. Mark Angle θ Remarks 32189AA000 0 28 ° Arm stops closer to 5th 32189AA010 1 31 ° Arm stops closer to 5th 33189AA020 2 34 ° Arm stops in the center. 32189AA030 3 37 ° Arm stops closer to 32189AA040 4 40 ° Arm stops closer to |