SsangYong Musso. Manual - part 492

MANUAL TRANSMISSION  5B-15

Removal & Installation Procedure

1. Disconnect the negative terminal from the battery.

2. Lift up the vehicle and fix it safely.

3. Remove the drain plug from the transmission housing and

drain the oil. Reinstall the drain plug.

Installation Notice

Tightening Torque

25 Nm

4. Disconnect the back-up switch connector.

5. Remove the breather hose.

6. Remove the speedometer connector and other wiring

harnesses and connectors.

5B-16  MANUAL TRANSMISSION

7. Remove the front and rear propeller shafts from the

transfercase.

Installation Notice

Tightening Torque

81 - 89 Nm

70 - 90 Nm

Front

Rear

8. Support the transmission on an suitable jack.

Unscrew the center mounting nuts and each sides
mounting bolts and remove the cross member.

Installation Notice

9. Remove the transmission mounting bolts.

Installation Notice

Tightening Torque (1)

Tightening Torque (2)

21 - 35 Nm

62 - 93 Nm

10. Move the transmission jack backward careful and

disengage the transmission input shaft from the engine.

Remove the transmission.

11. Installation should follow the removal procedure in the

reverse order.

Tightening  Torque

77 - 87 Nm

MANUAL TRANSMISSION  5B-17

UNIT REPAIR

MAJOR UNIT

Preceding Work : Removal of the transmission

Removal of the transfer case

Disassembly Procedure

1. Install the removed transmission into a fixture.

2. Remove the drain plug and drain the oil. Using a 13 mm

wrench, remove the clamp bolt and position the offset lever
in the 3-4 position of neutral.

Notice

Removal of the offset lever in a position other than 3-4 of
neutral will be difficult.

3. Using a pin punch and a hammer, remove the roll pin to

remove the shift lever from the offset lever.

4. Using a 15 mm wrench, remove the 8 bolts from the extension

housing.

5. Separate the extension housing from the case and shift

cover.

Separate the offset lever from the shift.

Notice

Do not remove the offset lever while the extension housing
is still assembled to the case.

6. Remove the offset lever from the extension housing with

the detent ball and spring.

7. Remove the roll pin from either the offset lever or extension

housing.

5B-18  MANUAL TRANSMISSION

8. Remove the counter shaft thrust race and bearing.

9. Carefully remove the oiling funnel from the end of the

counter shaft.

10. Using a 10 mm wrench, remove the 10 bolts from the shift

cover.

Notice

For assembly, note the location of the two bolts.

11. Lift up the shift cover after sliding it toward the drain plug

about 3 cm. At this time remove sealer bond.

12. Using a needle nose pliers, remove the 5-R lever clip.