SsangYong Rexton. Manual - part 505

REAR BRAKE  4C-11

SSANGYONG  Y200

ON-VEHICLE SERVICE

DISC BRAKE ASSEMBLY

Removal Procedure

1. Remove the rear wheel.

Notice:

•

Park the vehicle on the flat ground and fix the
vehicle not to move it.

•

Release the parking brake.

•

Position the transmission in NEUTRAL.

2. Remove the brake hose from the rear brake caliper.

Notice: Be carefully to prevent the brake fluid loss
and contamination.

3. Remove the caliper cylinder mounting bolt and

remove the disc pad and the cylinder.

YAD4C120

YAD4C130

YAD4C140

RERAIR INSTRUCTIONS

SSANGYONG  Y200

4C-12  REAR BRAKE

5. Disconnect the parking brake cable from the

parking brake lever.

6. Remove the brake disc.

7. Using the rubber hammer, hit to separate the

parking brake lining lightly and move the lining
upward.

YAD4C160

YAD4C170

YAD4C180

4. Remove the caliper mounting bolt and remove the

caliper assembly.

YAD4C150

REAR BRAKE  4C-13

SSANGYONG  Y200

Inspection

1. Clean the dissembled parts and visually check

the followings;

•

Wear, rust and damage on the cylinder and
piston

•

Damage, crack on the caliper body and
damage, wear on the guide pin

•

Pad uneven wear and oil contamination

•

Boot’s damage and tear

2. Inspect the brake pad thickness.

Pad Thickness

10 mm

Max wear Limit

2 mm

Notice: If the thickness of both pads is not same,
replace both pads at the same time.

3. Inspect the disc thickness.

Pad Thickness

10.4 mm

Max wear Limit

8.5 mm

4. Inspect the disc plate’s scratch and deformation.

Brake Pad

1. Remove the cylinder mounting bolt (lower) at the

brake caliper.

2. Raise and fix the caliper assembly at the proper

position not to cause any damage in the hoses or
others.

YAD4C190

YAD4C200

YAD4C210

SSANGYONG  Y200

4C-14  REAR BRAKE

4. Install the caliper cylinder assembly and tighten

the retaining bolt.

Installation Procedure

1. Install the brake lining between the backing plate

and the flange.

Installation Notice

Tightening Torque

4 - 8 N•m

 (35 - 71 lb-in)

Notice: Apply a certain amount of grease on the
parking brake lining surface.

2. Install the brake disc and connect the parking

brake cable to the lever.

YAD4C230

YAD4C240

YAD4C250

3. Remove the brake pad and replace the new pad.

YAD4C220