Subaru Legacy III (2000-2003 year). Manual - part 445

 

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Subaru Legacy III (2000-2003 year). Manual - part 445

 

 

CO(H4DOSTC)-34

COOLING

ENGINE COOLING SYSTEM TROUBLE IN GENERAL

13.Engine Cooling System Trouble in General

A: INSPECTION

Trouble

Corrective action

Over-heating

a. Insufficient engine coolant

Replenish engine coolant, inspect for leakage, and 
repair.

b. Loose timing belt

Repair or replace timing belt tensioner.

c. Oil on drive belt

Replace.

d. Malfunction of thermostat

Replace.

e. Malfunction of water pump

Replace.

f. Clogged engine coolant passage

Clean.

g. Improper ignition timing

Inspect and repair ignition control system.
<Ref. to EN(H4DOSTC)-2, ENGINE, PROCEDURE, 
Basic Diagnostic Procedure.>

h. Clogged or leaking radiator

Clean or repair, or replace.

i. Engine oil mixed in engine coolant

Replace engine coolant.

j. Air/fuel mixture ratio too lean

Inspect and repair fuel injection system.
<Ref. to EN(H4DOSTC)-2, ENGINE, PROCEDURE, 
Basic Diagnostic Procedure.>

k. Excessive back pressure in exhaust system

Clean or replace.

l. Insufficient clearance between piston and cylinder

Adjust or replace.

m. Slipping clutch

Repair or replace.

n. Dragging brake

Adjust.

o. Improper transmission oil

Replace.

p. Malfunction of electric fan

Inspect radiator fan relay, engine coolant temperature 
sensor or radiator motor and replace there.

Over-cooling

a. Atmospheric temperature extremely low

Partly cover radiator front area.

b. Malfunction of thermostat

Replace.

Engine coolant 
leaks.

a. Loosened or damaged connecting units on hoses

Repair or replace.

b. Leakage from water pump

Replace.

c. Leakage from water pipe

Repair or replace.

d. Leakage around cylinder head gasket

Retighten cylinder head bolts or replace gasket.

e. Damaged or cracked cylinder head and crankcase Repair or replace.

f. Damaged or cracked thermostat case

Repair or replace.

g. Leakage from radiator

Repair or replace.

Noise

a. Defective drive belt

Replace.

b. Defective radiator fan

Replace.

c. Defective water pump bearing

Replace water pump.

d. Defective water pump mechanical seal

Replace water pump.

LU(H4DOSTC)-2

LUBRICATION

GENERAL DESCRIPTION

1. General Description

A: SPECIFICATIONS

Lubrication method

Forced lubrication

Oil pump

Pump type

Trochoid type

Number of teeth

Inner rotor

9

Outer rotor

10

Outer rotor diameter 

×

 thickness

78 

×

 7 mm (3.07 

×

 0.28 in)

Tip clearance between inner and outer rotor

STANDARD

0.04 — 0.14 mm (0.0016 — 0.0055 in)

LIMIT

0.18 mm (0.0071 in)

Side clearance between inner rotor and pump 
case

STANDARD

0.02 — 0.07 mm (0.0008 — 0.0028 in)

LIMIT

0.12 mm (0.0047 in)

Case clearance between outer rotor and pump 
case

STANDARD

0.10 — 0.175 mm (0.0039 — 0.0069 in)

LIMIT

0.20 mm (0.0079 in)

Capacity at
80

°

C (176

°

F)

600 rpm

- Discharge pressure

98 kPa (1.0 kg/cm

2

, 14 psi)

- Discharge quantity

4.6 

2

 (4.9 US qt, 4.0 Imp qt)/min.

5,000 rpm

- Discharge pressure

294 kPa (3.0 kg/cm

2

, 43 psi)

- Discharge quantity

47.0 

2

 (12.42 US gal, 10.34 Imp gal)/min.

Relief valve operation pressure

588 kPa (6.0 kg/cm

2

, 85 psi)

Oil filter

Type

Full-flow filter type

Filtration area

760 cm

2

 (118 sq in)

By-pass valve opening pressure

157 kPa (1.6 kg/cm

2

, 23 psi)

Outer diameter 

×

 width

80 

×

 75 mm (3.15 

×

 2.95 in)

Installation screw type

M 20 

×

 1.5

Oil pressure 
switch

Type

Immersed contact point type

Working voltage — wattage

12 V — 3.4 W or less

Warning light activation pressure

14.7 kPa (0.15 kg/cm

2

, 2.1 psi)

Proof pressure

More than 981 kPa (10 kg/cm

2

, 142 psi)

Oil capacity (when replacing oil) 

Approx. 4.5 

2

 (4.8 US qt, 4.0 Imp qt)

LU(H4DOSTC)-3

LUBRICATION

GENERAL DESCRIPTION

B: COMPONENT

(1) Plug

(16) Oil  pressure  switch

Tightening torque: N·m (kgf-m, ft-lb)

(2) Gasket

(17) Oil filler duct

T1: 5 (0.5, 3.6)

(3) Relief valve spring

(18) O-ring

T2: 6.4 (0.65, 4.7)

(4) Relief valve

(19) Rocker cover

T3: 10 (1.0, 7.2)

(5) Oil seal

(20) Baffle plate

T4: 44 (4.5, 33)

(6) Oil pump case

(21) O-ring

T5: 69 (7.0, 51)

(7) Inner rotor

(22) Oil strainer

T6: 6.4 (0.65, 4.7)

(8) Outer rotor

(23) Gasket

T7: 25 (2.5, 18.1)

(9) Oil pump cover

(24) Oil level gauge guide

T8: 44 (4.5, 33)

(10) Oil filter

(25) Oil pan

T9: 54 (5.5, 40)

(11) Connector (MT model)

(26) Oil level gauge

(12) Water by-pass (MT model)

(27) Metal gasket

(13) Oil cooler (MT model)

(28) Drain plug

(14) O-ring

(29) O-ring

(15) Oil pump ASSY

LU-00149

(15)

(14)

T7

T2

T1

T5

T2

T6

T9

T1

T1

T3

T8

T6

T4

T2

(29)

(9)

(8)

(7)

(6)

(13)

(12)

(22)

(21)

(23)

(24)

(20)

(19)

(18)

(17)

(16)

(26)

(25)

(11)

(10)

(28)

(27)

(5)

(4)

(3)

(2)

(1)

 

 

 

 

 

 

 

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