5MT-77
Reverse Idler Gear
MANUAL TRANSMISSION AND DIFFERENTIAL
18.Reverse Idler Gear
A: REMOVAL
1) Remove the manual transmission assembly
from the vehicle. <Ref. to 5MT-23, REMOVAL,
Manual Transmission Assembly.>
2) Remove the back-up light switch and the neutral
position switch. <Ref. to 5MT-33, REMOVAL,
Switches and Harness.>
3) Remove the transfer case together with the ex-
tension case assembly. <Ref. to 5MT-35, REMOV-
AL, Transfer Case and Extension Case
Assembly.>
4) Remove the transmission case. <Ref. to 5MT-
49, REMOVAL, Transmission Case.>
5) Remove the drive pinion shaft assembly. <Ref.
to 5MT-58, REMOVAL, Drive Pinion Shaft Assem-
bly.>
6) Remove the main shaft assembly for single-
range. <Ref. to 5MT-53, REMOVAL, Main Shaft
Assembly for Single-Range.>
7) Remove the front differential assembly. <Ref. to
5MT-69, REMOVAL, Front Differential Assembly.>
8) Remove the shifter forks and rods. <Ref. to 5MT-
79, REMOVAL, Shifter Fork and Rod.>
9) Pull out the straight pin, and remove the reverse
idler gear shaft, washer, reverse idler gear and
washer.
10) Remove the reverse shifter lever.
B: INSTALLATION
1) Install the reverse shifter lever, washer, reverse
idler gear, washer and reverse idler gear shaft, and
secure them with the straight pin.
NOTE:
• Be sure to install the reverse idler gear shaft from
rear side.
• Use a new straight pin.
2) Check and adjust clearance between the re-
verse idler gear and the timing case wall surface.
<Ref. to 5MT-77, INSTALLATION, Reverse Idler
Gear.> <Ref. to 5MT-78, ADJUSTMENT, Reverse
Idler Gear.>
3) Install the shifter forks and rods. <Ref. to 5MT-
80, INSTALLATION, Shifter Fork and Rod.>
4) Install the front differential assembly. <Ref. to
5MT-69, INSTALLATION, Front Differential As-
sembly.>
5) Install the main shaft assembly for single-range.
<Ref. to 5MT-53, INSTALLATION, Main Shaft As-
sembly for Single-Range.>
6) Install the drive pinion shaft assembly. <Ref. to
5MT-58, INSTALLATION, Drive Pinion Shaft As-
sembly.>
7) Install the transmission case. <Ref. to 5MT-50,
INSTALLATION, Transmission Case.>
8) Install the transfer case together with the exten-
sion case assembly. <Ref. to 5MT-35, INSTALLA-
TION, Transfer Case and Extension Case
Assembly.>
9) Install the back-up light switch and the neutral
position switch. <Ref. to 5MT-33, INSTALLATION,
Switches and Harness.>
10) Install the manual transmission assembly to the
vehicle. <Ref. to 5MT-26, INSTALLATION, Manual
Transmission Assembly.>
(A) Straight pin
(B) Reverse idler gear shaft
(C) Reverse idler gear
(D) Washer
(E) Washer
(F) Reverse shifter lever
MT-01565
(A)
(B)
(C)
(D)
(F)
(E)
(A) Straight pin
(B) Reverse idler gear shaft
(C) Reverse idler gear
(D) Washer
(E) Washer
(F) Reverse shifter lever
MT-01565
(A)
(B)
(C)
(D)
(F)
(E)