SsangYong Rexton. Manual - part 386

DIESEL ENGINE MECHANICAL  1B3-119

SSANGYONG  Y200

TIMING CHAIN

Preceding Work:

Removal of glow plug

Removal of chain tensioner

Removal of cooling fan

Removal of cylinder head cover

1 Chain Link
2 Timing Chain

YAD1BHK0

3 Camshaft Sprocket
4 Outer Plate

SSANGYONG  Y200

1B3-120  DIESEL ENGINE MECHANICAL

YAD1BHL0

YAD1BHM0

YAD1BHN0

YAD1BHP0

Tools Required

000 589 58 43 00 Chain Assembling Device

Replacement Procedure

1. Cover over the chain box with cleaning rag and

grind off both chain pins (arrow) at a chain link (1)
of the timing chain.

5. By rotating the crankshaft in the of engine rotation,

pull out the old timing chain with installing the new
timing chain.

6. Remove the old timing chain and hold the ends of

the new timing chain to camshaft sprocket (3) with
wire (arrow).

3. Loosen the chain tension with approx. 4 turns.

4. Connect the new timing chain (arrow) with chain

link (1) to the old timing chain (2).

2. Remove the outer plate (4) and chain link (1).

Notice: Ensure that the ends of the timing chain
do not drop into the chain box.

DIESEL ENGINE MECHANICAL  1B3-121

SSANGYONG  Y200

YAD1BHQ0

YAD1BHR0

YAD1BHS0

YAD1BHT0

7. Insert the new chain link (1) to connect the chain.

9. Place the chain assembling device 000 589 58 43

00 (8) onto the chain link and press the outer plate
on as far as the stop.

10. Switch over the die (9) of the chain assembling

device 000 589 58 43 00 (8).

8. Insert the new outer plate (4) into the chain

assembling device 000 589 58 43 00 tool (8) and
then the outer plate will be held by a magnet.

SSANGYONG  Y200

1B3-122  DIESEL ENGINE MECHANICAL

YAD1BHS0

YAD1BHL0

YAD1BC10

YAD1BC30

11. Place the fitting tool (8) onto the chain link and

rivet the chain pins one by one.

14. Position the no.1 cylinder at TDC.

Notice: In this position, the marking on camshaft /
camshaft bearing cap (arrow) must also be aligned.
If the markings are not aligned, the timing chain
must be re-set and the injection pump timing has
to be set.

12. Check the riveting of chain pins and re-rivet if

necessary.

13. Remove the wire.

Tightening Torque

35 - 40 N•m

(20 - 30 lb-ft)