Subaru Legacy (2005 year). Manual - part 698

CL-11

CLUTCH SYSTEM

General Description

3. MASTER CYLINDER

• 5MT Non-turbo model

(1)

Reservoir cap

(6)

Return spring

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(2)

Reservoir tank

(7)

Piston

T: 10 (1.0, 7.4)

(3)

Oil seal

(8)

Push rod ASSY

(4)

Straight pin

(9)

Piston stop ring

(5)

Master cylinder

(10)

Cylinder boot

CL-00400

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

T

CL-12

CLUTCH SYSTEM

General Description

• 5MT Turbo model and 6MT model

(1)

Reservoir cap

(7)

Gasket

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(2)

Reservoir tank

(8)

Return spring

T1: 10 (1.0, 7.4)

(3)

Oil seal

(9)

Piston

T2: 46.6 (4.75, 34.4)

(4)

Straight pin

(10)

Push rod

(5)

Master cylinder

(11)

Piston stop ring

(6)

Clutch damper

(12)

Cylinder boot

CL-00173

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

T2

T1

(9)

(10)

(11)

(12)

CL-13

CLUTCH SYSTEM

General Description

4. CLUTCH PEDAL

• LHD model

(1)

Stopper

(11)

Clutch clevis pin

(21)

Stop light switch

(2)

Bushing

(12)

Assist rod A

(22)

Pedal bracket

(3)

Spring pin

(13)

Clip

(23)

Clutch master cylinder bracket

(4)

Snap pin

(14)

Assist spring

(24)

Lever

(5)

Brake pedal pad

(15)

Assist bushing

(25)

Clutch switch

(6)

Brake pedal

(16)

Assist rod B

(7)

Clevis pin

(17)

Spring A (EC and 2.5 L model)

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(8)

Clutch pedal pad

(18)

Rod (EC and 2.5 L model)

T1: 8 (0.8, 5.8)

(9)

Clutch pedal

(19)

Bushing B (EC and 2.5 L model)

T2: 18 (1.8, 13.0)

(10)

Bushing C

(20)

Clip (EC and 2.5 L model)

CL-00290

(1)

(4)

(2)

(2)

(2)

(1)

(2)

(3)

(4)

(7)

(5)

(6)

(7)

(8)

(1)

(9)

(10)

(11)

(12)

(13)

(13)

(14)

(15)

(16)

(11)

(17)

(18)

(19)

(20)

(22)

(10)

(21)

(24)

(23)

(10)

T1

T1

T1

T1

T2

T2

T2

(25)

CL-14

CLUTCH SYSTEM

General Description

• RHD model

C: CAUTION

• Wear work clothing, including a cap, protective
goggles and protective shoes during operation.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust and dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
• Be careful not to burn yourself, because each
part on the vehicle is hot after running.
• Use SUBARU genuine fluid, grease etc. or
equivalent. Do not mix fluid, grease, etc. with that of
another grade or from other manufacturers.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.

• Place shop jacks or rigid racks at the specified
points.
• Apply grease onto sliding or revolution surfaces
before installation.
• Before installing O-rings or snap rings, apply suf-
ficient amount of fluid to avoid damage and defor-
mation.
• Before securing a part in a vise, place cushioning
material such as wood blocks, aluminum plate or
cloth between the part and the vise.
• Keep fluid away from the vehicle body. If any flu-
id contacts the vehicle body, immediately flush the
area with water. 

(1)

Stopper

(10)

Assist rod B

(19)

Clutch pedal catcher

(2)

Clutch pedal pad

(11)

Spring A

(20)

Bracket (Clutch pedal catcher)

(3)

Clutch pedal

(12)

Rod S

(4)

Bushing C

(13)

Bushing B

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(5)

Clutch clevis pin

(14)

Clip

T1: 8 (0.8, 5.8)

(6)

Assist rod A

(15)

Clutch switch

T2: 18 (1.8, 13.0)

(7)

Clip

(16)

Spacer

T3: 30 (3.1, 22.4)

(8)

Assist spring

(17)

Bushing

(9)

Assist bushing

(18)

Clutch pedal bracket

CL-00291

(1)

(2)

(3)

(4)

(4)

(4)

(5)

(6)

(7)

(1)

(8)

(9)

(10)

(11)

(12)

(13)

(14)

(15)

(16)

(17)

(17)

(18)

T1

T3

T2

T2

(19)

(20)

T2