SsangYong Rexton. Manual - part 384

 

  Index      SsangYong     SsangYong Rexton - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  382  383  384  385   ..

 

 

SsangYong Rexton. Manual - part 384

 

 

DIESEL ENGINE MECHANICAL  1B3-111

SSANGYONG  Y200

YAD1BH80

YAD1BH90

YAD1BHA0

YAD1BHB0

Example) Measured value D

= 37.100 mm

Measured value D2 = 37.010 mm

Overlap value ‘U’

= 0.090 mm

If overlap value ‘U’ is out of standard,
machine the basic bore for the valve
seat ring.

8. Turn over the cylinder head.

9. Remove the tensioning head (4) and valve seat

ring (2) with drift (14 mm) and removal tool.

10. Clean the basic bore of valve seat ring.

11. Measure the basic bore diameter (D2) and outer

diameter (D) of the new valve seat ring (standard
size).

12. Calculate the overlap value ‘U’ (D - D2).

- Measure machined basic bore and outer

diameter ‘D’ of valve seat ring (repair size).

- Measure the overlap ‘U’

13. Clamp the cylinder head with clamping device.

14. Machining basic bore for valve seat ring (repair

size).

Notice: Maintain minimum value of ‘B’.

- Machine the basic bore.

       Limit

Example) Measured value D

= 37.600 mm

Measured value D2 = 37.480 mm

Overlap U

= 0.120 mm

The basic diameter D2 must be

machined by 0.020 mm in order to get

the required overlap value.

Overlap Valve ‘U’

0.068 - 0.100 mm

Overlap ‘U’ (D - D2)

0.068 - 0.100 mm

Max. D2

Min. B

Intake

Exhaust

40.516 mm

37.516 mm

133.4 mm

SSANGYONG  Y200

1B3-112  DIESEL ENGINE MECHANICAL

YAD1BGY0

YAD1BHC0

YAD1BHD0

YAD1BHE0

15. Hang the cylinder head (1) to the lifting device

and heat in a water tank to approx. 80°C(176°F)
with mounting device 115 589 34 63 00.

18. Install the valve guide (3) with a proper drift

(Intake: 8 mm, Exhaust: 9 mm) and assembling
tool.

Notice: The valve guide must be driven in from
the cylinder head cover.

19. Machine the valve seats.

17. Drive in new valve seat ring (2) with a proper

wooden drift.

16. Cool down new valve seat ring (2) into the cooling

box 345 589 00 63 00 with liquid nitrogen.

Notice: Do not touch the cooled valve seat rings
with hand.

DIESEL ENGINE MECHANICAL  1B3-113

SSANGYONG  Y200

CAMSHAFT

Preceding Work:

Removal of cylinder head cover

1 Bolt ........................................... 25 N•m (18 lb-ft)
2 Washer
3 Camshaft Bearing Cap
4 Camshaft
5 Dowel Pin
6 Locking Washer
7 Timing Chain
8 Cylinder Head

9 Oil Pan

10 Camshaft Sprocket
11 Washer
12 12-Sided Bolt (M11)

................................. Check, 25 N•m (18 lb-ft)+ 90°

13 Gasket ................................................... Replace
14 Chain Tensioner ....................... 80 N•m (59 lb-ft)

YAD1BHH0

SSANGYONG  Y200

1B3-114  DIESEL ENGINE MECHANICAL

YAD1BC10

YAD1BC30

YAD1BC20

YAD1BC40

Tools Required

602 589 00 40 00 Engine Lock

Removal Procedure

1. Rotate the crankshaft and position the piston of

No.1 cylinder at TDC.

Notice: Do not rotate the crankshaft in the opposite
direction of engine rotation.

3. Remove the starter motor and install the engine

lock 602 589 00 40 00.

2. Place alignment marks on the camshaft sprocket

and timing chain.

In this position, the markings of the camshaft/
camshaft bearing cap (arrow) must be aligned.

 

 

 

 

 

 

 

Content   ..  382  383  384  385   ..