SsangYong Musso. Manual - part 496

MANUAL TRANSMISSION  5B-31

6. Using a hydraulic press and installer, install the 3-4

synchronizer hub onto the main shaft.

Notice

Align the blocking ring with the synchronizer keys while
installing the hub.

5B-32  MANUAL TRANSMISSION

INPUT SHAFT

Disassembly Procedure

1. Remove the following parts from the input shaft :

!

Main shaft thrust race and bearing.

!

Main shaft pilot bearing rollers (15 rollers).

2. Using a hydraulic press and puller plate, remove the input

shaft bearing assembly from the shaft.

3. Remove the input bearing.

4. Remove the input shaft seal.

5. Check and clean all removed parts and replace if necessary.

MANUAL TRANSMISSION  5B-33

Assembly Procedure

1. Using a hydraulic press and installer, press the input shaft

bearing onto the input shaft.

2. Apply grease to the thrust bearing inner roller (15 rollers)

and install the main shaft thrust bearing and its race in the
rear of the input shaft.

3. Using a rubber hammer and installer, install the input bearing

retainer and input shaft seal after applying grease.

4. Install the bearing outer race to the retainer without end

play adjusting shim.

5B-34  MANUAL TRANSMISSION

COUNTER SHAFT

Disassembly Procedure

1. Using a hydraulic press and special tool, remove the front

bearing assembly from the counter shaft.

2. Check and clean all removed parts and replace if necessary.

Assembly Procedure

1. Using a hydraulic press and installer, press the front bearing

assembly onto the counter shaft.

2. Install is as follows :

!

Install a new O-ring on the counter shaft outer race and

lubricate it.

!

Using a installer, lightly tap the race into its bore until the

O-ring is compressed.

!

Install the race to be fully seated on the inside of the

case.