Subaru Legacy III (2000-2003 year). Manual - part 256

 

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Subaru Legacy III (2000-2003 year). Manual - part 256

 

 

ME(H6DO)-12

MECHANICAL

GENERAL DESCRIPTION

7. CRANKSHAFT AND PISTON

(1) Reinforcement

(9) Piston pin

(17) Crankshaft bearing #2, #4, #6

(2) Drive plate

(10) Connecting rod

(18) Crankshaft bearing #7

(3) Crankshaft sensor plate

(11) Connecting rod bearing

(4) Top ring

(12) Connecting rod bolt

Tightening torque: N·m (kgf-m, ft-lb)

(5) Second ring

(13) Connecting rod cap

T1: 53 (5.4, 39)

(6) Oil ring

(14) Crankshaft

T2: 81 (8.3, 60)

(7) Circlip

(15) Woodruff key

(8) Piston

(16) Crankshaft bearing #1, #3, #5

ME-00694

( 9 )

( 1 )

( 3 )

( 2 )

( 4 )

( 5 )

( 6 )

( 7 )

( 8 )

( 9 )

( 7 )

( 8 )

( 7 )

( 6 )

( 5 )

( 4 )

( 7 )

(15)

(11)

(13)

(12)

(12)

(14)

(10)

(11)

(11)

(13)

(18)

(16)

(17)

(17)

(16)

(17)

(16)

(10)

T1

T2

T1

ME(H6DO)-13

MECHANICAL

GENERAL DESCRIPTION

8. ENGINE MOUNTING

C: CAUTION

• Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust or dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid  unnecessary re-
moval, installation, disassembly, and replacement.
• Be careful not to burn your hands, because each
part in the vehicle is hot after running.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or safety stands at the specified
points.
• Before disconnecting electrical connectors of
sensors or units, be sure to disconnect ground ca-
ble from battery.
• All parts should be thoroughly cleaned, paying
special attention to the engine oil passages, pis-
tons and bearings.
• Rotating parts and sliding parts such as piston,

bearing and gear should be coated with oil prior to
assembly.
• Be careful not to let oil, grease or coolant contact
the clutch disc and flywheel.
• All removed parts, if to be reused, should be re-
installed in the original positions and directions.
• Bolts, nuts and washers should be replaced with
new ones as required.
• Even if necessary inspections have been made
in advance, proceed with assembly work while
making rechecks.
• Remove or install engine in an area where chain
hoists, lifting devices, etc. are available for ready
use.
• Be sure not to damage coated surfaces of body
panels with tools or stain seats and windows with
coolant or oil. Place a cover over fenders, as re-
quired, for protection.
• Prior to starting work, prepare the following:
Service tools, clean cloth, containers to catch cool-
ant and oil, wire ropes, chain hoist, transmission
jacks, etc.
• Lift-up or lower the vehicle when necessary.
Make sure to support the correct positions.

(1) Front cushion rubber

Tightening torque: N·m (kgf-m, ft-lb)

T1: 34 (3.5, 25.3)

T2: 74 (7.5, 54)

ME-00445

( 1 )

T2

T1

T1

T2

ME(H6DO)-14

MECHANICAL

GENERAL DESCRIPTION

D: PREPARATION TOOL

1. SPECIAL TOOLS

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

18250AA000

CYLINDER HEAD 
TABLE

• Used for replacing valve guides.
• Used for removing and installing valve 
springs.

18232AA000

ENGINE STAND

Used for engine disassembly and assembly.

498497100

CRANKSHAFT 
STOPPER

Used for stopping rotation of flywheel when loos-
ening and tightening crankshaft pulley bolt, etc.

18254AA000

PISTON GUIDE

Used for installing piston in cylinder.

ST18250AA000 

ST18232AA000 

ST-498497100

ST18254AA000 

ME(H6DO)-15

MECHANICAL

GENERAL DESCRIPTION

498857100

VALVE STEM SEAL 
GUIDE

Used for press-fitting of intake and exhaust valve 
guide stem seals.

18253AA000

PISTON PIN GUIDE

Used for installing piston pin, piston and con-
necting rod.

18350AA000

CONNECTING ROD 
BUSHING 
REMOVER & 
INSTALLER

Used for removing and installing connecting rod 
bushing.

499097500

PISTON PIN 
REMOVER ASSY

Used for removing piston pin.

18231AA000

CAMSHAFT 
SPROCKET 
WRENCH

Used for removing and installing camshaft 
sprocket.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

ST-498857100

ST18253AA000 

ST18350AA000 

ST-499097500

ST18231AA000 

 

 

 

 

 

 

 

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