SsangYong Musso. Manual - part 497

MANUAL TRANSMISSION  5B-35

EXTENSION HOUSING

Disassembly Procedure

1. Remove the vent from the extension housing.

2. Remove the O-ring and steel ring from the rear of the

extension housing.

3. Check and clean all removed parts and replace if necessary.

Assembly Procedure

1. Install the O-ring and steel ring to the rear of the extension

housing.

2. Install the vent to the extension housing.

5B-36  MANUAL TRANSMISSION

SHIFT COVER

Disassembly Procedure

1. Using a hammer and a pin punch (3/16) remove the selector

arm roll pin.

2. Before removal, note the correct position of the interlock

plate and selector arm and remove the shift shaft.

3. Check and clean all removed parts and replace if necessary.

Assembly Procedure

1. If the shaft cup plug was removed, apply plug outer surface

with sealer and install it into the cover.

2. Install the fork pads and selector plates onto the 1-2 and 3-

4 shift forks.

3. Assemble the sift cover parts as follows :

Push the shift shaft into the cover until the front of the shaft
is at the inside of the cover.

MANUAL TRANSMISSION  5B-37

!

Install the 1-2 shift fork and its selector plate.

!

Push the shift shaft through the 1-2 shift fork.

!

Place the selector arm and interlock plate in the cover
Note the position of the interlock plate and selector arm.

!

Push the shift shaft through the 3-4 shift fork.

5B-38  MANUAL TRANSMISSION

!

Install the 3-4 shift fork and its selector plate.

!

Push the shift shaft through the 3-4 shift fork.

!

Install the roll pin that fixes the selector arm to the shift
shaft.

4. Check the shift cover parts for proper assembly as follows :

!

Insert a pin punch (3/16) into the offset lever hole of
the shift shaft.

!

Place the shift cover to the flat ground and rotate the
shift shaft so that the punch is vertical.