SsangYong Musso. Manual - part 490

MANUAL TRANSMISSION  5B-7

TRANSMISSION LEAKAGE

Check

Leakage from transmission.

Vent or breather clogged.

Too much oil.

Loose bolts at sealing faces.

Improperly applied sealant.

Worn or damaged oil seal.

Action

Clean all exposed surfaces, then check for leaks.

Clean or replace vent or breather.

Check oil level.

Tighten as specified.

Clean leaking surfaces.
Reapply sealant.
Replace oil seal.

5B-8  MANUAL TRANSMISSION

1 Shift Hop-out

  2 Shift Gear Crash

    3 Shift Block-out
            4 Hard Shift

      5 Noise in Reverse Gear

6 Noise in 5th Gear
       7 Noise in 4th Gear

 8 Noise in 3rd Gear
        9 Noise in 2nd Gear

 10 Noise in 1st Gear
        11 Noise in All Speeds

  12 Leak at Transmission Rear Part
         13 Leak at Transmission Center Part

   14 Leak at Transmission Front

DIAGNOSIS TABLE

  Condition

  Possible Faulty Part

Transmission Case
Extension Housing
Shift Cover / Shift Shift

Shift Control Lever
Input Bearing Retainer
Input Gear Set
3rd Speed Gear Set
2nd Speed Gear Set
Reverse Speed Gear Set

1st Speed Gear Set
5th Speed Gear Set
Clutch Housing and Release Derive
Crankshaft Pilot Bushing and Release Bearing
Input Bearing
Main Shaft Input Bearing

Main Shaft Thrust Bearing
3rd Speed Gear Bearing
2nd Speed Gear Bearing
1st Speed Gear Bearing
Reverse Idler Gear Bushing
Counter Shaft Front Bearing

Counter Shaft Rear Bearing
Counter Shaft Thrust Bearing
5th Speed Drive Gear Bearing
Slip Yoke Bushing
Slip Yoke Seal
Speedometer Drive / Driven Gears

Speedometer Driven Gear Housing
Input Shaft Seal
1 - 2 Synchronizer Assembly
3 - 4 Synchronizer Assembly
5th Synchronizer Assembly
Ring Oil Seal

T/C Front Face

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MANUAL TRANSMISSION  5B-9

COMPONENT LOCATOR

5B-10  MANUAL TRANSMISSION

1 Filler/Drain Plug
2 Shift Mechanism Cover
3 Shift Shaft Lever
4 Outer Select Lever
5 Inner Select Lever
6 Offset Control Lever
7 Bias Spring
8 Bolt
9 Pin

10 Washer

11 Bolt

12 Bolt
13 Extension and Plate Assembly
14 O-Ring & Steel Ring
15 Oiling Funnel
16 Bolt
17 Alignment Bolt
18 Pin
19 Shift Shaft
20 3/4 Shift Fork
21 1/2 Shift Fork
22 Insert
23 Selector Arm Assembly
24 Interlock Plate Assembly
25 Selector Plate
26 O-ring
27 Plug
28 Case Cover
29 Retaining Ring
30 Pivot Pin
31 Back-up Switch
32 5/Reverse Shift Lever
33 Snap Ring
34 5th Synchronizer Retainer
35 5th Synchronizer Assembly
36 Synchronizer Spring
37 Synchronizer Assembly

38 Insert
39 Synchronizer Hub
40 Roll Pin
41 5th Shift Fork
42 Insert
43 Shift Rail Assembly
44 Blocking Ring
45 5th Speed Drive Gear
46 Snap Ring
47 Speed Gear
48 Speed Gear Clip
49 Bolt
50 Input Bearing Retainer
51 Oil Seal
52 Shim
53 Bearing Cup
54 Bearing Cone
55 Input Shaft
56 Roller Bearing
57 Spacer
58 Thrust Bearing
59 Thrust Bearing Race
60 5th Speed Driven Gear
61 Bearing Cup
62 Bearing Cone
63 1st Speed Gear
64 Bearing Sleeve Assembly
65 A. Bearing
65 B. Bearing
65 C. Spacer
66 Sleeve
67 Blocking Ring Assembly
68 3/4 synchronizer Assembly
69 Synchronizer Spring
70 Synchronizer Sleeve
71 Insert
72 Synchronizer Sleeve

73 3rd Speed Gear
74 Needle Bearing
75 Spacer
76 Snap Ring
77 Thrust Washer
78 2nd Speed Gear
79 2nd Speed Gear Bearing
80 Spacer
81 Output Shaft Assembly
82 Retaining Ring
83 Thrust Washer
84 Inner Cone
85 Outer Cone Race
86 1/2 Blocking Ring
87 Spring Gear
88 Reverse Sliding Gear
89 Insert Gear
90 Pin
91 Shaft and Hub Assembly
92 Spring
93 Pin Fork and Reverse Roller

Assembly

94 Bolt
95 Rear Bearing Retainer
96 Shim
97 Roll Pin
98 Reverse Idler Shaft
99 Reverse Idler Gear Assembly

100 O-ring
101 Bearing Cup
102 Bearing Cup Assembly
103 O-ring
104 Bearing Cup
105 Bearing Cone
106 Counter Shaft Gear
107 Transmission Case Assembly